A seed crystal special-shaped cutting fixture
By designing a combination fixture of the carrier plate and rotatable fixing plate, combined with the use of protractor, the problem of the inability to cut the seed crystal joints in the prior art is solved, and the special-shaped cutting of the seed crystal is achieved, which improves the accuracy of the cutting and efficiency.
Patent Information
- Application Number
- CN202011154477.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2040-10-26
AI Technical Summary
Existing diamond wire cutting machines cannot cut out the clamping part of the seed crystal and cannot achieve special-shaped cutting.
A seed crystal special-shaped cutting fixture including a carrier plate, a first positioning rod and a rotatable stainless steel fixing plate is designed. By combining the rotating fixing plate and the carrier plate, the inclined cutting of the seed crystal joint is realized, and A semi-circular plate-shaped protractor or digital protractor is introduced into the fixture for easy angle observation and cutting.
Effective cutting of seed crystal joints is achieved, the accuracy and efficiency of cutting are improved, and complex shape seed crystals can be cut.
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Figure CN112192771B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of clamps, and in particular to a clamp for cutting special-shaped seed crystals. Background Art
[0002] Our company uses the guided mold method to produce rare earth eutectic phosphors. The process method is detailed in the Chinese invention patent with announcement number CN110983433A, which discloses a process method for producing rare earth eutectic phosphors using the guided mold method. In this process method, seed crystals are required as the basis for guiding crystal growth, such as Figure 1 , 2 The figure shows the structure of the seed crystal 23 and the seed crystal clamp 22 used in the present process, wherein the seed crystal is in the shape of a rectangular parallelepiped, and its upper end is cut into a trapezoidal clamping portion 24, with sharp-angle cuts 25 on both sides of the clamping portion, and two clamping surfaces are formed on both sides of the bottom edge of the clamping portion; the clamping portion 24 at the upper end of the seed crystal 23 is inserted into the trapezoidal clamping groove of the seed crystal clamp 22, and the clamping surface contacts and rests against the bottom surface of the seed crystal clamp 22.
[0003] The seed crystal raw material is in the shape of a cuboid, and the triangular parts on both sides of the clamping part need to be cut off by a wire cutting machine. Our unit uses the STX-402 diamond wire cutting machine produced by Shenyang Kejing. The clamping device used by this type of wire cutting machine is as follows: Figure 3 , 4 As shown, it comprises a clamping rod 1, the upper end of the clamping rod 1 is a two-dimensional adjustable clamp 2, a horizontal clamping slot 3 is arranged on the side of the two-dimensional adjustable clamp 2 facing the cutting line, the bottom of the clamping slot 3 is a groove 4, and a fixed threaded hole 5 is arranged on the top, and the fixed threaded hole 5 penetrates upward through the upper surface of the two-dimensional adjustable clamp 2, and a stainless steel carrier plate 6 is inserted horizontally into the clamping slot 3. The carrier plate 6 is a rectangular plate, and a protruding plug-in portion 7 that matches the shape of the clamping slot 3 on the two-dimensional adjustable clamp 2 is arranged on the back thereof. After the carrier plate 6 is inserted, it is tightened with The fixing screw passes through the fixing threaded hole 5 and is fixed against the upper surface of the plug-in portion 7. When in use, the resin ceramic plate 8 and the carrier plate 6 are first heated by a heating platform, and the resin ceramic plate 8 is glued to the carrier plate 6 with melted paraffin wax, and then the cut object 9 is glued to the resin ceramic plate 8 with melted paraffin wax, and after the whole is cooled and solidified, it is plugged and fixed on the clamping device of the wire cutting machine; currently, the diamond cutting wire 10 of the wire cutting machine can only be cut in the vertical direction, that is, the clamping device can only move vertically to the cutting wire for cutting (such as Figure 4 As shown); the existing fixture cannot cut out the clamping part of the seed crystal; for this reason, our unit has developed and produced a fixture specifically for cutting special-shaped seed crystals. Summary of the invention
[0004] The object of the present invention is to provide a seed crystal special-shaped cutting fixture for cutting a seed crystal with a structure in the background technology.
[0005] The technical solution adopted by the present invention is as follows: a seed crystal special-shaped cutting fixture, including a loading plate, a first positioning rod extending forward is arranged in front of the loading plate, the first positioning rod is perpendicular to the loading plate, and the rear end thereof is fixedly connected to the loading plate, a rotating shaft is vertically installed at the front end of the first positioning rod, and a stainless steel fixed plate is vertically rotatably installed on the rotating shaft. Specifically, a vertical first through hole is arranged at the front end of the fixed plate, the rotating shaft passes through the first through hole and exposes a threaded connection section, the threaded connection section extends into the first through hole, a positioning nut is installed at the threaded connection section, and the positioning nut is rotated toward one side of the fixed plate to clamp the fixed plate in position.
[0006] Further, a first positioning rod and a fixing plate position scheme 1: the rotating shaft at the front end of the first positioning rod extends upward, the fixing plate is rotatably installed above the first positioning rod, and the positioning nut is installed on the threaded connection section at the upper end of the rotating shaft.
[0007] Furthermore, a second positioning scheme for the first positioning rod and the fixing plate is as follows: the rotating shaft at the front end of the first positioning rod extends downward, the fixing plate is rotatably installed below the first positioning rod, and the positioning nut is installed on the threaded connection section at the lower end of the rotating shaft.
[0008] Furthermore, on the basis of the above-mentioned scheme one, a design scheme one for observing the rotation angle of the fixed plate is proposed: a reference plate is also installed on the lower surface of the rear end of the first positioning rod, and the reference plate is a semi-circular ring-shaped protractor. The center point of the reference plate is located at the rotation axis, and the arc midpoint of the reference plate is fixed on the lower surface of the rear end of the first positioning rod; the 0° scale of the reference plate is located on the center line of the reference plate, the reference range is 90° clockwise, and the reference range is 90° counterclockwise.
[0009] Furthermore, on the basis of the above-mentioned scheme one, a second design scheme for observing the rotation angle of the fixed plate is proposed: the first positioning rod is replaced by a digital protractor, which includes a fixed scale plate, a rotating scale plate and an angle display screen; the fixed scale plate is perpendicular to the loading plate, and its rear end is fixedly connected to the loading plate, a rotating scale plate is installed above the fixed scale plate, and a fixed plate is installed above the rotating scale plate, and the front ends of the three are vertically strung together by a rotating shaft; two extended fixed connecting plates are arranged at the edge of the contact surface between the rotating scale plate and the fixed plate, and a bolt is passed through the through holes on the two fixed connecting plates to detachably connect the rotating scale plate and the fixed plate; the angle display screen is arranged on the left side of the fixed scale plate.
[0010] Preferably, the digital protractor is a digital protractor of the brand Jingluda and the model number is 225 degrees.
[0011] The beneficial effect of the present invention is that: the present invention provides a seed crystal special-shaped cutting fixture, which is used to cut out seed crystals with the structure in the background technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1It is a structural display diagram of a seed crystal and a seed crystal clamp in the background technology of the present invention.
[0013] Figure 2 It is a structural illustration of a seed crystal installed in a seed crystal clamp in the background technology of the present invention.
[0014] Figure 3 It is a three-dimensional display diagram of the clamping device used in the STX-402 diamond wire cutting machine of Shenyang Kejing in the background technology of the present invention.
[0015] Figure 4 It is a side sectional view of a clamping device used in the STX-402 diamond wire cutting machine produced by Shenyang Kejing in the background technology of the present invention.
[0016] Figure 5 It is a rear perspective view of the clamp of the present invention.
[0017] Figure 6 It is a front stereoscopic view of the clamp in Example 1.
[0018] Figure 7 This is a top view of Example 1 in the cutting state after the seed crystal is installed and positioned.
[0019] Figure 8 This is a top view of the seed crystal in Example 1 after it is installed and positioned and cut again.
[0020] Fig. 9 It is a front stereoscopic view of Example 2.
[0021] Fig.10 It is a front stereoscopic view of Example 3.
[0022] Fig.11 This is a top view of Example 3.
[0023] Fig.12 It is a front stereoscopic view of the left side of the fixing plate of Example 4.
[0024] Fig.13 It is a front stereoscopic view of the right side of the fixing plate of Example 4.
[0025] Fig.14 This is a display diagram of the first through hole on the fixed plate.
[0026] In the figure: clamping rod 1, two-dimensional adjustable clamp 2, clamping slot 3, groove 4, fixed threaded hole 5, loading plate 6, plug-in portion 7, resin ceramic plate 8, cutting object 9, cutting line 10, first positioning rod 11, rotating shaft 12, fixed plate 13, first through hole 14, threaded connection section 15, positioning nut 16, reference plate 17, fixed scale plate 18, rotating scale plate 19, angle display screen 20, fixed connecting plate 21, seed crystal clamp 22, seed crystal 23, clamping portion 24, acute-angle incision 25. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings. The following description is only used to illustrate the technical solution of the present invention rather than to limit it.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention; in addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features; thus, the features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features; in the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two elements; for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood through specific circumstances.
[0030] Example 1
[0031] A seed crystal special-shaped cutting fixture, such as Figure 5 FIG. 2 is a rear perspective view of the clamp, which is improved on the basis of the existing carrier plate 6, and the back structure is the same as the back structure of the existing carrier plate 6; Figure 6 The figure is a front stereoscopic view of the clamp, in which a first positioning rod 11 extending forward is arranged in front of the loading plate 6, the first positioning rod 11 is perpendicular to the loading plate 6, and its rear end is fixedly connected to the loading plate 6, a rotating shaft 12 is vertically installed at the front end of the first positioning rod 11, and a stainless steel fixing plate 13 is vertically rotatably installed on the rotating shaft 12. Specifically, a vertical first through hole 14 (such as Fig.14As shown in the figure, the rotating shaft 12 passes through the first through hole 14 and exposes the threaded connecting section 15, which extends into the first through hole 14. A positioning nut 16 is installed at the threaded connecting section 15, and the positioning nut 16 is rotated downward to clamp the fixing plate 13.
[0032] The specific operation process of the above-mentioned clamp is as follows: first, the fixing plate 13 is taken down, and the fixing plate 13 is heated by a heating platform, and the rectangular seed crystal 23 is glued to the fixing plate 13 with melted paraffin wax, and the fixing plate 13 is installed on the rotating shaft 12 after the whole is cooled and solidified, and then the fixing plate 13 is rotated, as shown in FIG. Figure 7 The figure is a top view of the cutting state after installation and positioning. The rotation angle α in the figure is the cutting angle of the clamping portion 24 of the seed crystal 23. Then, the positioning nut 16 is rotated downward to clamp the fixing plate 13. The entire clamping device moves linearly toward the cutting line 10, gradually cutting out the inclined surface part of the clamping portion 24. Figure 8 As shown, the fixing plate 13 is then rotated to make the fixing plate 13 parallel to the loading plate 6 and fixed, and then cut again; after one side is cut, the fixing plate 13 needs to be removed and heated again, and then fixed with paraffin wax, and the other side is cut.
[0033] Example 2
[0034] like Fig. 9 The fixture shown is a variation of Example 1, in which the rotating shaft 12 at the front end of the first positioning rod 11 extends downward, the fixing plate 13 is rotatably mounted below the first positioning rod 11, and the positioning nut 16 is mounted on the threaded connection section 15 at the lower end of the rotating shaft 12. In Examples 1 and 2, before cutting the seed crystal 23, it is best to mark the cutting reference line on the seed crystal 23 with a pen, and then adjust and align the cutting line 10 for cutting.
[0035] Example 3
[0036] like Fig.10 , 11 As shown, an angle rotation reference plate 17 is further added to the fixture of Example 1. The reference plate 17 is a protractor in the shape of a semicircular ring plate. The center point of the reference plate 17 is located at the rotation axis 12. The arc midpoint of the reference plate 17 is fixed to the lower surface of the rear end of the first positioning rod 11; Fig.11 As shown, the 0° scale of the reference plate 17 is located on the center line of the reference plate 17, the reference range is 90° clockwise, and the reference range is 90° counterclockwise.
[0037] Example 4
[0038] The rotation angle in implementation 3 needs to be observed by a person, which is not fast and accurate enough; for this reason, the inventors have also designed a structure for more quickly and directly observing the rotation angle of the fixed plate 13; Fig.12 , 13As shown, the first positioning rod 11 adopts a digital protractor, such as a digital protractor of the brand Jingluda and the model of 225 degrees. The digital protractor is composed of two relatively rotatable rulers, on which an angle display screen 20 is arranged. The angle generated after the two rulers are separated will be directly displayed on the display screen; the structure of the digital protractor specifically applied in this fixture is as follows Fig.12 , 13 As shown, the digital protractor includes a fixed scale plate 18, a rotating scale plate 19 and an angle display screen 20; the fixed scale plate 18 is perpendicular to the carrier plate 6, and its rear end is fixedly connected to the carrier plate 6, the rotating scale plate 19 is installed above the fixed scale plate 18, and the fixed plate 13 is installed above the rotating scale plate 19, and the front ends of the three are vertically connected together by a rotating shaft 12; Fig.13 As shown, two extending fixed connecting plates 21 are provided at the edges of the contact surfaces of the rotating ruler plate 19 and the fixed plate 13, and a bolt is passed through the through holes of the two fixed connecting plates 21 to detachably connect the rotating ruler plate 19 and the fixed plate 13 together; in this way, the rotating ruler plate 19 and the fixed plate 13 rotate synchronously, and the angle display screen 20 needs to be set to a position that is convenient for observation, such as Fig.12 As shown, in this embodiment, the angle display screen 20 is arranged on the left side of the fixed scale plate 18.
[0039] Although the present invention has been described in detail with reference to the aforementioned examples, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A seed crystal (23) special-shaped cutting fixture, comprising a carrier plate (6), characterized in that: A first positioning rod (11) extending forward is arranged in front of the loading plate (6), the first positioning rod (11) is perpendicular to the loading plate (6), the rear end of the first positioning rod (11) is fixedly connected to the loading plate (6), a rotating shaft (12) is vertically installed at the front end of the first positioning rod (11), the rotating shaft (12) extends upward, a stainless steel fixing plate (13) is vertically rotatably installed on the rotating shaft (12), a vertical first through hole (14) is arranged at the front end of the fixing plate (13), the rotating shaft (12) passes through the first through hole (14) and exposes a threaded connection section (15), the threaded connection section (15) extends into the first through hole (14), a positioning nut (16) is installed at the threaded connection section (15), and the positioning nut (16) rotates toward one side of the fixing plate (13) to clamp the fixing plate (13) in position; The carrier plate (6) is mounted on a clamping device, the clamping device comprising a clamping rod (1), the upper end of the clamping rod (1) being a two-dimensionally adjustable clamp (2), a horizontal clamping slot (3) being arranged on the side of the two-dimensionally adjustable clamp (2) facing the cutting line (10), the bottom of the clamping slot (3) being a groove (4), a fixing threaded hole (5) being arranged on the top, the fixing threaded hole (5) penetrating upward through the upper surface of the two-dimensionally adjustable clamp (2), the carrier plate (6) being inserted horizontally into the clamping slot (3), the carrier plate (6) being a rectangular plate, the back of which being provided with a protruding plug-in portion (7) matching the shape of the clamping slot (3) on the two-dimensionally adjustable clamp (2), after the carrier plate (6) is inserted, a fastening screw is passed through the fixing threaded hole (5) to support the upper surface of the plug-in portion (7) for fixing; When in use, the fixing plate (13) is first removed, and the fixing plate (13) is first heated by a heating platform, and the rectangular seed crystal (23) is adhered to the fixing plate (13) with melted paraffin wax, and after the whole is cooled and solidified, the fixing plate (13) is installed on the rotating shaft (12), and then the fixing plate (13) is rotated to a rotation angle α, and the rotation angle α is the cutting angle of the clamping portion (24) of the seed crystal (23); then the fixing plate (13) is rotated downward with the positioning nut (16) to clamp the fixing plate (13); the entire clamping device moves linearly toward the cutting line (10), and gradually cuts out the inclined surface part of the clamping portion (24), and then the fixing plate (13) is rotated to make the fixing plate (13) parallel to the carrier plate (6) and fixed, and then cut again; after cutting one side, the fixing plate (13) is removed and heated again, and the seed crystal (23) is fixed with paraffin wax again, and the other side of the seed crystal (23) is cut; The upper end of the seed crystal (23) is cut into a trapezoidal-shaped clamping portion (24), both sides of the clamping portion (24) are sharp-angled cuts (25), and two clamping surfaces are formed on both sides of the bottom edge of the clamping portion (24); the clamping portion (24) at the upper end of the seed crystal (23) is inserted into the trapezoidal clamping groove of the seed crystal clamp (22), and the clamping surface contacts and abuts against the bottom surface of the seed crystal clamp (22).
2. The seed crystal (23) special-shaped cutting fixture according to claim 1, characterized in that: A reference plate (17) is also mounted on the lower surface of the rear end of the first positioning rod (11). The reference plate (17) is a semicircular plate-shaped protractor. The center point of the reference plate (17) is located at the rotation axis (12). The arc midpoint of the reference plate (17) is fixed on the lower surface of the rear end of the first positioning rod (11). The 0° scale of the reference plate (17) is located on the center line of the reference plate (17). The reference range is 90° clockwise and 90° counterclockwise.
3. The seed crystal (23) special-shaped cutting fixture according to claim 1, characterized in that: The first positioning rod (11) is replaced by a digital protractor, which includes a fixed scale plate (18), a rotating scale plate (19) and an angle display screen (20); the fixed scale plate (18) is perpendicular to the loading plate (6), and its rear end is fixedly connected to the loading plate (6); a rotating scale plate (19) is installed above the fixed scale plate (18), and a fixed plate (13) is installed above the rotating scale plate (19), and the front ends of the three are vertically connected together by a rotating shaft (12); two extended fixed connecting plates (21) are arranged at the edge of the contact surface between the rotating scale plate (19) and the fixed plate (13), and a bolt is passed through the through holes on the two fixed connecting plates (21) to detachably connect the rotating scale plate (19) and the fixed plate (13); the angle display screen (20) is arranged on the left side of the fixed scale plate (18).
4. The seed crystal (23) special-shaped cutting fixture according to claim 3, characterized in that: The digital display protractor adopts a digital display protractor of the brand Jingluda and the model of 225 degrees.
Citation Information
Patent Citations
Process method for producing rare earth eutectic phosphor by edge-defined film-fed crystal growth method
CN110983433A
Multi-angle adjusting cutting device of copper pipe
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45 degrees angle cornering machines of efficient
CN206254274U
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Seed crystal special-shaped cutting clamp
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