A horizontal automatic bag-making four-side sealing packaging machine and its packaging method
By improving the paper and film conveying method and feeding mechanism of the horizontal packaging machine, the problems of unevenness and deformation of the packaging bag are solved, and high yield and high automation packaging effects are achieved.
Patent Information
- Application Number
- CN202011588091.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-29
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2040-12-29
AI Technical Summary
During the packaging process of existing horizontal packaging machines, the surface of the packaging bag is uneven and prone to deformation, resulting in low yield.
The paper and film conveying method is used to transfer downward to the heat sealing station, and then upward. The film is located under the paper and heat sealing. Combined with the intermittent rotation of the material storage mechanism and the reciprocating movement of the material pushing mechanism, precise feeding and efficient heat sealing are achieved to avoid uneven packaging.
It improves the yield rate of packaging bags, reduces deformation, improves feeding accuracy and automation, and reduces production costs.
Smart Images

Figure CN112607148B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging equipment, and particularly relates to a horizontal automatic bag-making four-side sealing packaging machine and a packaging method thereof. Background Art
[0002] A packaging machine is a type of machine that packages products, playing the roles of protection and beautification. Packaging machines are mainly divided into two aspects: 1. Assembly line type integrated production packaging, 2. Product peripheral packaging equipment. A horizontal packaging machine is a type of packaging machine applicable to the packaging of various regular objects such as biscuits, rice crackers, snow cakes, egg yolk pies, chocolates, bread, instant noodles, mooncakes, medicines, daily necessities, industrial parts, paper boxes or trays.
[0003] In the prior art, in the existing horizontal packaging machine, the way the packaging bag feeds the paper during the packaging process is in a linear form above, and then materials are placed into the bag. This packaging method will cause the surface of the packaging bag to be uneven after packaging or the packaging bag to deform during heat sealing. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a horizontal automatic bag-making four-side sealing packaging machine and a packaging method thereof to solve the above technical problems.
[0005] The technical solution of the present invention is realized as follows: A horizontal automatic bag-making four-side sealing packaging machine includes a machine body. On the machine body, there are successively arranged a paper feeding station, a material feeding station, a film feeding station, a heat sealing station, a punching station, and a cutting station according to the working sequence. The paper feeding station conveys the paper from the upper end of the machine body to the lower end of the machine body, and rises and enters the heat sealing station before the heat sealing station. The film feeding station is used to send the film into the heat sealing station to realize the up-and-down corresponding cooperation of the paper and the film. An opening is formed at the connection of the paper and the film for the materials in the material feeding station to be sent onto the paper surface of the heat sealing station. The heat sealing station is used to seal the paper and the film in a U shape to form a packaging bag strip. The punching station is used to punch the side edges of the packaging bag strip. The cutting station is used to cut the packaging bag strip.
[0006] By adopting the above technical solution, the conveying mode of the paper is changed to downward conveying, and then upward conveying to before the heat sealing station. The film is also pulled towards the heat sealing station. The positions of the film and the paper correspond up and down, with the paper located below the film. When the equipment operates, the material feeding station pushes the materials onto the paper. The heat sealing station heat-seals the paper and the film. At this time, a bag strip with three parts sealed is formed. After the bag strip advances, the above heat sealing process is repeated to completely seal the bag strip. The completely sealed bag strip enters the punching station for punching, and finally enters the cutting station for cutting into finished products. This structure can prevent the uneven sealing of the paper and the film, reduce the deformation degree of the bag, improve the yield rate, and the feeding accuracy is higher.
[0007] The present invention is further configured as follows: the feeding station includes a storage mechanism and a pushing mechanism, the storage mechanism cooperates with the machine body to realize indexing rotation, the pushing mechanism makes a forward and backward reciprocating motion relative to the storage mechanism, and the pushing mechanism cooperates with the storage mechanism to realize rotating the material toward the heat sealing station and pushing the material into the heat sealing station and then shrinking.
[0008] By adopting the above technical solution, the storage mechanism rotates intermittently. When the storage mechanism completes its rotation, the pushing mechanism pushes the material in the storage mechanism into the heat sealing station. After the pushing mechanism exits, the storage mechanism rotates again, and repeats this process over and over again. The degree of automation is higher, and the material unloading at the storage mechanism is manual.
[0009] The present invention is further configured as follows: the material storage mechanism comprises a material tray with an open structure at the upper end, a discharge die connected to the material tray, a turntable connected to the material tray, and a rotator connected to the bottom of the material tray and fixedly connected to the turntable, the discharge die is circumferentially arranged along the inner wall of the material tray, the bottom of the discharge die is fixedly connected to the turntable, the angle of the rotator is controlled by an encoder, a notch is provided on the side of the material tray facing the heat sealing station for pushing out the material, and at least one discharge slot is provided at the upper end of the discharge die, and the discharge slot can be rotated by the rotator to a position corresponding to the notch.
[0010] By adopting the above technical solution, the connection of the material tray is a fixed connection, the turntable and the discharge mold rotate in the material tray through the drive of the rotator, and the side of the discharge mold away from the inner wall of the material tray encloses a circular space, and the push head of the pushing mechanism can be placed inside the circular space without affecting the rotation of the discharge mold. Multiple discharge slots can be added as needed.
[0011] The present invention is further configured as follows: the pushing mechanism includes a first mounting plate, a sliding assembly fixedly connected to the first mounting plate, a push rod and a pushing head; the first mounting plate is provided with a slide groove that runs through the upper end surface of the machine body; the sliding assembly includes two first slide rails and a first slider connected to the two first slide rails; the two first sliders are respectively arranged on both sides of the slide groove; the top of one of the first sliders is fixedly connected to the push rod; the upper end of the other first slider is provided with a lower slide plate; the upper end of the lower slide plate is connected to a first adjusting block; the upper end of the push rod is fixedly connected to a second adjusting block; the first adjusting block and the second adjusting block are connected The linkage of the two first sliding blocks is achieved by fixing the adjusting screw, and the lower sliding block is provided with a first fixed shaft relative to the first sliding block on the opposite side of the lower sliding block, and a second fixed shaft is provided on the side of the first adjusting block facing the second adjusting block, a first connecting plate is connected between the first fixed shaft and the second fixed shaft, and the side of the second fixed shaft facing away from the first adjusting block is connected to the swing rod, and the swing rod can reciprocate in the slide groove to drive the movement of the push rod and the push head, and the upper end surface of the push rod away from the first sliding block is fixedly connected to the adjusting plate, and the end of the adjusting plate facing away from the push rod is fixedly connected to the push head, and the push head is in a 7-shape.
[0012] By adopting the above technical solution, the first mounting plate is used to fix the sliding assembly, and the rocker arm can slide relatively in the slide groove. The forward and backward movement of the first slider is controlled by the rocker arm. The movement of the first slider drives the movement of the push rod and the push head. When the turntable completes the rotation, the push head moves forward, pushes the material into the heat sealing mechanism and then withdraws into the space. The turntable starts again, and a cycle is completed. The setting of the first connecting plate will facilitate the movement of the rocker arm.
[0013] The present invention is further configured as follows: a transmission mechanism is provided in the machine body, the transmission mechanism includes an output shaft key of a motor connected to a motor pulley, a first drive component is provided on one side of the motor for driving a heat sealing station and a cutting station to perform hot pressing and cutting on the material, and a second drive component is provided on the other side of the motor for driving a feeding station to transport the material to the heat sealing station.
[0014] By adopting the above technical solution, through the cooperation between the first drive assembly and the second drive assembly, only one motor is needed to drive the entire transmission mechanism to operate, which has a simple structure, saves electricity, and reduces production costs.
[0015] The present invention is further configured as follows: The first driving assembly includes a first transmission shaft bolted to the bottom of the machine body through a bearing block. A first pulley is key-connected to the same side of the first transmission shaft as the motor pulley. The motor pulley and the first pulley are connected by belt drive. A second pulley is key-connected to the other end of the first transmission shaft. The major diameter of the motor pulley is one-fourth of the major diameter of the first pulley. The second pulley has the same structure as the motor pulley. There are two columns for supporting the machine body between the first transmission shaft and the motor. The upper part of the first transmission shaft is provided with a cross beam welded to the two columns. The other end of the cross beam is welded to the side wall of the machine body. Four vertically arranged guide rails are fixedly connected between the two cross beams and the upper wall of the machine body. Second sliders are slidably connected to each guide rail. First sliding plates are provided on the front and rear sides of the machine body and are slidably connected to the guide rails through the second sliders. The two first sliding plates are arranged at the same horizontal height. Second mounting plates are fixedly installed at intervals between the cross beams. Two small plates are rotatably connected to the outside of each first sliding plate. The two small plates are arranged away from each other. A first swing arm is rotatably connected to the side of each small plate away from the cross beam. A second transmission shaft is key-connected between two adjacent first swing arms in the width direction of the machine body. The second transmission shaft is fixedly installed above the second mounting plate. A support frame is fixedly installed above the motor. A third transmission shaft is provided on the support frame. A third pulley is key-connected to the same side of the third transmission shaft as the second pulley. The third pulley has the same structure as the first pulley. An eccentric wheel is key-connected to the end of the third transmission shaft away from the third pulley. A connecting rod is hinged to the outside of the eccentric wheel. The other side of the connecting rod away from the eccentric wheel is hinged to a second swing arm. The side of the second swing arm away from the connecting rod is key-connected to the second transmission shaft adjacent to the support frame. A secondary arm is fixedly connected to the middle of the second transmission shaft. A lifting connecting plate hinged to the secondary arm is provided between the two second transmission shafts.
[0016] By adopting the above technical solution, the diameter of the first pulley is larger than that of the motor pulley. The first pulley performs the first-stage deceleration on the output of the motor. The second pulley is coaxial with the first pulley, and the second pulley performs the second-stage deceleration on the output of the first pulley. The second pulley and the third pulley are not coaxial and are in the same plane. The diameter of the third pulley is larger than that of the second pulley, and the third pulley performs the third-stage deceleration on the second pulley. The eccentric wheel is coaxial with the third pulley and has a diameter smaller than that of the third pulley. The eccentric wheel outputs at a reduced speed and drives the connecting rod to perform a reciprocating linear motion. The connecting rod drives the second transmission shaft on the side close to the support frame key-connected to the second swing arm to perform a reciprocating rotary motion through the second swing arm. Then, through the mutual cooperation and transmission of the secondary arm and the lifting connecting plate, the two second transmission shafts perform synchronous reciprocating rotary motions. The small plates are driven by the first swing arms on the second transmission shafts, so that the two first sliding plates perform horizontal reciprocating motions up and down, with high stability.
[0017] The present invention is further configured as follows: the first drive component also includes a pull rod arranged on the front and rear sides of the heat sealing station and the cutting station, the lower end of the pull rod is threadedly connected to a third slider, the lower end surface of the third slider is provided with a "T"-shaped groove, and the upper part of the slide bar is provided with a second slide rail that matches the "T"-shaped groove on the third slider.
[0018] By adopting the above technical solution, the pull rod cooperates with the first slide plate through the third slide plate, and the first slide plate pulls the pull rod through the third slide plate to drive the heat sealing station and the cutting station to perform hot pressing and shearing on the material. The structure is simple and easy to install and disassemble.
[0019] The present invention is further configured as follows: the second driving component includes an adjusting disc and a rocker arm arranged on the other side of the motor, a fixing plate is provided at the bottom of the body, a bottom plate is fixedly installed on the upper end of the fixing plate close to the side wall of the body, a disc mounting plate for fixing the adjusting disc is provided on the bottom plate, the adjusting disc is rotatably connected to the disc mounting plate, a rocker arm mounting plate for fixing the rocker arm is provided on the side of the fixing plate away from the bottom plate, a first through groove for adjusting the installation height of the rocker arm is provided on the rocker mounting plate, a connecting rod for making the rocker arm swing left and right is provided between the rocker arm and the adjusting disc, the connecting rod includes joint bearings rotatably connected to the rocker arm and the adjusting disc respectively, and one of the two joint bearings A screw rod is connected with the intermediate thread, and a second through groove for adjusting the swing amplitude of the swing rod is opened on the swing rod, and a first synchronous pulley for driving the adjusting disc is installed on the side of the swing rod mounting plate away from the adjusting disc, and a second synchronous pulley is keyed on the third transmission shaft. The first synchronous pulley and the second synchronous pulley have the same structure and are connected through a leather toothed belt transmission. A third through groove is opened on the end face of the machine body, and the upper end of the swing rod passes through the third through groove and is hinged to the pushing mechanism. The middle part of the third transmission shaft is keyed to the first transmission sprocket, and a fourth transmission shaft protruding from the rotator is provided on the rotator, and the fourth transmission shaft is keyed to the second transmission sprocket chain-driven by the first transmission sprocket.
[0020] By adopting the above technical solution, the adjustment disc is driven by the third transmission shaft and the synchronous pulley on the disc mounting plate, and the transmission ratio is constant and accurate, so that the pushing mechanism can cooperate with the storage mechanism more accurately. The third transmission shaft drives the feeding station and the storage mechanism at the same time through the synchronous pulley and the transmission sprocket, which further improves the coordination accuracy of the two mechanisms and can effectively improve the product yield.
[0021] The present invention is further configured as follows: an adjustment seat is bolted to the support frame, a rotationally connected adjustment shaft is provided on the adjustment seat, the adjustment shaft protrudes toward one side of the rotator, and an adjustment gear for adjusting the rotation speed of the first transmission sprocket is keyed to the adjustment shaft.
[0022] By adopting the above technical solution, by setting the adjusting gear to keep a certain pre-tightening force on the ball chain between the first driving sprocket and the second driving sprocket, the rotator can operate more stably, and the stability of the storage mechanism is further improved.
[0023] A packaging method for a horizontal automatic bag-making four-side sealing packaging machine includes the following steps:
[0024] S1. Install the paper roll on the paper feeding station, install the film roll on the film feeding station, drag one end of the paper roll continuously downward to the body until before the heat sealing station, pull it upward and pass through the heat sealing station, pull one end of the film roll to the heat sealing station, and pull the paper and the film to the punching station and the cutting station in sequence;
[0025] S2. Place the material on the discharging die of the material tray;
[0026] S3. Start the equipment. The transmission mechanism drives the heat sealing station and the cutting station to make reciprocating up and down movements respectively. The turntable drives the discharging die to rotate. When the through groove on the discharging die corresponds to the notch, the pushing mechanism pushes the material into the heat sealing station and then retracts. The turntable rotates again, and the heat sealing station presses down for heat sealing;
[0027] S4. The cutting station pulls the semi-finished bag for secondary heat sealing;
[0028] S5. The semi-finished bag enters the punching station for punching;
[0029] S6. The semi-finished bag enters the cutting station and is cut into finished packaging bags.
[0030] By adopting the above technical solution, the equipment is convenient to operate. At the same time, during the operation process, the deformation of the packaging bag can be reduced, the yield of the packaging bag can be improved. All stations can be driven by one motor of the transmission mechanism without using a speed reducer. The setting method of the feeding station makes the feeding simpler and more convenient, and the automation degree of the equipment is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0032] Figure 1 It is the front view of the packaging machine in the specific embodiment of the present invention;
[0033] Figure 2 It is the rear view of the packaging machine in the specific embodiment of the present invention;
[0034] Figure 3 Top view of the packaging machine in the specific embodiment of the present invention;
[0035] Figure 4 In the specific embodiment of the present invention Figure 3 Schematic diagram of the B-B structure;
[0036] Figure 5 In the specific embodiment of the present invention Figure 1 Schematic diagram of the A-A structure;
[0037] Figure 6 Schematic diagram of the overall structure in the specific embodiment of the present invention;
[0038] Figure 7 Schematic diagram of the overall structure in the specific embodiment of the present invention;
[0039] Figure 8 Schematic diagram of the feeding station structure in the specific embodiment of the present invention;
[0040] Figure 9 Schematic diagram of the feeding station structure in the specific embodiment of the present invention.
[0041] Reference numerals: 1, body; 2, motor; 3, motor pulley; 5, first transmission shaft; 51, first pulley; 52, second pulley; 6, column; 61, cross beam; 62, guide rail, 63, second slider; 64, first slide plate; 65, small plate; 66, first swing arm; 67, second transmission shaft; 615, mounting plate; 201, support frame; 7; third transmission shaft; 71, third pulley; 72, eccentric wheel; 73, connecting rod; 713, second swing arm; 68, auxiliary arm; 618, lifting connecting plate; 8, pull rod; 81, third slider; 82, second slide rail; 9, adjusting disc; 91, swing rod; 92, fixing plate; 93, bottom plate; 94, fixed disc mounting plate; 95, swing mounting plate; 96, first through groove; 97, spherical plain bearing; 98, second through groove; 99, first synchronous pulley; 100, second synchronous pulley; 101, third through groove; 102, first transmission sprocket; 103, rotator; 105, fourth transmission shaft; 106, second transmission sprocket; 203, adjusting shaft; 107, adjusting gear; 200, paper feeding station; 300, feeding station; 301, storage mechanism; 302, pushing mechanism; 303, material tray; 304, blanking die; 305, turntable; 306, notch; 307, blanking through groove; 308, first mounting plate; 309, push rod; 310, push head; 311, chute; 312, first slide rail; 313, first slider; 314, first adjusting block; 315, second adjusting block; 316, adjusting screw; 317, first connecting plate; 318, adjusting plate; 400, film feeding station; 500, heat sealing station; 600, punching station; 700, cutting station. Detailed implementation mode
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0043] As Figures 1 to 9As shown in the figure, the present invention discloses a horizontal automatic bag-making four-side sealing packaging machine, which includes a machine body 1. On the machine body 1, there are successively arranged a paper feeding station 200, a material feeding station 300, a film feeding station 400, a heat sealing station 500, a punching station 600 and a cutting station 700 according to the working sequence. The paper feeding station 200 conveys the paper from the upper end of the machine body 1 to the lower end of the machine body 1, and rises to enter the heat sealing station 500 before the heat sealing station 500. The film feeding station 400 is used to send the film into the heat sealing station 500 to realize the up-and-down corresponding cooperation between the paper and the film. An opening is formed at the connection of the paper and the film for the material in the material feeding station 300 to be sent onto the paper surface of the heat sealing station 500. The heat sealing station 500 is used to seal the paper and the film in a U shape to form a bag strip. The punching station 600 is used to punch the side of the bag strip. The cutting station 700 is used to cut the bag strip.
[0044] By adopting the above technical solution, the conveying mode of the paper is changed to downward conveying, and then upward conveying to before the heat sealing station 500. The film is also pulled towards the heat sealing station 500. The positions of the film and the paper correspond up and down, and the paper is located below the film. When the equipment runs, the material feeding station 300 pushes the material onto the paper. The heat sealing station 500 heat-seals the paper and the film. At this time, a bag strip with three parts sealed is formed. After the bag strip advances, the above heat sealing process is repeated to completely seal the bag strip. The completely sealed bag strip enters the punching station 600 for punching, and finally enters the cutting station 700 to be cut into finished products. This structure can prevent the uneven sealing of the paper and the film, reduce the deformation degree of the bag, improve the yield rate, and the feeding accuracy is higher. A stepping motor for pulling the packaging bag is provided at the cutting station.
[0045] The present invention is further arranged as follows: The material feeding station 300 includes a material storage mechanism 301 and a material pushing mechanism 302. The material storage mechanism 301 cooperates with the machine body 1 to realize indexing rotation. The material pushing mechanism 302 makes a reciprocating forward and backward movement relative to the material storage mechanism 301. The material pushing mechanism 302 cooperates with the material storage mechanism 301 to rotate the material towards the heat sealing station 500 and push the material into the heat sealing station 500 and then retract.
[0046] By adopting the above technical solution, the rotation mode of the material storage mechanism 301 is intermittent rotation. When the rotation of the material storage mechanism 301 is completed, the material pushing mechanism 302 pushes the material of the material storage mechanism 301 into the heat sealing station 500. After waiting for the material pushing mechanism 302 to withdraw, the material storage mechanism 301 rotates again, and so on. Its automation degree is higher. The feeding at the material storage mechanism 301 is manual feeding.
[0047] The present invention is further configured as follows: the material storage mechanism 301 includes a material tray 303 with an open structure at the upper end, a discharge mold 304 connected to the material tray 303, a turntable 305 connected to the material tray 303, and a rotator 103 connected to the bottom of the material tray 303 and fixedly connected to the turntable 305, the discharge mold 304 is circumferentially arranged along the inner wall of the material tray 303, the bottom of the discharge mold 304 is fixedly connected to the turntable 305, the rotator 103 controls the angle through an encoder, a notch 306 for pushing out the material is provided on the side of the material tray 303 facing the heat sealing station 500, and at least one discharge slot 307 is provided at the upper end of the discharge mold 304, and the discharge slot 307 can be rotated by the rotator 103 to a position corresponding to the notch 306.
[0048] By adopting the above technical solution, the connection of the material tray 303 is a fixed connection, the turntable 305 and the discharge mold 304 rotate in the material tray 303 through the drive of the rotator 103, and the discharge mold 304 is enclosed on the side away from the inner wall of the material tray 303 to form a circular space. The push head 310 of the pushing mechanism 302 can be placed inside the circular space without affecting the rotation of the discharge mold 304. Multiple discharge slots 307 can be added as needed.
[0049] The present invention is further configured as follows: the pushing mechanism 302 includes a first mounting plate 308, a sliding assembly fixedly connected to the first mounting plate 308, a push rod 309 and a pushing head 310, the first mounting plate 308 is provided with a slide groove 311 penetrating the upper end surface of the body 1, the sliding assembly includes two first slide rails 312 and a first slider 313 connected to the two first slide rails 312, the two first sliders 313 are respectively arranged on both sides of the slide groove 311, the top of one of the first sliders 313 is fixedly connected to the push rod 309, the upper end of the other first slider 313 is provided with a lower slide plate, the upper end of the lower slide plate is connected to a first adjusting block 314, the upper end of the push rod 309 is fixedly connected to a second adjusting block 315, the first adjusting block 314 and the second adjusting block 315 are 5 are fixed by adjusting screw 316 to realize the linkage of the two first sliding blocks 313, the lower sliding block is provided with a first fixed shaft relative to the first sliding block 313 on the opposite side of the lower sliding block, the first adjusting block 314 is provided with a second fixed shaft on the side facing the second adjusting block 315, a first connecting plate 317 is connected between the first fixed shaft and the second fixed shaft, the second fixed shaft is connected to the swing rod 91 on the side away from the first adjusting block 314, the swing rod 91 can reciprocate in the slide groove 311 to realize the movement of the push rod 309 and the push head 310, the upper end surface of the push rod 309 away from the first sliding block 313 is fixedly connected with an adjusting plate 318, the end of the adjusting plate 318 away from the push rod 309 is fixedly connected to the push head 310, and the push head 310 is in a 7 shape.
[0050] By adopting the above technical solution, the first mounting plate 308615 is used to fix the sliding component. The swing rod 91 can slide relatively in the chute 311. The forward and backward movement of the first slider 313 is controlled by the swing rod 91. The movement of the first slider 313 drives the movement of the push rod 309 and the push head 310. After the turntable 305 rotates, the push head 310 advances, pushes the material into the heat-sealing mechanism and then withdraws into the space. The turntable 305 starts again for one cycle. The setting of the first connecting plate 317 facilitates the movement of the swing rod 91.
[0051] The present invention is further configured as follows: a transmission mechanism is provided in the machine body 1. The transmission mechanism includes a motor 2 pulley key-connected to the output shaft of the motor 2. A first driving component for driving the heat-sealing station 500 and the cutting station 700 to perform hot pressing and cutting on the material is provided on one side of the motor 2. A second driving component for driving the feeding station 300 to convey the material to the heat-sealing station 500 is provided on the other side of the motor 2.
[0052] By adopting the above technical solution, by the combined use of the first driving component and the second driving component, only one motor 2 is required to drive the entire transmission mechanism to operate, with a simple structure, power saving and cost reduction in production.
[0053] The present invention is further configured as: The first driving component includes a first transmission shaft 5 bolted to the bottom of the machine body 1 through a bearing seat. A first pulley 51 is key-connected to the same side of the pulley of the motor 2 on the first transmission shaft 5. A belt drive connection is provided between the pulley of the motor 2 and the first pulley 51. The other end of the first transmission shaft 5 is key-connected to a second pulley 52. The large diameter of the pulley of the motor 2 is one-fourth of the large diameter of the first pulley 51. The second pulley 52 has the same structure as the pulley of the motor 2. A column 6 for supporting the machine body 1 is provided between the first transmission shaft 5 and the motor 2. There are two columns 6. Above the first transmission shaft 5, there is a cross beam 61 welded to the two columns 6. The other end of the cross beam 61 is welded to the side wall of the machine body 1. Four vertically arranged guide rails 62 are fixedly connected between the two cross beams 61 and the upper wall of the machine body 1. A second slider 63 is slidably connected to each guide rail 62. First sliding plates 64 slidably connected to the guide rails 62 through the second sliders 63 are provided on the front and rear sides of the machine body 1. The two first sliding plates 64 are arranged at the same horizontal height. Second mounting plates 615 arranged at intervals are fixedly installed between the cross beams 61. Two small plates 65 are rotatably connected to the outer sides of the first sliding plates 64 respectively. The two small plates 65 are arranged far apart from each other. A first swing arm 66 is rotatably connected to the side of each small plate 65 away from the cross beam 61. A second transmission shaft 67 is key-connected between two adjacent first swing arms 66 along the width direction of the machine body 1. The second transmission shaft 67 is fixedly installed above the second mounting plate 615. A support frame 201 is fixedly installed above the motor 2. A third transmission shaft 7 is provided on the support frame 201. A third pulley 71 is key-connected to the same side of the third transmission shaft 7 as the second pulley 52. The third pulley 71 has the same structure as the first pulley 51. An eccentric wheel 72 is key-connected to the end of the third transmission shaft 7 facing away from the third pulley 71. A connecting rod 73 is hinged to the outside of the eccentric wheel 72. A second swing arm 713 is hinged to the side of the connecting rod 73 away from the eccentric wheel 72. The side of the second swing arm 713 facing away from the connecting rod 73 is key-connected to the second transmission shaft 67 adjacent to the support frame 201. A secondary arm 68 is fixedly connected to the middle of the second transmission shaft 67. A lifting connecting plate 618 hinged to the secondary arm 68 is provided between the two second transmission shafts 67.
[0054] By adopting the above technical solution, the diameter of the first pulley 51 is larger than that of the pulley of the motor 2. The first pulley 51 performs the first-stage deceleration on the output of the motor 2. The second pulley 52 is coaxial with the first pulley 51, and the second pulley 52 performs the second-stage deceleration on the output of the first pulley 51. The second pulley 52 and the third pulley 71 are not coaxial and are in the same plane. The diameter of the third pulley 71 is larger than that of the second pulley 52, and the third pulley 71 performs the third-stage deceleration on the second pulley 52. The eccentric wheel 72 is coaxial with the third pulley 71 and has a diameter smaller than that of the third pulley 71. The eccentric wheel 72 outputs after deceleration and drives the connecting rod 73 to perform a reciprocating linear motion. The connecting rod 73 drives the second transmission shaft 67 near the support frame 201 and key-connected to the second swing arm 713 to perform a reciprocating rotary motion through the second swing arm 713. Then, through the mutual cooperation and transmission of the auxiliary arm 68 and the lifting connecting plate 618, the two second transmission shafts 67 perform synchronous reciprocating rotary motions. The small plate 65 is driven by the first swing arm 66 on the second transmission shaft 67, so that the two first sliding plates 64 perform horizontal reciprocating up and down motions, and the stability is high.
[0055] The present invention is further arranged as follows: The first driving assembly further includes a pull rod 8 arranged on the front and rear sides of the heat-sealing station 500 and the cutting station 700. The lower end of the pull rod 8 is threadedly connected with a third slider 81. The lower end surface of the third slider 81 is provided with a "T"-shaped groove, and the upper part of the slide bar is provided with a second slide rail 82 that cooperates with the "T"-shaped groove on the third slider 81.
[0056] By adopting the above technical solution, the pull rod 8 cooperates with the first sliding plate 64 through the third slider 81. The first sliding plate 64 drives the pull rod 8 through the third slider 81 to drive the heat-sealing station 500 and the cutting station 700 to perform hot pressing and shearing on the material. The structure is simple and it is convenient for installation and disassembly.
[0057] The present invention is further configured as follows: the second driving component includes an adjusting disc 9 and a rocker arm 91 arranged on the other side of the motor 2, a fixing plate 92 is provided at the bottom of the body 1, a bottom plate 93 is fixedly installed on the upper end of the fixing plate 92 close to the side wall of the body 1, a disc mounting plate 615 for fixing the adjusting disc 9 is provided on the bottom plate 93, the adjusting disc 9 is rotatably connected to the disc mounting plate 615, a rocker arm mounting plate 615 for fixing the rocker arm 91 is provided on the side of the fixing plate 92 away from the bottom plate 93, a first through groove 96 for adjusting the installation height of the rocker arm 91 is provided on the rocker mounting plate 95, a connecting rod for making the rocker arm 91 swing left and right is provided between the rocker arm 91 and the adjusting disc 9, the connecting rod includes joint bearings 97 rotatably connected to the rocker arm 91 and the adjusting disc 9 respectively, and a threaded connection is provided between the two joint bearings 97. A screw rod is connected, and a second through slot 98 for adjusting the swing amplitude of the swing rod 91 is provided on the swing rod 91. A first synchronous pulley 99 for driving the adjusting disc 9 is installed on the side of the swing rod 91 mounting plate 615 away from the adjusting disc 9. The third transmission shaft 7 is keyed to the second synchronous pulley 100. The first synchronous pulley 99 has the same structure as the second synchronous pulley 100 and is connected through a toothed belt drive. A third through slot 101 is provided on the end face of the body 1. The upper end of the swing rod 91 passes through the third through slot 101 and is hinged to the pushing mechanism 302. The middle part of the third transmission shaft 7 is keyed to the first transmission sprocket 102. The rotator 103 is provided with a fourth transmission shaft 105 protruding from the rotator 103. The fourth transmission shaft 105 is keyed to the second transmission sprocket 106 which is chain-driven with the first transmission sprocket 102.
[0058] By adopting the above technical solution, the adjustment disc 9 is driven by the synchronous pulley on the third transmission shaft 7 and the disc mounting plate 615, and the transmission ratio is constant and accurate, so that the pushing mechanism 302 can cooperate with the storage mechanism 301 more accurately. The third transmission shaft 7 drives the feeding station 300 and the storage mechanism 301 at the same time through the synchronous pulley and the transmission sprocket, which further improves the coordination accuracy of the two mechanisms and can effectively improve the product yield.
[0059] The present invention is further configured as follows: an adjustment seat is bolted to the support frame 201, a rotationally connected adjustment shaft 203 is provided on the adjustment seat, the adjustment shaft 203 protrudes toward one side of the rotator 103, and an adjustment gear 107 for adjusting the rotation speed of the first transmission sprocket 102 is keyed to the adjustment shaft 203.
[0060] By adopting the above technical solution, by setting the adjusting gear 107, the ball chain between the first transmission sprocket 102 and the second transmission sprocket 106 maintains a certain preload force so that the rotator 103 can operate more stably, further improving the stability of the storage mechanism 301.
[0061] A packaging method of a horizontal automatic bag-making four-side sealing packaging machine comprises the following steps:
[0062] S1. Install the paper tray on the paper feeding station 200, install the film reel on the film feeding station 400, drag one end of the paper tray continuously downward under the machine body 1 until before the heat sealing station 500, pull it upward and pass it through the heat sealing station 500, pull one end of the film reel to the heat sealing station 500, and pull the paper and the film successively to the punching station 600 and the cutting station 700;
[0063] S2. Place the material on the feeding die 304 of the material tray 303;
[0064] S3. Start the equipment. The transmission mechanism drives the heat sealing station 500 and the cutting station 700 to make reciprocating up and down movements respectively. The turntable 305 drives the feeding die 304 to rotate. When the through slot 307 on the feeding die 304 corresponds to the notch 306, the pushing mechanism 302 pushes the material into the heat sealing station 500 and then retracts. The turntable 305 rotates again, and the heat sealing station 500 presses down for heat sealing;
[0065] S4. The cutting station 700 pulls the semi-finished bag for secondary heat sealing;
[0066] S5. The semi-finished bag enters the punching station 600 for punching;
[0067] S6. The semi-finished bag enters the cutting station 700 to be cut into finished packaging bags.
[0068] By adopting the above technical solutions, the equipment is convenient to operate. At the same time, during the operation process, the deformation of the packaging bag can be reduced, and the yield rate of the packaging bag can be improved. All stations can be driven to work by one motor 2 of the transmission mechanism without using a reducer. The setting method of the feeding station 300 makes the feeding simpler and more convenient, and the automation degree of the equipment is improved.
[0069] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A horizontal automatic bag-making and four-side sealing packaging machine, comprising a machine body, characterized in that: The machine body is provided with a paper feeding station, a material feeding station, a film feeding station, a heat sealing station, a punching station and a cutting station which are arranged in sequence according to the working order. The paper feeding station feeds the paper from the upper end of the machine body to the lower end of the machine body, and transports the paper to the front side of the heat sealing station and rises to enter the heat sealing station. The film feeding station is used to feed the film into the heat sealing station to realize the upper and lower corresponding matching of the paper and the film. The junction of the paper and the film forms an opening for the material in the material feeding station to be fed into the paper surface of the heat sealing station. The heat sealing station forms a U-shaped seal between the paper and the film to form a packaging bag strip. The punching station is used to punch holes on the side of the packaging bag strip. The cutting station is used to cut the packaging bag strip. The feeding station includes a material storage mechanism and a material pushing mechanism; The material storage mechanism comprises a material tray with an open upper end, a material discharge mold connected to the material tray, a turntable connected to the material tray, and a rotator connected to the bottom of the material tray and fixedly connected to the turntable; The pushing mechanism comprises a first mounting plate, a sliding assembly fixedly connected to the first mounting plate, a push rod and a push head, the first mounting plate is provided with a slide groove that runs through the upper end surface of the machine body, the sliding assembly comprises two first slide rails and a first slider connected to the two first slide rails, the two first sliders are respectively arranged on both sides of the slide groove, the top of one of the first sliders is fixedly connected to the push rod, and the upper end of the other first slider is provided with a lower slide plate, the upper end of the lower slide plate is connected with a first adjusting block, the upper end of the push rod is fixedly connected with a second adjusting block, and the first adjusting block and the second adjusting block are fixedly connected by an adjusting screw to realize the linkage of the two first sliders, the sliding plate is provided with a first fixed shaft, the first adjusting block is provided with a second fixed shaft on a side facing the second adjusting block, the first fixing shaft and the second fixing shaft are connected with a first connecting plate, the second fixing shaft is connected with a swing rod on a side away from the first adjusting block, the swing rod can reciprocate in the slide groove to realize the movement of driving the push rod and the push head, the upper end surface of the push rod away from the first slider is fixedly connected with an adjusting plate, and the end of the adjusting plate away from the push rod is fixedly connected with the push head, and the push head is 7 Font; The body is provided with a transmission mechanism, which includes a motor, the output shaft of the motor is keyed to a motor pulley, one side of the motor is provided with a first driving component for driving the heat sealing station and the cutting station to perform heat pressing and cutting on the material, and the other side of the motor is provided with a second driving component for driving the feeding station to transport the material to the heat sealing station; The first driving assembly includes a first transmission shaft that is bolted to the bottom of the machine body through a bearing seat, the first transmission shaft is keyed to the first pulley on the same side as the motor pulley, the motor pulley and the first pulley are connected by belt transmission, the other end of the first transmission shaft is keyed to the second pulley, the major diameter of the motor pulley is one quarter of the major diameter of the first pulley, the second pulley has the same structure as the motor pulley, a column for supporting the machine body is provided between the first transmission shaft and the motor, there are two columns, a crossbeam welded to the two columns is provided above the first transmission shaft, the other end of the crossbeam is welded to the side wall of the machine body, a vertically arranged guide rail is fixedly connected between the two crossbeams and the upper wall of the machine body, four guide rails are provided, each guide rail is provided with a second slider in sliding connection, a first slide plate that is slidably connected to the guide rail through the second slide plate is provided on the front and rear sides of the machine body, the two first slide plates are provided at the same horizontal height, The transmission gear of the present invention is a gearbox, and a gearbox is connected to the gearbox by a key, and a gearbox is connected to the gearbox by a key. The gearbox is connected to the gearbox by a key, and a gearbox is connected to the gearbox by a key.
2. The horizontal automatic bag-making four-side sealing packaging machine according to claim 1, wherein: The material storage mechanism cooperates with the machine body to realize indexing rotation, and the material pushing mechanism performs forward and backward reciprocating motion relative to the material storage mechanism. The material pushing mechanism cooperates with the material storage mechanism to realize rotating the material toward the heat sealing station and pushing the material into the heat sealing station and then shrinking.
3. A horizontal automatic bag-making four-side sealing packaging machine according to claim 2, characterized in that: The discharge die is arranged along the circumference of the inner wall of the material tray, the bottom of the discharge die is fixedly connected to the turntable, the rotator controls the angle through an encoder, a notch for pushing out the material is provided on the side of the material tray facing the heat sealing station, and at least one discharge slot is provided at the upper end of the discharge die, which can be rotated by the rotator to the position corresponding to the notch.
4. A horizontal automatic bag-making four-side sealing packaging machine according to claim 3, characterized in that: The first driving assembly also includes a pull rod arranged on the front and rear sides of the heat sealing station and the cutting station, the lower end of the pull rod is threadedly connected to a third slider, the lower end surface of the third slider is provided with a "T"-shaped groove, and the upper part of the slide bar is provided with a second slide rail that matches the "T"-shaped groove on the third slider.
5. A horizontal automatic bag-making four-side sealing packaging machine according to claim 4, characterized in that: The second driving component includes an adjusting disc and a rocker arm arranged on the other side of the motor, a fixing plate is provided at the bottom of the body, a bottom plate is fixedly installed on the upper end of the fixing plate close to the side wall of the body, a disc mounting plate for fixing the adjusting disc is provided on the bottom plate, the adjusting disc is rotatably connected to the disc mounting plate, a rocker arm mounting plate for fixing the rocker arm is provided on the side of the fixing plate away from the bottom plate, a first through groove for adjusting the installation height of the rocker arm is provided on the rocking mounting plate, a connecting rod for making the rocker arm swing left and right is provided between the rocker arm and the adjusting disc, the connecting rod includes joint bearings rotatably connected to the rocker arm and the adjusting disc respectively, and a threaded connection is provided between the two joint bearings There is a screw rod, and a second through groove for adjusting the swing amplitude of the swing rod is opened on the swing rod, and a first synchronous pulley for driving the adjusting disc is installed on the side of the swing rod mounting plate away from the adjusting disc, and a second synchronous pulley is keyed on the third transmission shaft. The first synchronous pulley and the second synchronous pulley have the same structure and are connected through a leather toothed belt transmission. A third through groove is opened on the end face of the machine body, and the upper end of the swing rod passes through the third through groove and is hinged to the pushing mechanism. The middle part of the third transmission shaft is keyed to the first transmission sprocket, and a fourth transmission shaft protruding from the rotator is provided on the rotator, and a second transmission sprocket chain-driven by the first transmission sprocket is keyed on the fourth transmission shaft.
6. A horizontal automatic bag-making four-side sealing packaging machine according to claim 5, characterized in that: The support frame is bolted with an adjustment seat, the adjustment seat is provided with a rotatably connected adjustment shaft, the adjustment shaft is protruded toward one side of the rotator, and a key on the adjustment shaft is connected with an adjustment gear for adjusting the rotation speed of the first transmission sprocket.
7. A packaging method of the horizontal automatic bag-making four-side sealing packaging machine according to claim 6, characterized in that The steps include: S1. Install the paper tray on the paper feeding station, install the film tray on the film feeding station, drag one end of the paper tray to the bottom of the machine body and continuously pull it to the front of the heat sealing station, pull it upward and pass through the heat sealing station, pull one end of the film tray to the heat sealing station, and pull the paper and film to the punching station and cutting station in turn; S2. Put the material into the material discharge mold of the material tray; S3, start the equipment, the transmission mechanism drives the heat sealing station and the cutting station to do up and down reciprocating motion respectively, the turntable drives the discharge die to rotate, when the through groove on the discharge die corresponds to the notch, the pushing mechanism pushes the material into the heat sealing station and then shrinks, the turntable rotates again, and the heat sealing station presses down to heat seal; S4, the cutting station pulls the semi-finished bag for a second heat seal; S5, the semi-finished bag enters the punching station for punching; S6: The semi-finished product belt enters the cutting station and is cut into finished product packaging bags.
Citation Information
Patent Citations
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