An inductance testing machine
By designing an inductance tester containing a material-dividing variable distance mechanism, the problem of inductance efficiency in the prior art is solved for a long test time, automated testing and poor product sorting are realized, and testing efficiency and economic benefits are significantly improved.
Patent Information
- Application Number
- CN202110118410.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-28
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2041-01-28
AI Technical Summary
Existing inductor test machines are inefficient when processing inductors with longer test times, resulting in limited economic benefits and high equipment costs.
An inductance testing machine is designed, including a feeding conveying mechanism, a material separation variable distance mechanism, a material transfer mechanism, a testing mechanism and a material discharge conveying mechanism. Through the material separation variable distance mechanism, the continuous inductor product separation material is changed into a small-range product to be tested, realizing automated testing and poor product sorting.
The inductance tester can quickly and automatically test inductors with a longer test time, automatically sort out defective products, save manpower, material resources and equipment costs, and significantly improve testing efficiency and economic benefits.
Smart Images

Figure CN112782520B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of inductance testing equipment, in particular to an inductance testing machine. Background Art
[0002] Inductors are an indispensable part of the circuit, and after the production of inductors, they need to be functionally tested to avoid product failure. The first traditional testing method is to manually place the products individually or in groups on different test benches, and then use different testers to test the inductors for different items to detect the various performance of the inductors. According to the test results, defective inductors need to be sorted out for retesting or rework; the second method is to perform automated testing on the inductors using a specific inductor tester. However, with the different types, sizes and requirements of inductors, the test time for each project will also change. Most of the existing testers are turntable cycle testers, which are only suitable for inductors with short test times. As the inductor test time increases, the efficiency of this tester will be greatly reduced, which has limited economic benefits, cannot meet the needs of enterprises, and has high equipment costs. Summary of the invention
[0003] In order to solve the problems in the above-mentioned background technology, the present invention provides an inductor testing machine. For inductors with long testing time, the device can quickly perform automatic testing and sort out defective products, saving manpower, material resources and equipment costs, and improving production efficiency and economic benefits.
[0004] The present invention adopts the following technical scheme: an inductance testing machine, including a frame, on which a loading conveying mechanism, a material dividing and changing distance mechanism, a material moving mechanism, a testing mechanism, and a material unloading conveying mechanism are arranged from right to left in sequence; the material dividing and changing distance mechanism includes a material dividing unit, a material pushing unit, and a changing distance unit; the material dividing unit is provided with a feeding channel and a first material discharging channel connected with the feeding channel; the feeding channel is arranged at the tail of the loading conveying mechanism for receiving a product to be tested; the material pushing unit pushes the product to be tested on the feeding channel to the changing distance unit;
[0005] The material transfer mechanism is arranged at the tail of the variable pitch unit and is used for transferring the product on the variable pitch unit to the testing mechanism. The material unloading conveying mechanism is connected with the testing mechanism.
[0006] Furthermore, the feeding conveying mechanism includes a first conveying side plate, a first drive roller assembly and a first conveying belt. The first conveying side plate is connected to the frame, the first drive roller assembly is arranged on both sides of the first conveying side plate, the first conveying belt is wrapped around the first drive roller assembly, the feed channel is located at the tail end of the transmission direction of the first conveying belt, and the first drive roller assembly is driven by a first drive motor.
[0007] Furthermore, the material dividing unit includes a material dividing plate, on which a feed channel and a first material discharging channel are provided, and the first material discharging channel is located below the material moving mechanism; a pushing unit is provided on one side of the material dividing plate, and a variable distance unit is provided on the other side of the material dividing plate; the pushing unit includes a pushing cylinder, and at least two spaced-apart pushing rods provided at the output end of the pushing cylinder, and the pushing rods are provided perpendicularly to the feed channel, and are used to push the product on the feed channel to the first material discharging channel.
[0008] Furthermore, the pitch-changing unit includes a first pitch-changing cylinder and a first cylinder connecting plate provided on the piston rod of the first pitch-changing cylinder, and the first pitch-changing cylinder connecting plate performs telescopic movement in the discharging direction of the first discharging channel;
[0009] A second variable pitch cylinder is fixed on the first cylinder connecting plate, a second cylinder connecting plate is provided on the piston rod of the second variable pitch cylinder, and the second cylinder connecting plate performs telescopic movement in a direction perpendicular to the first discharge channel;
[0010] A variable pitch guide rod and a variable pitch fixed slider are provided on the second cylinder connecting plate. At least two variable pitch moving sliders are slidably provided on the variable pitch guide rod. The variable pitch fixed slider and multiple variable pitch moving sliders are connected by a scissor-type connecting rod. The multiple variable pitch moving sliders are driven to change pitch by the third variable pitch cylinder. The telescopic direction of the telescopic rod of the third variable pitch cylinder is the same as the discharging direction of the first discharging channel.
[0011] Furthermore, the material dividing unit also includes a material dividing guide support plate fixedly arranged on the material dividing plate, a material dividing guide cylinder is fixed on the material dividing guide support plate, a material dividing guide plate is fixedly arranged at the lower end of the telescopic rod of the material dividing guide cylinder, and the material dividing guide plate is located above the feed channel.
[0012] Furthermore, the material moving mechanism includes a second material moving support plate and a first linear moving component arranged on the second material moving support plate; the first linear moving component includes a first synchronous belt transmission component and a first linear guide rail, the material moving cylinder is slidably connected to the first linear guide rail through a material moving cylinder connecting plate, and a material moving rod is provided at the lower end of the material moving cylinder piston rod, and a plurality of material moving paddles are equidistantly provided at the lower end of the material moving rod, and the plurality of material moving paddles are located above the first material discharge channel.
[0013] Furthermore, the testing mechanism includes a testing guide plate, a testing cylinder located inside the frame, and a probe mounting plate installed on the piston rod of the testing cylinder, the testing probes are arranged on the probe mounting plate at intervals, a second discharging channel is arranged on the testing guide plate, the second discharging channel is connected to the first discharging channel, and the testing probe is located below the second discharging channel.
[0014] Furthermore, the unloading conveying structure includes a sorting mechanism, an NG product conveying structure, and an OK product conveying mechanism; the sorting mechanism includes a second sorting support plate, and a second linear motion component arranged on the second sorting support plate, the second linear motion component includes a second synchronous belt transmission component and a second linear guide rail, the sorting cylinder is slidably connected to the second linear guide rail through a sorting cylinder mounting plate, a suction cup fixing plate is provided at the lower end of the piston rod of the sorting cylinder, and a plurality of suction cups arranged at equal intervals are provided on the suction cup fixing plate, and the suction cup conveys the NG products on the second discharge channel to the NG product conveying mechanism.
[0015] Furthermore, the NG product conveying mechanism includes a second conveying side plate arranged on the frame, a second transmission roller assembly arranged on both sides of the second conveying side plate, and a second conveying belt wound around the second transmission roller assembly, and the second transmission roller assembly is driven by a second drive motor.
[0016] Furthermore, the OK product conveying mechanism includes a third conveying side plate arranged on the frame, a third transmission roller assembly arranged on both sides of the third conveying side plate, and a third conveying belt wound around the third transmission roller assembly, and the third transmission roller assembly is driven by a third driving motor.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] (1) The inductance tester of the present invention can test multiple products in one group for products with a long test time, and can automatically sort out defective products, saving manpower, material resources and equipment costs, and significantly improving test efficiency and economic benefits.
[0019] (2) The inductance testing machine of the present invention is provided with a material dividing and pitch changing mechanism, which can divide and change the pitch of multiple continuous products delivered by the loading and conveying mechanism into products with small pitches to be tested, thereby reducing the impact of contact between products on some test items. Testing multiple products at one time significantly improves the test efficiency, and in the process of reducing the pitch, it can eliminate the cumulative error generated by the products in the conveying direction and reduce the length of subsequent workstations and racks in the product conveying direction.
[0020] (3) The inductance testing machine of the present invention is provided with a sorting mechanism, which can automatically sort out defective products, has a high degree of automation, and has a simple overall structure, thereby reducing equipment costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is the overall structure diagram of the inductance testing machine of the present invention;
[0023] Figure 2 It is a diagram of the feeding and conveying mechanism of the inductance testing machine of the present invention;
[0024] Figure 3 The material dividing and changing distance mechanism of the inductance testing machine of the present invention Figure 1 ;
[0025] Figure 4 The material dividing and changing distance mechanism of the inductance testing machine of the present invention Figure 2 ;
[0026] Figure 5 It is a material transfer mechanism diagram of the inductance testing machine of the present invention;
[0027] Figure 6 The testing mechanism of the inductance testing machine of the present invention Figure 1 ;
[0028] Figure 7 Testing mechanism of the inductance testing machine of the present invention Figure 2 ;
[0029] Figure 8 This is a diagram of the sorting mechanism of the inductance testing machine of the present invention;
[0030] Fig. 9 The diagram of the NG product conveying mechanism of the inductance testing machine of the present invention;
[0031] Fig.10 This is a diagram of the OK product conveying mechanism of the point testing machine of the present invention;
[0032] in:
[0033] 1- rack;
[0034] 2-feeding conveying mechanism, 201-first conveying bottom plate, 202-first conveying side plate, 203-first supporting plate, 204-first transmission roller assembly, 205-first conveying belt, 206-first guide plate, 207-first driving motor;
[0035] 3- material distribution and variable distance mechanism, 301- material distribution bottom plate, 302- material distribution support plate, 303- material distribution plate, 3031- material feeding channel, 3032- first material discharging channel, 304- material distribution guide support plate, 305- material distribution guide cylinder, 306- material distribution guide plate, 307- material pusher support plate, 308- material pusher cylinder, 309- material pusher transition plate, 310- first material pusher rod, 311- second material pusher rod, 312- third material pusher rod, 313- first variable distance cylinder, 314- First cylinder connecting plate, 315-second pitch-changing cylinder, 316-second cylinder connecting plate, 317-buffer support plate, 318-buffer, 319-first pitch-changing support side plate, 320-second pitch-changing support side plate, 321-pitch-changing guide rod, 322-pitch-changing fixed slider, 323-first pitch-changing moving slider, 324-second pitch-changing moving slider, 325-third pitch-changing moving slider, 326-scissor connecting rod, 327-pitch-changing plate, 328-third pitch-changing cylinder, 329-buffer block;
[0036] 4-material moving mechanism, 401-material moving bottom plate, 402-first material moving support plate, 403-second material moving support plate, 404-first linear moving assembly, 4041-first synchronous belt transmission assembly, 4042-first linear guide rail, 405-material moving cylinder connecting plate, 406-material moving cylinder, 407-material moving rod, 408-material moving paddle;
[0037] 5-test mechanism, 501-test base plate, 502-first test support plate, 503-second test support plate, 504-third test support plate, 505-test guide plate, 506-transition zone, 507-test zone, 508-sorting zone, 509-test cylinder mounting plate, 510-test cylinder, 511-probe mounting plate, 512-test probe;
[0038] 6-sorting mechanism, 601-sorting bottom plate, 602-first sorting support plate, 603-second sorting support plate, 604-second linear moving assembly, 6041-second synchronous belt transmission assembly, 6042-second linear guide rail, 605-sorting motor, 606-sorting cylinder mounting plate, 607-sorting cylinder, 608-suction cup fixing plate, 609-suction cup;
[0039] 7-NG product conveying mechanism, 701-second conveying bottom plate, 702-second conveying side plate, 703-second supporting plate, 704-second transmission roller assembly, 705-second conveying belt, 706-middle partition plate, 707-second guide plate, 708-second driving motor;
[0040] 8-OK product conveying mechanism, 801-third conveying bottom plate, 802-third conveying side plate, 803-third supporting plate, 804-third driving roller assembly, 805-third conveying belt, 806-third driving motor, 807-third guide plate. DETAILED DESCRIPTION
[0041] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the present invention.
[0042] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0043] In the present application, the directions or positional relationships indicated by the terms "upper", "lower", "inner", "middle", "outer", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific direction, or to be constructed and operated in a specific direction.
[0044] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0045] In addition, the terms "disposed", "connected", "provided with", and "connected" should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0046] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0047] like Figure 1-10 As shown, the present invention provides an inductance testing machine, including a frame 1, on which a loading and conveying mechanism 2, a material dividing and varying distance mechanism 3, a material moving mechanism 4, a testing mechanism 5, and a material unloading and conveying mechanism are arranged from right to left; wherein, the loading and conveying mechanism 2 is used to convey and load products; the material dividing and varying distance mechanism 3 is used to divide the continuous product conveyed by the loading and conveying mechanism 2 into a plurality of large-interval products, and reduce the plurality of large-interval products into a plurality of small-interval products; the material moving mechanism 4 is used to switch the workstations of the plurality of small-interval products, and convey the products on the material dividing and varying distance mechanism 3 to the testing mechanism 5; the testing mechanism 5 is used to perform multiple items of inductance tests on the plurality of small-interval products; the material unloading and conveying mechanism is used to sort the tested products and convey out good test products and bad test products.
[0048] Specifically, Figure 2 As shown, the loading conveying mechanism 2 includes a first conveying base plate 201 fixed on the frame 1, a first conveying side plate 202 is fixed on each of the front and rear sides of the first conveying base plate 201, a first supporting plate 203 is provided between the two first conveying side plates 202, first transmission roller assemblies 204 are provided on both sides of the first supporting plate 203, a first conveying belt 205 is wound around the first transmission roller assembly 204, a first guide plate 206 is provided on the inner side of each first conveying side plate 202, the first conveying belt 205 is located between the two first guide plates 206, the first conveying belt 205 includes an upper conveying belt and a lower conveying belt, the first supporting plate 203 is located between the upper conveying belt and the lower conveying belt, and is close to the lower end of the upper conveying belt, for supporting the upper conveying belt, ensuring that the upper conveying belt is always in a linear conveying state; the first transmission roller assembly 204 is driven by the first driving motor 207, and then drives the first conveying belt 205 to move. When performing an inductance test, the product to be tested is manually placed on the first conveying belt 205 of the feeding conveying mechanism 2 , and the product to be tested is guided by the first guide plate 206 and conveyed to the material dividing and distance changing mechanism 3 .
[0049] It can be understood that in other embodiments of the present invention, the first conveying bottom plate 201 and the first conveying side plate 202 can be connected in an integral manner, which can be collectively referred to as the first conveying side plate, so that the first conveying side plate is directly fixedly connected to the frame 1, and the purpose is to provide a transmission space for the first conveying belt 205, all of which fall within the protection scope of the present invention.
[0050] Specifically, Figure 3 , Figure 4As shown, the material dividing and variable pitch mechanism 3 includes a material dividing unit, a material pushing unit and a variable pitch unit, wherein the material dividing unit includes a material dividing bottom plate 301 fixedly arranged on the frame 1, a material dividing support plate 302 fixedly arranged on the material dividing bottom plate 301, and a material dividing plate 303 arranged on the material dividing support plate 302, a material dividing guide support plate 304 is fixedly arranged on the material dividing plate 303, a material dividing guide cylinder 305 is fixedly arranged on the material dividing guide support plate 304, a material dividing guide plate 306 is fixed at the lower end of the telescopic rod of the material dividing guide cylinder 305, a material dividing guide plate 306 is fixed on the material dividing plate 303, and a feed channel 3031 interconnected with each other and a first discharge channel 3032 connected to the feed channel 3031 are provided on the material dividing plate 303, and the material dividing guide plate 306 is located above the feed channel 3031, and is driven by the material dividing guide cylinder 305 to move up and down.
[0051] Further, the pushing unit includes a pushing support plate 307 fixedly arranged on the material distribution bottom plate 301, a pushing cylinder 308 arranged on the pushing support plate 307, and a pushing transition plate 309 arranged at the lower end of the piston rod of the pushing cylinder 308. The pushing transition plate 309 is provided with a first pushing rod 310, a second pushing rod 311 and a third pushing rod 312 from left to right. The three pushing rods are arranged in parallel and spaced apart, and are arranged perpendicularly to the feed channel 3031, and are used to push the product intervals on the feed channel 3031 to the first discharge channel 3032. Of course, in other embodiments of the present invention, four pushing rods, five pushing rods, six pushing rods, etc. can be arranged according to actual test needs to achieve pushing multiple test products to the first discharge channel 3032 at one time, and completing a test of more products at the same time.
[0052] Furthermore, the variable pitch unit includes a first variable pitch cylinder 313 fixedly arranged on the material distribution bottom plate 301, and a first cylinder connecting plate 314 arranged on the piston rod of the first variable pitch cylinder 313, the first cylinder connecting plate 314 performs telescopic movement in the discharge direction of the first discharge channel 3031; a second variable pitch cylinder 315 is fixedly arranged on the first cylinder connecting plate 314, a second cylinder connecting plate 316 is arranged on the piston rod of the second variable pitch cylinder 315, a buffer support plate 317 is arranged on the second cylinder connecting plate 316, a buffer 318 is arranged on the buffer support plate 317, a first variable pitch support side plate 319 and a second variable pitch support side plate 320 are respectively arranged on the left and right sides of the second cylinder connecting plate 316, a variable pitch guide rod 321 is fixedly arranged between the first variable pitch support side plate 319 and the second variable pitch support side plate 320, and a variable pitch fixed sliding block 322 is fixed on the inner side of the first variable pitch support side plate 319 , the first variable distance moving slider 323, the second variable distance moving slider 324 and the third variable distance moving slider 325 are slidably provided on the variable distance guide rod 321 from left to right through linear bearings in sequence, the variable distance fixed slider 322, the first variable distance moving slider 323, the second variable distance moving slider 324 and the third variable distance moving slider 325 are connected by a scissor-type connecting rod 326, and variable distance plates 327 are equidistantly provided on the first variable distance moving slider 323, the second variable distance moving slider 324 and the third variable distance moving slider 325, and the third variable distance cylinder 328 is fixedly provided on the second variable distance supporting side plate 320, and the piston rod of the third variable distance cylinder 328 is fixedly connected to the third variable distance moving slider 325, and the scissor-type connecting rod 326 is driven to contract and open by the third variable distance cylinder 328, thereby realizing the variable distance; during the variable distance process, the product to be tested contacts the right end surface of the variable distance plate 327, and the variable distance plate pushes the product to be tested to move in the conveying direction to realize the variable distance. Preferably, a buffer block 329 is also provided on the third variable pitch movable slider 325, and the buffer block 329 is arranged opposite to the buffer 318. The interaction between the buffer block 329 and the buffer 318 realizes stable variable pitch, and prevents the right end face of the product to be tested from being separated from the variable pitch plate 327 due to inertia during the variable pitch process, so that the product to be tested can be positioned close to the edge after the variable pitch action is completed. Specifically, after the product to be tested is variable pitch, the distance between two adjacent variable pitch plates 327 is greater than the length of the single product to be tested in the variable pitch direction, so the product to be tested can shake between the variable pitch plates 327, and the buffer block 329 and the buffer 318 can buffer and decelerate, preventing the product to be tested from being separated from the variable pitch plate 327 due to inertia. It should be noted that the number of multiple variable pitch movable sliders of the present invention should be greater than or equal to the number of push rods, so that the products pushed to the discharge channel by the push rod are received by the variable pitch plate and variable pitched. In addition, in other embodiments of the present invention, multiple variable-distance movable sliders may be provided to achieve spacing of multiple products at one time, which all fall within the protection scope of the present invention and will not be described in detail in the present invention.
[0053] Specifically, when the loading and conveying mechanism 2 conveys the product to be tested to the feeding channel 3031 on the dividing plate 303, after the feeding channel 3031 is full of material, the dividing guide cylinder 305 contracts to drive the dividing guide plate 306 to rise, and the telescopic rod of the pushing cylinder 308 extends to drive the first pushing rod 310, the second pushing rod 311 and the third pushing rod 312 to push the first product, the third product and the fifth product from left to right to the first discharging channel 3032 on the dividing plate 303, and the dividing guide cylinder 305 drives the dividing guide plate 306 to descend, and the second variable distance The cylinder 315 extends to drive the variable pitch plate 327 to enter the first discharge channel 3032, and the third variable pitch cylinder 328 extends to push the third variable pitch moving slider 325, and the variable pitch plate 327 pushes the first product, the third product, and the fifth product to be equidistantly contracted in the conveying direction through the transmission of the scissor-type connecting rod 326. Then, the first variable pitch cylinder 313 extends to move the first product, the third product, and the fifth product that have been equidistantly contracted in the conveying direction for a distance. After the feed channel 3031 of the dividing plate 303 is full of material, the above-mentioned partial actions are repeated to push out the first product. , the third product, and the fifth product are transferred to the first discharge channel 3032, and the third variable pitch cylinder 328 extends to push the third variable pitch sliding block 325 and the transmission of the scissor-type connecting rod 326 to make the variable pitch plate 327 push the first product, the third product, and the fifth product to be equidistantly contracted in the conveying direction. Through the above actions, 6 products to be tested with small pitches are completed on the first discharge channel 3032 of the dividing plate 303; the present invention divides and changes the pitch of the continuous and mutually contacting products to be tested conveyed by the first conveyor belt 205 into products to be tested with small pitches through the dividing and variable pitch mechanism 3. For example, considering the length tolerance of the products to be tested in the conveying direction, three products are selected for one material division and distance change, and the material division and distance change of 6 products to be tested are completed through two actions; the purpose of the material division and distance change of the present invention is that the contact between products will affect some test items. Through the material division and distance change, there are small intervals between products, which is convenient for accurate testing of inductance, and multiple products can be tested at one time, which greatly improves the test efficiency; and in the process of changing the distance into a small spacing, the cumulative error of the products to be tested in the conveying direction can be eliminated, and the length of subsequent workstations and racks in the product conveying direction can be reduced. It can be understood that a single product to be tested is assembled and bonded by a base plate, a cover plate and pins. During the assembly process, an error of ±0.5 will be generated in the conveying direction of the product. The more the number of products to be tested accumulates, the greater the accumulated error will be. In this embodiment, the variable distance plate 327 contacts the right end face of the product to be tested for variable distance positioning. The accumulated error generated when conveying multiple products to be tested will be positioned during the variable distance process. The accumulated error of multiple products to be tested will be converted into the manufacturing error of a single product, ensuring that the material shifting paddle 408 in the subsequent material shifting mechanism is accurately inserted into the small spacing of the product to be tested and will not be inserted on the product to be tested, resulting in material shifting failure or rubbing against the product to be tested to damage the appearance quality of the product to be tested.
[0054] Specifically, Figure 5 As shown, the material moving mechanism 4 includes a material moving base plate 401 fixed on the frame 1, a first material moving support plate 402 arranged on the material moving base plate 401, and a second material moving support plate 403 arranged on the first material moving support plate 402, wherein the second material moving support plate 403 is provided with a first linear motion component 404, and the first linear motion component 404 includes a first synchronous belt transmission component 4041 and a first linear guide rail 4042, a material moving cylinder connecting plate 405 is driven by the first synchronous belt transmission component 4041 to slide and connect to the first linear guide rail 4042, a material moving cylinder 406 is fixedly connected to the material moving cylinder connecting plate 405, a material moving rod 407 is provided at the lower end of the material moving cylinder piston rod, and a plurality of material moving paddles 408 are equidistantly provided at the lower end of the material moving rod 407 from left to right, and the plurality of material moving paddles 408 are located above the first discharge channel 3032, and move left and right along the first linear guide rail 4042 driven by the first synchronous belt transmission component 4041. Specifically, after the material-splitting and pitch-changing mechanism 3 completes the 6 products to be tested with small pitches, the material-moving paddle 408 is inserted into the small pitch of the 6 products to be tested with small pitches through the material-moving cylinder 406, and then the material-moving paddle 408 is driven by the first linear moving component 404 to drive the 6 products to be tested to move toward the testing mechanism 5. After the material-splitting and pitch-changing mechanism 3 completes the second group of 6 products to be tested with small pitches, the material-moving mechanism 4 repeats the above action. It can be known that in order to smoothly insert the material-moving paddle 408 into the small pitch of the products to be tested, the distance of the small pitch is greater than the thickness of the material-moving paddle 408.
[0055] It should be known that the material shifting paddle 408 on the material shifting mechanism 4 can reciprocate above the testing mechanism 5 and the material dividing and changing distance mechanism 3 to achieve the transfer of the product to be tested.
[0056] Specifically, Figure 6 , Figure 7As shown, the test mechanism 5 includes a test base plate 501 fixedly arranged on the frame 1, a first test support plate 502 arranged on the test base plate 501, a second test support plate 503 arranged on the first test support plate 502, a third test support plate 504 arranged on the second test support plate 503, and a test guide plate 505 arranged on the third test support plate 504, and a second discharge channel is provided on the test guide plate 505, and the second discharge channel includes a transition zone 506 from right to left. , a test area 507 and a sorting area 508, and the transition area 506 is connected to the first discharge channel 3032; a test cylinder mounting plate 509 is also installed on the test bottom plate 501, a test cylinder 510 is installed on the test cylinder mounting plate 509, a probe mounting plate 511 is installed on the piston rod of the test cylinder 510, and a plurality of test probes 512 are installed on the probe mounting plate 511, and the plurality of test probes 512 are located below the test area 507, and can move up and down under the drive of the test cylinder 510. The material shifting paddle 408 on the material shifting mechanism 4 drives the six products to be tested to move in the conveying direction to the transition zone 506 first. After the material dividing and pitch changing mechanism 3 completes the second group of six products to be tested with small pitch, the material shifting paddle 408 moves the second group of six products to be tested with small pitch to the transition zone 506 of the testing mechanism. At the same time, the six products to be tested in the transition zone 506 are moved to the testing zone 507 of the testing mechanism. At this time, the test cylinder 510 is extended to drive the test probe 512 to rise to the position contacting the test pins of the six products to be tested. The upper surface of the product is limited by the test guide plate 505 to ensure that the test probe 512 has good contact with the pins of the product to be tested. After the test is completed, the material shifting paddle 408 on the material shifting mechanism 4 moves the six products in the transition zone 506 to the testing zone 507. At the same time, the products after the completion of the testing zone 507 are moved to the sorting zone 508 of the testing mechanism.
[0057] Specifically, the unloading conveying structure includes a sorting mechanism 6, an NG product conveying structure 7, and an OK product conveying mechanism 8, wherein the sorting mechanism 6 is used to take out defective test products, the OK product conveying mechanism 8 is used to convey good test products, and the NG product conveying mechanism 7 is used to convey defective products.
[0058] Specifically, Figure 8As shown, the sorting mechanism 6 includes a sorting base plate 601 fixedly arranged on the frame 1, a first sorting support plate 602 arranged on the sorting base plate 601, and a second sorting support plate 603 arranged on the first sorting support plate 602. The second sorting support plate 603 is provided with a second linear motion component 604, and the second linear motion component 604 includes a second synchronous belt transmission component 6041 and a second linear guide rail 6042. The second synchronous belt transmission component 6041 is driven by a sorting motor 605, and a sorting cylinder mounting plate 606 is driven by the second synchronous belt transmission component 6041 to slide and connect to the second linear guide rail 6042. A sorting cylinder 607 is fixedly connected to the sorting cylinder mounting plate 606, and a suction cup fixing plate 608 is provided at the lower end of the piston rod of the sorting cylinder 607, and a plurality of suction cups 609 arranged at equal intervals are provided on the suction cup fixing plate 608. After the tested products are transferred to the testing mechanism sorting area 508 , the suction cup 609 is moved to the upper surface of the six products through the sorting motor 605 and the sorting cylinder 607 , and the NG products are taken out through the negative pressure in the suction cup 609 .
[0059] Specifically, Fig. 9 As shown, the NG product conveying mechanism 7 includes a second conveying bottom plate 701 fixed on the frame 1, a second conveying side plate 702 is fixed on each of the front and rear sides of the second conveying bottom plate 701, a second supporting plate 703 is provided between the two second conveying side plates 702, second transmission roller assemblies 704 are provided on both sides of the second supporting plate 703, a second conveying belt 705 is wound around the second transmission roller assembly 704, a second guide plate 707 is provided on the inner side of each second conveying side plate 702, the second conveying belt 705 is located between the second guide plates 707, and an intermediate partition plate 706 is also provided between the second conveying belts 705. The second conveying belt 705 includes an upper belt and a lower belt, the second supporting plate 703 is located between the upper belt and the lower belt, and is close to the lower end of the upper belt, and is used to support the upper belt to ensure that when the product is placed on the second conveying belt 705, the second conveying belt 705 is in a linear conveying state, and the second transmission roller assembly 704 is driven by a second driving motor 708. This embodiment includes two test items, so the second conveyor belt 705 is divided into NG zone 1 and NG zone 2 by the middle partition plate, the suction cup of the sorting mechanism 4 places the NG products in NG zone 1 and NG zone 2 in sequence, and the second conveyor belt 705 uses the second drive motor 708 to neatly park the NG products on the conveyor belt, and then manually remove the NG products after they are full. Of course, if multiple test items are included in other embodiments, the second conveyor belt is divided into multiple NG zones by multiple middle partition plates to complete the sorting of test products of different items, which all belong to the protection scope of the present invention.
[0060] Specifically, Fig.10As shown, the OK product conveying mechanism 8 includes a third conveying bottom plate 801 fixed on the frame 1, a third conveying side plate 802 arranged on the third conveying bottom plate 801, and a third support plate 803 arranged between the third conveying side plates 802. The third support plate 803 is provided with a third transmission roller assembly 804 on both sides. The third transmission roller assembly 804 is wound with a third conveying belt 805. The third transmission roller assembly 804 is driven by a third driving motor 806. The inner side of the third conveying side plate 802 is provided with a third guide plate 807. The third conveying belt 805 is located between the third guide plates 807. The third conveying belt 805 includes an upper conveying belt and a lower conveying belt. The third support plate 803 is located between the upper conveying belt and the lower conveying belt, and is close to the lower end of the upper conveying belt, which is used to support the upper conveying belt to always be in a straight conveying state. The products tested OK will be pushed to the third conveying belt 805 of the OK product conveying mechanism 8 through the material transfer mechanism 4, and the third driving motor 806 drives the third conveying belt 805 to convey the OK products.
[0061] The present invention is further described above with the aid of specific embodiments. However, it should be understood that the specific description here should not be construed as limiting the essence and scope of the present invention. Various modifications made to the above embodiments by ordinary technicians in the field after reading this specification are all within the scope of protection of the present invention.
Claims
1. An inductance testing machine, characterized in that: The machine frame comprises a feeding conveying mechanism, a material dividing and changing distance mechanism, a material moving mechanism, a testing mechanism, and a material unloading conveying mechanism, which are arranged on the machine frame from right to left in sequence; The material dividing and variable-distance mechanism comprises a material dividing unit, a material pushing unit and a variable-distance unit. The material dividing unit is provided with a feed channel and a first material discharging channel connected with the feed channel. The feed channel is arranged at the tail of the loading and conveying mechanism for receiving the product to be tested. The material pushing unit pushes the product to be tested on the feed channel to the variable-distance unit. The material transfer mechanism is arranged at the tail of the pitch-changing unit, and is used to transfer the product to be tested on the pitch-changing unit to the testing mechanism, and the material unloading conveying mechanism is connected to the testing mechanism; The material distribution unit comprises a material distribution plate, on which the material distribution plate is provided with the material feeding channel and the first material discharging channel, and the first material discharging channel is located below the material moving mechanism; the material pushing unit is provided on one side of the material distribution plate, and the variable pitch unit is provided on the other side of the material distribution plate; The pushing unit comprises a pushing cylinder and at least two spaced pushing rods arranged at the output end of the pushing cylinder, wherein the pushing rods are arranged vertically to the feeding channel and are used to push the product to be tested on the feeding channel to the first discharging channel; The feeding conveying mechanism includes a first conveying side plate, a first transmission roller assembly and a first conveying belt, the first conveying side plate is connected to the frame, the first transmission roller assembly is arranged on both sides of the first conveying side plate, the first conveying belt is wound around the first transmission roller assembly, the feeding channel is located at the tail of the first conveying belt in the transmission direction, and the first transmission roller assembly is driven by a first driving motor.
2. The inductance tester according to claim 1, characterized in that: The variable pitch unit comprises a first variable pitch cylinder and a first cylinder connecting plate provided on the piston rod of the first variable pitch cylinder, wherein the first variable pitch cylinder connecting plate performs telescopic movement in the discharge direction of the first discharge channel; A second variable pitch cylinder is fixed on the first cylinder connecting plate, a second cylinder connecting plate is provided on the piston rod of the second variable pitch cylinder, and the second cylinder connecting plate performs telescopic movement in a direction perpendicular to the first discharge channel; A variable pitch guide rod and a variable pitch fixed slider are provided on the second cylinder connecting plate, at least two variable pitch movable sliders are slidably provided on the variable pitch guide rod, a variable pitch plate is fixed on each of the variable pitch movable sliders, the variable pitch fixed slider and a plurality of variable pitch movable sliders are connected by a scissor-type connecting rod, and the plurality of variable pitch movable sliders are driven to change pitch by a third variable pitch cylinder, and the telescopic direction of the telescopic rod of the third variable pitch cylinder is the same as the discharging direction of the first discharging channel.
3. The inductance tester according to claim 1, characterized in that: The material distribution unit also includes a material distribution guide support plate fixedly arranged on the material distribution plate, a material distribution guide cylinder is fixed on the material distribution guide support plate, a material distribution guide plate is fixedly arranged at the lower end of the telescopic rod of the material distribution guide cylinder, and the material distribution guide plate is located above the feed channel.
4. The inductance tester according to claim 1, characterized in that: The material moving mechanism comprises a second material moving support plate and a first linear moving component arranged on the second material moving support plate; The first linear moving component includes a first synchronous belt transmission component and a first linear guide rail. The material moving cylinder is slidably connected to the first linear guide rail through a material moving cylinder connecting plate. A material moving rod is provided at the lower end of the material moving cylinder piston rod. A plurality of material moving paddles are equidistantly provided at the lower end of the material moving rod. The plurality of material moving paddles are located above the first discharge channel.
5. The inductance tester according to claim 1, characterized in that: The testing mechanism includes a testing guide plate, a testing cylinder located inside the frame, and a probe mounting plate installed on the piston rod of the testing cylinder, wherein testing probes are arranged on the probe mounting plate at intervals, and a second discharging channel is provided on the testing guide plate, wherein the second discharging channel is connected to the first discharging channel, and the testing probe is located below the second discharging channel.
6. The inductance tester according to claim 5, characterized in that: The unloading conveying structure includes a sorting mechanism, an NG product conveying structure, and an OK product conveying mechanism; The sorting mechanism includes a second sorting support plate and a second linear motion component arranged on the second sorting support plate, the second linear motion component includes a second synchronous belt transmission component and a second linear guide rail, the sorting cylinder is slidably connected to the second linear guide rail through a sorting cylinder mounting plate, a suction cup fixing plate is provided at the lower end of the piston rod of the sorting cylinder, and a plurality of suction cups arranged at equal intervals are provided on the suction cup fixing plate, and the suction cups convey the NG products on the second discharge channel to the NG product conveying mechanism.
7. The inductance tester according to claim 6, characterized in that: The NG product conveying mechanism includes a second conveying side plate arranged on the frame, a second transmission roller assembly arranged on both sides of the second conveying side plate, and a second conveying belt wound around the second transmission roller assembly, and the second transmission roller assembly is driven by a second drive motor.
8. The inductance tester according to claim 6, characterized in that: The OK product conveying mechanism includes a third conveying side plate arranged on the frame, a third transmission roller assembly arranged on both sides of the third conveying side plate, and a third conveying belt wound around the third transmission roller assembly, and the third transmission roller assembly is driven by a third driving motor.
Citation Information
Patent Citations
Automatic high-voltage tester
CN103116117A
Distributing pitch-changing device and inductance testing machine
CN214454840U
Inductance testing machine
CN214539849U