Non-woven fabric processing equipment

By using the combination technology of preheating pressing mechanism, drying room, hot and cold pressing mechanism and material collection mechanism in the non-woven fabric processing equipment, the problems of unstable shape, uneven mesh surface and uneven thickness are solved, and high-quality production of non-woven fabrics are achieved.

CN112048826BInactive Publication Date: 2025-03-25邹昊谚
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Patent Information

Application Number
CN202011026631.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-25
Publication Date
2025-03-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the processing of existing non-woven cotton mesh, the shape is unstable, the mesh surface is uneven, and the thickness is uneven, which affects the quality of the non-woven fabric.

Method used

A non-woven fabric processing equipment is adopted, including a preheating pressing mechanism, a drying room, a hot and cold pressing mechanism and a material collection mechanism. The cotton mesh is initially shaped and shrinked through the hot pressing roller group of the preheating pressing mechanism and the silicone pressing roller, the drying room is fused and fixed at high temperature, and the hot and cold pressing mechanism is flattened and solidified, and finally the processing is completed by the material collection mechanism.

Benefits of technology

The non-woven cotton mesh has a flat mesh surface and uniform thickness, which improves production quality and ensures the stable structure and high-quality output of the non-woven fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a non-woven fabric processing equipment, including a preheating and pressing mechanism, a drying room, a hot and cold pressing mechanism and a material receiving mechanism which are arranged in sequence, the preheating and pressing mechanism including a first chassis, a first hot pressing roller group and a first silicone pressing roller, the first hot pressing roller group and the first silicone pressing roller are both arranged on the first chassis, the first hot pressing roller group includes a first main hot pressing roller and a first auxiliary hot pressing roller, the first main hot pressing roller is connected to the first auxiliary hot pressing roller by transmission, the first silicone pressing roller is arranged to fit the first main hot pressing roller or the first auxiliary hot pressing roller, and the first main hot pressing roller or the first auxiliary hot pressing roller drives the first silicone pressing roller to rotate. The non-woven fabric processing equipment of the present invention adopts soft and hard pressure to prevent the essence of the non-woven cotton web from being destroyed, and performs pre-pressing through the preheating and pressing mechanism, so as to improve the flatness and stiffness of the non-woven cotton web, and ensure that its thickness is uniform, improve the quality, and make the non-woven cotton web meet the production requirements.
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Description

Technical Field

[0001] The invention relates to the technical field of non-woven fabric processing, and in particular to non-woven fabric processing equipment. Background Art

[0002] Non-woven fabrics, also known as nonwoven fabrics, are sheets, webs or pads made of oriented or randomly arranged fibers that are combined with each other through friction, cohesion or bonding, or a combination of these methods. Non-woven fabrics are moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, non-toxic and non-irritating, rich in colors, low in price, and recyclable.

[0003] The existing non-woven cotton web processing includes dry processing and wet dipping processing. Among them, the wet dipping processing has been gradually eliminated due to its environmentally unfriendly production, high pollution and unstable processed products. At present, when processing and producing non-woven cotton webs, most manufacturers use dry hot pressing non-woven equipment for production. Through carding and drawing by carding machines, combing machines, etc., a thin mesh cotton web is formed, and then it is sent to the drying room for baking to heat setting, and then it is set again by hot and cold presses, and finally rolled up; but in the setting process of the non-woven cotton web, it is unstable when shrinking, and it is easy to cause the unevenness of the mesh surface, uneven thickness, and the stiffness does not meet the requirements, which seriously affects the quality of the non-woven fabric. Summary of the invention

[0004] The purpose of the present invention is to provide a non-woven fabric processing equipment with a flat mesh surface, uniform thickness and improved production quality.

[0005] To solve the above technical problems, the present invention can be implemented by adopting the following technical solutions:

[0006] A non-woven fabric processing equipment comprises a preheating and pressing mechanism, a drying room, a hot and cold pressing mechanism and a material receiving mechanism which are arranged in sequence, the preheating and pressing mechanism comprises a first chassis, a first hot pressing roller group and a first silicone pressing roller, the first hot pressing roller group and the first silicone pressing roller are both arranged on the first chassis, the first hot pressing roller group comprises a first main hot pressing roller and a first auxiliary hot pressing roller, the first main hot pressing roller is transmission-connected to the first auxiliary hot pressing roller, the first silicone pressing roller is laminated with the first main hot pressing roller or the first auxiliary hot pressing roller, and the first main hot pressing roller or the first auxiliary hot pressing roller drives the first silicone pressing roller to rotate.

[0007] In one embodiment, the drying room includes a mesh belt conveyor assembly and an oven, and the mesh belt conveyor assembly includes a front frame, a rear frame and a conveyor mesh belt. The front frame is arranged between the preheating and pressing mechanism and the oven, and the rear frame is arranged between the oven and the hot and cold pressing mechanism. The conveyor mesh belt passes through the oven, and its two ends are respectively connected to the front frame and the rear frame. The front frame is provided with a rotating motor, and the rotating motor drives the conveyor mesh belt to rotate in a circulation.

[0008] In one embodiment, the hot and cold pressing mechanism includes a second chassis, a second hot pressing roller group, a cold pressing roller group and a second silicone pressing roller. The second hot pressing roller group, the cold pressing roller group and the second silicone pressing roller are all installed on the second chassis, and the cold pressing roller group is arranged at one end of the second hot pressing roller group. The second hot pressing roller group includes a second main hot pressing roller and a second auxiliary hot pressing roller. The second main hot pressing roller and the second auxiliary hot pressing roller are transmission connected. The second silicone pressing roller is arranged in contact with the second main hot pressing roller or the second auxiliary hot pressing roller, and is driven to rotate by the second main hot pressing roller or the second auxiliary hot pressing roller. The cold pressing roller group includes a main cold pressing roller and an auxiliary cold pressing roller. The main cold pressing roller and the auxiliary cold pressing roller are transmission connected.

[0009] In one of the embodiments, the material receiving mechanism includes a frame and a material receiving roller arranged on the frame, a material receiving motor is arranged under the frame, an output end of the material receiving motor is connected to a rotating shaft, and the rotating shaft is connected to the material receiving roller through a belt.

[0010] In one embodiment, at least one of the first silicone laminating roller and the second silicone laminating roller is provided, and the first silicone laminating roller and the second silicone laminating roller can be moved on the first chassis and the second chassis respectively through cylinders.

[0011] The beneficial effects of the present invention are as follows: when the non-woven fabric processing equipment of the present invention is producing and processing the non-woven fabric cotton web, the non-woven fabric cotton web is first combed by a cotton combing machine, a combing machine, etc., and then smoothly sent to a preheating and pressing mechanism, and the cotton web is squeezed by a first hot pressing roller group of the preheating and pressing mechanism to achieve preliminary shaping, and then squeezed again by a first silicone pressing roller to make the non-woven fabric cotton web shrink stably and make the thickness of the non-woven fabric cotton web more uniform. After the non-woven fabric cotton web is preheated and pressed, it is sent to a drying room, and the high temperature of the drying room makes the non-woven fabric cotton web more After fusion and fixation to meet the stiffness requirements, the non-woven cotton web is transmitted to the hot and cold pressing mechanism. The flatness and stiffness of the non-woven cotton web are stabilized by the second hot pressing roller group. At the same time, the second silicone pressing roller can make the non-woven cotton web uniform and not stretched, so that the structure of the non-woven cotton web is more stable and will not cause damage to the non-woven cotton web. The non-woven cotton web is then solidified by the cold pressing roller group to make the non-woven cotton web fully flat and smooth. Finally, it is collected by the collecting mechanism to complete the processing of the non-woven cotton web and improve the quality of the non-woven cotton web. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the nonwoven fabric processing equipment of the present invention;

[0013] Figure 2 This is a schematic diagram of the structure of the preheating and pressing mechanism of the nonwoven fabric processing equipment of the present invention;

[0014] Figure 3 This is a schematic diagram of the drying room structure of the nonwoven fabric processing equipment of the present invention;

[0015] Figure 4 It is a schematic diagram of the structure of the hot and cold pressing mechanism of the non-woven fabric processing equipment of the present invention;

[0016] Figure 5 It is a schematic structural diagram of the material receiving mechanism of the nonwoven fabric processing equipment of the present invention.

[0017] As shown in the attached drawings: 100, preheating and pressing mechanism; 200, drying room; 300, hot and cold pressing mechanism; 400, material receiving mechanism; 110, first chassis; 120, first hot pressing roller group; 121, first main hot pressing roller; 122, first auxiliary hot pressing roller; 130, first silicone pressing roller; 210, mesh belt transmission assembly; 211, front frame; 212, rear frame; 213, transmission mesh belt; 220, drying oven; 310, second chassis; 320, second hot pressing roller group; 321, second main hot pressing roller; 322, second auxiliary hot pressing roller; 330, cold pressing roller group; 331, main cold pressing roller; 332, auxiliary cold pressing roller; 340, second silicone pressing roller; 410, frame; 420, material receiving roller; 430, electric material motor; 440, rotating shaft; 450, belt. DETAILED DESCRIPTION

[0018] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0019] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only."

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0021] See also Figure 1 and Figure 2 A non-woven fabric processing equipment comprises a preheating and pressing mechanism 100, a drying room 200, a hot and cold pressing mechanism 300 and a material receiving mechanism 400 which are arranged in sequence, wherein the preheating and pressing mechanism 100 comprises a first chassis 110, a first hot pressing roller group 120 and a first silicone pressing roller 130, wherein the first hot pressing roller group 120 and the first silicone pressing roller 130 are both arranged on the first chassis 110, the first hot pressing roller group 120 comprises a first main hot pressing roller 121 and a first auxiliary hot pressing roller 122, the first main hot pressing roller 121 is transmission-connected with the first auxiliary hot pressing roller 122, the first silicone pressing roller 130 is arranged in contact with the first main hot pressing roller 121 or the first auxiliary hot pressing roller 122, and the first main hot pressing roller 121 or the first auxiliary hot pressing roller 122 drives the first silicone pressing roller 130 to rotate.

[0022] Specifically, when the non-woven cotton web is produced and processed, the non-woven cotton web is first combed by a cotton carding machine and a combing machine, and then sequentially transmitted to the preheating and pressing mechanism 100 for preheating, and then transported to the drying room 200 for baking, and finally transported to the hot and cold pressing mechanism 300 for flattening, and finally the completed non-woven cotton web is rolled up by the receiving mechanism 400 to realize the production and processing of the non-woven cotton web.

[0023] When the non-woven cotton web is preheated, the non-woven cotton web first passes between the first main hot pressing roller 121 and the first auxiliary hot pressing roller 122, and is squeezed against each other by the first main hot pressing roller 121 and the first auxiliary hot pressing roller 122, so that the non-woven cotton web reaches preliminary pre-pressing and shaping. At the same time, the first main hot pressing roller 121 and / or the first auxiliary hot pressing roller 122 are fitted with a first silicone pressing roller 130, and the first main hot pressing roller 121 or the first auxiliary hot pressing roller 122 is pressed against the first silicone pressing roller 130. The first silicone pressing roller 130 has a certain flexibility. Therefore, during the pressing, the space for the internal fibers of the non-woven cotton web is retained, and the essence of the non-woven cotton web is not damaged, so that its structure can be better fixed, and the shrinkage of the non-woven cotton web is stabilized, and the thickness of the non-woven cotton web is made more uniform, so as to improve the quality of the non-woven cotton web during processing.

[0024] In addition, in order to realize the transmission of the first hot pressing roller group 120 and the first silicone pressing roller 130, a motor can be arranged at the first chassis 110, and the first main hot pressing roller 121 is driven to rotate by the motor. At the same time, the first main hot pressing roller 121 is cross-connected with the first auxiliary hot pressing roller 122 through a chain or belt to realize cross transmission. When the first main hot pressing roller 121 rotates, it drives the first auxiliary hot pressing roller 122 to rotate in the opposite direction, thereby realizing the pressure transmission of the non-woven cotton web, and the first silicone pressing roller 130 is attached to the first main hot pressing roller 121 and / or the first auxiliary hot pressing roller 122. Therefore, when the first main hot pressing roller 121 and the first auxiliary hot pressing roller 122 rotate, the non-woven cotton web is transported and the first silicone pressing roller 130 is driven to rotate.

[0025] See also Figure 3 The drying room 200 includes a mesh belt conveyor assembly 210 and an oven 220. The mesh belt conveyor assembly 210 includes a front frame 211, a rear frame 212 and a conveyor mesh belt 213. The front frame 211 is arranged between the preheating and pressing mechanism 100 and the oven 220, and the rear frame 212 is arranged between the oven 220 and the hot and cold pressing mechanism 300. The conveyor mesh belt 213 runs through the oven 220, and the two ends are respectively connected to the front frame 211 and the rear frame 212. The front frame 211 is provided with a rotating motor (not shown in the figure), and the rotating motor drives the conveyor mesh belt 213 to rotate in a cycle.

[0026] In this embodiment, after the non-woven cotton web is preliminarily pre-pressed and fixed by the preheating and pressing mechanism 100, it is transported to the front frame 211 and laid flat on the conveyor mesh belt 213. The conveyor mesh belt 213 is driven by the rotating motor to rotate in a cycle, and the non-woven cotton web laid flat on the conveyor mesh belt 213 is transported to the oven 220. The high temperature of the oven 220 fuses and fixes the internal fibers of the non-woven cotton web to meet the stiffness requirement. The non-woven cotton web is then transported out of the oven 220 through the conveyor mesh belt 213 and to the rear frame 212. Finally, the stiffness of the non-woven fabric reaches the production requirement through the drying room 200, and its production quality is improved.

[0027] For further information, see Figure 4The hot and cold pressing mechanism 300 includes a second chassis 310, a second hot pressing roller group 320, a cold pressing roller group 330 and a second silicone pressing roller 340. The second hot pressing roller group 320, the cold pressing roller group 330 and the second silicone pressing roller 340 are all installed on the second chassis 310, and the cold pressing roller group 330 is arranged at one end of the second hot pressing roller group 320. The second hot pressing roller group 320 includes a second main hot pressing roller 321 and a second auxiliary hot pressing roller 322. The second main hot pressing roller 321 and the second auxiliary hot pressing roller 322 are transmission-connected. The second silicone pressing roller 340 is arranged in contact with the second main hot pressing roller 321 or the second auxiliary hot pressing roller 322, and is driven to rotate by the second main hot pressing roller 321 or the second auxiliary hot pressing roller 322. The cold pressing roller group 330 includes a main cold pressing roller 331 and an auxiliary cold pressing roller 332. The main cold pressing roller 331 and the auxiliary cold pressing roller 332 are transmission-connected.

[0028] After the non-woven cotton web is fused and solidified in the drying room 200, the non-woven cotton web is then conveyed to the hot and cold pressing mechanism 300, and the non-woven cotton web first passes between the second main hot pressing roller 321 and the second auxiliary hot pressing roller 322, and is hot pressed again. The structure of the pressed non-woven cotton web is stabilized by the second main hot pressing roller 321 and the second auxiliary hot pressing roller 322, and then the non-woven cotton web is conveyed to the cold pressing roller group 330, and is pressed by the main cold pressing roller 331 and the auxiliary cold pressing roller 332 to solidify the non-woven cotton web. Finally, the flatness and stiffness of the produced non-woven cotton web can meet the production requirements, and the thickness is uniform and the surface is smooth.

[0029] In addition, before the non-woven cotton web is conveyed from the second hot pressing roller group 320 to the cold pressing roller group 330, the non-woven cotton web will be squeezed by the second silicone pressing roller 340 and the second main hot pressing roller 321 or the second auxiliary hot pressing roller 322. The flexible second silicone pressing roller 340 and the hard second main hot pressing roller 321 or the second auxiliary hot pressing roller 322 will press the non-woven cotton web against each other, so that the non-woven cotton web will not be excessively squeezed and the flatness of the web surface will not be damaged, thereby ensuring that the flatness and stiffness of the non-woven cotton web meet production requirements.

[0030] The transmission mode of the second hot pressing roller group 320 and the hot and cold pressing roller group 330 is the same as that of the first hot pressing roller group 120, that is, cross transmission is adopted.

[0031] See also Figure 5 The receiving mechanism 400 includes a frame 410 and a receiving roller 420 arranged on the frame 410, a receiving motor 430 is arranged below the frame 410, and the output end of the receiving motor 430 is connected to a rotating shaft 440, and the rotating shaft 440 is connected to the receiving roller 420 through a belt 450.

[0032] In this embodiment, the structure of the material receiving mechanism 400 is simple. A material receiving roller 420 is arranged on the frame 410, and the material receiving roller 420 can be rotated by the material receiving motor 430. When receiving the material, the material receiving motor 430 works to drive the rotating shaft 440 to rotate, and the rotating shaft 440 drives the material receiving roller 420 to rotate through the belt 450. While the material receiving roller 420 rotates, the non-woven cotton web is collected to realize automatic material receiving.

[0033] In the whole process of non-woven cotton web processing and production, the starting end of the non-woven cotton web is manually passed through the preheating and pressing mechanism 100, the drying room 00, the hot and cold pressing mechanism 300 and fixed on the receiving roller 420 of the receiving mechanism 400, and then each mechanism is started for automatic conveying production, and each mechanism is operated synchronously, so that the processing of the non-woven cotton web is finally reasonable.

[0034] Finally, see Figure 2 The first silicone laminating roller 130 and the second silicone laminating roller 340 are each provided with at least one, and the first silicone laminating roller 130 and the second silicone laminating roller 340 can be moved on the first chassis 110 and the second chassis 310 respectively through the cylinder 500.

[0035] In order to make the mesh surface of the non-woven cotton web smoother and brighter, a plurality of first silicone pressing rollers 130 and a plurality of second silicone pressing rollers 340 may be provided, and a plurality of first silicone pressing rollers 130 may be pressed against the first main hot pressing roller 121 or the first auxiliary hot pressing roller 122, and a plurality of second silicone pressing rollers 340 may be pressed against the second main hot pressing roller 321 or the second auxiliary hot pressing roller 322. Since the first silicone pressing roller 130 and the second silicone pressing roller 340 are made of silicone material and have a certain flexibility, the non-woven cotton web will not be excessively squeezed during pressing, and uneven stretching of the non-woven cotton web will not be caused. The non-woven cotton web structure is stable, the mesh surface is smooth and bright, and the production quality of the non-woven cotton web is improved.

[0036] The first silicone laminating roller 130 and the second silicone laminating roller 340 can be moved on the first chassis 110 and the second chassis 310 respectively by the cylinder 500, and the distance between the first silicone laminating roller 130 and the first main hot pressing roller 121 or the first auxiliary hot pressing roller 122 can be adjusted by the cylinder 500, and the distance between the second silicone laminating roller 340 and the second main hot pressing roller 321 or the second auxiliary hot pressing roller 322 can be adjusted, so as to achieve the desired pressing of non-woven cotton webs of different thicknesses.

[0037] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Any technician in this industry can smoothly implement the present invention as shown in the drawings of the specification and described above; however, any technician familiar with this profession can make some changes, modifications and equivalent changes made by using the technical content disclosed above without departing from the scope of the technical solution of the present invention, which are all equivalent embodiments of the present invention; at the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A non-woven fabric processing equipment, comprising a preheating and pressing mechanism, a drying room, a hot and cold pressing mechanism and a material receiving mechanism arranged in sequence, characterized in that: The preheating and pressing mechanism comprises a first chassis, a first hot pressing roller group and a first silicone pressing roller, the first hot pressing roller group and the first silicone pressing roller are both arranged on the first chassis, the first hot pressing roller group comprises a first main hot pressing roller and a first auxiliary hot pressing roller, the first main hot pressing roller is transmission-connected with the first auxiliary hot pressing roller, the first silicone pressing roller is laminated with the first main hot pressing roller and / or the first auxiliary hot pressing roller, and the first main hot pressing roller and / or the first auxiliary hot pressing roller can respectively drive the corresponding first silicone pressing roller to rotate; The hot and cold pressing mechanism comprises a second chassis, a second hot pressing roller group, a cold pressing roller group and a second silicone pressing roller, the second hot pressing roller group, the cold pressing roller group and the second silicone pressing roller are all installed on the second chassis, and the cold pressing roller group is arranged at one end of the second hot pressing roller group, the second hot pressing roller group comprises a second main hot pressing roller and a second auxiliary hot pressing roller, the second main hot pressing roller and the second auxiliary hot pressing roller are transmission-connected, the second silicone pressing roller is arranged in contact with the second main hot pressing roller or the second auxiliary hot pressing roller, and is driven to rotate by the second main hot pressing roller or the second auxiliary hot pressing roller, the cold pressing roller group comprises a main cold pressing roller and an auxiliary cold pressing roller, the main cold pressing roller and the auxiliary cold pressing roller are transmission-connected; The cotton web of the non-woven fabric is combed by a cotton carding machine and a combing machine, and is sequentially transmitted to a preheating and pressing mechanism for preheating, then transported to a drying room for baking, and finally transported to a hot and cold pressing mechanism for flattening, and finally the non-woven fabric is rolled up by a receiving mechanism. When the non-woven fabric is preheated by the preheating and pressing mechanism, it will first be squeezed between the first main hot pressing roller and the first auxiliary hot pressing roller, and then the first main hot pressing roller and / or the first auxiliary hot pressing roller will be laminated and pressed against the first silicone pressing roller.

2. The nonwoven fabric processing equipment according to claim 1, characterized in that: The drying room includes a mesh belt conveyor assembly and an oven. The mesh belt conveyor assembly includes a front frame, a rear frame and a conveyor mesh belt. The front frame is arranged between the preheating and pressing mechanism and the oven, and the rear frame is arranged between the oven and the hot and cold pressing mechanism. The conveyor mesh belt passes through the oven, and its two ends are respectively connected to the front frame and the rear frame. The front frame is provided with a rotating motor, and the rotating motor drives the conveyor mesh belt to rotate in a circular motion.

3. The nonwoven fabric processing equipment according to claim 2, characterized in that: The material receiving mechanism comprises a frame and a material receiving roller arranged on the frame, a material receiving motor is arranged below the frame, an output end of the material receiving motor is connected with a rotating shaft, and the rotating shaft is transmission-connected with the material receiving roller through a belt.

4. The nonwoven fabric processing equipment according to claim 3, characterized in that: There is at least one first silicone laminating roller and a second silicone laminating roller, and the first silicone laminating roller and the second silicone laminating roller can be moved on the first chassis and the second chassis respectively through cylinders.

Citation Information

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