Bulk material metering system

By combining the flowmeter and weighing system in the bulk material metering system and generating corrections for accuracy adjustment, the problem of inaccurate loading of bulk materials in the prior art is solved, high-precision loading control is achieved, and transportation safety and efficiency are improved.

CN112660854BActive Publication Date: 2025-07-01BEIJING CONNETECH ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202110004160.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-01-04
Publication Date
2025-07-01
Estimated Expiration
2041-01-04

AI Technical Summary

Technical Problem

In the prior art, the loading of bulk materials lacks a high-precision loading flow metering system, resulting in inaccurate loading of cement tankers, affecting transportation safety and efficiency.

Method used

A bulk material metering system is provided, including a charging system, a weighing system and a correction quantity generation device. The loading system measures the loading flow through a flow meter, and the weighing system measures the loading weight through a weighing device. The correction amount generation device generates the correction amount based on the flow rate and weight data, which is used to adjust the accuracy of the flow meter.

Benefits of technology

Through precise measurement and correction, high-precision control of load capacity is achieved, transportation safety and efficiency are improved, and the workload of secondary loading is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present disclosure provides a bulk material metering system, including: a loading system for loading a loading device, the loading system including at least one flowmeter for metering the flow rate of the loading; a weighing system including at least one weighing device for weighing the loading device to obtain the loading weight of the loading device; and a correction amount generating device including at least one first data processing device. The first data processing device generates a loading deviation amount based on the cumulative flow rate of the loading of the loading device by the loading system obtained by the flowmeter and the loading weight of the loading device obtained by the weighing device, and generates a first correction amount for the flowmeter based on the loading deviation amount to perform a first correction on the flowmeter.
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Description

Technical Field

[0001] The present disclosure belongs to the technical field of metrology, and particularly relates to a bulk material metering system. Background Art

[0002] In the prior art, the loading of bulk materials lacks a high-precision loading flow metering system. In particular, the cement industry lacks a reliable, stable, and accurate flow metering system when loading bulk cement into trucks.

[0003] Due to the lack of a stable, accurate, and reliable flow metering system, for example, when loading cement into a cement tanker, it often causes the overloading of the cement tanker when leaving the factory, overweight on the road, posing a danger during transportation, or insufficient loading, resulting in reduced efficiency or increased workload for secondary loading.

[0004] In the prior art, whether it is a mechanical flow metering system or an electromagnetic or microwave principle-based flow metering system, the flow metering system will be affected by the external environment or time, resulting in a decrease in accuracy and measurement deviation. Summary of the Invention

[0005] To solve at least one of the above technical problems, the present disclosure provides a bulk material metering system.

[0006] The bulk material metering system of the present disclosure is implemented through the following technical solutions.

[0007] According to one aspect of the present disclosure, there is provided a bulk material metering system, comprising:

[0008] A loading system for loading a loading device, the loading system including at least one flow meter for measuring the flow rate of the loading;

[0009] A weighing system including at least one weighing device for weighing the loading device to obtain the loading weight of the loading device; and

[0010] A correction amount generating device including at least one first data processing device, the first data processing device generating a loading deviation amount based on the cumulative flow rate of the loading of the loading device by the loading system obtained by the flow meter and the loading weight of the loading device obtained by the weighing device, and generating a first correction amount for the flow meter based on the loading deviation amount to perform a first correction on the flow meter.

[0011] According to the bulk material metering system of at least one embodiment of the present disclosure, the correction amount generating device further includes a first data transmission device, and the first data processing device transmits the first correction amount of the flowmeter to the flowmeter via the first data transmission device.

[0012] According to the bulk material metering system of at least one embodiment of the present disclosure, the first transmission channel between the first data transmission device and the flowmeter is a wireless transmission channel or a wired transmission channel.

[0013] According to the bulk material metering system of at least one embodiment of the present disclosure, the weighing system further includes a second data processing device, and the second data processing device transmits the loading weight of the loading device obtained by the weighing device to the first data processing device via the first data transmission device.

[0014] According to the bulk material metering system of at least one embodiment of the present disclosure, the weighing system further includes a second data transmission device, and the second data processing device transmits the loading weight of the loading device obtained by the weighing device to the first data processing device via the second data transmission device and the first data transmission device.

[0015] According to the bulk material metering system of at least one embodiment of the present disclosure, the second transmission channel between the first data transmission device and the second data transmission device is a wireless transmission channel or a wired transmission channel.

[0016] According to the bulk material metering system of at least one embodiment of the present disclosure, the weighing system further includes an identification device, and the identification device identifies the identity information of the current loading device to obtain the identity information of the current loading device, so that the second data processing device corresponds the identity information of the current loading device and the loading weight of the current loading device.

[0017] According to the bulk material metering system of at least one embodiment of the present disclosure, the loading system includes a first identification device, the weighing system includes a second identification device, and both the first identification device and the second identification device identify the identity information of the current loading device to obtain the identity information of the current loading device;

[0018] The second data processing device corresponds the identity information of the current loading device obtained by the second identification device and the loading weight of the current loading device obtained by the weighing device, and the identity information of the current loading device and the corresponding loading weight are transmitted to the correction amount generating device;

[0019] The cumulative flow rate of the current loading device obtained by the flow meter and the identity information of the current loading device obtained by the first identification device are transmitted to the correction amount generation device;

[0020] The correction amount generation device correlates the cumulative flow rate and the loading weight of the loading device based on the identity information of the loading device.

[0021] In the bulk material metering system according to at least one embodiment of the present disclosure, the charging deviation amount is the charging weight deviation amount.

[0022] In the bulk material metering system according to at least one embodiment of the present disclosure, the charging system further includes a silo section, a valve section, and a charging pipeline. The silo section is used to hold bulk materials. The first end of the charging pipeline is connected to the silo section, and the second end of the charging pipeline is used to charge the loading device. The valve section and the flow meter are sequentially arranged between the first end and the second end of the charging pipeline.

[0023] In the bulk material metering system according to at least one embodiment of the present disclosure, the charging system further includes a first control section, and the first control section can output a valve control signal to the valve section to open or close the valve section.

[0024] In the bulk material metering system according to at least one embodiment of the present disclosure, the first control section includes a single-chip microcomputer device or an FPGA device.

[0025] In the bulk material metering system according to at least one embodiment of the present disclosure, the first control section generates the valve control signal based on the cumulative flow rate of the flow meter.

[0026] In the bulk material metering system according to at least one embodiment of the present disclosure, the loading device is a vehicle.

[0027] In the bulk material metering system according to at least one embodiment of the present disclosure, the identity information of the loading device includes a license plate number.

[0028] In the bulk material metering system according to at least one embodiment of the present disclosure, it further includes:

[0029] A material production system, the material production system includes a material production device and a parameter acquisition device, and the parameter acquisition device acquires the material production parameters of the material production device during the material production process;

[0030] The first data processing device of the correction amount generation device further obtains at least one relationship curve between the material production parameters and the charging deviation amount based on the material production parameters and the charging deviation amount, and the first data processing device generates a second correction amount for the flowmeter based on at least one relationship curve between the material production parameters and the charging deviation amount to perform a second correction on the flowmeter.

[0031] According to the bulk material metering system of at least one embodiment of the present disclosure, the parameter acquisition device includes at least one sensor.

[0032] According to the bulk material metering system of at least one embodiment of the present disclosure, the material production parameters include one or more of material type, material composition, material particle size, material production environment temperature, material production environment humidity, and material production environment pressure.

[0033] According to the bulk material metering system of at least one embodiment of the present disclosure, it further includes a material production system, and the material production system is arranged inside the silo part of the loading system;

[0034] The material production system includes a material production device and a parameter acquisition device, and the parameter acquisition device acquires the material production parameters of the material production device during the material production process;

[0035] The first data processing device of the correction amount generation device further obtains at least one relationship curve between the material production parameters and the charging deviation amount based on the material production parameters and the charging deviation amount, and the first data processing device generates a second correction amount for the flowmeter based on at least one relationship curve between the material production parameters and the charging deviation amount to perform a second correction on the flowmeter.

[0036] According to the bulk material metering system of at least one embodiment of the present disclosure, the material production system further includes a third data transmission device, and the parameter acquisition device transmits the material production parameters to the first data processing device of the correction amount generation device via the third data transmission device.

[0037] According to the bulk material metering system of at least one embodiment of the present disclosure, the parameter acquisition device transmits the material production parameters to the first data processing device of the correction amount generation device via the third data transmission device and the first data transmission device.

[0038] According to the bulk material metering system of at least one embodiment of the present disclosure, the third transmission channel between the third data transmission device and the first data transmission device is a wireless transmission channel or a wired transmission channel.

[0039] A bulk material metering system according to at least one embodiment of the present disclosure, wherein the flowmeter is an electromagnetic wave-based solid flowmeter.

[0040] A bulk material metering system according to at least one embodiment of the present disclosure, wherein the flowmeter is an impact plate flowmeter.

[0041] According to another aspect of the present disclosure, there is provided a bulk material metering system, comprising:

[0042] A loading system for loading a loading device, the loading system including at least one flowmeter for measuring the flow rate of the loading, and

[0043] A weighing system including at least one weighing device for weighing the loading device to obtain the loading weight of the loading device;

[0044] A correction amount generating device is provided in the flowmeter, the correction amount generating device including at least one first data processing device, the first data processing device generating a loading deviation amount based on the cumulative flow rate of the loading of the loading device by the loading system obtained by the flowmeter and the loading weight of the loading device obtained by the weighing device, and the first data processing device generating a first correction amount for the flowmeter based on the loading deviation amount to perform a first correction on the flowmeter.

[0045] A bulk material metering system according to at least one embodiment of the present disclosure, wherein the weighing system further includes a second data processing device, and the second data processing device transmits the loading weight of the loading device obtained by the weighing device to the first data processing device via the first data transmission device.

[0046] A bulk material metering system according to at least one embodiment of the present disclosure, wherein the weighing system further includes a second data transmission device, and the second data processing device transmits the loading weight of the loading device obtained by the weighing device to the first data processing device via the second data transmission device and the first data transmission device of the correction amount generating device.

[0047] A bulk material metering system according to at least one embodiment of the present disclosure, wherein the second transmission channel between the first data transmission device and the second data transmission device is a wireless transmission channel or a wired transmission channel.

[0048] According to the bulk material metering system of at least one embodiment of the present disclosure, the weighing system further includes an identification device, which identifies the identity information of the current loading device to obtain the identity information of the current loading device, so that the second data processing device corresponds the identity information of the current loading device and the loading weight of the current loading device.

[0049] According to the bulk material metering system of at least one embodiment of the present disclosure, the loading system includes a first identification device, the weighing system includes a second identification device, and both the first identification device and the second identification device identify the identity information of the current loading device to obtain the identity information of the current loading device;

[0050] The second data processing device corresponds the identity information of the current loading device obtained by the second identification device and the loading weight of the current loading device obtained by the weighing device, and the identity information of the current loading device and the corresponding loading weight are transmitted to the correction amount generating device;

[0051] The cumulative flow rate of the current loading device obtained by the flowmeter and the identity information of the current loading device obtained by the first identification device are transmitted to the correction amount generating device;

[0052] The correction amount generating device corresponds the cumulative flow rate and the loading weight of the loading device based on the identity information of the loading device.

[0053] According to the bulk material metering system of at least one embodiment of the present disclosure, the loading system further includes a silo part, a valve part and a loading pipeline. The silo part is used for storing bulk materials. The first end of the loading pipeline is connected to the silo part, and the second end of the loading pipeline is used for loading materials into the loading device. The valve part and the flowmeter are sequentially arranged between the first end and the second end of the loading pipeline.

[0054] According to the bulk material metering system of at least one embodiment of the present disclosure, the loading system further includes a first control part, which can output a valve control signal to the valve part to open or close the valve part.

[0055] According to the bulk material metering system of at least one embodiment of the present disclosure, the first control part includes a single-chip microcomputer device or an FPGA device.

[0056] According to the bulk material metering system of at least one embodiment of the present disclosure, the first control part generates the valve control signal based on the cumulative flow rate of the flowmeter.

[0057] The bulk material metering system according to at least one embodiment of the present disclosure further includes:

[0058] A material production system, the material production system includes a material production device and a parameter acquisition device, and the parameter acquisition device acquires material production parameters of the material production device during the material production process;

[0059] The first data processing device of the correction amount generation device further obtains at least one relationship curve between the material production parameter and the loading deviation amount based on the material production parameter and the loading deviation amount, and the first data processing device generates a second correction amount for the flowmeter based on at least one relationship curve between the material production parameter and the loading deviation amount to perform a second correction on the flowmeter.

[0060] In the bulk material metering system according to at least one embodiment of the present disclosure, the parameter acquisition device includes at least one sensor.

[0061] In the bulk material metering system according to at least one embodiment of the present disclosure, the material production parameters include one or more of material type, material composition, material particle size, material production environment temperature, material production environment humidity, and material production environment pressure.

[0062] The bulk material metering system according to at least one embodiment of the present disclosure further includes a material production system, and the material production system is arranged inside the silo part of the loading system;

[0063] The material production system includes a material production device and a parameter acquisition device, and the parameter acquisition device acquires material production parameters of the material production device during the material production process;

[0064] The first data processing device of the correction amount generation device further obtains at least one relationship curve between the material production parameter and the loading deviation amount based on the material production parameter and the loading deviation amount, and the first data processing device generates a second correction amount for the flowmeter based on at least one relationship curve between the material production parameter and the loading deviation amount to perform a second correction on the flowmeter.

[0065] In the bulk material metering system according to at least one embodiment of the present disclosure, the material production system further includes a third data transmission device, and the parameter acquisition device transmits the material production parameters to the first data processing device of the correction amount generation device via the third data transmission device.

[0066] According to the bulk material metering system of at least one embodiment of the present disclosure, the parameter acquisition device transmits the material production parameters to the first data processing device of the correction amount generation device via the third data transmission device and the first data transmission device.

[0067] According to the bulk material metering system of at least one embodiment of the present disclosure, the third transmission channel between the third data transmission device and the first data transmission device is a wireless transmission channel or a wired transmission channel. Description of the Drawings

[0068] The drawings illustrate exemplary embodiments of the present disclosure and, together with the description thereof, are used to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are included in this specification and form a part of this specification.

[0069] Figure 1 It is a structural schematic block diagram of a bulk material metering system according to an embodiment of the present disclosure.

[0070] Figure 2 It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure.

[0071] Figure 3 It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure.

[0072] Figure 4 It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure.

[0073] Figure 5 It is a structural schematic block diagram of a correction amount generation device of a bulk material metering system according to an embodiment of the present disclosure.

[0074] Figure 6 It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure.

[0075] Figure 7 It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure.

[0076] Description of the reference numerals

[0077] 100 Loading system

[0078] 101 Silo part

[0079] 102 Valve part

[0080] 103 Flowmeter

[0081] 104 Loading pipeline

[0082] 105 First control unit

[0083] 106 First transmission channel

[0084] 107 First identification device

[0085] 200 Weighing system

[0086] 201 Weighing device

[0087] 202 Second identification device

[0088] 203 Second data processing device

[0089] 204 Second data transmission device

[0090] 205 Second transmission channel

[0091] 300 Correction amount generation device

[0092] 301 First data transmission device

[0093] 302 First data processing device

[0094] 400 Material production system

[0095] 401 Material production device

[0096] 402 Parameter acquisition device

[0097] 403 Third data transmission device

[0098] 404 Third transmission channel

[0099] 500 Loading equipment

[0100] 1000 Bulk material metering system. Specific embodiments

[0101] The present disclosure will be further described in detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the relevant content and do not limit the present disclosure. In addition, it should be noted that for the convenience of description, only parts related to the present disclosure are shown in the drawings.

[0102] It should be noted that, without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other. The technical solutions of the present disclosure will be described in detail below with reference to the drawings and in conjunction with the embodiments.

[0103] Unless otherwise specified, the illustrated exemplary embodiments will be understood to provide exemplary features of various details of some ways in which the technical concept of the present disclosure can be implemented in practice. Thus, unless otherwise specified, the features of the various embodiments can be additionally combined, separated, interchanged, and / or rearranged without departing from the technical concept of the present disclosure.

[0104] In the drawings, cross-hatching and / or shading are generally used to clarify the boundaries between adjacent components. Thus, unless stated otherwise, the presence or absence of cross-hatching or shading does not convey or imply any preference or requirement regarding the specific materials, material properties, dimensions, proportions, commonality between the components shown, and / or any other characteristics, attributes, properties, etc. of the components. Additionally, in the drawings, for clarity and / or descriptive purposes, the sizes and relative sizes of components may be exaggerated. When the exemplary embodiments can be implemented differently, the specific process orders can be performed in a different order than that described. For example, two consecutively described processes can be performed substantially simultaneously or in an order opposite to that described. Further, the same reference numerals denote the same components.

[0105] When a component is referred to as being "on" or "above" another component, "connected to" or "coupled to" another component, the component can be directly on the other component, directly connected to or directly coupled to the other component, or there can be an intermediate component. However, when the component is referred to as being "directly on" another component, "directly connected to" or "directly coupled to" another component, there is no intermediate component. For this reason, the term "connected" can refer to a physical connection, an electrical connection, etc., and can have or not have an intermediate component.

[0106] The terms used herein are for the purpose of describing specific embodiments and are not intended to be limiting. As used herein, unless the context clearly indicates otherwise, the singular forms "a", "an", and "the" are also intended to include the plural forms. Additionally, when the terms "comprise" and / or "include" and their variants are used in this specification, it is stated that there are the stated features, integers, steps, operations, components, assemblies, and / or groups thereof, but it does not preclude the presence or addition of one or more other features, integers, steps, operations, components, assemblies, and / or groups thereof. It should also be noted that, as used herein, the terms "substantially", "about", and other similar terms are used as approximate terms and not as terms of degree, and thus they are used to explain the inherent deviations of measured, calculated, and / or provided values that would be recognized by a person of ordinary skill in the art.

[0107] Figure 1 is a structural schematic block diagram of a bulk material metering system according to an embodiment of the present disclosure. Figure 2It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure. Figure 3 It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure. Figure 4 It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure. Figure 5 It is a structural schematic block diagram of a correction amount generation device of a bulk material metering system according to an embodiment of the present disclosure. Figure 6 It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure. Figure 7 It is a structural schematic block diagram of a bulk material metering system according to another embodiment of the present disclosure.

[0108] According to a bulk material metering system 1000 of an embodiment of the present disclosure, as Figure 1 shown, it includes: a loading system 100, the loading system 100 is used to load a loading device 500, the loading system 100 includes at least one flowmeter 103, and the flowmeter 103 measures the flow rate of the loading; a weighing system 200, the weighing system 200 includes at least one weighing device 201, and the weighing device 201 weighs the loading device 500 to obtain the loading weight of the loading device 500; and a correction amount generation device 300, the correction amount generation device 300 includes at least one first data processing device 302, and the first data processing device 302 generates a loading deviation amount based on the cumulative flow rate of the loading of the loading device 500 by the loading system 100 obtained by the flowmeter 103 and the loading weight of the loading device 500 obtained by the weighing device 201, and the first data processing device 302 generates a first correction amount for the flowmeter based on the loading deviation amount to perform a first correction on the flowmeter 103.

[0109] Among them, the loading device 500 can be a vehicle.

[0110] Preferably, the correction amount generation device 300 of the bulk material metering system 1000 in the above embodiment further includes a first data transmission device 301, and the first data processing device 302 transmits the first correction amount for the flowmeter to the flowmeter 103 via the first data transmission device 301.

[0111] Preferably, in the bulk material metering system 1000 in the above embodiment, the first transmission channel 106 between the first data transmission device 301 and the flowmeter 103 is a wireless transmission channel or a wired transmission channel.

[0112] Preferably, in the bulk material metering system 1000 in the above-described embodiment, the weighing system 200 further includes a second data processing device 203. The second data processing device 203 transmits the loading weight of the loading device 500 obtained by the weighing device 201 to the first data processing device 302 via the first data transmission device 301.

[0113] In the bulk material metering system 1000 according to a preferred embodiment of the present disclosure, the weighing system 200 further includes a second data transmission device 204. The second data processing device 203 transmits the loading weight of the loading device 500 obtained by the weighing device 201 to the first data processing device 302 via the second data transmission device 204 and the first data transmission device 301.

[0114] In each of the above-described embodiments, the second transmission channel 205 between the first data transmission device 301 and the second data transmission device 204 is a wireless transmission channel or a wired transmission channel.

[0115] In the bulk material metering system 1000 according to a preferred embodiment of the present disclosure, the weighing system 200 further includes a second identification device 202. The second identification device 202 identifies the identity information of the current loading device 500 to obtain the identity information of the current loading device 500, so that the second data processing device 203 correlates the identity information of the current loading device 500 with the loading weight of the current loading device 500.

[0116] Wherein, the identity information of the loading device 500 may include a license plate number.

[0117] The identity information may also be the ID number of an identification card set or placed on the loading device. The identity information can be identified by video means or by swiping the card.

[0118] According to a preferred embodiment of the present disclosure, the loading system 100 further includes a first identification device 107, and the weighing system 200 includes a second identification device 202. Both the first identification device 107 and the second identification device 202 identify the identity information of the current loading device 400 to obtain the identity information of the current loading device 400.

[0119] The second data processing device 203 correlates the identity information of the current loading device 400 obtained by the second identification device 202 with the loading weight of the current loading device 400 obtained by the weighing device 201, and the identity information of the current loading device 400 and the corresponding loading weight are transmitted to the correction amount generation device 300.

[0120] The cumulative flow rate of the current loading device 400 obtained by the flowmeter 103 and the identity information of the current loading device 400 obtained by the first identification device 107 are transmitted to the correction amount generation device 300.

[0121] The correction amount generation device 300 correlates the cumulative flow rate and the loading weight of the loading device 400 based on the identity information of the loading device 400.

[0122] In each of the above embodiments, the charging deviation amount is the charging weight deviation amount.

[0123] As Figure 1 shown, according to a preferred embodiment of the present disclosure, the charging system 100 of the bulk material metering system 1000 further includes a silo part 101, a valve part 102, and a charging pipeline 104. The silo part 101 is used to hold bulk materials. The first end of the charging pipeline 104 is connected to the silo part 101, and the second end of the charging pipeline 104 is used to charge the loading device 500. A valve part 102 and a flowmeter 103 are sequentially arranged between the first end and the second end of the charging pipeline 104.

[0124] According to a preferred embodiment of the present disclosure, the charging system 100 of the bulk material metering system 1000 further includes a first control part 105. The first control part 105 can output a valve control signal to the valve part 102 to open or close the valve part 102.

[0125] Among them, the first control part 105 includes a single-chip microcomputer device or an FPGA device.

[0126] As Figure 1 shown, the first control part 105 can generate a valve control signal based on the cumulative flow rate of the flowmeter 103.

[0127] Figure 2 This is another embodiment of the bulk material metering system 1000 of the present disclosure, including:

[0128] A charging system 100, which is used to charge the loading device 500. The charging system 100 includes at least one flowmeter 103, and the flowmeter 103 measures the flow rate of the charging.

[0129] A weighing system 200, which includes at least one weighing device 201. The weighing device 201 weighs the loading device 500 to obtain the charging weight of the loading device 500.

[0130] The correction amount generation device 300 includes at least one first data processing device 302. The first data processing device 302 generates a loading deviation amount based on the cumulative flow rate of the loading of the loading device 500 by the loading system 100 obtained by the flow meter 103 and the loading weight of the loading device 500 obtained by the weighing device 201. The first data processing device 302 generates a first correction amount for the flow meter 103 based on the loading deviation amount to perform a first correction on the flow meter 103;

[0131] And a material production system 400, the material production system 400 includes a material production device 401 and a parameter acquisition device 402. The parameter acquisition device 402 acquires the material production parameters of the material production device 401 during the material production process; The first data processing device 302 of the correction amount generation device 300 also obtains at least one relationship curve between the material production parameters and the loading deviation amount based on the material production parameters and the loading deviation amount. The first data processing device 302 generates a second correction amount for the flow meter 103 based on at least one relationship curve between the material production parameters and the loading deviation amount to perform a second correction on the flow meter 103.

[0132] In the bulk material metering system 1000 of the above-described embodiment, the parameter acquisition device 402 includes at least one sensor.

[0133] Wherein, the material production parameters include one or more of the material type, material composition, material particle size, material production environment temperature, material production environment humidity, and material production environment pressure.

[0134] One or more of the above material production parameters can be acquired by setting various types of sensors.

[0135] The materials described above can be, for example, cement, construction sand, and the like.

[0136] Those skilled in the art should understand that the material production parameters described above may also include other parameters during the material production process.

[0137] According to another embodiment of the present disclosure, as Figure 3 shown, the bulk material metering system 1000 includes:

[0138] A loading system 100, the loading system 100 is used to load the loading device 500. The loading system 100 includes at least one flow meter 103, and the flow meter 103 measures the flow rate of the loading;

[0139] A weighing system 200, the weighing system 200 includes at least one weighing device 201, and the weighing device 201 weighs the loading device 500 to obtain the loading weight of the loading device 500;

[0140] The correction amount generation device 300 includes at least one first data processing device 302. The first data processing device 302 generates a loading deviation amount based on the cumulative flow rate of the loading of the loading device 500 by the loading system 100 obtained by the flow meter 103 and the loading weight of the loading device 500 obtained by the weighing device 201. The first data processing device 302 generates a first correction amount for the flow meter 103 based on the loading deviation amount to perform a first correction on the flow meter 103.

[0141] And the material production system 400 is disposed within the silo portion 101 of the loading system 100. The material production system 400 includes a material production device 401 and a parameter acquisition device 402. The parameter acquisition device 402 acquires the material production parameters of the material production device 401 during the material production process. The first data processing device 302 of the correction amount generation device 300 further obtains at least one relationship curve between the material production parameters and the loading deviation amount based on the material production parameters and the loading deviation amount. The first data processing device 302 generates a second correction amount for the flow meter 103 based on at least one relationship curve between the material production parameters and the loading deviation amount to perform a second correction on the flow meter 103.

[0142] In the above embodiment, preferably, as Figure 3 shown, the material production system 400 further includes a third data transmission device 403. The parameter acquisition device 402 transmits the material production parameters to the first data processing device 302 of the correction amount generation device 300 via the third data transmission device 403.

[0143] Preferably, the parameter acquisition device 402 transmits the material production parameters to the first data processing device 302 of the correction amount generation device 300 via the third data transmission device 403 and the first data transmission device 301.

[0144] Preferably, the third transmission channel 404 between the third data transmission device 403 and the first data transmission device 301 is a wireless transmission channel or a wired transmission channel.

[0145] The flow meter 103 of the bulk material metering system 1000 in each of the above embodiments may be an electromagnetic-based solid flow meter.

[0146] The flow meter 103 of the bulk material metering system 1000 in each of the above embodiments may be an impact plate flow meter.

[0147] Figure 4 This is another embodiment of the bulk material metering system 1000 of the present disclosure.

[0148] As Figure 4 shown, the bulk material metering system 1000 includes:

[0149] A loading system 100 is used to load a loading device 500. The loading system 100 includes at least one flowmeter 103 that measures the flow rate of the loading. And

[0150] A weighing system 200 includes at least one weighing device 201 that weighs the loading device 500 to obtain the loading weight of the loading device 500.

[0151] A correction amount generating device 300 is provided in the flowmeter 103. The correction amount generating device 300 includes at least one first data processing device 302. The first data processing device 302 generates a loading deviation amount based on the cumulative flow rate of the loading of the loading device 500 by the loading system 100 obtained by the flowmeter 103 and the loading weight of the loading device 500 obtained by the weighing device 201. The first data processing device 302 generates a first correction amount for the flowmeter 103 based on the loading deviation amount to perform a first correction on the flowmeter 103.

[0152] In the above embodiment, preferably, the weighing system 200 of the bulk material metering system 1000 further includes a second data processing device 203. The second data processing device 203 transmits the loading weight of the loading device 500 obtained by the weighing device 201 to the first data processing device 302 via a first data transmission device 301.

[0153] In the above embodiment, preferably, the weighing system 200 of the bulk material metering system 1000 further includes a second data transmission device 204. The second data processing device 203 transmits the loading weight of the loading device 500 obtained by the weighing device 201 to the first data processing device 302 via the second data transmission device 204 and the first data transmission device 301 of the correction amount generating device 300.

[0154] In the above embodiment, preferably, the second transmission channel 205 between the first data transmission device 301 and the second data transmission device 204 is a wireless transmission channel or a wired transmission channel.

[0155] In the above embodiment, preferably, the weighing system 200 of the bulk material metering system 1000 further includes a second identification device 202. The second identification device 202 identifies the identity information of the current loading device 500 to obtain the identity information of the current loading device 500, so that the second data processing device 203 corresponds the identity information of the current loading device 500 and the loading weight of the current loading device 500.

[0156] In the above embodiments, preferably, the loading system 100 of the bulk material metering system 1000 further includes a silo part 101, a valve part 102, and a loading pipeline 104. The silo part 101 is used to hold bulk materials. The first end of the loading pipeline 104 is connected to the silo part 101, and the second end of the loading pipeline 104 is used to load the loading device 500. A valve part 102 and a flowmeter 103 are sequentially arranged between the first end and the second end of the loading pipeline 104.

[0157] In the above embodiments, preferably, the loading system 100 of the bulk material metering system 1000 further includes a first control part 105. The first control part 105 can output a valve control signal to the valve part 102 to open or close the valve part 102.

[0158] In the above embodiments, the first control part 105 includes a single-chip microcomputer device or an FPGA device.

[0159] Among them, the first control part 105 can generate a valve control signal based on the cumulative flow of the flowmeter 103.

[0160] Figure 5 The structural schematic diagram of the correction amount generation device 300 in the above embodiments is shown.

[0161] Figure 6The bulk material metering system 1000 according to another embodiment of the present disclosure includes: a loading system 100 for loading a loading device 500. The loading system 100 includes at least one flow meter 103 that measures the flow rate of the loading. The weighing system 200 includes at least one weighing device 201 that weighs the loading device 500 to obtain the loading weight of the loading device 500. A correction amount generating device 300 is provided in the flow meter 103. The correction amount generating device 300 includes at least one first data processing device 302. The first data processing device 302 generates a loading deviation amount based on the cumulative flow rate of the loading of the loading device 500 by the loading system 100 obtained by the flow meter 103 and the loading weight of the loading device 500 obtained by the weighing device 201. The first data processing device 302 generates a first correction amount for the flow meter 103 based on the loading deviation amount to perform a first correction on the flow meter 103. And a material production system 400, the material production system 400 includes a material production device 401 and a parameter acquisition device 402. The parameter acquisition device 402 acquires the material production parameters of the material production device 401 during the material production process. The first data processing device 302 of the correction amount generating device 300 also obtains at least one relationship curve between the material production parameters and the loading deviation amount based on the material production parameters and the loading deviation amount. The first data processing device 302 generates a second correction amount for the flow meter 103 based on at least one relationship curve between the material production parameters and the loading deviation amount to perform a second correction on the flow meter 103.

[0162] In the above embodiment, the parameter acquisition device 402 includes at least one sensor.

[0163] In the above embodiment, the material production parameters may include one or more of the material type, material composition, material particle size, material production environment temperature, material production environment humidity, and material production environment pressure.

[0164] Figure 7The bulk material metering system 1000 according to another embodiment of the present disclosure includes: a loading system 100 for loading a loading device 500. The loading system 100 includes at least one flow meter 103 for measuring the flow rate of the loading. The weighing system 200 includes at least one weighing device 201 for weighing the loading device 500 to obtain the loading weight of the loading device 500. A correction amount generating device 300 is provided in the flow meter 103. The correction amount generating device 300 includes at least one first data processing device 302. The first data processing device 302 generates a loading deviation amount based on the cumulative flow rate of the loading of the loading device 500 by the loading system 100 obtained by the flow meter 103 and the loading weight of the loading device 500 obtained by the weighing device 201. The first data processing device 302 generates a first correction amount for the flow meter 103 based on the loading deviation amount to perform a first correction on the flow meter 103. And a material production system 400 is provided within the silo part 101 of the loading system 100. The material production system 400 includes a material production device 401 and a parameter acquisition device 402. The parameter acquisition device 402 acquires the material production parameters during the material production process of the material production device 401. The first data processing device 302 of the correction amount generating device 300 also obtains at least one relationship curve between the material production parameters and the loading deviation amount based on the material production parameters and the loading deviation amount. The first data processing device 302 generates a second correction amount for the flow meter 103 based on at least one relationship curve between the material production parameters and the loading deviation amount to perform a second correction on the flow meter 103.

[0165] In the above embodiment, preferably, the material production system 400 further includes a third data transmission device 403. The parameter acquisition device 402 transmits the material production parameters to the first data processing device 302 of the correction amount generating device 300 via the third data transmission device 403.

[0166] Preferably, the parameter acquisition device 402 transmits the material production parameters to the first data processing device 302 of the correction amount generating device 300 via the third data transmission device 403 and the first data transmission device 301.

[0167] In the bulk material metering system 1000 in the above embodiment, the third transmission channel 404 between the third data transmission device 403 and the first data transmission device 301 is a wireless transmission channel or a wired transmission channel.

[0168] For the bulk material metering system 1000 of each of the above embodiments, the data transmitted between each subsystem (loading system 100, weighing system 200, and / or material production system 400) can be transmitted to a cloud platform (equipped with a correction quantity generation device 300) outside the bulk material metering system 1000, and calibration correction parameters can be generated on the cloud platform and returned to the bulk material metering system.

[0169] For the bulk material metering system of at least one embodiment of the present disclosure, by means of a weighing device and an identification device, the deviation of each loading of the flowmeter is calculated, and the flowmeter is compensated by this deviation to maintain the accuracy of the flowmeter.

[0170] For the bulk material metering system of at least one embodiment of the present disclosure, by analyzing the deviation of each loading in association with a material production system (such as a cement production system), the influence of material production parameters on the deviation of the flowmeter is obtained, thereby achieving early compensation. Material production parameters include, for example, the composition of cement, particle size, production environment humidity, production environment temperature, production raw material information, height of the material in the silo, pressure in the silo body, and so on.

[0171] For the bulk material metering system of at least one embodiment of the present disclosure, the deviation of each loading can also be analyzed in association with a valve control signal to obtain the influence of the valve control signal on the deviation of the flowmeter, thereby achieving early compensation.

[0172] The above-mentioned early compensation can solve the problem of lag in weighing compensation and the problem of accuracy compensation that cannot be achieved by weighing compensation. For example, when the accuracy influencing factors of the flowmeter suddenly change, the bulk material metering system can only weigh the loading equipment after the loading is completed.

[0173] Through the above-mentioned early compensation, the accuracy deviation problem of the flowmeter caused by the sudden change of accuracy influencing factors can be solved.

[0174] For the bulk material metering system with an early compensation function of at least one embodiment of the present disclosure, during a loading process, if the influencing factors change, but weighing calibration has not been performed yet, through the influence of the above-mentioned influencing factors (material production parameters) on the measurement accuracy of the flowmeter during this loading process, early compensation can be achieved, thereby ensuring the measurement accuracy of the flowmeter during this loading process.

[0175] In the description of this specification, the description referring to terms such as "one embodiment / way", "some embodiments / ways", "example", "specific example", or "some examples", etc., means that the specific features, structures, materials, or characteristics described in connection with the embodiment / way or example are included in at least one embodiment / way or example of this application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment / way or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments / ways or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments / ways or examples described in this specification and the features of different embodiments / ways or examples.

[0176] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of this application, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0177] Those skilled in the art should understand that the above embodiments are only for clearly explaining the present disclosure and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or variations can be made based on the above disclosure, and these changes or variations are still within the scope of the present disclosure.

Claims

1. A bulk material metering system, characterized in that, Comprising: A loading system for loading a loading device, the loading system including at least one flowmeter for measuring the flow rate of the loading; A weighing system including at least one weighing device for weighing the loading device to obtain the loading weight of the loading device; And A correction quantity generating device including at least one first data processing device, the first data processing device generating a loading deviation quantity based on the cumulative flow rate of the loading of the loading device by the loading system obtained by the flowmeter and the loading weight of the loading device obtained by the weighing device, and the first data processing device generating a first correction quantity for the flowmeter based on the loading deviation quantity to perform a first correction on the flowmeter; The correction quantity generating device further includes a first data transmission device, and the first data processing device transmits the first correction quantity for the flowmeter to the flowmeter via the first data transmission device; The weighing system further includes a second data processing device and a second data transmission device, and the second data processing device transmits the loading weight of the loading device obtained by the weighing device to the first data processing device via the second data transmission device and the first data transmission device.

2. The bulk material metering system according to claim 1, wherein The first transmission channel between the first data transmission device and the flowmeter is a wireless transmission channel or a wired transmission channel.

3. The bulk material metering system according to claim 1, wherein, The second transmission channel between the first data transmission device and the second data transmission device is a wireless transmission channel or a wired transmission channel.

4. The bulk material metering system according to claim 1, characterized in that, The weighing system further includes an identification device for identifying the identity information of the current loading device to obtain the identity information of the current loading device, so that the second data processing device correlates the identity information of the current loading device and the loading weight of the current loading device.

5. The bulk material metering system according to claim 1, characterized in that The loading system includes a first identification device, the weighing system includes a second identification device, and both the first identification device and the second identification device identify the identity information of the current loading device to obtain the identity information of the current loading device; The second data processing device correlates the identity information of the current loading device obtained by the second identification device and the loading weight of the current loading device obtained by the weighing device, and the identity information of the current loading device and the corresponding loading weight are transmitted to the correction quantity generating device; The cumulative flow rate of the current loading device obtained by the flowmeter and the identity information of the current loading device obtained by the first identification device are transmitted to the correction quantity generating device; The correction quantity generating device correlates the cumulative flow rate and the loading weight of the loading device based on the identity information of the loading device.

6. The bulk material metering system according to claim 1, characterized in that The loading deviation quantity is a loading weight deviation quantity.

7. The bulk material metering system according to claim 1, characterized in that, The loading system further includes a silo part, a valve part, and a loading pipeline. The silo part is used for storing bulk materials. The first end of the loading pipeline is connected to the silo part, the second end of the loading pipeline is used for loading the loading device, and the valve part and the flowmeter are sequentially arranged between the first end and the second end of the loading pipeline.

8. The bulk material metering system according to claim 7, characterized in that, The charging system further includes a first control unit, which is capable of outputting a valve control signal to the valve unit to open or close the valve unit.

9. The bulk material metering system according to claim 8, wherein, The first control unit includes a single-chip microcomputer device or an FPGA device.

10. The bulk material metering system according to claim 8, wherein, The first control unit generates the valve control signal based on the cumulative flow rate of the flowmeter.

11. The bulk material metering system according to claim 1, wherein, The loading device is a vehicle.

12. The bulk material metering system according to claim 1, characterized in that, The identity information of the loading device includes a license plate number.

13. The bulk material metering system according to claim 1, characterized in that, Further included is: A material production system, which includes a material production device and a parameter acquisition device. The parameter acquisition device acquires the material production parameters of the material production device during the material production process. The first data processing device of the correction amount generation device further obtains at least one relationship curve between the material production parameters and the charging deviation amount based on the material production parameters and the charging deviation amount. The first data processing device generates a second correction amount for the flowmeter based on at least one relationship curve between the material production parameters and the charging deviation amount to perform a second correction on the flowmeter.

14. The bulk material metering system according to claim 13, characterized in that, The parameter acquisition device includes at least one sensor.

15. The bulk material metering system according to claim 14, characterized in that, The material production parameters include one or more of material type, material composition, material particle size, material production environment temperature, material production environment humidity, and material production environment pressure.

16. The bulk material metering system according to claim 1, characterized in that, Further included is a material production system, which is arranged inside the silo part of the charging system. The material production system includes a material production device and a parameter acquisition device. The parameter acquisition device acquires the material production parameters of the material production device during the material production process. The first data processing device of the correction amount generation device further obtains at least one relationship curve between the material production parameters and the charging deviation amount based on the material production parameters and the charging deviation amount. The first data processing device generates a second correction amount for the flowmeter based on at least one relationship curve between the material production parameters and the charging deviation amount to perform a second correction on the flowmeter.

17. The bulk material metering system according to claim 13 or 16, characterized in that, The material production system further includes a third data transmission device. The parameter acquisition device transmits the material production parameters to the first data processing device of the correction amount generation device via the third data transmission device.

18. The bulk material metering system according to claim 17, characterized in that, The parameter acquisition device transmits the material production parameters to the first data processing device of the correction amount generation device via the third data transmission device and the first data transmission device.

19. The bulk material metering system according to claim 18, characterized in that, The third transmission channel between the third data transmission device and the first data transmission device is a wireless transmission channel or a wired transmission channel.

20. The bulk material metering system according to claim 1, characterized in that, The flowmeter is an electromagnetic-based solid flowmeter.

21. The bulk material metering system according to claim 1, characterized in that, The flowmeter is an impact plate flowmeter.

22. A bulk material metering system, characterized in that, Included are: A charging system, which is used to charge a loading device. The charging system includes at least one flowmeter, and the flowmeter measures the flow rate of the charging. And A weighing system, which includes at least one weighing device. The weighing device weighs the loading device to obtain the charging weight of the loading device. A correction quantity generating device is provided in the flowmeter. The correction quantity generating device includes at least one first data processing device. The first data processing device generates a charging deviation quantity based on the cumulative flow of the charging of the loading equipment by the charging system obtained by the flowmeter and the charging weight of the loading equipment obtained by the weighing device, and generates a first correction quantity for the flowmeter based on the charging deviation quantity to perform a first correction on the flowmeter; The correction quantity generating device further includes a first data transmission device. The weighing system further includes a second data processing device and a second data transmission device. The second data processing device transmits the charging weight of the loading equipment obtained by the weighing device to the first data processing device via the second data transmission device and the first data transmission device of the correction quantity generating device; The first data processing device transmits the first correction quantity of the flowmeter to the flowmeter via the first data transmission device; The second transmission channel between the first data transmission device and the second data transmission device is a wireless transmission channel or a wired transmission channel.

23. The bulk material metering system according to claim 22, characterized in that, The weighing system further includes an identification device. The identification device identifies the identity information of the current loading equipment to obtain the identity information of the current loading equipment, so that the second data processing device corresponds the identity information of the current loading equipment and the charging weight of the current loading equipment.

24. The bulk material metering system according to claim 22, characterized in that, The charging system includes a first identification device, and the weighing system includes a second identification device. Both the first identification device and the second identification device identify the identity information of the current loading equipment to obtain the identity information of the current loading equipment; The second data processing device corresponds the identity information of the current loading equipment obtained by the second identification device and the charging weight of the current loading equipment obtained by the weighing device, and the identity information of the current loading equipment and the corresponding charging weight are transmitted to the correction quantity generating device; The cumulative flow of the current loading equipment obtained by the flowmeter and the identity information of the current loading equipment obtained by the first identification device are transmitted to the correction quantity generating device; The correction quantity generating device corresponds the cumulative flow and the loading weight of the loading equipment based on the identity information of the loading equipment.

25. The bulk material metering system according to claim 22, wherein, The charging system further includes a silo part, a valve part and a charging pipeline. The silo part is used for storing bulk materials. The first end of the charging pipeline is connected to the silo part, and the second end of the charging pipeline is used for charging the loading equipment. A valve part and the flowmeter are sequentially arranged between the first end and the second end of the charging pipeline.

26. The bulk material metering system according to claim 25, characterized in that, The charging system further includes a first control part. The first control part can output a valve control signal to the valve part to open or close the valve part.

27. The bulk material metering system according to claim 26, wherein, The first control part includes a single-chip microcomputer device or an FPGA device.

28. The bulk material metering system according to claim 26, characterized in that, The first control part generates the valve control signal based on the cumulative flow of the flowmeter.

29. The bulk material metering system according to claim 22, characterized in that, Further included: Material production system, the material production system includes a material production device and a parameter acquisition device, and the parameter acquisition device acquires material production parameters of the material production device during the material production process; The first data processing device of the correction amount generation device further obtains at least one relationship curve between the material production parameter and the loading deviation amount based on the material production parameter and the loading deviation amount, and the first data processing device generates a second correction amount for the flowmeter based on at least one relationship curve between the material production parameter and the loading deviation amount to perform a second correction on the flowmeter.

30. The bulk material metering system according to claim 29, characterized in that, The parameter acquisition device includes at least one sensor.

31. The bulk material metering system according to claim 30, wherein The material production parameters include one or more of material type, material composition, material particle size, material production environment temperature, material production environment humidity, and material production environment pressure.

32. The bulk material metering system according to claim 22, characterized in that, It further includes a material production system, and the material production system is arranged inside the silo part of the loading system; Material production system, the material production system includes a material production device and a parameter acquisition device, and the parameter acquisition device acquires material production parameters of the material production device during the material production process; The first data processing device of the correction amount generation device further obtains at least one relationship curve between the material production parameter and the loading deviation amount based on the material production parameter and the loading deviation amount, and the first data processing device generates a second correction amount for the flowmeter based on at least one relationship curve between the material production parameter and the loading deviation amount to perform a second correction on the flowmeter.

33. The bulk material metering system according to claim 32, characterized in that, The material production system further includes a third data transmission device, and the parameter acquisition device transmits the material production parameters to the first data processing device of the correction amount generation device via the third data transmission device.

34. The bulk material metering system according to claim 33, characterized in that, The parameter acquisition device transmits the material production parameters to the first data processing device of the correction amount generation device via the third data transmission device and the first data transmission device.

35. The bulk material metering system according to claim 34, wherein The third transmission channel between the third data transmission device and the first data transmission device is a wireless transmission channel or a wired transmission channel.

Citation Information

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