An ultra-high-speed battery string typesetting machine with lead cutting function

Abstract

The present invention discloses an ultra-high-speed battery string typesetting machine with a lead cutting function, comprising a first shell, the outer side walls of the first shell are respectively fixedly connected with a first feeding belt line, a second feeding belt line, a third feeding belt line and a fourth feeding belt line, and the outsides of the first feeding belt line, the second feeding belt line, the third feeding belt line and the fourth feeding belt line are all installed with belt line driving electric cylinders. The present invention can speed up the discharge efficiency by setting four feeding ports, and can cross-discharge and typesetting by using a material picking robot and a string swinging robot, thereby improving the efficiency of battery string typesetting, and by using a cylinder in conjunction with a lower cutter head and an upper cutter head, and utilizing hydraulic pressure to pull a fixed block, the upper cutter head and the cylinder are stuck on the outside of excess leads, so that the cylinder pushes the lower cutter head to cooperate with the upper cutter head to cut the leads.

Description

Technical Field

[0001] The invention relates to the technical field of battery string typesetting machines, in particular to an ultra-high-speed battery string typesetting machine with a lead wire cutting function. Background Art

[0002] The efficiency of the string welding machine in the front process of the battery string typesetting machine used to be up to 7200 pieces / hour, and the typesetting efficiency of the old typesetting machine was quite low; now the production efficiency of the string welding machine has been improved to 14400 pieces / hour, and the efficiency of the typesetting machine has become a bottleneck. One solution is to change the typesetting machine of the same process from one to two (insufficient space for the transformation of the old production line; increased construction cost of the new production line), and during the production of battery strings, in order to increase the speed, the string welding machine cannot complete the process of trimming the leads, so the battery string leads exceed the specified size, which requires post-processing. The existing battery string typesetting machine lacks the function of lead cutting, which makes the work efficiency low. For this reason, an ultra-high-speed battery string typesetting machine with lead cutting function is proposed. Summary of the invention

[0003] The object of the present invention is to provide an ultra-high-speed battery string typesetting machine with a lead cutting function to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultra-high-speed battery string typesetting machine with a lead cutting function, comprising a first shell, the outer side walls of the first shell are respectively fixedly connected with a first feeding belt line, a second feeding belt line, a third feeding belt line and a fourth feeding belt line, the outsides of the first feeding belt line, the second feeding belt line, the third feeding belt line and the fourth feeding belt line are all installed with belt line driving electric cylinders, the insides of the first feeding belt line, the second feeding belt line, the third feeding belt line and the fourth feeding belt line are all installed with reflection sensors, a support rod is welded to the inner side wall of the first shell, a swing string manipulator is installed on the outer side wall of the support rod, the outer side wall of the support rod is symmetrically threadedly connected to two hydraulic cylinders, and the piston rods of the hydraulic cylinders are fixedly connected with fixed blocks The bottom of the fixed block is fixedly connected to a fourth shell, the bottom of the fourth shell is fixedly connected to a frame, one side of the frame has two slide rails symmetrically welded, one side of the frame is threadedly connected to a cylinder, the piston rod of the cylinder is fixedly connected to a lower cutter head, and the side of the lower cutter head adjacent to the frame is slidably connected to the outer side walls of the two slide rails, and an upper cutter head is installed on the outer side walls of the two slide rails above the lower cutter head, the frame is fixedly connected to a third shell on the side away from the lower cutter head, and the third shell is fixedly connected to a plate on the side away from the frame, a material picking manipulator is installed on the bottom of the inner side wall of the first shell, the inner bottom wall of the first shell is fixedly connected to a box body, the top of the box body is hinged with a top plate, the inner side wall of the top plate is fixedly connected to a fixed plate, and a PLC board is installed on the upper surface of the fixed plate.

[0005] As a further preferred embodiment of the technical solution: the outer side wall of the box body is evenly provided with through holes, and the outer side wall of the box body is installed with a first cabinet door lock.

[0006] As a further preferred embodiment of the present technical solution: a switch group is installed on the outer side wall of the first shell, the electrical output end of the switch group is electrically connected to the electrical input end of the PLC board, the electrical output end of the PLC board is electrically connected to the electrical input ends of the support rod, the belt line driving electric cylinder, the reflection sensor, the cylinder, the hydraulic cylinder and the material picking robot respectively, and the signal transmission end of the reflection sensor is signal-connected to the signal transmission end of the PLC board.

[0007] As a further preferred embodiment of the present technical solution: four corners of the bottom of the first shell are symmetrically fixedly connected with universal wheels.

[0008] As a further preferred embodiment of the technical solution: a door panel is evenly hinged on the inner side wall of the first shell, and a second cabinet door lock is installed on the front surface of the door panel.

[0009] As a further preferred embodiment of the present technical solution: an observation window is installed on the front surface of the door panel.

[0010] As a further preferred embodiment of the technical solution: the outer side wall of the support rod is symmetrically threadedly connected to two second shells, and the outer side wall of the fixing block is slidably connected to the inner side wall of the second shell.

[0011] As a further preferred embodiment of the technical solution: the inner bottom wall of the first shell is fixedly connected with a bottom plate, and the upper surface of the bottom plate is evenly fixedly connected with a rod body.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The setting of four feeding ports can speed up the material discharge efficiency. With the use of material taking manipulator and string swinging manipulator, cross-discharging and layout can be performed, thereby improving the efficiency of battery string layout;

[0014] Second, by using the cylinder in conjunction with the lower cutter head and the upper cutter head, the hydraulic cylinder is used to pull the fixed block so that the upper cutter head and the cylinder are stuck outside the excess lead, so that the cylinder pushes the lower cutter head to cooperate with the upper cutter head to cut the lead. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention;

[0016] Figure 2 It is a structural schematic diagram of the lower cutter head in the present invention;

[0017] Figure 3 It is a structural schematic diagram of the first feeding belt line in the present invention;

[0018] Figure 4 It is a schematic diagram of the internal structure of the box in the present invention.

[0019] In the figure: 1. first shell; 2. first feeding belt line; 3. second feeding belt line; 4. third feeding belt line; 5. fourth feeding belt line; 6. belt line driving electric cylinder; 7. material picking robot; 8. swing string robot; 9. universal wheel; 10. second shell; 11. plate; 12. third shell; 13. through hole; 14. frame; 15. slide rail; 16. lower cutter head; 17. upper cutter head; 18. cylinder; 19. fixing block; 20. top plate; 21. box body; 22. first cabinet door lock; 23. fixing plate; 24. PLC board; 25. bottom plate; 26. rod body; 27. switch group; 28. door panel; 29. ​​observation window; 30. second cabinet door lock; 31. support rod; 32. hydraulic cylinder; 33. reflection sensor; 34. fourth shell. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0021] See also Figure 1-4 The present invention provides a technical solution: an ultra-high-speed battery string typesetting machine with a lead cutting function, comprising a first shell 1, the outer side walls of the first shell 1 are respectively fixedly connected with a first feeding belt line 2, a second feeding belt line 3, a third feeding belt line 4 and a fourth feeding belt line 5, the outsides of the first feeding belt line 2, the second feeding belt line 3, the third feeding belt line 4 and the fourth feeding belt line 5 are all installed with a belt line driving electric cylinder 6, the insides of the first feeding belt line 2, the second feeding belt line 3, the third feeding belt line 4 and the fourth feeding belt line 5 are all installed with a reflection sensor 33, the inner side wall of the first shell 1 is welded with a support rod 31, the outer side wall of the support rod 31 is installed with a swing string manipulator 8, the outer side wall of the support rod 31 is symmetrically threadedly connected with two hydraulic cylinders 32, the piston rod of the hydraulic cylinder 32 is fixedly connected with a fixed block 19, and the bottom of the fixed block 19 is fixedly connected A fourth shell 34 is connected, the bottom of the fourth shell 34 is fixedly connected to the frame 14, one side of the frame 14 is symmetrically welded with two slide rails 15, one side of the frame 14 is threadedly connected to a cylinder 18, the piston rod of the cylinder 18 is fixedly connected to a lower cutter head 16, the side of the lower cutter head 16 adjacent to the frame 14 is slidably connected to the outer side walls of the two slide rails 15, the outer side walls of the two slide rails 15 located above the lower cutter head 16 are installed with an upper cutter head 17, the side of the frame 14 away from the lower cutter head 16 is fixedly connected to the third shell 12, the side of the third shell 12 away from the frame 14 is fixedly connected to the plate 11, the bottom of the inner side wall of the first shell 1 is installed with a material taking manipulator 7, the inner bottom wall of the first shell 1 is fixedly connected to a box 21, the top of the box 21 is hinged with a top plate 20, the inner side wall of the top plate 20 is fixedly connected to a fixed plate 23, and the upper surface of the fixed plate 23 is installed with a PLC board 24.

[0022] In this embodiment, specifically: the outer wall of the box body 21 is evenly provided with through holes 13, and the outer wall of the box body 21 is installed with a first cabinet door lock 22; through the setting of the through holes 13, it is convenient to dissipate heat for the PLC board 24, and through the setting of the through holes 13, the top plate 20 and the box body 21 can be fixedly connected.

[0023] In this embodiment, specifically: a switch group 27 is installed on the outer wall of the first shell 1, the electrical output end of the switch group 27 is electrically connected to the electrical input end of the PLC board 24, the electrical output end of the PLC board 24 is electrically connected to the electrical input ends of the support rod 31, the belt line driving electric cylinder 6, the reflection sensor 33, the cylinder 18, the hydraulic cylinder 32 and the material picking robot 7 respectively, and the signal transmission end of the reflection sensor 33 is signal-connected to the signal transmission end of the PLC board 24; through the setting of the PLC board 24, it is convenient to control the start and shutdown of the support rod 31, the belt line driving electric cylinder 6, the reflection sensor 33, the cylinder 18, the hydraulic cylinder 32 and the material picking robot 7 respectively.

[0024] In this embodiment, specifically: the four corners of the bottom of the first housing 1 are symmetrically fixedly connected with universal wheels 9; the arrangement of the universal wheels 9 facilitates the movement of the device.

[0025] In this embodiment, specifically: the inner side wall of the first shell 1 is evenly hinged with a door panel 28, and the front surface of the door panel 28 is installed with a second cabinet door lock 30; the arrangement of the door panel 28 facilitates maintenance of the interior of the first shell 1.

[0026] In this embodiment, specifically: an observation window 29 is installed on the front surface of the door panel 28; through the arrangement of the observation window 29, it is convenient to check the situation inside the first shell 1.

[0027] In this embodiment, specifically: the outer wall of the support rod 31 is symmetrically threadedly connected to two second shells 10, and the outer wall of the fixing block 19 is slidably connected to the inner wall of the second shell 10; through the setting of the second shell 10, it can have a supporting effect on the fixing block 19.

[0028] In the present embodiment, specifically: the inner bottom wall of the first shell 1 is fixedly connected with a bottom plate 25, and the upper surface of the bottom plate 25 is evenly fixedly connected with a rod body 26; the arrangement of the rod body 26 facilitates the typesetting work of the string-swinging robot 8, so that after the string-swinging robot 8 grabs the battery string, there is storage space between the bottom of the string-swinging robot 8 and the bottom of the battery string.

[0029] Working principle or structural principle, when in use, the PLC board 24 is started through the switch group 27, so that the PLC board 24 starts the reflection sensor 33, and the two battery strings are placed on the upper surface of the first feeding belt line 2 and the second feeding belt line 3 respectively. The reflection sensor 33 can be selected as a through-beam sensor or a proximity sensor during installation and use. When the reflection sensor 33 senses the gravity of the battery string, the PLC board 24 starts the belt line driving electric cylinder 6 to move the battery string to the left, and then the PLC board 24 controls the material picking manipulator 7 to take out the battery strings on the upper surfaces of the first feeding belt line 2 and the second feeding belt line 3, and place them above the plate body 11, and then take out the two battery strings and place them on the upper surfaces of the third feeding belt line 4 and the fourth feeding belt line 5 respectively. At this time, after the reflection sensor 33 senses the gravity of the battery string, the material picking manipulator 7 will grab the battery strings on the upper surfaces of the third feeding belt line 4 and the fourth feeding belt line 5, and at the same time, the PLC board 24 starts the hydraulic cylinder 32 Pull the fixed block 19 so that the two frames 14 clamp the two ends of the battery string, so that the lead wire passes through the interior of the frame 14, and the cylinder 18 is started through the PLC board 24 to push the lower cutter head 16 to cooperate with the upper cutter head 17 to cut the excess lead wire, and then the cylinder 18 drives the lower cutter head 16 to reset, and the PLC board 24 controls the swing string manipulator 8 to take out the battery string above the plate body 11, and place it above the rod body 26 for typesetting. After the battery string above the plate body 11 is taken out, the material picking manipulator 7 places the battery string on the upper surface of the third feeding belt line 4 and the fourth feeding belt line 5 above the third shell body 12, and the PLC board 24 repeats the previous shearing operation and continues the previous material discharge operation, so that the material picking manipulator 7 takes out the surface of the first feeding belt line 2 and the second feeding belt line 3 and the battery string of the third feeding belt line 4 and the fourth feeding belt line 5 back and forth, so that the material picking manipulator 7 and the swing string manipulator 8 work continuously, which improves the efficiency of typesetting and meets the requirements of high-speed typesetting.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultra-high-speed battery string typesetting machine with a lead cutting function, comprising a first housing (1), characterized in that: The outer side walls of the first housing (1) are respectively fixedly connected with a first feeding belt line (2), a second feeding belt line (3), a third feeding belt line (4) and a fourth feeding belt line (5); belt line driving electric cylinders (6) are installed outside the first feeding belt line (2), the second feeding belt line (3), the third feeding belt line (4) and the fourth feeding belt line (5); A reflection sensor (33) is installed inside the feeding belt line (5); a support rod (31) is welded to the inner wall of the first shell (1); a swinging string manipulator (8) is installed on the outer wall of the support rod (31); two hydraulic cylinders (32) are symmetrically threadedly connected to the outer wall of the support rod (31); the piston rods of the hydraulic cylinders (32) are fixedly connected to a fixed block (19); the bottom of the fixed block (19) is fixedly connected to a fourth shell (34); the bottom of the fourth shell (34) is fixedly connected to a frame ( 14), two slide rails (15) are symmetrically welded on one side of the frame (14), a cylinder (18) is threadedly connected to one side of the frame (14), a piston rod of the cylinder (18) is fixedly connected to a lower cutter head (16), a side of the lower cutter head (16) adjacent to the frame (14) is slidably connected to the outer side walls of the two slide rails (15), an upper cutter head (17) is installed on the outer side walls of the two slide rails (15) located above the lower cutter head (16), and the frame (14) is away from the lower cutter head (16) ) is fixedly connected to one side of the frame (14), the third shell (12) is fixedly connected to a plate (11) on a side away from the frame (14), a material-retrieving robot (7) is installed at the bottom of the inner wall of the first shell (1), the inner bottom wall of the first shell (1) is fixedly connected to a box (21), the top of the box (21) is hinged with a top plate (20), the inner wall of the top plate (20) is fixedly connected to a fixed plate (23), and a PLC board (24) is installed on the upper surface of the fixed plate (23).

2. The ultra-high-speed battery string typesetting machine with lead cutting function according to claim 1, characterized in that: The outer wall of the box body (21) is evenly provided with through holes (13), and the outer wall of the box body (21) is installed with a first cabinet door lock (22).

3. The ultra-high-speed battery string typesetting machine with lead cutting function according to claim 2, characterized in that: A switch group (27) is installed on the outer wall of the first shell (1); the electrical output end of the switch group (27) is electrically connected to the electrical input end of the PLC board (24); the electrical output end of the PLC board (24) is electrically connected to the electrical input ends of the support rod (31), the belt line driving electric cylinder (6), the reflection sensor (33), the cylinder (18), the hydraulic cylinder (32) and the material taking robot (7); and the signal transmission end of the reflection sensor (33) is signal-connected to the signal transmission end of the PLC board (24).

4. The ultra-high-speed battery string typesetting machine with lead cutting function according to claim 1, characterized in that: Universal wheels (9) are fixedly connected to the four corners of the bottom of the first housing (1) in a symmetrical manner.

5. The ultra-high-speed battery string typesetting machine with lead cutting function according to claim 1, characterized in that: The inner side wall of the first shell (1) is evenly hinged with a door panel (28), and the front surface of the door panel (28) is installed with a second cabinet door lock (30).

6. The ultra-high-speed battery string typesetting machine with lead cutting function according to claim 5, characterized in that: An observation window (29) is installed on the front surface of the door panel (28).

7. The ultra-high-speed battery string typesetting machine with lead cutting function according to claim 5, characterized in that: The outer side wall of the support rod (31) is symmetrically threadedly connected to two second shells (10), and the outer side wall of the fixing block (19) is slidably connected to the inner side wall of the second shell (10).

8. The ultra-high-speed battery string typesetting machine with lead cutting function according to claim 5, characterized in that: The inner bottom wall of the first shell (1) is fixedly connected to a bottom plate (25), and the upper surface of the bottom plate (25) is evenly fixedly connected to a rod body (26).

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