A heating coil casting system

Abstract

The present invention discloses a heating coil casting system, including a conveying device, an orientation adjustment device for adjusting the orientation of the heating coil, and a casting device. The conveying device includes an input port, an output port, and a magnetic device for loading the heating coil into the input port, and the output port is connected to the orientation adjustment device; the orientation adjustment device includes a pushing body for driving the heating coil to rotate and a clamping mechanism for transferring the heating coil from the pushing body to the casting device. The conveying device can convey the heating coil loaded by the magnetic device to the orientation adjustment device, and then transfer it to the casting device by the clamping mechanism to complete the casting. After the heating coil is bent, the casting is completed by the heating coil casting system, which can reduce the manpower consumption in the heating coil casting process. In addition, the magnetic device can easily absorb the heating coil, reducing the precision requirements for the placement position and orientation of the heating coil.

Description

Technical Field

[0001] The invention belongs to the technical field of metal casting, and in particular to the technical field of heating plate casting. Background Art

[0002] Most electric heating equipment requires heating using a heating plate, which usually includes a heating coil. The heating coil as a whole includes a pipe bending ring body and two ends extending out for circuit connection. The heating plate is formed by casting metal outside the bending ring body of the heating coil. The casting of metal is usually completed using centrifugal casting equipment, that is, centrifugal casting. In the process of casting the heating coil into a heating plate, a common method is for the operator to manually clamp the heating coil with pliers and place it in the centrifugal casting equipment, which consumes human resources and the operator is at a high temperature casting site, which is dangerous. Summary of the invention

[0003] In order to solve the above problems, the present invention aims to provide a heating coil casting system to reduce the manpower consumption in the heating coil casting process.

[0004] To achieve the above object, the present invention is implemented according to the following technical solutions:

[0005] A heating coil casting system comprises a conveying device, an orientation adjustment device for adjusting the orientation of the heating coil, and a casting device, wherein the conveying device comprises an input port, an output port, and a magnetic device for loading the heating coil into the input port, and the output port is connected to the orientation adjustment device; the orientation adjustment device comprises a pushing body for driving the heating coil to rotate and a clamping mechanism for transferring the heating coil from the pushing body to the casting device.

[0006] Preferably, the heating coil casting system also includes a pipe arrangement device for pushing the heating coil to the magnetic device, the pipe arrangement device includes at least one pipe arrangement groove extending in a direction close to the magnetic device, and also includes a pipe pushing body that reciprocates along the extension direction of the pipe arrangement groove, the pipe pushing body has a reciprocating stroke arranged along the extension direction of the pipe arrangement groove, and the reciprocating stroke includes a first stroke close to the magnetic device and a second stroke away from the magnetic device.

[0007] Preferably, the pipe row device includes a second pipe holding body, which is provided with at least two pipe row grooves; the pipe row device also includes a pipe row base, which is provided with a first guide rail arranged along the extension direction of the pipe row groove, and the pipe pushing body is slidably connected to the first guide rail; the pipe row base is also provided with a second guide rail, and the extension direction of the second guide rail is provided with an angle with the extension direction of the first guide rail, and the second pipe holding body is slidably connected to the second guide rail; a guide groove is provided at the bottom of the second pipe holding body, and the extension direction of the guide groove has an angle with the extension direction of the first guide rail and the extension direction of the second guide rail; a connecting body is provided on the pipe pushing body, one end of the connecting body is fixedly connected to the pipe pushing body, and the other end of the connecting body is provided with a telescopic part, and the telescopic part is used to be slidably connected to the groove wall of the guide groove.

[0008] Preferably, the magnetic device includes a magnetic support, a rotating rod, and a first telescopic rod, one end of the rotating rod is pivotally connected to the magnetic support, one end of the first telescopic rod is pivotally connected to the magnetic support, the other end of the telescopic rod is pivotally connected to an end of the rotating rod away from the magnetic support, a magnetic body is provided on the end of the rotating rod away from the magnetic support, and an abutment body for abutting one side of the heating coil is provided at the input port.

[0009] Preferably, the conveying device includes a conveyor belt, and the input port is arranged at the front end of the conveying direction of the conveyor belt; the conveyor belt is provided with at least two blocking bodies evenly distributed along the conveying direction of the conveyor belt, and the conveyor belt gradually rises along the conveying direction.

[0010] Preferably, the conveying device also includes a slide mechanism connected to the conveyor belt, the slide mechanism is provided with a conveying trough, and the conveying trough gradually descends along the conveying direction; a first tube holding body is provided at the lower end of the conveying trough, the first tube holding body has a tube holding plane for holding the heating coil, and an angle is provided between the tube holding plane and the bottom wall of the conveying trough; a moving body is provided in the conveying trough along the extension direction of the conveying trough, a first passing gap is provided between the moving body and the bottom wall of the conveying trough, and a second passing gap is provided between the side wall of the moving body and the side wall of the conveying trough; and a driving device is also included to drive the moving body to reciprocate along the trough width direction of the conveying trough.

[0011] Preferably, the conveying device also includes a conveying base, the conveying base is provided with a pipe outlet mechanism, and the pipe outlet mechanism is arranged between the conveying base and the slide trough mechanism; the pipe outlet mechanism includes a telescopic driving body and a second telescopic rod, and the second telescopic rod is telescopically extended by the drive of the telescopic driving body; the telescopic driving body is pivotally connected to the conveying base at one end away from the second telescopic rod, and the conveying base is also provided with a conveying connecting rod, one end of the conveying connecting rod is pivotally connected to the conveying base, and the other end of the conveying connecting rod is pivotally connected to the second telescopic rod; the second telescopic rod is extended along the lower end close to the conveying trough, and the lower end of the bottom wall of the conveying trough is provided with a pipe outlet through hole for the second telescopic rod to pass through.

[0012] Preferably, the casting device includes a workstation switching mechanism, which includes a turntable body and a clamping mechanism, the turntable body is provided with at least two clamping parts for the clamping mechanism to clamp; the turntable body is provided with a casting disc device, the casting disc device is used to cast the heating coil transferred by the clamping mechanism; the casting disc device includes a rotating shaft connected to the rotating shaft of the turntable body, and the axial direction of the rotating shaft extends along the thickness direction of the turntable body; a lower mold is provided at the upper end of the rotating shaft, a friction wheel for driving the rotating shaft is provided on the side of the lower end of the rotating shaft, a friction section for abutting against the friction wheel is provided at the lower end of the rotating shaft, a stop notch is provided on the rotating shaft, and a stop body for extending into the stop notch is also provided on the side of the lower end of the rotating shaft.

[0013] Preferably, a lower pressing body for pressing the heating coil into the lower mold is provided above the turntable body.

[0014] Preferably, the casting device also includes a driving mechanism for driving the rotating shaft, the driving mechanism includes a power body and a power output end, and the power output end is detachably connected to the lower end of the rotating shaft; the casting device also includes at least one of a centrifugal locking hook group, a stripping mechanism, a removal mechanism, and a material blocking chute mechanism; the centrifugal locking hook group is arranged on the side wall of the lower mold, the centrifugal locking hook group includes a centrifugal buckle hook, the middle part of the centrifugal buckle hook is pivotally connected to the lower mold, the lower end of the centrifugal buckle hook is provided with a deviation body, the deviation body has a movement path radially away from the rotating shaft when the rotating shaft rotates, and the upper end of the centrifugal buckle hook is provided with a locking hook portion for buckling the upper mold; the stripping mechanism includes a stripping ejector rod, and the stripping ejector rod is connected to the lower mold The mold is slidably connected, the stripping push rod has a stripping path for moving the heating disk away from the lower mold, and the stripping mechanism also includes a lifting device for moving the stripping push rod along the stripping path; the removing mechanism includes a moving body, and movable clamps are provided on both sides of the lower end of the moving body, and the movable clamps include a fixed clamp body and a movable clamp body arranged side by side, the upper end of the movable clamp body is pivotally connected to the moving body, and the lower end of the movable clamp body is provided with a hook body facing the fixed clamp body, and the lower end of the hook body is provided with a hook inclined surface gradually away from the movable clamp body along the extension direction of the movable clamp body; the material blocking chute mechanism includes a material transport chute arranged downwardly and a material blocking body for blocking the heating disk, and the material blocking body is arranged on the upper end of the material transport chute.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The conveying device can convey the heating coil loaded by the magnetic device to the orientation adjustment device. The pushing body on the orientation adjustment device drives the heating coil to rotate so that the orientation of the heating coil is adjusted to facilitate being clamped by the clamping mechanism, and then transferred to the casting device by the clamping mechanism to complete the casting. After the heating coil is bent, the casting is completed by the heating coil casting system, which can reduce the manpower consumption in the heating coil casting process. In addition, the magnetic device can easily absorb the heating coil, reducing the accuracy requirements for the placement position and orientation of the heating coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.

[0018] Figure 1 It is a schematic structural diagram of an embodiment of a heating coil casting system of the present invention.

[0019] Figure 2It is a schematic diagram of the structure of the conveyor belt in the embodiment of the heating coil casting system of the present invention.

[0020] Figure 3 It is a schematic diagram of the structure of a heating coil in the prior art.

[0021] Figure 4 It is a structural schematic diagram of an embodiment of a clamping mechanism in an embodiment of a heating coil casting system of the present invention.

[0022] Figure 5 This is a top view of the clamping mechanism embodiment in the heating coil casting system embodiment of the present invention before clamping the heating coil.

[0023] Figure 6 It is a top view of the heating coil when the clamping mechanism embodiment in the heating coil casting system embodiment of the present invention clamps the heating coil.

[0024] Figure 7 It is a front view of an embodiment of a station switching mechanism in an embodiment of a heating coil casting system of the present invention.

[0025] Figure 8 It is an exploded view of an embodiment of a station switching mechanism in an embodiment of a heating coil casting system of the present invention.

[0026] Fig. 9 for Figure 7 A partial enlarged view of position A in the middle.

[0027] Fig.10 It is a schematic diagram of the structure of the chute mechanism in the embodiment of the heating coil casting system of the present invention.

[0028] Fig.11 It is a schematic cross-sectional view of the conveying trough and the moving body in the embodiment of the heating coil casting system of the present invention.

[0029] Fig.12 It is a schematic diagram of the structure of the pipe outlet mechanism in the embodiment of the heating coil casting system of the present invention.

[0030] Fig.13 It is a schematic diagram of the structure of the pipe arrangement device in the embodiment of the heating coil casting system of the present invention.

[0031] Fig.14 It is an exploded view of the second pipe container in the embodiment of the heating coil casting system of the present invention.

[0032] Fig.15 It is a schematic diagram of the matching structure of the transmission belt and one end of the push tube body in the embodiment of the heating coil casting system of the present invention.

[0033] Fig.16 for Figure 1 A partial enlarged view of position B in the middle.

[0034] Fig.17 It is an exploded view of the casting state of the casting disc device in the embodiment of the heating coil casting system of the invention.

[0035] Fig.18 An exploded view of the state in which the casting disc device pushes off the heating disc in the embodiment of the heating coil casting system of the invention.

[0036] Among them: 1-conveying device, 11-magnetic device, 111-magnetic support, 112-rotating rod, 113-first telescopic rod, 114-magnetic body, 115-abutting body, 12-conveying belt, 121-blocking body, 13-sliding groove mechanism, 131-conveying groove, 132-first tube holding body, 1321-tube holding plane, 133-moving body, 134-first passing gap, 135-second passing gap, 136-driving device, 14-conveying base, 15-tube discharging mechanism, 151-telescopic driving body, 152-second telescopic rod , 153-conveying connecting rod, 154-outlet through hole, 2-position adjustment device, 21-carrying object, 22-clamping mechanism, 221-rod body, 222-clamp, 2221-outer clamp body, 2222-inner clamp body, 223-first driving body, 23-pushing body, 231-pushing notch, 241-adjusting block, 2411-adjusting notch, 25-support body, 26-third driving body, 3-station switching mechanism, 31-turntable body, 311-installation part, 312-clamping part, 321-clamping rod, 3211-closing section, 33 - driving member, 34 - first sleeve, 35 - second sleeve, 351 - extending section, 36 - connecting flange, 361 - flange part, 37 - shaft body, 38 - connecting hole, 39 - casting plate device, 391 - rotating shaft, 3911 - lower die, 3912 - friction wheel, 3913 - friction section, 3914 - anti-rotation notch, 3915 - anti-rotation body, 3916 - lower pressure body, 3917 - driving mechanism, 3918 - centrifugal hook, 3919 - deviation body, 3920 - locking hook part, 3921 - stripping ejector rod, 3922 - lifting device, 3923-moving body, 3924-fixed clamp body, 3925-movable clamp body, 3926-hook body, 3927-hook slope, 3928-material chute, 3929-material blocking body, 4-pipe arrangement device, 41-pipe arrangement groove, 42-pipe pushing body, 421-connecting body, 4211-telescopic part, 422-second blocking body, 43-second pipe holding body, 431-guide groove, 44-pipe arrangement base, 45-first guide rail, 46-second guide rail, 47-transmission belt, 471-first blocking body, 4711-abutment part, 48-weight hammer. DETAILED DESCRIPTION

[0037] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. In the following description, many specific details are set forth in order to fully understand the present invention, and the embodiments described are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in the art without making creative work are within the scope of protection of the present invention.

[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0039] Example 1: Reference Figures 1 to 18 This is an embodiment of the present invention, specifically: a heating coil casting system, including a conveying device 1, an orientation adjustment device 2 for adjusting the orientation of the heating coil, and a casting device, the conveying device 1 includes an input port, an output port, and a magnetic suction device 11 for loading the heating coil into the input port, and the output port is connected to the orientation adjustment device 2; the orientation adjustment device 2 includes a pushing body 23 for driving the heating coil to rotate and a clamping mechanism 22 for transferring the heating coil from the pushing body 23 to the casting device.

[0040] Embodiment 2: Different from Embodiment 1, the conveying device 1 includes a conveyor belt 12, and the input port is arranged at the front end of the conveying direction of the conveyor belt 12; the conveyor belt 12 is provided with at least two blocking bodies 121 evenly arranged along the conveying direction of the conveyor belt 12, and the conveyor belt 12 gradually rises along the conveying direction. After the heating coil is placed on the conveyor belt 12, it falls back to the blocking bodies 121 on the gradually rising conveyor belt 12. Since the blocking bodies 121 are evenly arranged, the speed of the heating coil on the conveyor belt 12 is the same, and the conveyor belt 12 can output the heating coil at the same time interval, providing a stable production rhythm; it also reduces the accuracy requirements of the position and time of the heating coil input to the conveyor belt 12, reduces the equipment accuracy requirements of the magnetic suction device 11, and reduces the production cost.

[0041] Embodiment 3: Different from Embodiment 1, the casting device includes a station switching mechanism 3, on which at least two centrifugal casting devices are arranged, and the centrifugal casting devices are provided with a power input end; it also includes a driving structure connected to the centrifugal casting device in a transmission manner, and the driving mechanism includes a power body and a power output end, and the power output end is detachably connected to the power input end. Since a certain amount of processing time is required after centrifugal casting, at least two centrifugal casting devices are arranged on the station switching mechanism 3, and the processing time after centrifugal casting can be used to cast the next heating coil, thereby improving production efficiency.

[0042] Embodiment 4: Different from Embodiment 1, the orientation adjustment device 2 includes a carrier 21, a clamping mechanism 22 and a pushing body 23 are both arranged above the carrier 21, the clamping mechanism 22 and the pushing body 23 are respectively arranged on both sides of the carrier 21, the pushing body 23 has a first movement path moving in the direction close to the clamping mechanism 22, and a pushing notch 231 is provided on the side of the pushing body 23 facing the clamping mechanism 22, and the pushing notch 231 gradually shrinks in the direction away from the clamping mechanism 22. The carrier 21 can be used to carry the bent ring part of the heating coil, and the pushing notch 231 of the pushing body 23 can be used to abut against the end of the heating coil, so that the heating coil as a whole rotates relatively around its end to adjust the relative orientation with the clamping mechanism 22, so that the pushing body 23 can not only push the heating coil to the grasping position, but also adjust the orientation of the heating coil to be more convenient for being grasped by the clamping device. The coil of the heating coil contacts the carrier 21, which can be placed manually or by other mechanical structures. If simplification is required, it is another simplification direction, which is not the simplification direction concerned by the present invention. Figure 5 , Figure 6 , Figure 7 As shown, the pushing body 23 can move in the left-right direction, i.e., the first movement path, to push the heating coil and reset it. The width of the bottom of the pushing notch 231 in this embodiment is equal to the distance between the two ends of the heating coil, so as to prevent the heating coil from accidentally moving in the front-back direction when the bottom of the notch is pushed after the orientation of the heating coil is adjusted.

[0043] Embodiment 5: Different from Embodiment 4, the orientation adjustment device 2 further includes an adjustment mechanism, which includes two adjustment blocks 241, which are respectively arranged on both sides of the first motion path, and the two adjustment blocks 241 have a second motion path that moves in a direction that approaches each other. Figure 5 , Figure 6 , Figure 7As shown, the first movement path is along the left-right direction and the second movement path is along the front-back direction. After the two adjustment blocks approach each other along the second movement path, they can block the end of the heating coil and cooperate with the push notch 231 to adjust the orientation of the heating coil, so that the end of the heating coil can only move backward along the wall of the push notch, further ensuring that the orientation of the heating coil can be adjusted.

[0044] Embodiment 6: Different from Embodiment 5, the two adjustment blocks 241 have a first position where they move along the second movement path to abut against each other. The two adjustment blocks 241 move to the first position where they abut against each other, such as Figure 7 As shown, a gap is avoided between the two adjustment blocks 241 to prevent the ends of the heating coil from accidentally extending into the gap and making it impossible to adjust the orientation of the heating coil. Figure 5 , Figure 6 , Figure 7 Unexpected situation of left-right arrangement in the.

[0045] Embodiment 7: Different from Embodiment 5, an adjustment notch 2411 is provided on the inner side of the end of the adjustment block 241 close to the pushing body 23, and the adjustment notch 2411 gradually expands in the direction close to the pushing body 23. By providing the gradually expanding adjustment notch 2411, after the heating coil abuts against the adjustment block 241, the adjustment block 241 also has the ability to adjust the orientation of the heating coil.

[0046] Embodiment 8: Different from Embodiment 4, the clamping mechanism 22 includes a rod body 221 and two clamps 222. The two clamps 222 include an outer clamp body 2221 connected to the rod body 221 and an inner clamp body 2222 pivotally connected to the outer clamp body 2221. The two inner clamp bodies 2222 have a rotation path approaching each other. The clamping mechanism 22 also includes a first driving body 223 that causes the inner clamp bodies 2222 to rotate along the rotation path. The two inner clamp bodies 2222 have a rotation path approaching each other, so that the two inner clamp bodies 2222 can be adjusted to a distance smaller than the two ends of the heating coil, so as to prevent the ends of the heating coil from accidentally entering between the two clamps 222 and being unable to be grasped when the two clamps 222 move to grasp the heating coil. Further as a preferred embodiment, the two inner clamp bodies 2222 have a second position where they rotate along the rotation path to abut against each other. The two inner clamp bodies 2222 abut against each other in the second position. Figure 5 As shown, it is possible to further prevent the end of the heating coil from entering the gap between the two clamps 222 when the clamps 222 move relative to each other.

[0047] Embodiment 9: Different from Embodiment 4, the orientation adjustment device 2 further includes a support body 25 connected to the rod body 221, a second driving body driving the rod body 221 to move, and the clamping mechanism 22 has a third motion path driven by the second driving body. Figure 5 As shown, the third movement path is set as a rotation path around the pivoting portion on the support body 25, and the two clamps 222 can move from Figure 5 The solid line position in the figure rotates toward the dotted line direction, thereby transferring the heating coil to the next station. At this time, the second driving body can be set as a rotating motor. The third motion path can also be set as a linear motion path. At this time, the second driving body can be set as a linear motor.

[0048] As a further preferred embodiment, the clamping mechanism 22 has a third position close to the object carrier at the end of the third movement path, and an avoidance gap is provided between the clamping mechanism 22 and the object carrier at the third position. Figure 6 The avoidance gap is provided to avoid unnecessary surface damage or internal damage to the driving mechanism caused by collision between the clamping mechanism 22 and the heating coil or the object 21.

[0049] As a further preferred embodiment, the third driving body 26 is further included to move the clamping mechanism 22 in a direction close to the object 21, and the third driving body 26 is fixedly connected to the object 21; the clamping mechanism 22 has a fourth motion path driven by the third driving body 26 to rotate, and the clamping mechanism 22 has a fourth position abutting against the object 21 on the fourth motion path. The third driving body 26 makes the clamping mechanism abut against the object 21 at the fourth position, such as Figure 5 , Figure 7 As shown, the heating coil grabbing device can provide an abutment signal to provide to the control circuit. The third driving body 26 can also ensure that the clamping mechanism reaches the fourth position, ensuring the accuracy of the grabbing position.

[0050] Further as a preferred embodiment, the second driving body is configured as a driving motor and / or a cylinder, the third driving body 26 is configured as an electromagnet, and at least a portion of the clamping mechanism 22 is made of ferromagnetic material, so that when the clamping mechanism 22 moves to the fourth abutment position, the interior of the second driving body will not be affected by the reaction force and avoid damage, and the third driving body is magnetically attracted, which also avoids internal structural damage to a certain extent, thereby improving the service life of the heating coil grabbing device.

[0051] Embodiment 10: Different from Embodiment 1, the conveying device 1 also includes a chute mechanism 13 connected to the conveyor belt 12, and a conveying trough 131 is provided on the chute mechanism 13, and the conveying trough 131 gradually descends along the conveying direction; a first tube holding body 132 is provided at the lower end of the conveying trough 131, and the first tube holding body 132 has a tube holding plane 1321 for holding the heating coil, and an angle is provided between the tube holding plane 1321 and the bottom wall of the conveying trough 131; a moving body 133 is provided in the conveying trough 131 along the extension direction of the conveying trough 131, and a first passing gap 134 is provided between the moving body 133 and the bottom wall of the conveying trough 131, and a second passing gap 135 is provided between the side wall of the moving body 133 and the side wall of the conveying trough 131; and a driving device 136 is also provided for driving the moving body 133 to reciprocate along the trough width direction of the conveying trough 131. The chute mechanism 13 is as shown in FIG. Fig.10 As shown. After the heating coil is transported by the gradually rising conveyor belt 12, it slides down the chute mechanism 13 by its own gravity and continues to be transported. In this embodiment, the conveying trough 131 is composed of channel steel and is inclined, while the tube holding plane 1321 is horizontally set. The tube holding plane 1321 and the bottom wall of the conveying trough 131 are not on the same plane but have an angle. In this embodiment, the moving body 133 is set as an angle steel, and the driving device 136 is set as a motor-driven eccentric wheel. The eccentric wheel drives the planar connecting rod mechanism, and the planar connecting rod mechanism drives the moving body 133 to reciprocate along the trough width direction of the conveying trough 131. When the moving body 133 moves and reduces the second passing gap 135, the pipe bending circle part of the heating coil is in the first passing gap 134, and the two protruding ends of the heating coil are in the second passing gap 135; the lower end of the heating coil moving to the lower end of the conveying groove 131 contacts the edge of the tube holding plane 1321, and the two sides of the pipe bending circle of the heating coil are respectively restricted by the moving body 133 and the bottom wall of the conveying groove 131, and the heating coil cannot move to the tube holding plane 1321 at this time; when the moving body moves and increases the second passing gap 135 to a width exceeding the width of the pipe bending circle of the heating coil, the upper side of the pipe bending circle of the heating coil is no longer restricted by the moving body 133, and the heating coil has the ability to be moved to the tube holding plane 1321.

[0052] As a further preferred embodiment, the conveying device 1 also includes a conveying base 14, on which a pipe outlet mechanism 15 is provided, and the pipe outlet mechanism 15 is arranged between the conveying base 14 and the chute mechanism 13; the pipe outlet mechanism 15 includes a telescopic driving body 151 and a second telescopic rod 152, and the second telescopic rod 152 is telescopically extended by the telescopic driving body 151; one end of the telescopic driving body 151 away from the second telescopic rod 152 is pivotally connected to the conveying base 14, and a conveying connecting rod 153 is further provided on the conveying base 14, one end of the conveying connecting rod 153 is pivotally connected to the conveying base 14, and the other end of the conveying connecting rod 153 is pivotally connected to the second telescopic rod 152; the second telescopic rod 152 is extended along the lower end close to the conveying trough 131, and the lower end of the bottom wall of the conveying trough 131 is provided with a pipe outlet through hole 154 for the second telescopic rod 152 to pass through. Fig.10 , Fig.12 In this embodiment, the telescopic driving body 151 is configured as the driving part of the cylinder, and the second telescopic rod 152 is configured as the output shaft of the cylinder and the extension rod connected to the output shaft of the cylinder. Fig.12 As shown in the figure, a push tube notch is provided at the lower side of the end of the extension rod, which can prevent the heating coil from moving upward when the heating coil is pushed out. Fig.12 It can be seen that when the second telescopic rod 152 is extended, due to the connection of the conveying connecting rod 153, the telescopic driving body 151 and the second telescopic rod 152 are lifted up as a whole, that is, upward and rightward close to the pipe outlet through hole 154, thereby abutting against the heating coil at the lower end of the conveying groove 131, and the heating coil is pushed onto the pipe holding plane 1321. After that, the second telescopic rod 152 contracts, and the telescopic driving body 151 and the second telescopic rod 152 are lowered as a whole to avoid interfering with the movement of the heating coil.

[0053] Embodiment 11: Different from Embodiment 1, the heating coil casting system further includes a pipe arrangement device 4 for pushing the heating coil to the magnetic device 11, the pipe arrangement device 4 includes at least one pipe arrangement groove 41 extending in a direction close to the magnetic device 11, and also includes a pipe pushing body 42 reciprocating along the extending direction of the pipe arrangement groove 41, the pipe pushing body 42 has a reciprocating stroke arranged along the extending direction of the pipe arrangement groove 41, and the reciprocating stroke includes a first stroke close to the magnetic device 11 and a second stroke away from the magnetic device 11. Through the reciprocating motion of the pipe pushing body 42, the pipe arrangement device can complete pushing the heating coil to the magnetic device 11 multiple times.

[0054] As a further preferred embodiment, the pipe arrangement device 4 further includes a pipe arrangement base 44, on which a first guide rail 45 is provided along the extension direction of the pipe arrangement groove 41. The first guide rail 45 is configured as follows: Fig.15 As shown in the figure, the push tube body 42 is slidably connected to the first guide rail 45; the tube base 44 is also provided with a second guide rail 46, which is configured as follows Fig.14As shown in the two side-by-side drawings, the extension direction of the second guide rail 46 and the extension direction of the first guide rail 45 are arranged at an angle, and in the present embodiment are arranged to be in a vertical relationship, that is, the first guide rail 45 is arranged along the left-right direction, and the second guide rail 46 is arranged along the front-back direction; the second tube body 43 is slidably connected with the second guide rail 46; the bottom of the second tube body 43 is provided with a guide groove 431, and the guide groove 431 is surrounded by two vertical plates; the extension direction of the guide groove 431 and the extension direction of the first guide rail 45 and the extension direction of the second guide rail 46 are both at an angle; a connecting body 421 is provided on the push tube body 42, one end of the connecting body 421 is fixedly connected to the push tube body 42, and the other end of the connecting body 421 is provided with a telescopic part 4211, and the telescopic part 4211 is used to be slidably connected with the groove wall of the guide groove 431; the telescopic part 4211 is connected by Fig.15 The rod structure in the push tube 42 is driven to realize the rise and fall, and the telescopic movement in the up and down directions. The pipe arrangement device 4 can be set so that when the push tube body 42 moves along the first stroke, the part of the lower end of the push tube body 42 connected to the first guide rail 45 moves synchronously, and the telescopic part 4211 is set to a retracted state, that is, the telescopic part 4211 is not connected to the groove wall of the guide groove 431 at this time; when the push tube body moves along the second stroke, the telescopic part 4211 is set to an extended state, and the telescopic part 4211 enters the guide groove 431, and is slidably connected to the side wall of the guide groove 431, squeezing the guide groove 431, so that the second pipe body 43 slides along the second guide rail 46, and the part of the push tube above the push tube body 42 enters the next pipe arrangement groove 41. At this time, there are three corresponding pipe arrangement grooves 41, and three guide grooves 431 are arranged side by side, and only one is temporarily shown in the figure. The pipe arrangement device of this structure can automatically perform the pipe arrangement action of multiple rows of heating coils.

[0055] As a further preferred embodiment, a transmission belt 47 is provided on the pipe arrangement base 44 to enable the pipe pusher body 42 to move along a first stroke, a first stopper body 471 is provided on the outer side of the transmission belt 47, a second stopper body 422 is provided on the end of the pipe pusher body 42 away from the pipe arrangement groove 41, and the first stopper body 471 is provided with an abutment portion 4711 for abutting against the second stopper body 422; a weight 48 is also provided on the pipe arrangement base 44 to enable the pipe pusher body 42 to move along a second stroke, and the weight 48 is connected to the pipe pusher body 42 by a rope. The pipe arrangement device of this structure can realize the reciprocating stroke of the pipe pusher body 42, the transmission belt 47 can maintain the smooth movement of the pipe pusher body 42 in the first stroke, and the weight 48 can reduce the overall energy consumption of the pipe arrangement device 4. Fig.13 , Fig.14 , Fig.15 shown.

[0056] Embodiment 12: Different from Embodiment 3, the station switching mechanism 3 includes a turntable body 31 and a clamping mechanism. The turntable body 31 is provided with a clamping portion 312 and a mounting portion 311 for mounting a centrifugal casting device. The clamping portion 312 abuts against the clamping mechanism, and the clamping mechanism has a moving path away from the clamping portion 312. By providing the clamping portion 312 and the clamping mechanism abutting against each other, the clamping mechanism can clamp the turntable body 31, effectively reducing the vibration of the turntable body 31, so that the turntable body 31 has the ability to reduce the vibration of the centrifugal casting device mounted on the mounting portion 311, and has the ability to improve the casting quality. When the turntable body 31 does not need to be clamped, the clamping mechanism leaves the turntable body 31 along the moving path to release the clamping.

[0057] As a further preferred embodiment, the clamping portion 312 is configured as a recessed structure, and the recessed structure is disposed on the bottom surface of the turntable body 31. The recessed structure is disposed on the bottom surface of the turntable body 31, which can prevent the clamping mechanism from being entangled with pipelines of other equipment and reduce the assembly interference range of the turntable body 31. As a further preferred embodiment, it also includes a driving member 33 that drives the clamping rod 321 to move along the moving path; and also includes a first sleeve 34 sleeved on the clamping rod 321, the first sleeve 34 is extended along the direction of the moving path, and the inner surface of the first sleeve 34 is slidably connected to the clamping rod 321. By providing the first sleeve 34, the radial shaking of the clamping rod 321 can be reduced, and the influence of the shaking of the clamping rod 321 on the turntable body 31 can be reduced.

[0058] As a further preferred embodiment, the second sleeve 35 has an extending section 351 extending into the inner concave surface, and a first gap is provided between the outer wall surface of the extending section 351 and the inner wall surface of the inner concave surface. Fig. 9 By setting the first gap, the second sleeve 35 can maintain the fit with the inner concave surface even after the outer wall is deformed due to long-term use, thereby increasing the service life of the turntable body 31.

[0059] As a further preferred embodiment, the inner wall surface of the recessed structure is configured to gradually decrease in the direction away from the clamping rod 321, and the inner surface of the recessed structure abuts against the outer wall surface of the closing section 3211. The inner wall surface of the recessed structure is configured to gradually decrease in the direction away from the clamping rod 321, thereby increasing the matching area, improving the stability of the matching with the clamping rod 321, and further reducing the vibration of the turntable body 31.

[0060] As a further preferred embodiment, the distance between the clamping portion 312 and the center of the turntable body 31 is greater than the distance between the mounting portion 311 and the center of the turntable body 31. Figure 7 As shown in D2, the distance from the mounting portion 311 to the center of the turntable body 31 is as follows: Figure 7If D2 is greater than D1, the clamping mechanism can provide a greater torque with lower equipment requirements, thereby ensuring the clamping effect on the turntable body 31 and effectively reducing the manufacturing cost of the clamping mechanism.

[0061] As a further preferred embodiment, it further includes a connecting flange 36 and a shaft 37 for driving the turntable body 31 to rotate, the connecting flange 36 is sleeved on the shaft 37, and the connecting flange 36 is fixedly connected to the shaft 37; the connecting flange 36 has a flange portion 361 abutting against the bottom surface of the turntable body 31, and a fixing structure is provided between the outer edge of the flange portion 361 and the turntable body 31. The connecting flange 36 provides a larger contact area, better offsets the vibration of the turntable body 31, and effectively improves the casting quality of the centrifugal casting equipment installed on the mounting portion 311.

[0062] Further as a preferred embodiment, the fixing structure includes a connecting hole 38 passing through the turntable body 31 and the connecting flange 36, and also includes a bolt arranged on the connecting hole 38, and a second gap is provided between the side wall of the rod body of the bolt and the hole wall surface of the connecting hole 38, and the second gap provides a vibration buffer space, thereby reducing the influence of the vibration of the turntable body 31 on the bolt and improving the life of the fixing structure.

[0063] Example 13: Reference Figures 1 to 18 This is an embodiment of the present invention, specifically: a heating coil casting system, including a conveying device 1, an orientation adjustment device 2 for adjusting the orientation of the heating coil, and a casting device, the conveying device 1 includes an input port, an output port, and a magnetic suction device 11 for loading the heating coil into the input port, and the output port is connected to the orientation adjustment device 2; the orientation adjustment device 2 includes a pushing body 23 for driving the heating coil to rotate and a clamping mechanism 22 for transferring the heating coil from the pushing body 23 to the casting device.

[0064] The conveying device 1 includes a conveyor belt 12, and an input port is arranged at the front end of the conveyor belt 12 in the conveying direction; the conveyor belt 12 is provided with at least two blocking bodies 121 evenly distributed along the conveying direction of the conveyor belt 12, and the conveyor belt 12 gradually rises along the conveying direction.

[0065] The casting device includes a station switching mechanism 3, on which at least two centrifugal casting devices are arranged, and the centrifugal casting devices are provided with a power input end; it also includes a driving structure that is transmission-connected to the centrifugal casting devices, and the driving mechanism includes a power body and a power output end, and the power output end is detachably connected to the power input end.

[0066] The orientation adjustment device 2 includes an object carrier 21, a clamping mechanism 22 and a pushing body 23 are both arranged above the object carrier 21, the clamping mechanism 22 and the pushing body 23 are respectively arranged on both sides of the object carrier 21, the pushing body 23 has a first movement path moving in a direction close to the clamping mechanism 22, and a pushing notch 231 is provided on the side of the pushing body 23 facing the clamping mechanism 22, and the pushing notch 231 gradually shrinks in a direction away from the clamping mechanism 22.

[0067] The azimuth adjustment device 2 also includes an adjustment mechanism, which includes two adjustment blocks 241, which are respectively arranged on both sides of the first motion path, and the two adjustment blocks 241 have a second motion path moving in a direction approaching each other. The two adjustment blocks 241 have a first position moving along the second motion path to abut against each other. An adjustment notch 2411 is provided on the inner side of one end of the adjustment block 241 close to the pushing body 23, and the adjustment notch 2411 gradually expands in a direction close to the pushing body 23.

[0068] The clamping mechanism 22 includes a rod body 221 and two clamps 222. The two clamps 222 each include an outer clamp body 2221 connected to the rod body 221 and an inner clamp body 2222 pivotally connected to the outer clamp body 2221. The two inner clamp bodies 2222 each have a rotation path that approaches each other. The clamping mechanism 22 also includes a first driving body 223 that causes the inner clamp body 2222 to rotate along the rotation path. The clamping mechanism 22 also includes a support body 25 connected to the rod body 221 and a second driving body that drives the rod body 221 to move. The clamping mechanism 22 has a third motion path that is driven by the second driving body. The clamping mechanism 22 has a third position close to the object carrier at the end of the third motion path. The clamping mechanism 22 is provided with an avoidance gap with the object carrier at the third position. The clamping mechanism 22 also includes a third driving body 26 that enables the clamping mechanism 22 to move in a direction close to the object 21, and the third driving body 26 is fixedly connected to the object 21; the clamping mechanism 22 has a fourth motion path driven by the third driving body 26 to rotate, and the clamping mechanism 22 has a fourth position abutting against the object 21 on the fourth motion path. The third driving body 26 enables the clamping mechanism to abut against the object 21 at the fourth position.

[0069] The second driving body is configured as a driving motor and / or a cylinder, the third driving body 26 is configured as an electromagnet, and at least a part of the clamping mechanism 22 is made of ferromagnetic material.

[0070] The conveying device 1 also includes a slide mechanism 13 connected to the conveyor belt 12, and a conveying trough 131 is provided on the slide mechanism 13, and the conveying trough 131 gradually descends along the conveying direction; a first tube holding body 132 is provided at the lower end of the conveying trough 131, and the first tube holding body 132 has a tube holding plane 1321 for holding the heating coil, and an angle is provided between the tube holding plane 1321 and the bottom wall of the conveying trough 131; a moving body 133 is provided in the conveying trough 131 along the extension direction of the conveying trough 131, and a first passing gap 134 is provided between the moving body 133 and the bottom wall of the conveying trough 131, and a second passing gap 135 is provided between the side wall of the moving body 133 and the side wall of the conveying trough 131; and a driving device 136 is also provided for driving the moving body 133 to reciprocate along the trough width direction of the conveying trough 131. The conveying device 1 also includes a conveying base 14, on which a pipe outlet mechanism 15 is provided, and the pipe outlet mechanism 15 is arranged between the conveying base 14 and the slide mechanism 13; the pipe outlet mechanism 15 includes a telescopic driving body 151 and a second telescopic rod 152, and the second telescopic rod 152 is telescopic when driven by the telescopic driving body 151; one end of the telescopic driving body 151 away from the second telescopic rod 152 is pivotally connected to the conveying base 14, and a conveying connecting rod 153 is also provided on the conveying base 14, one end of the conveying connecting rod 153 is pivotally connected to the conveying base 14, and the other end of the conveying connecting rod 153 is pivotally connected to the second telescopic rod 152; the second telescopic rod 152 is extended along the lower end close to the conveying groove 131, and the lower end of the groove bottom wall of the conveying groove 131 is provided with a pipe outlet through hole 154 for the second telescopic rod 152 to pass through.

[0071] The heating coil casting system also includes a pipe arrangement device 4 for pushing the heating coil to the magnetic device 11, the pipe arrangement device 4 includes a second pipe holding body 43, and three pipe arrangement grooves 41 are provided on the second pipe holding body 43; the three pipe arrangement grooves 41 are all extended in the direction close to the magnetic device 11; it also includes a pipe pushing body 42 that reciprocates along the extension direction of the pipe arrangement groove 41, and the pipe pushing body 42 has a reciprocating stroke arranged along the extension direction of the pipe arrangement groove 41, and the reciprocating stroke includes a first stroke close to the magnetic device 11 and a second stroke away from the magnetic device 11.

[0072] The pipe arrangement device 4 further includes a pipe arrangement base 44, on which a first guide rail 45 is arranged along the extension direction of the pipe arrangement groove 41. The first guide rail 45 is arranged as follows: Fig.15 As shown in the figure, the push tube body 42 is slidably connected to the first guide rail 45; the tube base 44 is also provided with a second guide rail 46, which is configured as follows Fig.14As shown in the two side-by-side drawings, the extension direction of the second guide rail 46 and the extension direction of the first guide rail 45 are arranged at an angle, and in the present embodiment are arranged to be in a vertical relationship, that is, the first guide rail 45 is arranged along the left-right direction, and the second guide rail 46 is arranged along the front-back direction; the second tube body 43 is slidably connected with the second guide rail 46; the bottom of the second tube body 43 is provided with a guide groove 431, and the guide groove 431 is surrounded by two vertical plates; the extension direction of the guide groove 431 and the extension direction of the first guide rail 45 and the extension direction of the second guide rail 46 are both at an angle; a connecting body 421 is provided on the push tube body 42, one end of the connecting body 421 is fixedly connected to the push tube body 42, and the other end of the connecting body 421 is provided with a telescopic part 4211, and the telescopic part 4211 is used to be slidably connected with the groove wall of the guide groove 431; the telescopic part 4211 is connected by Fig.15 The rod structure in the push tube 42 is driven to realize the rise and fall, and the telescopic movement in the up and down directions. The pipe arrangement device 4 can be set so that when the push tube body 42 moves along the first stroke, the part of the lower end of the push tube body 42 connected to the first guide rail 45 moves synchronously, and the telescopic part 4211 is set to a retracted state, that is, the telescopic part 4211 is not connected to the groove wall of the guide groove 431 at this time; when the push tube body moves along the second stroke, the telescopic part 4211 is set to an extended state, and the telescopic part 4211 enters the guide groove 431, and is slidably connected to the side wall of the guide groove 431, squeezing the guide groove 431, so that the second pipe holding body 43 slides along the second guide rail 46, and the part of the push tube above the push tube body 42 enters the next pipe arrangement groove 41. At this time, there are three corresponding pipe arrangement grooves 41, and three guide grooves 431 arranged side by side are provided, and only one is temporarily shown in the figure.

[0073] A transmission belt 47 is also provided on the pipe row base 44 for moving the pipe pusher body 42 along a first stroke. A first stopper 471 is provided on the outer side of the transmission belt 47. A second stopper 422 is provided on the end of the pipe pusher body 42 away from the pipe row groove 41. The first stopper body 471 is provided with an abutment portion 4711 for abutting against the second stopper body 422. A weight 48 is also provided on the pipe row base 44 for moving the pipe pusher body 42 along a second stroke. The weight 48 is connected to the pipe pusher body 42 by a rope.

[0074] The station switching mechanism 3 includes a turntable body 31 and a clamping mechanism. The turntable body 31 is provided with a clamping portion 312 and a mounting portion 311 for mounting a centrifugal casting device. The clamping portion 312 abuts against the clamping mechanism, and the clamping mechanism has a moving path away from the clamping portion 312. The clamping portion 312 is configured as a concave structure, and the concave structure is disposed on the bottom surface of the turntable body 31. The second sleeve body 35 has an extending section 351 extending into the inner concave surface, and a first gap is provided between the outer wall surface of the extending section 351 and the inner wall surface of the inner concave surface.

[0075] The inner wall surface of the recessed structure is arranged to gradually decrease in the direction away from the clamping rod 321, and the inner surface of the recessed structure abuts against the outer wall surface of the closing section 3211. The distance from the clamping portion 312 to the center of the turntable body 31 is greater than the distance from the mounting portion 311 to the center of the turntable body 31. The station switching mechanism 3 also includes a connecting flange 36 and a shaft body 37 for driving the turntable body 31 to rotate. The connecting flange 36 is sleeved on the shaft body 37, and the connecting flange 36 is fixedly connected to the shaft body 37; the connecting flange 36 has a flange portion 361 abutting against the bottom surface of the turntable body 31, and a fixing structure is provided between the outer edge of the flange portion 361 and the turntable body 31. The fixing structure includes a connecting hole 38 that passes through the turntable body 31 and the connecting flange 36, and also includes a bolt provided on the connecting hole 38, and a second gap is provided between the side wall of the rod body of the bolt and the hole wall surface of the connecting hole 38.

[0076] The casting device includes a station switching mechanism 3, which includes a turntable body 31 and a clamping mechanism. The turntable body 31 is provided with three clamping parts 312 for clamping by the clamping mechanism. The three clamping parts 312 correspond to three stations, namely, a heating coil loading station, a heating coil centrifugal casting station, and a heating coil ejection station. Figure 1 , Fig.16 , Fig.17 , Fig.18 As shown, the lower mold 3911, the centrifugal hook 3918, the deflection body 3919, the lock hook part 3920, the stripping ejector 3921, the rotating shaft 391, the friction section 3913, and the anti-rotation notch 3914 are collectively referred to as a fixed component, and three such fixed components are provided on the turntable body 31; the friction wheel 3912, the anti-rotation body 3915, and the lower pressure body 3916 are collectively referred to as a loading station component, which is correspondingly arranged at the heating coil loading station; the driving mechanism 3917 and the upper mold corresponding to the lower mold 3911 are collectively referred to as a centrifugal casting component, which is correspondingly arranged at the centrifugal casting station; the lifting device 3922, the moving body 39 23. The fixed clamp body 3924, the movable clamp body 3925, the hook body 3926, the hook slope 3927, the material transport chute 3928, and the material blocking body 3929 are collectively referred to as the stripping assembly, which is correspondingly arranged at the heating coil top stripping station; the loading station assembly, the centrifugal casting assembly, and the stripping assembly enable the three fixed assemblies to be respectively located at the heating coil loading station, the heating coil centrifugal casting station, and the heating coil top stripping station at the same time, thereby making the heating coil casting system more efficient; preferably, the heating coil loading station, the heating coil centrifugal casting station, and the heating coil top stripping station are arranged at equal intervals along the circumference of the turntable body 31.

[0077] The specific working principle is as follows: a casting disc device 39 is provided on the turntable body 31, and the casting disc device 39 is used for casting the heating coil transferred by the clamping mechanism; the casting disc device includes a rotating shaft 391 connected to the rotating shaft of the turntable body 31, and the axial direction of the rotating shaft 391 extends along the thickness direction of the turntable body 31, as shown in the up and down direction in the figure; a lower mold 3911 is provided at the upper end of the rotating shaft 391, and the shape and movement mode of the upper mold can be set according to actual needs. A friction wheel 3912 for driving the rotating shaft 391 is provided on the side of the lower end of the rotating shaft 391, and the axial direction of the friction wheel 3912 when rotating is parallel to the axial direction of the rotating shaft 391; The lower end is provided with a friction section 3913 for contacting with the friction wheel 3912, the rotating shaft 391 is provided with a stop notch 3914, and the side of the lower end of the rotating shaft 391 is also provided with a stop body 3915 for extending into the stop notch 3914. The stop body 3915 is driven by a power source, such as a cylinder, to approach and contact the friction section 3913 until the stop notch 3914 turns around. At this time, the stop body 3915 extends into the stop notch 3914, and the friction wheel 3912 can no longer drive the rotating shaft 391 to rotate, completing the positioning of the lower mold 3911, and the extended section of the heating coil transferred by the clamping mechanism can be accurately loaded into the lower mold 3911. A lower pressing body 3916 for pressing the heating coil into the lower mold 3911 is provided above the turntable body 31, and the heating coil that is bent too large is pressed into the lower mold 3911.

[0078] The casting device also includes a driving mechanism 3917 for driving the rotating shaft 391, such as Fig.17 As shown, the driving mechanism 3917 includes a power body and a power output end, and the power output end is detachably connected to the lower end of the rotating shaft 391, specifically, by Fig.17The fork mechanism at the lower left center makes the power output end close to or away from the lower end of the rotating shaft 391 to achieve a detachable connection; the casting device also includes a centrifugal locking hook group, a stripping mechanism, a removal mechanism, and a material blocking chute mechanism; the centrifugal locking hook group is arranged on the side wall of the lower mold 3911, and the centrifugal locking hook group includes a centrifugal buckle 3918, the middle part of the centrifugal buckle 3918 is pivotally connected to the lower mold 3911, and the lower end of the centrifugal buckle 3918 is provided with a deviation body 3919, and the deviation body 3919 has a movement path radially away from the rotating shaft 391 when the rotating shaft 391 rotates, and the upper end of the centrifugal buckle 3918 is provided with a locking hook part 3920 for buckling the upper mold, and the locking hook part 3920 can be set to have a weight less than the weight of the deviation body 3919 to achieve a movement path radially away from the rotating shaft 391 when the rotating shaft 391 rotates. After the upper mold moves down to the lower mold 3911, the power output end and the lower end of the rotating shaft 391 are telescopically connected through the clutch driving wheel and the driven wheel, the mold rotates, the mold centrifugal hook 3918 locks the upper mold, the mold rotates to reach the set speed, and the spoon of the soup machine moves into the funnel to pour aluminum water. After the casting is completed, the spoon of the soup machine leaves the return stroke, the mold stops, the clutch is disengaged, the centrifugal hook 3918 is separated, and the upper mold moves up and leaves.

[0079] like Fig.18 As shown, the stripping mechanism includes a stripping ejector rod 3921. In this embodiment, a total of four stripping ejector rods 3921 are provided. The stripping ejector rods 3921 are slidably connected to the lower mold 3911. The stripping ejector rods 3921 have a stripping path for moving the heating plate away from the lower mold 3911. The stripping mechanism also includes a lifting device 3922 for moving the stripping ejector rods 3921 along the stripping path. The lifting device 3922 can be set to a cylinder, a linear motor, etc.; the removal mechanism includes a moving body 3923, which can be close to or away from the cast heating plate. Both sides of the lower end of the moving body 3923 are provided with movable clamps, such as Fig.18two in the middle; the movable clamp includes a fixed clamp body 3924 and a movable clamp body 3925 arranged side by side, the upper end of the movable clamp body 3925 is pivotally connected to the movable body 3923, the lower end of the movable clamp body 3925 is provided with a hook body 3926 facing the fixed clamp body 3924, and the lower end of the hook body 3926 is provided with a hook slope 3927 gradually away from the movable clamp body 3925 along the extension direction of the movable clamp body 3925; when working, the lifting device 3922 pushes out the heating plate through the stripping ejector rod 3921, the movable body 3923 moves down to make the movable clamp contact the edge of the heating plate, and the hook slope 3927 is squeezed by the edge of the heating plate and opens until the upper end of the hook body 3926 contacts the lower end of the heating plate, and the movable clamp closes to hook the heating plate. The material blocking chute mechanism includes a material transport chute 3928 arranged downwardly inclined and a material blocking body 3929 for blocking the heating plate, and the material blocking body 3929 is arranged on the upper end of the material transport chute 3928. The hooked heating plate moves to the material blocking body 3929, is blocked and laterally escapes from the movable clamp, falls on the material transport chute 3928 and is transported out.

[0080] The conveying device 1 also includes a slide mechanism 13 connected to the conveyor belt 12, and a conveying trough 131 is provided on the slide mechanism 13, and the conveying trough 131 gradually descends along the conveying direction; a first tube holding body 132 is provided at the lower end of the conveying trough 131, and the first tube holding body 132 has a tube holding plane 1321 for holding the heating coil, and an angle is provided between the tube holding plane 1321 and the bottom wall of the conveying trough 131; a moving body 133 is provided in the conveying trough 131 along the extension direction of the conveying trough 131, and a first passing gap 134 is provided between the moving body 133 and the bottom wall of the conveying trough 131, and a second passing gap 135 is provided between the side wall of the moving body 133 and the side wall of the conveying trough 131; and a driving device 136 is also provided for driving the moving body 133 to reciprocate along the trough width direction of the conveying trough 131.

[0081] The conveying device 1 also includes a conveying base 14, on which a pipe outlet mechanism 15 is provided, and the pipe outlet mechanism 15 is arranged between the conveying base 14 and the slide mechanism 13; the pipe outlet mechanism 15 includes a telescopic driving body 151 and a second telescopic rod 152, and the second telescopic rod 152 is telescopic when driven by the telescopic driving body 151; one end of the telescopic driving body 151 away from the second telescopic rod 152 is pivotally connected to the conveying base 14, and a conveying connecting rod 153 is also provided on the conveying base 14, one end of the conveying connecting rod 153 is pivotally connected to the conveying base 14, and the other end of the conveying connecting rod 153 is pivotally connected to the second telescopic rod 152; the second telescopic rod 152 is extended along the lower end close to the conveying groove 131, and the lower end of the groove bottom wall of the conveying groove 131 is provided with a pipe outlet through hole 154 for the second telescopic rod 152 to pass through.

[0082] The heating coil casting system also includes a pipe arrangement device 4 for pushing the heating coil to the magnetic device 11, the pipe arrangement device 4 includes a second pipe holding body 43, and the second pipe holding body 43 is provided with at least two pipe arrangement grooves 41; the pipe arrangement device 4 includes at least one pipe arrangement groove 41 extending in a direction close to the magnetic device 11, and also includes a pipe pushing body 42 that reciprocates along the extension direction of the pipe arrangement groove 41, the pipe pushing body 42 has a reciprocating stroke arranged along the extension direction of the pipe arrangement groove 41, and the reciprocating stroke includes a first stroke close to the magnetic device 11 and a second stroke away from the magnetic device 11. The magnetic device 11 includes a magnetic support 111, a rotating rod 112, and a first telescopic rod 113. One end of the rotating rod 112 is pivoted to the magnetic support 111, one end of the first telescopic rod 113 is pivoted to the magnetic support 111, and the other end of the telescopic rod 113 is pivoted to the end of the rotating rod 112 away from the magnetic support 111. A magnetic body 114 is provided on the end of the rotating rod 112 away from the magnetic support 111, and an abutment body 115 for abutting against one side of the heating coil is provided at the input port. Fig.13 As shown, the heating coil is arranged with the bending ring body facing upward and the two protruding ends facing downward so as to facilitate the pushing of the push tube body 42. The first telescopic rod 113 can be arranged as a rod driven by a cylinder to be telescopic. When in use, the first telescopic rod 113 is extended, so that the rotating rod 112 is rotated to the position of the dotted line, and the heating coil is sucked by the magnetic body 114. The first telescopic rod 113 is shortened again, so that the rotating rod 112 is rotated to the position of the solid line in the figure, and the magnetic body 114 loses its magnetic attraction, and the heating coil falls downward. One side of the heating coil abuts against the abutment body 115 and flips over. The heating coil becomes a bending ring body facing downward and the two protruding ends facing upward, so that the bending ring body is close to the conveyor belt 12 for easy transportation.

[0083] The pipe arrangement device 4 also includes a pipe arrangement base 44, which is provided with a first guide rail 45 arranged along the extension direction of the pipe arrangement groove 41, and the pipe pushing body 42 is slidably connected to the first guide rail 45; the pipe arrangement base 44 is also provided with a second guide rail 46, and the extension direction of the second guide rail 46 is provided with an angle with the extension direction of the first guide rail 45, and the second pipe holding body 43 is slidably connected to the second guide rail 46; a guide groove 431 is provided at the bottom of the second pipe holding body 43, and the extension direction of the guide groove 431 is provided with an angle with the extension direction of the first guide rail 45 and the extension direction of the second guide rail 46; a connecting body 421 is provided on the pipe pushing body 42, one end of the connecting body 421 is fixedly connected to the pipe pushing body 42, and the other end of the connecting body 421 is provided with a telescopic part 4211, and the telescopic part 4211 is used to be slidably connected to the groove wall of the guide groove 431.

[0084] A transmission belt 47 is also provided on the pipe row base 44 for moving the pipe pusher body 42 along a first stroke. A first stopper 471 is provided on the outer side of the transmission belt 47. A second stopper 422 is provided on the end of the pipe pusher body 42 away from the pipe row groove 41. The first stopper body 471 is provided with an abutment portion 4711 for abutting against the second stopper body 422. A weight 48 is also provided on the pipe row base 44 for moving the pipe pusher body 42 along a second stroke. The weight 48 is connected to the pipe pusher body 42 by a rope.

[0085] In summary, the heating coil casting system can be used for the automation of heating coil casting, improving work efficiency while effectively ensuring the operating safety of operators.

[0086] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Therefore, any modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the technical solution of the present invention shall still fall within the scope of the technical solution of the present invention.

Claims

1. A heating coil casting system, characterized in that: It includes a conveying device, an orientation adjustment device for adjusting the orientation of the heating coil, and a casting device, wherein the conveying device includes an input port, an output port, and a magnetic device for loading the heating coil into the input port, and the output port is connected to the orientation adjustment device; the orientation adjustment device includes a pushing body for driving the heating coil to rotate and a clamping mechanism for transferring the heating coil from the pushing body to the casting device; it also includes a pipe arrangement device for pushing the heating coil to the magnetic device, the pipe arrangement device includes at least one pipe arrangement groove extending in a direction close to the magnetic device, and also includes a pipe pushing body that reciprocates along the extension direction of the pipe arrangement groove, the pipe pushing body has a reciprocating stroke arranged along the extension direction of the pipe arrangement groove, and the reciprocating stroke includes a first stroke close to the magnetic device and a second stroke away from the magnetic device. ; The pipe row device includes a second pipe holding body, on which at least two pipe row grooves are provided; the pipe row device also includes a pipe row base, on which a first guide rail is provided along the extension direction of the pipe row groove, and the pipe pushing body is slidably connected to the first guide rail; the pipe row base is also provided with a second guide rail, and the extension direction of the second guide rail is provided with an angle with the extension direction of the first guide rail, and the second pipe holding body is slidably connected to the second guide rail; a guide groove is provided at the bottom of the second pipe holding body, and the extension direction of the guide groove is provided with an angle with the extension direction of the first guide rail and the extension direction of the second guide rail; a connecting body is provided on the pipe pushing body, one end of the connecting body is fixedly connected to the pipe pushing body, and the other end of the connecting body is provided with a telescopic part, and the telescopic part is used to be slidably connected to the groove wall of the guide groove.

2. The heating coil casting system according to claim 1, characterized in that: The magnetic device includes a magnetic support, a rotating rod, and a first telescopic rod. One end of the rotating rod is pivotally connected to the magnetic support, one end of the first telescopic rod is pivotally connected to the magnetic support, and the other end of the telescopic rod is pivotally connected to an end of the rotating rod away from the magnetic support. A magnetic body is provided on the end of the rotating rod away from the magnetic support, and an abutment body for abutting one side of the heating coil is provided at the input port.

3. The heating coil casting system according to claim 1, characterized in that: The conveying device comprises a conveyor belt, the input port is arranged at the front end of the conveying direction of the conveyor belt; the conveyor belt is provided with at least two blocking bodies evenly distributed along the conveying direction of the conveyor belt, and the conveyor belt gradually rises along the conveying direction.

4. The heating coil casting system according to claim 3, characterized in that: The conveying device also includes a slide mechanism connected to the conveyor belt, the slide mechanism is provided with a conveying trough, and the conveying trough gradually descends along the conveying direction; a first tube holding body is provided at the lower end of the conveying trough, the first tube holding body has a tube holding plane for holding the heating coil, and an angle is provided between the tube holding plane and the bottom wall of the conveying trough; a moving body is provided in the conveying trough along the extension direction of the conveying trough, a first passing gap is provided between the moving body and the bottom wall of the conveying trough, and a second passing gap is provided between the side wall of the moving body and the side wall of the conveying trough; and a driving device is also included to drive the moving body to reciprocate along the trough width direction of the conveying trough.

5. The heating coil casting system according to claim 4, characterized in that: The conveying device also includes a conveying base, on which a pipe outlet mechanism is provided, and the pipe outlet mechanism is arranged between the conveying base and the slide trough mechanism; the pipe outlet mechanism includes a telescopic driving body and a second telescopic rod, and the second telescopic rod is telescopically extended by the drive of the telescopic driving body; one end of the telescopic driving body away from the second telescopic rod is pivotally connected to the conveying base, and a conveying connecting rod is also provided on the conveying base, one end of the conveying connecting rod is pivotally connected to the conveying base, and the other end of the conveying connecting rod is pivotally connected to the second telescopic rod; the second telescopic rod is extended along the lower end close to the conveying trough, and the lower end of the bottom wall of the conveying trough is provided with a pipe outlet through hole for the second telescopic rod to pass through.

6. The heating coil casting system according to claim 1, characterized in that: The casting device includes a workstation switching mechanism, which includes a turntable body and a clamping mechanism, the turntable body is provided with at least two clamping parts for the clamping mechanism to clamp; the turntable body is provided with a casting disc device, which is used to cast the heating coil transferred by the clamping mechanism; the casting disc device includes a rotating shaft connected to the rotating shaft of the turntable body, and the axial direction of the rotating shaft extends along the thickness direction of the turntable body; a lower mold is provided at the upper end of the rotating shaft, and a friction wheel for driving the rotating shaft is provided on the side of the lower end of the rotating shaft, and a friction section for abutting against the friction wheel is provided at the lower end of the rotating shaft, a stop notch is provided on the rotating shaft, and a stop body for extending into the stop notch is also provided on the side of the lower end of the rotating shaft.

7. The heating coil casting system according to claim 6, characterized in that: A lower pressing body for pressing the heating coil into the lower mold is arranged above the turntable body.

8. The heating coil casting system according to claim 6, characterized in that: The casting device also includes a driving mechanism for driving the rotating shaft, the driving mechanism includes a power body and a power output end, and the power output end is detachably connected to the lower end of the rotating shaft; the casting device also includes at least one of a centrifugal locking hook group, a stripping mechanism, a removal mechanism, and a material blocking chute mechanism; the centrifugal locking hook group is arranged on the side wall of the lower mold, the centrifugal locking hook group includes a centrifugal buckle hook, the middle part of the centrifugal buckle hook is pivotally connected to the lower mold, the lower end of the centrifugal buckle hook is provided with a deviation body, the deviation body has a movement path radially away from the rotating shaft when the rotating shaft rotates, and the upper end of the centrifugal buckle hook is provided with a locking hook portion for buckling the upper mold; the stripping mechanism includes a stripping ejector rod, and the stripping ejector rod is connected to the lower mold slide The stripping ejector rod has a stripping path for moving the heating plate away from the lower mould, and the stripping mechanism also includes a lifting device for moving the stripping ejector rod along the stripping path; the removing mechanism includes a moving body, and movable clamps are provided on both sides of the lower end of the moving body, and the movable clamps include a fixed clamp body and a movable clamp body arranged side by side, the upper end of the movable clamp body is pivotally connected to the moving body, and the lower end of the movable clamp body is provided with a hook body facing the fixed clamp body, and the lower end of the hook body is provided with a hook inclined surface gradually moving away from the movable clamp body along the extension direction of the movable clamp body; the material blocking chute mechanism includes a material transport chute arranged downwardly and a material blocking body for blocking the heating plate, and the material blocking body is arranged on the upper end of the material transport chute.

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