A rolling rudder platform for ship rudder mounting

By combining a tower-shaped rolling rudder platform and a ball bearing device with a hydraulic cylinder design, the positioning problem caused by the large weight and size of the ship's rudder was solved, achieving labor-saving and precise installation of the rudder.

CN112644660BActive Publication Date: 2025-11-14DALIAN SHIPBUILDING INDUSTRY CO LTD
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Patent Information

Application Number
CN202011611111.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-30
Publication Date
2025-11-14
Estimated Expiration
2040-12-30

AI Technical Summary

Technical Problem

The large weight and size of ship rudders result in high requirements for their positioning and installation accuracy, making it difficult to achieve effective position adjustment with existing technologies.

Method used

A tower-shaped rolling rudder platform was designed, which combines a ball bearing device and a hydraulic cylinder. The rudder position is adjusted by adjusting the rudder blade with adjusting screws and adjusting the hydraulic cylinder, enabling multiple people to observe and install it precisely.

Benefits of technology

It enables labor-saving and precise position adjustment of heavy and large rudders, filling the technical gap in rudder position adjustment during installation and improving installation efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a rolling rudder platform for ship rudder installation, comprising a base, a rolling platform positioned in the center of the base via a groove, and rudder platform towers on both sides of the rolling platform. Multiple ball bearing devices are fixed to the upper surface of the rolling platform, and multiple adjusting hydraulic cylinders are installed at the edges of the rolling platform. Each rudder platform tower includes a bottom tower section, a middle tower section, and an upper tower section. Adjacent tower sections are connected by stairs. Each middle and upper tower section of each rudder platform tower is equipped with rudder blade adjusting screws that are horizontally oriented towards the other rudder platform tower. This invention enables relatively effortless and precise position adjustment of rudders with large weight and size, making it very convenient and effective.
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Description

Technical Field

[0001] This invention relates to the field of shipbuilding, and more specifically, to a rolling rudder platform for mounting ship rudders. Background Technology

[0002] The rudder is the ship's steering device. Rudders are usually made of steel, are large in size, have a high center of gravity, are heavy, and have a small cross-sectional width. Ship rudders require high installation precision, but due to their great weight (often exceeding 100 tons), positioning them is difficult. Therefore, there is an urgent need for a rudder platform that can be used to adjust the position of the rudder. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a rolling rudder platform for mounting ship rudders, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A rolling rudder platform for mounting a ship's rudder includes a base, a rolling platform being positioned in the center of the base via a groove, and rudder platform towers being provided on both sides of the rolling platform on the base.

[0006] Multiple ball bearing devices are fixedly arranged in a longitudinal and transverse pattern on the upper surface of the rolling platform. Each ball bearing device includes a cylindrical ball bearing base that is vertically fixed to the upper surface of the rolling platform, and a ball bearing is disposed inside the ball bearing base. A ball bearing cover plate is provided on the upper surface of the ball bearing base, and a cover plate opening is provided in the center of the ball bearing cover plate, with the top of the ball bearing protruding from the cover plate opening.

[0007] Multiple adjusting hydraulic cylinders are installed at the edge of the upper surface of the rolling platform, with the extension and retraction ends of the adjusting hydraulic cylinders perpendicular to the edge of the rolling platform and facing inward.

[0008] Each rudder platform tower consists of a bottom tower section, a middle tower section, and an upper tower section;

[0009] The bottom tower section includes a bottom horizontal base plate and a bottom horizontal top plate. The four corners of the bottom base plate and the four corners of the bottom top plate are connected by four bottom columns. The first middle-level entrance is opened in the middle of the bottom top plate, and an inclined bottom staircase is set from the edge of the bottom base plate to the edge of the first middle-level entrance.

[0010] The middle tower section includes a horizontal middle floor slab at the bottom and a horizontal middle top slab at the top. The four corners of the middle floor slab and the four corners of the middle top slab are connected by four middle columns. A second middle entrance is opened in the middle of the middle floor slab, and a first upper entrance is opened in the middle of the middle top slab. An inclined middle staircase is provided from the edge of the middle floor slab to the edge of the first upper entrance.

[0011] The upper tower section includes a horizontal upper base plate at the bottom and a horizontal upper top plate at the top. The four corners of the upper base plate and the four corners of the upper top plate are connected by four upper columns. A second upper entrance is opened in the middle of the upper base plate, and a top entrance is opened in the middle of the upper top plate. An inclined upper staircase is provided from the edge of the upper base plate to the edge of the top entrance.

[0012] The bottom top plate is exactly the same as the middle bottom plate, and the middle bottom plate overlaps and is fixed on top of the bottom top plate;

[0013] The middle top plate is exactly the same as the upper bottom plate, and the upper bottom plate overlaps and is fixed on top of the middle top plate;

[0014] The upper surface of the upper roof slab is also equipped with a top-level guardrail that surrounds the edge of the upper roof slab;

[0015] Both rudder platform towers are rectangular in structure and their lengths are parallel to each other. The two rudder platform towers are arranged along their width.

[0016] Each rudder platform tower's middle and upper tower sections are equipped with rudder blade adjustment screws that are horizontally oriented towards another rudder platform tower along the width direction of the rudder platform tower.

[0017] The middle column and the upper column are connected to a set screw connecting block, and the set screw connecting block is provided with a set screw thread hole; the rudder blade adjusting set screw passes through the set screw thread hole.

[0018] The sides of the bottom tower section are equipped with a bottom reinforcement structure.

[0019] The four sides of the middle tower section are equipped with a hollowed-out middle reinforcement structure.

[0020] The upper tower section has a hollowed-out upper reinforcement structure on all four sides.

[0021] Stair railings are installed on both sides of the ground floor staircase, the middle floor staircase, and the upper floor staircase.

[0022] Each rudder platform tower has two intermediate rudder blade adjusting screws on its middle tower section, with the two intermediate rudder blade adjusting screws located next to the two intermediate columns respectively.

[0023] Each rudder platform tower has two upper rudder blade adjusting screws on its upper tower section, with the two upper rudder blade adjusting screws located next to the two upper columns respectively.

[0024] The advantages of this invention compared to existing technologies lie in its tower-shaped rudder platform, designed to address the large size of rudders. This platform allows multiple personnel to observe the rudder's installation position from both the bottom and higher positions. Furthermore, it enables simultaneous adjustment of the rudder's position using both the rudder blade adjusting screws and the hydraulic cylinder. Since the rudder is placed on a ball bearing mechanism, its movement is very effortless. Therefore, this invention enables relatively effortless and precise position adjustment of rudders with large weight and size, proving highly convenient and effective, and filling a gap in rudder installation position adjustment technology. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the rolling rudder platform of the present invention;

[0026] Figure 2 This is a schematic diagram of the rudder platform tower of the present invention;

[0027] Figure 3 This is a schematic diagram of the upper tower section of the present invention;

[0028] Figure 4 This is a schematic diagram of the middle tower section of the present invention;

[0029] Figure 5 This is a schematic diagram of the bottom tower section of the present invention;

[0030] Figure 6 This is a schematic diagram of the rolling platform of the present invention;

[0031] Figure 7 This is a schematic diagram of the ball bearing device of the present invention;

[0032] Figure 8 This is an exploded view of the ball bearing device of the present invention.

[0033] In the picture:

[0034] 1. Base; 2. Rolling platform; 3. Rudder platform tower;

[0035] 23. Ball bearing device; 231. Ball bearing base; 232. Ball bearing; 233. Ball bearing cover plate; 24. Adjusting hydraulic cylinder.

[0036] 31. Bottom tower section; 32. Middle tower section; 33. Upper tower section; 34. Rudder blade adjusting screw;

[0037] 311. Bottom floor slab; 312. Bottom floor top slab; 313. Bottom floor column; 314. Bottom floor reinforcement structure; 315. Bottom floor staircase; 321. Middle floor floor slab; 322. Middle floor top slab; 323. Middle floor column; 324. Middle floor staircase; 325. Middle floor reinforcement structure; 326. Middle floor rudder adjustment screw; 331. Upper floor floor slab; 332. Upper floor top slab; 333. Upper floor column; 334. Upper floor staircase; 335. Upper floor reinforcement structure; 336. Upper floor rudder adjustment screw; 337. Top floor railing. Detailed Implementation

[0038] The specific embodiments of the present invention will now be described with reference to the accompanying drawings.

[0039] like Figures 1 to 8 As shown, the present invention provides a rolling rudder platform for ship rudder installation, including a base 1, a rolling platform 2 being provided in the middle of the base 1 by means of a groove, and rudder platform towers 3 being provided on both sides of the rolling platform 2 on the base 1.

[0040] Multiple ball bearing devices 23 are fixedly arranged in a longitudinal and transverse manner on the upper surface of the rolling platform 2. Each ball bearing device 23 includes a cylindrical ball bearing base 231 that is vertically fixed to the upper surface of the rolling platform 2. A ball bearing 232 is disposed inside the ball bearing base 231. A ball bearing cover plate 233 is provided on the upper surface of the ball bearing base 231. An opening is provided in the center of the ball bearing cover plate 233, and the top of the ball bearing 232 protrudes from the opening of the cover plate.

[0041] Multiple adjusting hydraulic cylinders 24 are installed at the edge of the upper surface of the rolling platform 2. The extension and retraction ends of the adjusting hydraulic cylinders 24 are perpendicular to the edge of the rolling platform 2 and face inward.

[0042] Each rudder platform tower 3 includes a bottom tower section 31, a middle tower section 32, and an upper tower section 33;

[0043] The bottom tower section 31 includes a bottom horizontal base plate 311 and a bottom horizontal top plate 312. The four corners of the bottom base plate 311 and the four corners of the bottom top plate 312 are respectively connected by four bottom columns 313. A first middle-level entrance is opened in the middle of the bottom top plate 312, and an inclined bottom staircase 315 is provided from the edge of the bottom base plate 311 to the edge of the first middle-level entrance.

[0044] The middle tower section 32 includes a horizontal middle floor plate 321 at the bottom and a horizontal middle floor plate 322 at the top. The four corners of the middle floor plate 321 and the four corners of the middle floor plate 322 are connected by four middle floor columns 323 respectively. A second middle floor entrance is opened in the middle of the middle floor plate 321, and a first upper floor entrance is opened in the middle of the middle floor plate 322. An inclined middle floor staircase 324 is provided from the edge of the middle floor plate 321 to the edge of the first upper floor entrance.

[0045] The upper tower section 33 includes a horizontal upper base plate 331 at the bottom and a horizontal upper top plate 332 at the top. The four corners of the upper base plate 331 and the four corners of the upper top plate 332 are respectively connected by four upper columns 333. A second upper entrance is opened in the middle of the upper base plate 331, and a top entrance is opened in the middle of the upper top plate 332. An inclined upper staircase 334 is provided from the edge of the upper base plate 331 to the edge of the top entrance.

[0046] The bottom top plate 312 is exactly the same as the middle bottom plate 321, and the middle bottom plate 321 is overlapped and fixed on top of the bottom top plate 312.

[0047] The middle top plate 322 is exactly the same as the upper bottom plate 331, and the upper bottom plate 331 is overlapped and fixed above the middle top plate 322;

[0048] The upper surface of the upper top plate 332 is also provided with a top guardrail 337 that surrounds the edge of the upper top plate 332;

[0049] Both rudder platform towers 3 are rectangular in shape and their length directions are parallel to each other. The two rudder platform towers 3 are arranged along the width direction of the rudder platform towers 3.

[0050] Each rudder platform tower 3 has a middle tower section 32 and an upper tower section 33 equipped with a rudder blade adjustment screw 34 that is horizontally oriented towards another rudder platform tower 3 along the width direction of the rudder platform tower 3.

[0051] The middle column 323 and the upper column 333 are connected to a set screw connecting block, and the set screw connecting block is provided with a set screw thread hole; the rudder blade adjusting set screw 34 passes through the set screw thread hole.

[0052] The bottom tower section 31 has a bottom reinforcement structure 314 on its side.

[0053] The four sides of the middle tower section 32 are provided with hollowed-out middle reinforcement structures 325.

[0054] The upper tower section 33 has a hollow upper reinforcement structure 335 on all four sides.

[0055] Stair railings are installed on both sides of the ground floor staircase 315, the middle floor staircase 324, and the upper floor staircase 334.

[0056] Each rudder platform tower 3 has two intermediate rudder blade adjustment screws 326 on its intermediate tower section 32, and the two intermediate rudder blade adjustment screws 326 are located next to the two intermediate columns 323 respectively.

[0057] Each rudder platform tower 3 has two upper rudder blade adjustment screws 336 on its upper tower section 33, and the two upper rudder blade adjustment screws 336 are located next to the two upper columns 333 respectively.

[0058] This invention is applied to the installation of ship rudders. During installation, the ship's rudder needs to be placed on the rolling platform 2 between two rudder platform towers 3. Workers climb onto the middle tower section 32, the upper tower section 33, and the top layer (the upper surface of the upper top plate 332) to observe and align the rudder's position at different locations. Then, the position of the rudder blade is adjusted by moving the rudder blade adjusting screws 34 forward and backward on the two rudder platform towers 3. At the same time, workers at the bottom can also adjust the bottom of the rudder using the adjusting hydraulic cylinder 24. During the adjustment process, the rudder can roll on the ball bearing device 23 until the installation requirements are met in all positions. Finally, the rudder can be fixed by using the rudder blade adjusting screws 34 and the adjusting hydraulic cylinder 24.

[0059] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A rolling rudder platform for mounting ship rudders, characterized in that, Includes a base (1), a rolling platform (2) is provided in the middle of the base (1) through a groove, and a rudder platform tower (3) is provided on both sides of the rolling platform (2); The upper surface of the rolling platform (2) is fixed with a plurality of ball bearing devices (23) arranged in a longitudinal and transverse manner. The ball bearing devices (23) are configured to hold the rudder. The ball bearing device (23) includes a cylindrical ball bearing base (231) vertically fixed to the upper surface of the rolling platform (2). The ball bearing base (231) contains a ball bearing (232). The ball bearing base (231) is covered with a ball bearing cover plate (233). The ball bearing cover plate (233) has a cover plate opening in the center. The top of the ball bearing (232) protrudes from the cover plate opening. Multiple adjusting hydraulic cylinders (24) are installed at the edge of the upper surface of the rolling platform (2), and the telescopic ends of the adjusting hydraulic cylinders (24) are perpendicular to the edge of the rolling platform (2) and face inward. Each of the aforementioned rudder platform towers (3) includes a bottom tower section (31), a middle tower section (32), and an upper tower section (33); The bottom tower section (31) includes a bottom plate (311) at the bottom and a bottom plate (312) at the top. The four corners of the bottom plate (311) and the four corners of the bottom plate (312) are respectively connected by four bottom columns (313). A first middle-level entrance is opened in the middle of the bottom plate (312). An inclined bottom staircase (315) is provided from the edge of the bottom plate (311) to the edge of the first middle-level entrance. The intermediate tower section (32) includes a horizontal intermediate bottom plate (321) and a horizontal intermediate top plate (322). The four corners of the intermediate bottom plate (321) and the four corners of the intermediate top plate (322) are respectively connected by four intermediate columns (323). A second intermediate entrance is provided in the middle of the intermediate bottom plate (321), and a first upper entrance is provided in the middle of the intermediate top plate (322). An inclined intermediate staircase (324) is provided from the edge of the intermediate bottom plate (321) to the edge of the first upper entrance. The upper tower section (33) includes an upper bottom plate (331) at the bottom level and an upper top plate (332) at the top level. The four corners of the upper bottom plate (331) and the four corners of the upper top plate (332) are respectively connected by four upper columns (333). A second upper entrance is opened in the middle of the upper bottom plate (331), and a top entrance is opened in the middle of the upper top plate (332). An inclined upper staircase (334) is provided from the edge of the upper bottom plate (331) to the edge of the top entrance. The bottom top plate (312) is exactly the same as the middle bottom plate (321), and the middle bottom plate (321) is overlapped and fixed above the bottom top plate (312); The middle top plate (322) is exactly the same as the upper bottom plate (331), and the upper bottom plate (331) is overlapped and fixed above the middle top plate (322); The upper surface of the upper top plate (332) is also provided with a top guardrail (337) surrounding the edge of the upper top plate (332); Both of the rudder platform towers (3) are rectangular in shape and their length directions are parallel to each other. The two rudder platform towers (3) are arranged along the width direction of the rudder platform towers (3). Each of the middle tower section (32) and upper tower section (33) of the rudder platform tower (3) is provided with a rudder blade adjustment top screw (34) that is horizontally oriented towards another rudder platform tower (3) along the width direction of the rudder platform tower (3); The middle column (323) and the upper column (333) are connected to a set screw connecting block, and the set screw connecting block is provided with a set screw thread hole; the rudder blade adjusting set screw (34) passes through the set screw thread hole.

2. The rolling rudder platform for ship rudder mounting according to claim 1, characterized in that, The bottom tower section (31) is provided with a bottom reinforcement structure (314) on its side.

3. The rolling rudder platform for ship rudder mounting according to claim 1, characterized in that, The four sides of the middle tower section (32) are provided with hollowed-out middle reinforcement structures (325).

4. The rolling rudder platform for ship rudder mounting according to claim 1, characterized in that, The upper tower section (33) has a hollow upper reinforcement structure (335) on all four sides.

5. The rolling rudder platform for ship rudder mounting according to claim 1, characterized in that, Stair railings are provided on both sides of the bottom staircase (315), the middle staircase (324), and the top staircase (334).

6. The rolling rudder platform for ship rudder mounting according to claim 1, characterized in that, Each of the rudder platform towers (3) has two intermediate rudder blade adjustment screws (326) on its intermediate tower section (32), and the two intermediate rudder blade adjustment screws (326) are located next to the two intermediate columns (323).

7. The rolling rudder platform for ship rudder mounting according to claim 1 or 6, characterized in that, Each of the rudder platform towers (3) has two upper rudder blade adjustment screws (336) on its upper tower section (33), and the two upper rudder blade adjustment screws (336) are located next to the two upper columns (333).

Citation Information

Patent Citations

  • Rolling type rudder platform for ship rudder installation

    CN215904708U