A thermal insulation board with a dovetail falcon structure

Abstract

The invention discloses an insulation board with a dovetail mortise and tenon structure, comprising an insulation board body, a dovetail groove being arranged on the surface of the insulation board body, a dovetail mortise structure being arranged around the insulation board body, the dovetail mortise structure having a convex dovetail and a concave dovetail, the convex dovetail and the concave dovetail being staggered and distributed around the insulation board body, the convex dovetail and the concave dovetail being arranged with holes, thereby achieving the purpose of firmly fixing the insulation board body, preventing the insulation board body from being subjected to uneven force during cement pouring or due to other external reasons, causing displacement and dispersion at the connection, thereby reducing the use quality, and the insulation board body is relatively large in size, and during installation, it is convenient to plug in and the construction is quick, the staff can quickly install and adjust, thereby improving the installation efficiency, shortening the construction period, and reducing the labor intensity of the staff, and at the same time, the dovetail groove being arranged on the surface of the insulation board body can increase the bite effect between the concrete and the insulation board body, and the flat-push installation construction can be better operated.

Description

Technical Field

[0001] The invention relates to the technical field of building walls, and in particular to a thermal insulation board with a dovetail mortise and tenon structure. Background Art

[0002] The insulation board body serves as the insulation layer of the building wall, which has the effect of heat preservation and sound insulation. The safety and fire protection standard field of the building places the insulation board body in the middle of the concrete layer to form a sandwich structure.

[0003] During the pouring process, the concrete poured at the bottom of the insulation board body is not poured at the same time. It is often the case that one side of the insulation board body is poured and then the other side. Moreover, the concrete is poured from the end with concrete into the end of the cavity. These will cause uneven force on the insulation board body, causing the insulation board body to shift, misalign or even break, thereby destroying the internal structure of the wall.

[0004] The current exterior wall insulation board body is generally small in size, and during installation, the staff is required to fully match it before plugging it in. However, for a 3m high building, the staff is required to install a tripod, etc., which prolongs the construction period. At the same time, after the splicing is completed, when pouring concrete, due to the small size of the insulation board body, the buoyancy generated by the concrete will cause the insulation board body to float, resulting in displacement of the insulation board body in some positions, making it unusable and reducing the quality of use. The connection of the existing insulation board body usually adopts a method of plugging in the insulation board body around the four sides, and the four sides of the plug-in are usually provided with installation grooves, and the installation grooves cannot prevent the insulation board body from moving up and down, and when preventing the insulation board body from moving forward and backward, the plug-in joint is prone to breakage, so it needs to be improved. Summary of the invention

[0005] The purpose of the present invention is to overcome the disadvantage that the existing exterior wall insulation board body is less susceptible to external force and thus moves, and to propose an insulation board with a dovetail mortise structure.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A dovetail mortise and tenon structure insulation board comprises an insulation board body, a dovetail groove is arranged on the surface of the insulation board body, a dovetail mortise and tenon structure is arranged around the insulation board body, the dovetail mortise structure has a convex dovetail and a concave dovetail, the convex dovetail and the concave dovetail are staggered and distributed around the insulation board body, and holes are arranged on the convex dovetail and the concave dovetail.

[0008] Preferably, a connecting piece is installed on the hole, and the connecting piece includes a first connecting bridge and a second connecting bridge; the first connecting bridge is composed of three sections, the steel bars of the upper and lower sections are provided with a threaded structure, and are installed with tension nuts, and the steel bars of the middle section are provided with threaded structures at both ends, and the upper and lower sections are connected to the middle section through a connecting block, and the connecting block is provided with a threaded structure inside, and the steel bars of the middle section of the first connecting bridge are provided with an injection molded shell A, the upper end of the injection molded shell A is provided with an injection molded plate A, the lower end is provided with an injection molded plate B, and the injection molded plate A is provided with a through hole A; support plates are provided at both ends of the steel bars of the second connecting bridge, and the steel bars are provided with an injection molded shell B, the upper end of the injection molded shell B is provided with an injection molded plate C, the lower end is provided with an injection molded plate D, and the injection molded plate D is provided with a through hole B.

[0009] Preferably, the bottom of the insulation board body is 900 to 1200 mm, the height is 3000 mm, and the thickness is 80 mm.

[0010] Preferably, the dovetail grooves are evenly arranged vertically on the surface of the insulation board body.

[0011] Preferably, the depth of the dovetail groove is 7 mm.

[0012] Preferably, the convex dovetail is an isosceles trapezoidal structure, with an upper base of 150 mm, a lower base of 300 mm, a height of 100 mm, and the convex dovetail and the concave dovetail having the same structural dimensions.

[0013] Preferably, the hole is located at the middle position of the base of the isosceles trapezoid of the convex dovetail and the concave dovetail.

[0014] Preferably, the insulation board body has right-angle insulation boards.

[0015] Preferably, the bottom plate of the right-angle insulation board is 600 mm and the height is 600 mm.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. Through the design of the dovetail mortise and tenon structure, when the dovetail mortise and tenon structures around the insulation board body cooperate with each other, the up and down and left and right displacements of the insulation board body are restricted, so that the insulation board bodies are fixed to each other.

[0018] 2. The connecting piece is installed in the installation groove of the connecting bridge, and the connecting piece can limit the front and rear displacement of the insulation board body.

[0019] 3. At the same time, setting a dovetail groove on the surface of the insulation board body will increase the bite effect between the concrete and the insulation board body, preventing the insulation board body from separating from the concrete hard soil layer or creating a gap.

[0020] 4. After the insulation wall panels are installed and assembled, when pouring concrete, the weight of the insulation wall panels is greater than the buoyancy generated by the concrete, which increases the anti-floating effect of the insulation panels when pouring concrete, and prevents the insulation wall panels from being unevenly stressed when pouring cement or other external reasons, causing displacement and dispersion at the joints, thereby reducing the quality of use. It also increases the integrity of the exterior wall insulation and improves the insulation effect. The insulation wall panels are large in size, and are easy to plug in and install, and the construction is fast. The staff can quickly install and adjust them, which improves the installation efficiency, shortens the construction period, and reduces the labor intensity of the staff. At the same time, the dovetail grooves on the surface of the insulation wall panels will increase the bite of the concrete and the insulation wall panels, making the flat-push installation easier to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is the top view of the connecting piece;

[0022] Figure 2 isometric drawing of the connecting piece;

[0023] Figure 3 is a top view of the first connecting bridge;

[0024] Figure 4 is a top view of the second connecting bridge;

[0025] Figure 5 It is a schematic diagram of the injection molding plate A and the injection molding plate C, and the injection molding plate D and the injection molding plate B being fixed by means of a snap fit;

[0026] Figure 6 It is a structural schematic diagram of the insulation board body;

[0027] Figure 7 This is a schematic diagram of the structure of the dovetail falcon on the insulation body;

[0028] Figure 8 It is an isometric diagram of a right-angle insulation board;

[0029] Fig. 9 This is a schematic diagram of the structure of the insulation board being cut and split;

[0030] Fig.10 It is a structural schematic diagram when the insulation board body is connected;

[0031] Fig.11 It is a top view of the insulation board body;

[0032] Fig.12 It is a schematic diagram of the plastering layer structure of the insulation board body;

[0033] Fig.13 A schematic diagram of assembling the insulation board body with the connector installed;

[0034] Fig.14 It is a schematic diagram of the thermal insulation wall frame without pouring concrete;

[0035] Fig.15 Schematic diagram of the insulation wall frame for pouring concrete;

[0036] Fig.16 Schematic diagram of wall processing after concrete solidifies.

[0037] 1. Insulation board body, 11. Concave dovetail, 12. Convex dovetail 11, 13. Holes, 14. Dovetail groove, 15. First plastering layer, 121. Trapezoidal bottom, 122. Trapezoidal top, 123. Trapezoidal height;

[0038] 2. Connectors, 21. First connecting bridge, 211. Injection molded shell A, 212. Injection molded plate A, 213. Injection molded plate B, 214. Connecting block, 215. Through hole A, 22. Second connecting bridge, 221. Injection molded shell B, 222. Injection molded plate C, 223. Injection molded outer plate D, 224. Support plate, 225. Through hole B, 23. Rebar, 24. Tension anchor bolt, 241. Threaded structure, 242. Tension nut;

[0039] 3. Concrete shear wall;

[0040] 4. Concrete protective layer;

[0041] 5. Template, 51, through hole C;

[0042] 6. Steel mesh;

[0043] 7. Iron pipe. DETAILED DESCRIPTION

[0044] It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in subsequent drawings.

[0045] In the description of the present invention, it should be noted that the terms "center", "up", "down", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0046] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] In the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or the first and second features being in contact not directly but through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0048] The insulation board connector 2 includes a steel bar 23, a tension anchor bolt 24, and a first connecting bridge 21 and a second connecting bridge 22;

[0049] The first connecting bridge 21 is composed of three sections. The steel bars 23 of the upper and lower sections are provided with threaded structures 241 and are installed with tension nuts 242. The steel bars 23 of the middle section are provided with threaded structures 241 at both ends. The upper and lower sections are connected to the middle section through a connecting block 214. The connecting block 214 is provided with a threaded structure 241 inside. The steel bars 23 of the middle section of the first connecting bridge 21 are provided with an injection molded shell A211. The upper end of the injection molded shell A211 is provided with an injection molded plate A212, and the lower end is provided with an injection molded plate B213. The injection molded plate A212 is provided with a through hole A215. The upper end connecting block 214 is 160mm to 200mm away from the upper end of the injection molded shell A211, and the lower end connecting block is 50mm away from the lower end of the injection molded shell A211.

[0050] The two ends of the steel bar 23 of the second connecting bridge 22 are provided with support plates 224, and an injection molded shell B221 is provided on the steel bar 23. The upper end of the injection molded shell B221 is provided with an injection molded plate C222, and the lower end is provided with an injection molded plate D223. The injection molded plate D223 is provided with a through hole B225. The upper end support plate is 160mm to 200mm away from the upper end of the injection molded shell B222, and the lower end support plate 224 is 50mm away from the lower end of the injection molded shell B221.

[0051] The injection molded shell A211 and the injection molded shell B221 are installed on the holes 13 around the insulation board body 1, the second connecting bridge 22 is inserted into the first connecting bridge 21, the through hole B225 passes through the lower end connecting block 215, the upper end support plate 224 passes through the through hole A215, the injection molded plate B221 is abutted on the injection molded plate D223, and the injection molded plate C222 is abutted on the injection molded plate A212; the diameter of the steel bar 23 is 8mm, the thickness of the injection molded plate A212, the injection molded plate B213, the injection molded plate C222, the injection molded plate D223 and the support plate 224 is 8mm, the connecting block 214 can pass through the through hole B225, and the injection molded plate B213 cannot pass through the through hole B225, the support plate 224 can pass through the through hole A215, and the injection molded plate C222 cannot pass through the through hole A215. The cross-section of through hole A215 and through hole B225 is a square with a side length of 40 mm or a circle with a radius of 20 mm, the cross-section of injection molding plate B213 and injection molding plate C222 is a square with a side length of 60 mm or a circle with a radius of 30 mm, the cross-section of support plate 224 and connecting block 214 is a square with a side length of 40 mm or a circle with a radius of 30 mm, the injection molding shell A211 is installed on the upper side and the left side of the hole 13 of the insulation board body 1, and the injection molding shell B2 21 is installed on the lower side and right side of the insulation board body 1, or the injection molded shell B221 is installed on the hole 13 on the upper side and left side of the insulation board body 1, the injection molded shell A221 is installed on the lower side and right side of the insulation board body 1, the length of the injection molded shell A211 and the injection molded shell B221 is 2mm smaller than the thickness of the insulation board body 1, the thickness of the insulation board body 1 is 80mm~100mm, the injection molded plate A212 and the injection molded plate C222, the injection molded plate D223 and the injection molded plate B213 can be fixed by snapping.

[0052] After the connector 2 is pushed into place, Fig.12 The arrow direction below is the push-in direction of the insulation board body 1. After the mating is completed, the push-in direction is limited, but the opposite direction of the push-in direction can still be moved, and can be further fixed by snapping, such as Figure 4 The injection molding plate A212 and the injection molding plate C222, and the injection molding plate D223 and the injection molding plate B213 shown can be fixed by snapping together, for example Figure 4 shown.

[0053] Reference Figure 6-12 A dovetail groove 14 is provided on the surface of the insulation board body 1, and a dovetail mortise structure is provided around the insulation board body 1. The dovetail mortise structure has a convex dovetail 11 and a concave dovetail 12. The convex dovetail 11 and the concave dovetail 12 are alternately distributed around the insulation board body, and the convex dovetail 11 and the concave dovetail 12 are provided with holes 13.

[0054] The height of the insulation board body 1 is 2.5-3m, the width is 0.9-1.2m, the weight of the insulation board body 1 is equivalent to 3-4 times of the current weight. When pouring concrete, the weight of the insulation board body 1 is greater than the buoyancy generated by the concrete. A plurality of dovetail mortise structures are evenly spaced on the four side walls of the insulation board body 1. A convex dovetail 11 corresponding to the concave dovetail 12 is provided on the four side walls of the insulation board body 1. According to the setting of the height and length of the insulation board body 1, the length of the trapezoidal lower bottom 121 of the convex dovetail 11 is 30cm, the length of the trapezoidal upper bottom 122 is 15cm, and the length of the convex dovetail 11 corresponds to the shape and size of the concave dovetail 12. When the insulation board body 1 After the connection, the left and right forces will be offset, so that the insulation board body 1 is firmly connected without displacement, thereby ensuring the quality during use. The number of concave dovetails 12 and convex dovetails 11 needs to be set according to the height and width of the insulation board body 1. Dovetail grooves 14 are provided on both sides of the insulation board body 1. The dovetail grooves 14 provided on the surface of the insulation board body 1 will increase the bite of concrete and the insulation board, and the flat-push installation construction will be easier to operate. After the insulation board body 1 or the insulation board body 1 is installed, when there is still a little distance to the wall, according to the length of the insulation board body 1 from one side of the wall, one side is cut as shown in Figure 9, and then the dovetail mortise and tenon structure is connected without any gaps.

[0055] Move the convex dovetail 11 into the concave dovetail 12 on the insulation board body 1, and install them in sequence. When the insulation board body 1 is installed or the insulation board body is installed, when there is still a little distance to the wall, cut one side according to the insulation board body 1, such as Figure 5 As shown, the convex dovetail 11 and the concave dovetail 12 are made to correspond to each other. After the remaining steps are installed, concrete is poured. Since the weight of the insulation board body 1 is greater than that of an ordinary small insulation board body 1, the insulation board body 1 will not float upward during pouring. At the same time, due to the effects of the concave dovetail 12 and the convex dovetail 11, there will be no separation when subjected to forces from the left and right sides.

[0056] Right-angle insulation board is used for installation in the corner. When installing in the corner, it is not cut on one side and then connected with the dovetail structure. Instead, it is directly manufactured like Fig.13 The simplified top view of the right-angle insulation board shown in the figure does not show the dovetail groove 14 on the surface of the insulation board body 1, and the two sides of the right angle are 600mm.

[0057] A connector 2 is installed on the hole 13 of the dovetail structure, and the connector 2 can prevent the front-to-back movement of the insulation board body 1 after installation.

[0058] like Fig.12As shown, the insulation board body 1 is assembled from right to left. First, the excess part of the insulation board body 1 is sawed off, and the sawed off part is the A part shown in the figure. The hole 13 at the dovetail mortise structure of the left wall of the A part cooperates with the injection molded shell B221 of the second connecting bridge 22, and the hole 13 of the dovetail mortise structure of the right wall of the insulation board body 1 of the B part cooperates with the injection molded shell A211 of the first connecting bridge 21. The insulation board body 1 of the B part is pushed in, and the dovetail mortise structure and the connecting bridge are cooperated with the insulation board body 1 of the A part. Similarly, The hole 13 at the dovetail mortise structure of the left side wall of part B is matched with the injection molded shell B221 of the second connecting bridge 22, and the hole 13 at the dovetail mortise structure of the right side wall of the insulation board body 1 of part C is matched with the injection molded shell A211 of the first connecting bridge 21, and the insulation board body 1 of part C is pushed in, and the dovetail mortise structure and the connecting bridge are matched with the insulation board body 1 of part B until the insulation board body 1 is assembled to the designated position, and the excess dovetail mortise structure is sawed off. If the designated position is a corner, put in a right-angle insulation board for assembly;

[0059] Similarly, the insulation board body 1 can also be assembled from left to right, then the second connecting bridge 22 is installed on the right wall of the insulation board body 1 on the far left, that is, the injection molded shell B221 is installed on the hole 13 of the dovetail mortise structure of the right wall, and the injection molded shell A211 is installed on the dovetail mortise structure on the left side of the inserted wall, the first connecting bridge 21 cooperates with the second connecting bridge 22, the concave dovetail 11 cooperates with the convex dovetail 12, and they are installed from left to right in sequence until the insulation board body 1 is assembled to the designated position, and the redundant dovetail mortise structure is sawed off. If the designated position is a corner, put in a right-angle insulation board for assembly;

[0060] For example, after the insulation board body 1 of part A is assembled with the insulation board body 1 of part B, a steel mesh 6 is reinforced in the cavity of the concrete shear wall 3 on one side of the insulation board body 1, templates 5 are placed at both ends of the connector 2, the threaded structure 241 on the tension anchor 242 passes through the through hole C51 on the template 5 and is screwed into the connection block, a square tube is placed between the tension anchor and the template, and the tension nut is tightened, as shown in FIG. Fig.14 As shown in the figure, in the tightened frame, the upper and lower ends of the connecting block and the supporting plate have an outward force along the steel bars on the inner surface of the template, and the tension anchor bolts at the upper and lower ends are pre-tightened and act on the iron pipe, which has an inward force along the steel bars on the surface of the template; Fig.11 The heat preservation board body 1 shown, after being plugged in, the dovetail mortise structure can limit the displacement up and down and left and right.

[0061] like Fig.15 As shown, concrete is poured into the cavity of the concrete protective layer 4 and the cavity of the concrete shear wall 3 until it solidifies.

[0062] like Fig.16As shown, loosen the tension nut, remove the steel pipe, unscrew the tension anchor bolt from the connection block, and remove the templates on both sides. The above removed parts can be reused;

[0063] like Fig.16 As shown, the holes at the connecting blocks are filled with foaming agent, and a plaster layer is applied at both ends of the concrete layer.

[0064] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A dovetail-shaped insulation board, comprising an insulation board body, characterized in that: The surface of the insulation board body is provided with a dovetail groove, and a dovetail mortise structure is provided around the insulation board body. The dovetail mortise structure has a convex dovetail and a concave dovetail. The convex dovetail and the concave dovetail are staggered around the insulation board body, and holes are provided on the convex dovetail and the concave dovetail; connecting pieces are installed on the holes; the connecting pieces include a first connecting bridge and a second connecting bridge; the first connecting bridge consists of three sections, and the steel bars of the upper and lower sections are provided with a threaded structure and are installed with a tension nut, and the steel bars of the middle section are provided with a threaded structure at both ends, and the upper and lower sections are connected to the middle section by a connection The connecting block is connected, and a threaded structure is provided inside the connecting block. An injection molded shell A is provided on the steel bar in the middle section of the first connecting bridge, and an injection molded plate A is provided at the upper end of the injection molded shell A, and an injection molded plate B is provided at the lower end. A through hole A is provided on the injection molded plate A; support plates are provided at both ends of the steel bars of the second connecting bridge, and an injection molded shell B is provided on the steel bar, and an injection molded plate C is provided at the upper end of the injection molded shell B, and an injection molded plate D is provided at the lower end. A through hole B is provided on the injection molded plate D, and the hole is located in the middle of the bottom edge of the isosceles trapezoid of the convex dovetail and the concave dovetail, and the insulation board body has a right-angle insulation board.

2. The dovetail-shaped insulation board according to claim 1, characterized in that: The bottom of the insulation board body is 900 to 1200 mm, the height is 3000 mm, and the thickness is 80 mm.

3. The dovetail-shaped insulation board according to claim 1, characterized in that: The dovetail grooves are evenly arranged vertically on the surface of the insulation board body.

4. The dovetail-shaped insulation board according to claim 1, characterized in that: The depth of the dovetail groove is 7 mm.

5. The dovetail-shaped insulation board according to claim 1, characterized in that: The convex dovetail is an isosceles trapezoidal structure, with an upper base of 150 mm, a lower base of 300 mm, a height of 100 mm, and the convex dovetail and the concave dovetail having the same structural dimensions.

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