A continuous track device, track maintenance machine vehicle body and small-sized hydraulic track lifting machine

By designing a continuous track lifting device, which includes the alternating use of a track lifting frame and track lifting clamps, the problems of track panel subsidence and unsatisfactory ballast backfilling in the turnout area were solved, enabling continuous track lifting operations in the turnout area and significantly improving operational efficiency.

CN112482103BActive Publication Date: 2025-11-07CRCC HIGH TECH EQUIP CORP LTD
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Patent Information

Application Number
CN201910860128.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-11
Publication Date
2025-11-07
Estimated Expiration
2039-09-11

AI Technical Summary

Technical Problem

The existing turnout cleaning machine lacks a track lifting device, which leads to the overall sinking of the track panel in the turnout area and unsatisfactory ballast backfilling, affecting the turnout cleaning operation.

Method used

Design a continuous track lifting device, including a track lifting frame, a track lifting drive mechanism, a track lifting lateral movement mechanism, and track lifting clamps. The continuous track lifting operation in the turnout area is achieved by alternating use of the track lifting clamps, and the position of the rails is adjusted by using the track lifting lateral movement mechanism and guide wheels.

Benefits of technology

It enabled continuous track lifting operations in the turnout area, improved on-site operation efficiency and the effect of turnout area cleaning and screening operations, and solved the problems of track panel subsidence and unsatisfactory ballast backfilling in the turnout area.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of continuous way lifting device, track maintenance machinery vehicle body and small-sized hydraulic way lifting machine, the continuous way lifting device is mainly composed of way lifting drive mechanism (1), way lifting frame (4), way lifting transverse moving mechanism (6) and at least one set of way lifting clamp (5), it further includes guide pillar (2), safety locking mechanism (3), guide wheel (7), guide wheel rotating mechanism (9), guide wheel transverse moving mechanism (14), the continuous way lifting device of each component assembly connection is formed, for continuous way lifting operation, to realize the continuous way lifting operation of switch area with simple structure, solve the problem such as the overall sinking of track panel in switch area after switch screening operation due to no way lifting device, and the problem such as unsatisfactory ballast backfilling of track bed.The continuous way lifting device of the present application is not only limited to be installed in track maintenance machinery vehicle body, but also can be used for small-sized hydraulic way lifting machine after being installed in suitable frame.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of railway maintenance machinery design and manufacturing technology, in particular to a continuous track lifting device, a track maintenance machinery vehicle body and a small hydraulic track lifting machine, and more particularly to a continuous track lifting device for continuous track lifting operation in a turnout area, a track maintenance machinery vehicle body with the continuous track lifting device and a small hydraulic track lifting machine with the continuous track lifting device. BACKGROUND

[0002] Currently, domestic turnout screen cleaning machines only have CQS-550 turnout screen cleaning machines and CQS-300 side cutting screen cleaning machines produced by iron construction equipment for turnout screen cleaning, but neither of them is designed with a track lifting device.

[0003] The GO4S-III-C type side cutting bucket wheel slope and turnout integrated screen cleaning machine produced by the American HARSCO company and the domestic introduced American KERSHAW company and LORAM company's slope screen cleaning machine all adopt the bucket wheel lifting type of excavation method, and none of them has the function of lifting tracks in the turnout area, and the operation effect is not too good. The turnout screen cleaning machine URM700 produced by the Prace company integrates the track lifting device for the main line and the turnout, and can complete the track lifting operation in the turnout area, with high field operation efficiency.

[0004] The Chinese patent application with publication number CN1317611A provides a tamping vehicle, which belongs to the machinery for regulating the track. The tamping vehicle has a track lifting device at the front of the tamping machine group between the track running mechanisms, which is used to adjust the height by using a driving device, for leveling and aligning the main line formed by the track running mechanisms. The tamping vehicle is also equipped with an auxiliary track lifting device for lifting the turnout branch line branched from the main line, and the track lifting device and the auxiliary track lifting device are equipped with a common measurement system for lifting the turnout in a controlled manner. The common measurement system is composed of a signal transmitter in contact with the main line, which emits a reference line in the form of a light beam parallel to the track plane, and a signal receiver in contact with the branch line, which records the reference line.

[0005] The Chinese patent CN1401851A discloses a machine for track maintenance. The machine comprises a frame supported on a track running mechanism and equipped with a track lifting unit. The track lifting unit is equipped with a track lifting frame which is height-adjustable by means of a track lifting drive and is connected to the frame. The track lifting frame is equipped with two disc pairs of track lifting discs for each track of the track, which are arranged at a distance from each other in the longitudinal direction of the track. The track lifting discs are opened and closed relative to each other in the transverse direction of the track by means of a transverse adjustment drive. The track lifting frame is also equipped with flanged rollers which can roll on the tread of the track. Each disc pair of track lifting discs can be independently adjusted in height relative to the track lifting frame by means of a height adjustment drive. The height adjustment drive is automatically activated in conjunction with the opening of the two track lifting discs which are arranged next to each other in the transverse direction of the track, in order to lower the two track lifting discs relative to the track lifting frame.

[0006] The Chinese patent CN88101033A discloses a walking type tamping and track lifting machine which is particularly suitable for use in switch and crossing areas. The walking track maintenance machine comprises a device for lifting and shifting the tracks in switch and crossing areas and a working frame which runs on the tracks by means of flanged wheels. The frame is connected to the machine frame by means of a hydraulic drive track lifting device and can be moved vertically and transversely. The flanged wheels which are the track lifting mechanisms each have a clamping mechanism in the form of a hook or a clamping wheel. The clamping mechanisms can be moved vertically and transversely and are firmly pressed against the outside of the track by means of a drive. In addition to the track lifting mechanisms, the working frame has a further clamping mechanism in the form of a hook which clamps the rail head from below on the outside of the track. The two hooks are arranged longitudinally in front of and behind each other and can be moved vertically and transversely independently of each other by means of their own drive.

[0007] The Chinese patent CN1076747A discloses a track tamping machine which is a machine for track maintenance. The track tamping machine comprises a frame supported on a track running mechanism and is equipped with a height-adjustable tamping unit and a track lifting unit with a track lifting drive and a track lifting mechanism. The track lifting unit is equipped with an additional track lifting device with a clamping mechanism for gripping one track of a branch line, which has its own track lifting drive. The clamping mechanism is arranged on a carrier frame and can be moved relative to the frame by means of a movement drive. The additional track lifting device is provided at the end connected to the clamping mechanism with a contact element which abuts against the track to be gripped by the clamping mechanism.

[0008] Chinese patent CN1061822A discloses a machine for picking up shoulder pads of a track, having a frame with a diesel engine equipped with a running drive mechanism. The machine has at least two sets of pad picking devices which are spaced apart in the lateral direction of the machine and are adjusted in height by a drive mechanism. The pad picking devices are positioned at a distance of one track gauge from each other in the lower position, and shoulder pads are picked up. In addition, the machine has a device for adjusting the lateral position by a drive mechanism, for shifting the sleepers in the range of about 30 cm to 100 cm.

[0009] Chinese patent CN102770598A discloses a tamper with additional lifting device, which is configured with a track lifting device positioned immediately in front of the tampering device, and an auxiliary lifting device designed for lifting the branch rail segments branching off from the main track of the turnout. The auxiliary lifting device is attached to a support extending vertically in the longitudinal direction of the tamper, and has a lifting tool which can be fitted on the rail head. In the longitudinal direction of the tamper, the auxiliary lifting device is connected to two rotating rollers which are spaced apart from each other, rotatable in a common rotation plane and disc-shaped, for abutting against two rotating rollers on the first side of the rail head. Flange rollers are provided for abutting against the second side of the rail head and for seating the auxiliary lifting device thereon. The auxiliary lifting device can be pivoted about an axis with respect to the support by means of a drive.

[0010] Chinese patent CN1037751A discloses a machine for moving a track consisting of rails and cross sleepers laterally, having a frame mounted on a running mechanism. The frame is equipped with a track lifting device having roller tools and being adjustable in height and laterally, a device with a straightening tool for straightening individual misaligned sleepers in the plane of the track (adjustable in the longitudinal direction of the track and in height), and at least one set of tamper devices with adjustable tamper heads (adjustable in height). The sleeper straightening device and the track lifting device form a compact working unit which is movable in the longitudinal direction of the track. Both share a common frame carrier which is articulated to the frame by means of height and lateral adjustment hydraulic cylinder piston drive mechanisms.

[0011] The track in the turnout area of our country has not been cleaned and sieved, and the track bureau basically uses manual cleaning and sieving operation for the turnout area, but the operation effect is very poor. Therefore, the demand for large-scale track maintenance machinery for cleaning and sieving the track in the turnout area of our country is huge.

[0012] The track lifting device is an important working device of the cleaning and sieving machine, which is used for track lifting operation. At present, when the cleaning and sieving machine performs turnout operation, the track lifting device is not used, which leads to the overall sinking of the track panel in the turnout area after the turnout cleaning and sieving operation, and the backfilling of the ballast is not ideal. Therefore, it is necessary to design a mechanism which can realize continuous track lifting operation in the turnout area to solve the overall sinking of the track panel in the turnout area and the backfilling of the ballast. SUMMARY

[0013] In order to solve the above technical problems in the prior art, the application provides a continuous track lifting device, a track maintenance machine vehicle body and a small-sized hydraulic track lifting machine.

[0014] In order to achieve the above object, the application adopts the following technical scheme.

[0015] In the technical scheme of the application, the X direction is the direction of train operation, i.e. the direction of steel rail extension, the Y direction is the direction perpendicular to the steel rail on the horizontal plane, and the Z direction is the direction perpendicular to the rail surface.

[0016] The continuous track lifting device provided by the application comprises a track lifting frame, a track lifting driving mechanism, a track lifting transverse moving mechanism and at least one set of track lifting clamps.

[0017] Preferably, the continuous track lifting device further comprises a guide column, which is installed on the track lifting driving mechanism.

[0018] In any of the above technical schemes, preferably, the guide column comprises a support shaft and a support pipe.

[0019] In any of the above technical schemes, preferably, one end of the support pipe is connected to the track maintenance machine vehicle body, one end of the support shaft is connected to the track lifting frame, and the support shaft moves along the Z direction, i.e. the direction perpendicular to the rail surface, in the support pipe.

[0020] In any of the above technical schemes, preferably, the other end of the support shaft is connected to the track lifting driving mechanism, and one end of the track lifting driving mechanism is connected to the track maintenance machine vehicle body; the track lifting driving mechanism drives the support shaft and the track lifting frame to move along the Z direction, i.e. the direction perpendicular to the rail surface, thereby driving the track lifting clamps to move along the Z direction, i.e. the direction perpendicular to the rail surface.

[0021] In any of the above technical schemes, preferably, the track lifting frame comprises a middle beam, a guide wheel transverse moving guide seat, an end cover, a track lifting clamp transverse moving guide seat and a transverse moving guide column; the transverse moving guide columns are arranged in parallel on both sides of the middle beam along the Y direction, i.e. the direction perpendicular to the steel rail on the horizontal plane; the end cover is connected to the transverse moving guide columns; the guide wheel transverse moving guide seat and the track lifting clamp transverse moving guide seat are installed on the transverse moving guide columns and slide along the Y direction, i.e. the direction perpendicular to the steel rail on the horizontal plane; and the track lifting frame is connected to the support shaft of the guide column, so that the track lifting frame can rotate freely around the Z direction, i.e. the direction perpendicular to the rail surface.

[0022] Preferably, in any of the above technical solutions, the track-laying transverse moving mechanism is connected to the track-laying frame at one end and to the track-laying clamp at the other end, and the track-laying transverse moving mechanism acts on the track-laying clamp to move it in the Y direction, i.e., in the direction perpendicular to the rail in the horizontal plane.

[0023] Preferably, in any of the above technical solutions, the continuous track-laying device further comprises a guide wheel installed on the track-laying frame.

[0024] Preferably, in any of the above technical solutions, the guide wheel is a guide wheel with a side rim having a stop structure.

[0025] Preferably, in any of the above technical solutions, the continuous track-laying device further comprises a guide wheel transverse moving mechanism, the guide wheel transverse moving mechanism is connected to the track-laying frame at one end and to a guide wheel transverse moving guide seat at the other end, and the guide wheel transverse moving mechanism acts on the guide wheel to move it in the Y direction, i.e., in the direction perpendicular to the rail in the horizontal plane, to adjust the distance between the guide wheels.

[0026] Preferably, in any of the above technical solutions, the continuous track-laying device further comprises a guide wheel rotating mechanism, the guide wheel rotating mechanism is connected to the guide wheel transverse moving guide seat at one end and is hinged to the guide wheel at the other end, and the guide wheel rotating mechanism and the guide wheel transverse moving mechanism jointly act on the guide wheel to make it turn at multiple angles.

[0027] Preferably, in any of the above technical solutions, the continuous track-laying device further comprises a safety locking mechanism, the safety locking mechanism is installed in the track maintenance machine vehicle body and is connected to the track-laying frame through a locking pin shaft.

[0028] Preferably, in any of the above technical solutions, the continuous track-laying device is arranged in the Y direction, i.e., in the direction perpendicular to the rail in the horizontal plane, and each of the straight stock side and the straight stock diverging side of the turnout area is equipped with two sets of track-laying clamps, and the straight stock side and the straight stock diverging side of the turnout area are alternately switched through the respective two sets of track-laying clamps, thereby realizing continuous track-laying operation in the turnout area.

[0029] The present application also provides a track maintenance machine vehicle body comprising the continuous track-laying device according to any of the above.

[0030] The present application also provides a small-sized hydraulic track-laying machine comprising a mounting frame, and the small-sized hydraulic track-laying machine further comprises the continuous track-laying device according to any of the above. The continuous track-laying device is mounted on the small-sized hydraulic track-laying machine through the mounting frame.

[0031] Preferably, in any of the above technical solutions, the small hydraulic rail-lifting machine is connected to one end of a support pipe of the continuous rail-lifting device, and the mounting frame is connected to one end of a support shaft of the continuous rail-lifting device, and the support shaft moves in the Z direction, i.e., vertically to the rail surface direction, in the support pipe.

[0032] Preferably, in any of the above technical solutions, the other end of the support shaft is connected to a rail-lifting driving mechanism, and one end of the rail-lifting driving mechanism is connected to the small hydraulic rail-lifting machine; the rail-lifting driving mechanism drives the support shaft and the mounting frame to move in the Z direction, i.e., vertically to the rail surface direction, thereby driving the rail-lifting clamp to move in the Z direction, i.e., vertically to the rail surface direction.

[0033] Preferably, in any of the above technical solutions, the safety locking mechanism is installed in the small hydraulic rail-lifting machine and is connected to the mounting frame through a locking pin shaft.

[0034] The continuous rail-lifting device of the present application mainly consists of a rail-lifting driving mechanism, guide columns, a safety locking mechanism, a rail-lifting frame, rail-lifting clamps, a rail-lifting transverse movement mechanism, guide wheels, a guide wheel rotating mechanism, and a guide wheel transverse movement mechanism. Two sets of rail-lifting clamps are arranged on the straight side of the turnout area, and two sets of rail-lifting clamps are arranged on the diverging side of the turnout area. During the rail-lifting operation, the straight side and the diverging side are alternately switched by the respective two sets of rail-lifting clamps, and the clamps are kept in the clamping state in turns, so that the steel rail is always kept in the lifted state, and the continuous rail-lifting operation in the turnout area is realized.

[0035] The key technical point of the present application lies in the structure of the continuous rail-lifting device, and the key point of the structure of the continuous rail-lifting device lies in that it comprises the rail-lifting transverse movement mechanism and the rail-lifting clamps, and the continuous rail-lifting operation in the turnout area is realized by the alternate use of the rail-lifting clamps.

[0036] Compared with the prior art, the continuous rail-lifting device technical solution provided by the present application has the following beneficial effects:

[0037] The rail-lifting device comprises the rail-lifting transverse movement mechanism and the rail-lifting clamps, and can realize the full-range rail-lifting operation;

[0038] The rail-lifting clamps can be adjusted in the Y direction, and the two sets of clamps on the diverging side are alternately used, so that the rail-lifting operation in the curve and the turnout area can be realized;

[0039] The rail-lifting device of the present application can complete the rail-lifting operation in the turnout area and improve the on-site operation efficiency and operation effect, and will greatly improve the rail-lifting operation effect in the turnout area of the railway in China.

[0040] The continuous rail-lifting device of the present application is not only limited to being installed on the track maintenance machine vehicle body, but also can be used for small hydraulic rail-lifting machines after being installed on a suitable frame, and can significantly improve the on-site operation efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0041] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0042] Figure 1 The schematic diagram of the front view structure of a preferred embodiment of the continuous track lifting device according to the present application;

[0043] Figure 2 The schematic diagram of the bottom view structure of a preferred embodiment of the continuous track lifting device according to the present application;

[0044] Figure 3 The schematic diagram of the left view structure of a preferred embodiment of the continuous track lifting device according to the present application.

[0045] Reference signs:

[0046] 1, track lifting driving mechanism, 2, guide column, 3, safety locking mechanism, 4, track lifting frame, 5, track lifting clamp, 6, track lifting transverse moving mechanism, 7, guide wheel, 8, middle beam, 9, guide wheel rotating mechanism, 10, guide wheel transverse moving guide seat, 11, end cover, 12, track lifting clamp transverse moving guide seat, 13, transverse moving guide column, 14, guide wheel transverse moving mechanism. DETAILED DESCRIPTION

[0047] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments only constitute some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0048] In order to overcome the problems existing in the prior art of continuous track lifting operation in the turnout area, the present application provides a continuous track lifting device to realize the continuous track lifting operation in the turnout area with a simple structure, and solves the problems of the overall sinking of the track panel in the turnout area after the turnout screening operation and the unsatisfactory ballast backfilling of the track bed due to the lack of track lifting device.

[0049] In the present embodiment, the X direction is the running direction of the train, i.e. the extension direction of the steel rail, the Y direction is the direction perpendicular to the steel rail in the horizontal plane, and the Z direction is the direction perpendicular to the rail surface.

[0050] As Figure 1 and Figure 3As shown, the continuous track-laying device mainly comprises a track-laying driving mechanism 1, a guide column 2, a safety locking mechanism 3, a track-laying frame 4, a track-laying clamp 5, a track-laying transverse moving mechanism 6, and a guide wheel 7. The track-laying driving mechanism 1, the guide column 2, the safety locking mechanism 3, the track-laying frame 4, the track-laying clamp 5, the track-laying transverse moving mechanism 6, and the guide wheel 7 are assembled and connected.

[0051] As shown in the drawings, the continuous track-laying device comprises a track-laying driving mechanism 1, a guide column 2, a safety locking mechanism 3, a track-laying frame 4, a track-laying clamp 5, a track-laying transverse moving mechanism 6, and a guide wheel 7. Figure 1 As shown, the guide column 2 is installed on the track-laying driving mechanism 1.

[0052] As shown in the drawings, the continuous track-laying device comprises a track-laying driving mechanism 1, a guide column 2, a safety locking mechanism 3, a track-laying frame 4, a track-laying clamp 5, a track-laying transverse moving mechanism 6, and a guide wheel 7.

[0053] As shown in the drawings, the continuous track-laying device comprises a track-laying driving mechanism 1, a guide column 2, a safety locking mechanism 3, a track-laying frame 4, a track-laying clamp 5, a track-laying transverse moving mechanism 6, and a guide wheel 7.

[0054] As shown in the drawings, the continuous track-laying device comprises a track-laying driving mechanism 1, a guide column 2, a safety locking mechanism 3, a track-laying frame 4, a track-laying clamp 5, a track-laying transverse moving mechanism 6, and a guide wheel 7.

[0055] As shown in the drawings, the continuous track-laying device comprises a track-laying driving mechanism 1, a guide column 2, a safety locking mechanism 3, a track-laying frame 4, a track-laying clamp 5, a track-laying transverse moving mechanism 6, and a guide wheel 7. Figure 2 As shown, the track-laying frame 4 comprises a middle beam 8, a guide wheel transverse moving guide seat 10, an end cover 11, a track-laying clamp transverse moving guide seat 12, and a transverse moving guide column 13. The transverse moving guide column 13 is arranged on both sides of the middle beam 8 in parallel along the Y direction, i.e., the direction perpendicular to the steel rail on the horizontal plane. The end cover 11 is connected with the transverse moving guide column 13. The guide wheel transverse moving guide seat 10 and the track-laying clamp transverse moving guide seat 12 are installed on the transverse moving guide column 13 and slide along the Y direction, i.e., the direction perpendicular to the steel rail on the horizontal plane. Meanwhile, the track-laying frame 4 is connected with the support shaft of the guide column 2, so that the track-laying frame 4 can rotate freely around the Z direction, i.e., the direction perpendicular to the rail surface.

[0056] As shown in the drawings, the continuous track-laying device comprises a track-laying driving mechanism 1, a guide column 2, a safety locking mechanism 3, a track-laying frame 4, a track-laying clamp 5, a track-laying transverse moving mechanism 6, and a guide wheel 7. Figure 1 As shown, one end of the track-laying transverse moving mechanism 6 is connected with the track-laying frame 4, and the other end is connected with the track-laying clamp 5. The track-laying transverse moving mechanism 6 acts on the track-laying clamp 5 to move it along the Y direction, i.e., the direction perpendicular to the steel rail on the horizontal plane.

[0057] As shown in the drawings, the continuous track-laying device comprises a track-laying driving mechanism 1, a guide column 2, a safety locking mechanism 3, a track-laying frame 4, a track-laying clamp 5, a track-laying transverse moving mechanism 6, and a guide wheel 7. Figure 1 As shown, the guide wheel 7 is installed on the track-laying frame 4. The guide wheel 7 of the present embodiment adopts a guide wheel with a blocking structure on one side of the rim.

[0058] As shown in the drawings, the continuous track-laying device comprises a track-laying driving mechanism 1, a guide column 2, a safety locking mechanism 3, a track-laying frame 4, a track-laying clamp 5, a track-laying transverse moving mechanism 6, and a guide wheel 7. Figure 1 and Figure 2As shown, the continuous track lifting device of the embodiment further comprises a guide wheel transverse moving mechanism 14; one end of the guide wheel transverse moving mechanism 14 is connected to the track lifting frame 4, and the other end is connected to the guide wheel transverse moving guide seat 10; the guide wheel transverse moving mechanism 14 acts on the guide wheel 7 to move the guide wheel 7 in the Y direction, i.e. the direction perpendicular to the steel rail in the horizontal plane, to adjust the distance between the guide wheels 7.

[0059] As shown in Figure 1 and Figure 2 As shown, the continuous track lifting device of the embodiment further comprises a guide wheel rotating mechanism 9; one end of the guide wheel rotating mechanism 9 is connected to the guide wheel transverse moving guide seat 10, and the other end is hinged to the guide wheel 7; the guide wheel rotating mechanism 9 and the guide wheel transverse moving mechanism 14 jointly act on the guide wheel 7 to make it turn in multiple angles.

[0060] As shown in Figure 1 The safety locking mechanism 3 is installed in the track maintenance machine vehicle body and connected to the track lifting frame 4 through a locking pin shaft.

[0061] The continuous track lifting device of the embodiment is arranged in the Y direction, i.e. the direction perpendicular to the steel rail in the horizontal plane, and is equipped with two sets of track lifting clamps 5 on the straight rail side and the diverging side of the turnout, respectively. When performing track lifting operation, the straight rail side and the diverging side of the turnout are alternately switched by the two sets of track lifting clamps 5, respectively, to keep the clamping action in turn, so that the steel rail is always kept in the lifted state, realizing continuous track lifting operation in the turnout.

[0062] The implementation process of the embodiment will be described below in Figures 1 to 3

[0063] Figures 1 to 3 The structure of the continuous track lifting device of the embodiment is provided.

[0064] The X direction is the running direction of the train, i.e. the extension direction of the steel rail, the Y direction is the direction perpendicular to the steel rail in the horizontal plane, and the Z direction is the direction perpendicular to the rail surface.

[0065] The transverse moving guide columns 13 are arranged in parallel in the Y direction on both sides of the middle beam 8, the end covers 11 are connected to the transverse moving guide columns 13, and the guide wheel transverse moving guide seat 10 and the track lifting clamp transverse moving guide seat 12 are installed on the transverse moving guide columns 13 and can slide in the Y direction. At the same time, the track lifting frame 4 is connected to the guide column 2, so that the track lifting frame 4 can rotate freely in the Z direction, realizing the switching of the working state of the continuous track lifting device.

[0066] The continuous track lifting device is arranged in the Y direction, and two sets of track lifting clamps 5 are arranged on the straight rail side and the diverging side of the turnout, respectively, which can perform track lifting operation on two steel rails, respectively.

[0067] ​The guide column 2 is composed of a support shaft and a support tube, the support tube is rigidly connected with the track maintenance machine vehicle body, one end of the support shaft is connected with the track lifting frame 4, and the other end of the support shaft is connected with the track lifting driving mechanism 1. Under the action of the track lifting driving mechanism 1, the track lifting frame 4 moves along the Z direction, and further drives the track lifting clamps 5 to move along the Z direction, so that the track lifting operation is realized. One end of the track lifting transverse moving mechanism 6 is connected with the track lifting frame 4, and the other end is connected with the track lifting clamps 5. Under the action of the track lifting transverse moving mechanism 6, the track lifting clamps 5 move along the Y direction, the two sets of track lifting clamps 5 on the straight side always keep clamping, and the two sets of track lifting clamps 5 on the diverging side clamp the steel rail alternately, so that the two steel rails on the main line always keep being lifted, the continuous track lifting in the turnout area is realized. The guide wheel 7 is installed on the track lifting frame 4 and can run along the steel rail, and the guide wheel 7 preferably adopts a structure with a side of the wheel rim provided with a baffle. One end of the guide wheel transverse moving mechanism 14 is connected with the track lifting frame 4, and the other end is connected with the guide wheel transverse moving guide seat 10. Under the action of the guide wheel transverse moving mechanism 14, the guide wheel 7 can move along the Y direction. One end of the guide wheel rotating mechanism 9 is connected with the guide wheel transverse moving guide seat 10, and the other end is hinged with the guide wheel 7. Under the joint action of the guide wheel transverse moving mechanism 14 and the guide wheel rotating mechanism 9, the guide wheel 7 can realize multi-angle steering and adjust the distance between the guide wheel groups, so as to adapt to the continuous track lifting operation in the curve and the turnout area.

[0068] The safety locking mechanism 3 is installed in the track maintenance machine vehicle body, when the track lifting operation is performed, the track lifting frame 4 is lowered and rotated, the track lifting clamps 5 are aligned with the steel rail, the locking pin shaft is extended and connected with the track lifting frame 4, and the locking of the working state of the continuous track lifting device is completed.

[0069] The key technical point of the embodiment is the structure of the track lifting device, the key point of the track lifting device structure is that the track lifting device structure comprises the track lifting transverse moving mechanism and the track lifting clamps, and the continuous track lifting operation in the turnout area is realized by alternately using the track lifting clamps. Compared with the prior art, the continuous track lifting device technical scheme adopted in the embodiment has the following advantages: the track lifting device comprises the track lifting transverse moving mechanism and the track lifting clamps, and the full-range track lifting operation of the steel rail can be realized; the track lifting clamps can be adjusted along the Y direction, the double sets of clamps on the diverging side are alternately used, and the track lifting operation in the curve and the turnout area can be realized; the line in the turnout area of China has not been subjected to the screening operation, and the track bureau basically uses manual screening operation for the screening in the turnout area, but the operation effect is very poor. The track lifting device can complete the track lifting operation in the turnout, the on-site operation efficiency and operation effect are improved, and the screening operation effect of the line in the turnout area of the railway in China will be greatly improved.

[0070] The embodiment also provides a track maintenance machine vehicle body, which adopts the continuous track lifting device described above.

[0071] The application further provides a small hydraulic track-lifting machine adopting the continuous track-lifting device. The continuous track-lifting device is mounted on the small hydraulic track-lifting machine through the mounting frame. The small hydraulic track-lifting machine is connected with one end of the supporting pipe of the continuous track-lifting device, the mounting frame is connected with one end of the supporting shaft of the continuous track-lifting device, the supporting shaft moves along the Z direction, i.e. the vertical direction of the rail surface, in the supporting pipe, the other end of the supporting shaft is connected with the track-lifting driving mechanism, one end of the track-lifting driving mechanism is connected with the small hydraulic track-lifting machine, the track-lifting driving mechanism drives the supporting shaft and the mounting frame to move along the Z direction, i.e. the vertical direction of the rail surface, and further drives the track-lifting clamp to move along the Z direction, i.e. the vertical direction of the rail surface, and the safety locking mechanism is mounted in the small hydraulic track-lifting machine and connected with the mounting frame through the locking pin shaft.

[0072] Compared with the prior art, the track maintenance machine body adopting the continuous track-lifting device and the small hydraulic track-lifting machine adopting the continuous track-lifting device can significantly improve the field operation efficiency.

[0073] The above description is only a description of the preferred embodiments of the application and does not limit the scope of the application; the above description is only a specific embodiment of the application and does not limit the protection scope of the application; any modification, equivalent replacement, improvement, etc. of the technical solutions of the application made by the ordinary engineering technicians in the art without departing from the design spirit of the application shall fall within the protection scope determined by the claims of the application.

Claims

1. A compact hydraulic track maintenance machine comprising a mounting frame, characterised in that: The continuous track-laying device comprises a track-laying frame (4), a track-laying driving mechanism (1), a track-laying transverse moving mechanism (6) and at least one set of track-laying clamps (5), the track-laying clamps (5) are assembled and connected with the track-laying transverse moving mechanism (6), the track-laying frame (4) and the track-laying driving mechanism (1), a guide column (2) is installed on the track-laying driving mechanism (1), and a supporting shaft and a supporting pipe are included; the track-laying frame (4) comprises a middle beam (8), a guide wheel transverse moving guide seat (10), an end cover (11), a track-laying clamp transverse moving guide seat (12) and a transverse moving guide column (13); the transverse moving guide column (13) is arranged on both sides of the middle beam (8) in parallel along the Y direction, i.e. the direction perpendicular to the steel rail in the horizontal plane, the end cover (11) is connected with the transverse moving guide column (13), the guide wheel transverse moving guide seat (10) and the track-laying clamp transverse moving guide seat (12) are installed on the transverse moving guide column (13) and slide along the Y direction, i.e. the direction perpendicular to the steel rail in the horizontal plane; meanwhile, the track-laying frame (4) is connected with the supporting shaft of the guide column (2), so that the track-laying frame (4) is freely rotated around the Z direction, i.e. the direction perpendicular to the rail surface; and a guide wheel (7) is installed on the track-laying frame (4). The device further comprises a guide wheel transverse moving mechanism (14); one end of the guide wheel transverse moving mechanism (14) is connected with the track-laying frame (4), and the other end is connected with the guide wheel transverse moving guide seat (10); the guide wheel transverse moving mechanism (14) acts on the guide wheel (7) to move the guide wheel (7) along the Y direction, i.e. the direction perpendicular to the steel rail in the horizontal plane, so as to adjust the distance between the guide wheels (7). The device further comprises a guide wheel rotating mechanism (9); one end of the guide wheel rotating mechanism (9) is connected with the guide wheel transverse moving guide seat (10), and the other end is hinged with the guide wheel (7); the guide wheel rotating mechanism (9) and the guide wheel transverse moving mechanism (14) jointly act on the guide wheel (7) to make the guide wheel (7) turn in multiple angles; the continuous track-laying device is arranged along the Y direction, i.e. the direction perpendicular to the steel rail in the horizontal plane, and each of the straight stock side and the straight stock diverging side of the turnout area is equipped with two sets of track-laying clamps (5); the straight stock side and the straight stock diverging side of the turnout area are switched by the two sets of track-laying clamps (5) respectively, so as to realize the continuous track-laying operation of the turnout area. A small hydraulic track-laying machine is connected with one end of the supporting pipe of the continuous track-laying device, a mounting frame is connected with one end of the supporting shaft of the continuous track-laying device, the supporting shaft moves along the Z direction, i.e. the direction perpendicular to the rail surface in the supporting pipe, the other end of the supporting shaft is connected with the track-laying driving mechanism (1), and one end of the track-laying driving mechanism (1) is connected with the small hydraulic track-laying machine; the track-laying driving mechanism (1) drives the supporting shaft and the mounting frame to move along the Z direction, i.e. the direction perpendicular to the rail surface, so as to drive the track-laying clamps (5) to move along the Z direction, i.e. the direction perpendicular to the rail surface; and a safety locking mechanism (3) is installed in the small hydraulic track-laying machine and connected with the mounting frame through a locking pin shaft.

Citation Information

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