Foreign matter detection production line in bottles

By using a combination of a turntable and a detection station in the bottled food inspection production line, combined with a lifting light source plate and a detection terminal, the detection blind spot problem in the existing detection methods is solved, and a more efficient detection effect is achieved.

CN112683919BActive Publication Date: 2025-03-25LAIZHOU TONLE MASCH CO LTD
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Patent Information

Application Number
CN202110019408.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-01-07
Publication Date
2025-03-25
Estimated Expiration
2041-01-07

AI Technical Summary

Technical Problem

The existing bottled food testing methods have blind spots in testing, which affects the detection effect.

Method used

A foreign object detection production line in the bottle is designed, using a combination of a rotary dial and a detection station. The packaging bottle is rotated and rotated under the driving of the rotary dial and a detection station, and combined with the lifting light source plate and the detection terminal to achieve all-round inspection.

Benefits of technology

It improves the time and effect of inspection, prevents missed inspection, is suitable for packaging bottles of various heights, and is highly adaptable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a production line for detecting foreign matter in bottles, which belongs to the field of packaging machinery, and includes a turntable, a pressure plate, a plurality of detection terminals, a plurality of detection stations and a plurality of pressure rods; the plurality of detection terminals correspond to the plurality of detection stations one by one, the detection terminals are fixedly connected to the turntable, and the detection stations are rotatably connected to the turntable; the plurality of pressure rods are slidably connected to the pressure plate relative to each other up and down, the plurality of pressure rods correspond to the plurality of detection stations one by one, and are arranged above the detection stations; the pressure plate is arranged above the turntable, and the pressure plate rotates synchronously with the turntable; the bottom and top ends of the packaging bottles are fixed by the detection stations and the pressure rods, respectively, and rotate with the rotation of the detection stations, and revolve with the revolution of the turntable. The production line for detecting foreign matter in bottles described in the present invention has good detection effect and no visual blind spots.
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Description

Technical Field

[0001] The invention relates to a detection device, in particular to a foreign body detection production line in a bottle, which belongs to the field of packaging machinery. Background Art

[0002] As people's living standards improve, more and more bottled foods are entering people's lives. Existing bottled foods are mostly filled with automated production lines to improve production efficiency. After the bottled food is filled, it is necessary to check whether there are foreign objects in the packaging bottle, and remove the packaging bottle mixed with foreign objects in time to avoid affecting the quality of the product when leaving the factory. The existing detection method is to place the packaging bottle on a linear moving detection conveyor line, and the industrial cameras are distributed on both sides of the detection conveyor line to complete the detection of the packaging bottle. During the detection process, the packaging bottle only moves with the detection conveyor line, and it is inevitable that there will be blind spots in the detection, which will affect the detection effect. Summary of the invention

[0003] Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a production line for detecting foreign matter in bottles.

[0004] Technical solution: To achieve the above-mentioned purpose, a foreign body detection production line in a bottle of the present invention comprises a turntable, a pressure plate, a plurality of detection terminals, a plurality of detection stations and a plurality of pressure rods; the plurality of detection terminals correspond to the plurality of detection stations one by one, the detection terminals are fixedly connected to the turntable, and the detection stations are rotatably connected to the turntable; the plurality of pressure rods are slidably connected to the pressure plate relative to each other up and down, the plurality of pressure rods correspond to the plurality of detection stations one by one, and are arranged above the detection stations; the pressure plate is arranged above the turntable, and the pressure plate rotates synchronously with the turntable; the bottom end and the top end of the packaging bottle are fixed by the detection stations and the pressure rods respectively, and rotate with the rotation of the detection stations, and revolve with the revolution of the turntable at the same time.

[0005] Furthermore, it also includes a transmission shaft; the turntable is fixedly connected to the transmission shaft, and the pressure plate is slidably connected to the transmission shaft up and down and can be relatively fixed.

[0006] Furthermore, it also includes a plurality of light source plates; the plurality of lifting light source plates correspond one-to-one to the plurality of detection terminals, and the plurality of lifting light source plates can slide downward to one side of the packaging bottle.

[0007] Furthermore, it also includes a plurality of first lifting assemblies, which correspond one to one with a plurality of inspection stations; the first lifting assembly includes a first mounting seat, a screw, a nut and a fixing plate, the first mounting seat is fixedly connected to the pressure plate, the screw is vertically arranged and rotationally connected to the first mounting seat, the top end of the screw is connected to a driving wheel, the fixing plate is fixedly connected to the nut, and the light source plate is connected to the fixing plate.

[0008] Furthermore, it also includes a plurality of second lifting assemblies, and the plurality of second lifting assemblies correspond to the detection stations one by one; the second lifting assembly includes a second mounting seat, a guide rod, a first spring, a second spring and a guide wheel; the bottom end of the guide rod is fixedly connected to the pressure plate, the first spring is sleeve-connected to the guide rod, the bottom end of the first spring is press-connected to the guide rod, the top end of the first spring is press-connected to the second mounting seat, the pressure rod is slidably connected to the second mounting seat, the bottom end of the second spring is press-connected to the pressure rod, and the top end of the second spring is press-connected to the second mounting seat; a cam is arranged above the pressure plate, the guide wheel is rotationally connected to the second mounting seat, and the guide wheel is press-connected to the guide surface of the cam; the pressure rod rises and falls along with the guide surface of the cam.

[0009] Furthermore, it also includes a fixed seat, a sliding sleeve, a slewing bearing, a transition sleeve, a tray, a key and a fixed plate; the sliding sleeve is slidably connected to the transmission shaft up and down, the inner ring of the slewing bearing is connected to the sliding sleeve through the transition sleeve, and the outer ring of the slewing bearing is connected to the cam through the tray; the fixed plate is fixedly connected to the sliding sleeve, and the pressure plate is connected to the fixed plate through a connecting column; the fixed seat is fixedly connected to the transmission shaft and is arranged between the rotating plate and the pressure plate, the top end of the key is connected to the fixed plate, the fixed seat is provided with a guide groove, and the bottom end of the key passes through the guide groove.

[0010] Furthermore, a plurality of support columns are arranged around the turntable; the tray is connected with a plurality of connecting rods, the connecting rods are connected with the support arms, and the plurality of support arms correspond one to one with the plurality of support columns; the support arms are connected with a plurality of locking sleeves, the locking sleeves are slidably connected with the support columns, and can be relatively fixed.

[0011] The invention discloses a rotary transmission line for detecting foreign objects in bottles, which has the following beneficial effects: (1) During detection, the packaging bottle is moved from the linear conveyor line to the detection station of the turntable. The turntable rotates with the packaging bottle while the detection station rotates with the packaging bottle. This not only improves the detection time of the packaging bottle, but also facilitates the detection terminal to perform all-round detection of the packaging bottle, prevents missed detection, and improves the detection effect; (2) During detection, each packaging bottle is equipped with a detection terminal to ensure the detection effect. (3) The device can be suitable for packaging bottles of various heights and has strong adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the present invention;

[0013] Figure 2 A top view of the present invention;

[0014] Figure 3 It is a schematic diagram of the working structure of the present invention;

[0015] Figure 4 It is a schematic diagram of the working principle of the present invention;

[0016] Figure 5 This is a schematic diagram of the structure of the connection between the transmission shaft, the rotating plate and the pressure plate of the present invention;

[0017] Figure 6 It is a schematic structural diagram of the linear conveyor line, the turntable, the bottle inlet star wheel assembly and the bottle outlet star wheel assembly of the present invention;

[0018] Figure 7 It is a structural schematic diagram of the first lifting assembly of the present invention;

[0019] Figure 8 It is a structural schematic diagram of the second lifting assembly of the present invention;

[0020] Fig. 9 It is a schematic diagram of the structure of the driving assembly of the present invention;

[0021] Fig.10 It is a structural schematic diagram of the bottle inlet star wheel assembly and the bottle outlet star wheel assembly of the present invention;

[0022] Fig.11 It is a schematic structural diagram of the connection between the support arm and the support column of the present invention.

[0023] In the figure, 1, turntable; 2, pressure plate; 3, detection terminal; 4, detection station; 401, rotating motor; 402, bearing tray; 403, pad; 5, pressure rod; 6, packaging bottle; 7, transmission shaft; 8, light source board; 9, first lifting assembly; 901, first mounting seat; 902, screw rod; 903, nut; 904, fixing plate; 905, driving wheel; 906, detection switch; 10, second lifting assembly; 1001, second mounting seat; 1002, guide rod; 1003, first spring; 1004, second spring; 1005, guide wheel; 11, cam; 12, fixed Fixed seat; 13. Sliding sleeve; 14. Slewing bearing; 15. Transition sleeve; 16. Tray; 17. Pull key; 18. Fixed plate; 19. Guide groove; 20. Support column; 21. Support arm; 22. Locking sleeve; 2201. Locking cylinder; 23. Connecting column; 24. Connecting rod; 25. Expansion sleeve; 26. Driving assembly; 2601. Reducer motor; 2602. Driving wheel; 2603. Driven wheel; 2604. Tensioning wheel; 2605. Driving belt; 27. Linear conveyor line; 28. Bottle inlet star wheel assembly; 2801. Bottle inlet groove; 29. ​​Bottle outlet star wheel assembly; 2901. Bottle outlet groove. DETAILED DESCRIPTION

[0024] The following is combined with Figure 1 To Attachment Fig.11The principles and features of the present invention are described, and the examples given are only used to explain the present invention, rather than to limit the scope of the present invention.

[0025] A production line for detecting foreign matter in bottles comprises a turntable 1, a pressure plate 2, a plurality of detection terminals 3, a plurality of detection stations 4, a plurality of pressure rods 5, a transmission shaft 7, a light source board 8, a first lifting assembly 9, a second lifting assembly 10, a cam 11, a fixed seat 12, a sliding sleeve 13, a slewing bearing 14, a transition sleeve 15, a tray 16, a key 17, a fixed plate 18, a support column 20, a support arm 21, a locking sleeve 22, a connecting column 23, a connecting rod 24 and a tightening sleeve 25.

[0026] The rotating disk 1, the fixed seat 12, the pressure plate 2, and the sliding sleeve 13 are arranged in parallel and spaced from bottom to top, and are all sleeved and connected with the transmission shaft 7; wherein the rotating disk 1 is fixedly connected with the transmission shaft 7 through the expansion sleeve 25, and the fixed seat 12 is fixedly connected with the transmission shaft 7 through the expansion sleeve 25; the sliding sleeve 13 can rotate relative to the transmission shaft 7, and can slide relative to the transmission shaft 7. The fixed disk 18 is sleeved and fixedly connected with the sliding sleeve 13, and the fixed disk 18 is arranged above the pressure plate 2, and the fixed disk 18 is fixedly connected with the pressure plate 2 through the connecting column 23. The sliding sleeve 13 is also fixedly connected with a transition sleeve 15, and the transition sleeve 15 is arranged above the fixed disk 18. The transition sleeve 15 is fixedly connected with the inner ring of the slewing bearing 14, and the cam 11 is fixedly connected with the outer ring of the slewing bearing 14. The upper part of the key 17 is fixedly connected with the fixed disk 18 and the pressure plate 2 respectively, and the fixed seat 12 is provided with a guide groove 19, and the bottom of the key 17 is inserted into the guide groove 19. At this point, the fixed seat 12 rotates with the transmission shaft 7, and the fixed seat 12 drives the pressure plate 2, the fixed plate 18, the sliding sleeve 13 and the inner ring of the slewing bearing 14 to rotate through the key 17. The transmission shaft 7 is a cavity type, and a transmission rod is rotatably connected in the inner cavity of the transmission shaft 7. The top end of the transmission rod passes out of the inner cavity of the transmission shaft 7 and is matched with a guide sleeve, which is connected to the sliding sleeve 13. When the transmission rod and the transmission shaft 7 rotate relative to each other, the guide sleeve drives the sliding sleeve 13, the slewing bearing 14 and the pressure plate 2 to move upward, thereby changing the distance between the pressure plate 2 and the rotating disk 1.

[0027] Several inspection stations 4 are evenly spaced along the circumference of the turntable 1, and the inspection stations 4 include a rotating motor 401, a tray 402 and a pad 403; the rotating motor 401 is fixedly connected to the turntable 1, and the output end of the rotating motor 401 is connected to the tray 402, so that the tray 402 can rotate relative to the turntable 1, and the pad 403 is fixedly connected to the tray 402. Several first lifting assemblies 9 and several second lifting assemblies 10 are connected to the pressure plate 2; several first lifting assemblies 9, several second lifting assemblies 10 and several inspection stations 4 correspond one to one. Several inspection terminals 3 are evenly spaced along the circumference of the turntable 1, and the inspection terminals 3 can use industrial cameras, and each inspection station 4 corresponds to a detection terminal 3.

[0028] The first lifting assembly 9 includes a first mounting seat 901, a screw 902, a nut 903 and a fixing plate 904. The first mounting seat 901 is fixedly connected to the pressure plate 2. The screw 902 is vertically arranged and rotatably connected to the first mounting seat 901. The nut 903 is matched and connected to the screw 902. The top of the screw 902 is connected to a driving wheel 905. The fixing plate 904 is fixedly connected to the nut 903. The fixing plate 904 is connected to a light source board 8. The bottom and top of the first mounting seat 901 are respectively connected to a detection switch 906. When the detection switch 906 obtains a signal, it indicates that the nut 903 has been lowered or raised to a position. The two ends of the lifting section of the cam 11 are respectively provided with a driving assembly 26. The driving assembly 26 includes a reduction motor 2601, a driving wheel 2602, a driven wheel 2603, a tensioning wheel 2604 and a driving belt 2605. The output end of the reduction motor 2601 is connected to the driving wheel 2602, the driving wheel 2602 is connected to the driven wheel 2603 through the driving belt 2605, and the tensioning wheel 2604 is connected with the driving belt 2605. The driving wheel 2602 placed at the starting point of the lifting section of the cam 11 and the driving wheel 2602 placed at the end point of the lifting section of the cam 11 should rotate in opposite directions. When the turntable 1 is placed at the end point and the starting point of the lifting section of the cam 11 with the first lifting assembly 9, the driving wheel 905 on the second lifting assembly 10 is meshed with the driving belt 2605, thereby controlling the lifting and lowering of the nut 903.

[0029] The second lifting assembly 10 includes a second mounting seat 1001, a guide rod 1002, a first spring 1003, a second spring 1004 and a guide wheel 1005; the bottom end of the guide rod 1002 is fixedly connected to the pressure plate 2, the first spring 1003 is sleeved and connected to the guide rod 1002, the bottom end of the first spring 1003 is pressed and connected to the guide rod 1002, the top end of the first spring 1003 is pressed and connected to the second mounting seat 1001, the pressure rod 5 is slidably connected to the second mounting seat 1001, the bottom end of the second spring 1004 is pressed and connected to the pressure rod 5, and the top end of the second spring 1004 is pressed and connected to the second mounting seat 1001; a cam 11 is arranged above the pressure plate 2, the guide wheel 1005 is rotatably connected to the second mounting seat 1001, and the guide wheel 1005 is pressed and connected to the guide surface of the cam 11; the pressure rod 5 rises and falls along the guide surface of the cam 11. The first spring 1003 can ensure that the guide wheel 1005 is always pressed against the guide surface of the cam 11. The bottom end of the packaging bottle 6 is placed on the pad 403, and the top end of the packaging bottle 6 is pressed against the pressure rod 5. When the turntable 2 drives the second lifting assembly 10 to be placed in the lifting section of the cam 11, the pressure rod 5 is separated from the packaging bottle 6.

[0030] The tray 16 is connected with a connecting rod 24, which extends upward in the vertical direction, and is connected to a support arm 21, and a locking sleeve 22 is connected to the end of the support arm 21. A locking cylinder 2201 is fixed inside the locking sleeve 22, and a support column 20 is circumferentially arranged outside the turntable 1. The locking sleeve 22 is slidably connected to the support column 20, and can be extended through the telescopic end of the locking cylinder 2201 to press against the support column 20, but the locking sleeve 22 and the support column 20 are relatively fixed.

[0031] The linear conveyor line 27 is arranged on one side of the turntable 1, and the bottle inlet star wheel assembly 28 and the bottle outlet star wheel assembly 29 are arranged tangent to the linear conveyor line 27, and the bottle inlet star wheel assembly 28 and the bottle outlet star wheel assembly 29 are placed at both ends of the lifting section of the cam 11. The bottle inlet star wheel assembly 28 is provided with a plurality of bottle inlet grooves 2801 along the circumferential direction, and the centers of the plurality of bottle inlet grooves 2801 form a first pitch circle; the bottle outlet star wheel assembly 29 is provided with a plurality of bottle outlet grooves 2901, and the centers of the plurality of bottle outlet grooves 2901 form a second pitch circle; the centers of the detection stations 4 on the turntable 1 form a third pitch circle; and the third pitch circle is tangent to the first pitch circle and the second pitch circle respectively.

[0032] The working process of the device is as follows: the bottle 6 to be inspected enters from one end of the linear conveyor line 1, passes through the bottle inlet star wheel assembly 28 and is placed on the inspection station 4 of the turntable 1; the pressure rod 5 moves downward to the top of the bottle 6 to fix it to prevent it from tipping over; at the same time, the light source board 8 moves downward to one side of the bottle 6 to provide sufficient light for the inspection terminal 3; the bottle 6 rotates under the drive of the inspection station 4 and revolves under the drive of the turntable 1; when the bottle 6 moves to the bottle outlet star wheel assembly 29, the pressure rod 5 and the light source board 8 rise, and the bottle 6 passes through the bottle outlet star wheel assembly 29 and is transferred to the linear conveyor line 1 again. When the height of the bottle 6 changes, the driving rod is rotated, so that the guide sleeve drives the sliding sleeve 13, the pressure plate 2, the single spring key of the first lifting assembly 9 and the second lifting assembly 10 to move upward.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A production line for detecting foreign matter in bottles, characterized by: The invention comprises a turntable (1), a pressure plate (2), a plurality of detection terminals (3), a plurality of detection stations (4) and a plurality of pressure rods (5); the plurality of detection terminals (3) and the plurality of detection stations (4) correspond to each other in a one-to-one manner, the detection terminals (3) are fixedly connected to the turntable (1), and the detection stations (4) are rotatably connected to the turntable (1); the plurality of pressure rods (5) are slidably connected to the pressure plate (2) in an upward and downward manner, the plurality of pressure rods (5) correspond to the plurality of detection stations (4) in a one-to-one manner, and are arranged above the detection stations (4); the pressure plate (2) is arranged above the turntable (1), and the pressure plate (2) rotates synchronously with the turntable (1); the bottom end and the top end of the packaging bottle (6) are respectively fixed by the detection stations (4) and the pressure rods (5), and rotate with the rotation of the detection stations (4), and revolve with the revolution of the turntable (1); It also includes a plurality of light source panels (8); the plurality of light source panels (8) correspond one-to-one to the plurality of detection terminals (3), and the plurality of light source panels (8) can slide downward to one side of the packaging bottle (6); It also includes a plurality of first lifting assemblies (9), wherein the plurality of first lifting assemblies (9) correspond to the plurality of detection stations (4) in a one-to-one manner; the first lifting assemblies (9) include a first mounting seat (901), a screw rod (902), a nut (903) and a fixing plate (904); the first mounting seat (901) is fixedly connected to the pressure plate (2); the screw rod (902) is vertically arranged and rotationally connected to the first mounting seat (901); the top end of the screw rod (902) is connected to a driving wheel (905); the fixing plate (904) is fixedly connected to the nut (903); and the light source plate (8) is connected to the fixing plate (904); The invention also comprises a plurality of second lifting assemblies (10), wherein the plurality of second lifting assemblies (10) correspond to the detection stations (4) one by one; the second lifting assemblies (10) comprise a second mounting seat (1001), a guide rod (1002), a first spring (1003), a second spring (1004) and a guide wheel (1005); the bottom end of the guide rod (1002) is fixedly connected to the pressure plate (2); the first spring (1003) is sleeve-connected to the guide rod (1002); the bottom end of the first spring (1003) is press-connected to the guide rod (1002); the first spring (1004) is sleeve-connected to the guide rod (1002); 03) is connected to the second mounting seat (1001) by pressing, the pressure rod (5) is connected to the second mounting seat (1001) by sliding, the bottom end of the second spring (1004) is connected to the pressure rod (5) by pressing, and the top end of the second spring (1004) is connected to the second mounting seat (1001) by pressing; a cam (11) is arranged above the pressure plate (2), the guide wheel (1005) is connected to the second mounting seat (1001) by rotation, and the guide wheel (1005) is connected to the guide surface of the cam (11) by pressing; the pressure rod (5) rises and falls along with the guide surface of the cam (11); A driving assembly (26) is provided at each end of the lift section of the cam (11), the driving assembly (26) comprising a reduction motor (2601), a driving wheel (2602), a driven wheel (2603), a tension wheel (2604) and a driving belt (2605), the output end of the reduction motor (2601) being connected to the driving wheel (2602), the driving wheel (2602) being connected to the driven wheel (2603) via a driving belt (2605), and the The tensioning wheel (2604) is connected to the driving belt (2605). The driving wheel (2602) placed at the starting point of the lifting section of the cam (11) and the driving wheel (2602) placed at the end point of the lifting section of the cam (11) should have opposite rotation directions. When the pressure plate (2) with the first lifting component (9) is placed at the end point and the starting point of the lifting section of the cam (11), the driving wheel (905) and the driving belt (2605) are meshed with each other, thereby controlling the lifting and lowering of the nut (903).

2. The foreign body detection production line in bottles according to claim 1 is characterized by: It also includes a transmission shaft (7); the rotating disk (1) is fixedly connected to the transmission shaft (7), and the pressure plate (2) is slidably connected to the transmission shaft (7) up and down and can be relatively fixed.

3. The foreign body detection production line in bottles according to claim 2 is characterized by: The invention also comprises a fixed seat (12), a sliding sleeve (13), a slewing bearing (14), a transition sleeve (15), a tray (16), a key (17) and a fixed plate (18); the sliding sleeve (13) is slidably connected to the transmission shaft (7) in an up-and-down manner; the inner ring of the slewing bearing (14) is connected to the sliding sleeve (13) via the transition sleeve (15); the outer ring of the slewing bearing (14) is connected to the cam (11) via the tray (16); the fixed plate (18) is fixedly connected to the sliding sleeve (13); the pressure plate (2) is connected to the fixed plate (18) via a connecting column (23); the fixed seat (12) is fixedly connected to the transmission shaft (7) and is arranged between the rotating plate (1) and the pressure plate (2); the top end of the key (17) is connected to the fixed plate (18); the fixed seat (12) is provided with a guide groove (19); the bottom end of the key (17) passes through the guide groove (19).

4. The foreign body detection production line in bottles according to claim 3 is characterized by: A plurality of support columns (20) are arranged around the turntable (1); the tray (16) is connected to a plurality of connecting rods (24), the connecting rods (24) are connected to the support arms (21), and the plurality of support arms (21) correspond to the plurality of support columns (20) in a one-to-one manner; the support arms (21) are connected to a plurality of locking sleeves (22), the locking sleeves (22) are slidably connected to the support columns (20), and can be relatively fixed.

Citation Information

Patent Citations

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    CN107607558A

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