LED lamp angle forming device
By designing an LED light angle forming device, and using a positioning worktable, side push rods, limit mechanisms, and micrometers for fine-tuning, the problem of insufficient positioning accuracy of existing positioning devices and pressure rod assemblies was solved, achieving high-precision positioning and forming effects, and improving the forming consistency of products.
Patent Information
- Application Number
- CN202011623044.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-31
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2040-12-31
AI Technical Summary
The existing LED lamp forming fixtures are not precise enough, resulting in LED products having excessive forming angles and failing to meet high precision requirements.
An LED lamp angle forming device was designed, including a positioning device and a pressure rod mechanism. High-precision positioning is achieved through a positioning worktable, a side push rod and a limiting mechanism, and fine adjustment is made with a micrometer to ensure that the forming angle of the LED lamp is within the required range.
This achieves high-precision positioning of LED lights and consistency of forming angles, thus improving the forming quality of the products.
Smart Images

Figure CN112848487B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mechanical positioning device technology, and in particular to an LED lamp angle forming device. Background Technology
[0002] For LED products, due to their tiny size, the forming angle of the LED lamp is required to be within a certain range during the manufacturing process, which is a high requirement. However, the existing forming fixtures often cannot meet the precision, which can easily lead to the forming angle of the LED lamp in the LED product exceeding the standard. Summary of the Invention
[0003] This invention discloses an LED lamp angle forming device, which can perform high-precision positioning of the product, so that the LED forming angle in the product is within the required range, and the forming angle of the formed product has high consistency.
[0004] To achieve the above objectives, the present invention provides the following technical solution:
[0005] An LED lamp angle forming device includes: a positioning device, wherein the positioning device includes:
[0006] Positioning worktable;
[0007] A platform is provided on the positioning workbench, and the top side of the platform has a positioning area for placing products; and the platform is movably installed on the positioning workbench along a first direction perpendicular to the platform.
[0008] A first side push rod and a second side push rod are disposed on opposite sides of the positioning worktable and located around the periphery of the platform. When the platform is in the rising position, the platform surface corresponds to and cooperates with the top surfaces of the first and second side push rods to form a bearing surface for supporting the product. The first side push rod is movably mounted on the positioning worktable in a second direction parallel to the platform surface, and the second side push rod is movably mounted on the positioning worktable in the second direction, so that the first and second side push rods can move in opposite directions or away from each other in the second direction. When the first and second side push rods are in the first position, both the first and second side push rods are close to the platform to apply clamping pressure to the product on the platform. When the first and second side push rods are in the second position, both the first and second side push rods are away from the platform.
[0009] The aforementioned LED lamp angle forming device can position the product with high precision, ensuring that the LED forming angle in the product is within the required range, and that the forming angle of the formed product has a high degree of consistency.
[0010] Optionally, the positioning device further includes:
[0011] The first limiting mechanism includes: a first limiting structure for limiting the distance of the first side push rod from the product to limit the clamping pressure of the first side push rod on the product, and a first fine-tuning device for adjusting the limiting accuracy of the first limiting structure.
[0012] The second limiting mechanism includes: a second limiting structure for limiting the distance of the second side push rod from the product to limit the clamping pressure of the second side push rod on the product, and a second fine-tuning device for adjusting the limiting accuracy of the second limiting structure.
[0013] Optionally, the first limiting mechanism includes:
[0014] A first limiting member is fixed to the positioning worktable and located on the side of the platform away from the second side push rod. The surface of the first limiting member on the side away from the platform forms a first limiting surface.
[0015] A first support fixed to the first side push rod, and a first limiting rod that is adjustablely mounted on the first support along the second direction and used to cooperate with the first limiting surface for limiting;
[0016] The second limiting mechanism includes:
[0017] A second limiting member is fixed to the positioning worktable and located on the side of the platform away from the first side push rod. The surface of the second limiting member on the side away from the platform forms a second limiting surface.
[0018] A first support fixed to the first side push rod, and a second limiting rod that is adjustablely mounted on the second support along the second direction and used to cooperate with the second limiting surface for limiting.
[0019] Optionally, the first fine-tuning device includes a first micrometer, the frame of the first micrometer being fixedly mounted on the first support, the axis of the micrometer screw of the first micrometer being parallel to the second direction, and the measuring end face of the micrometer screw of the first micrometer being used to cooperate with the first limiting surface.
[0020] Optionally, the first micrometer is detachably connected to the first support.
[0021] Optionally, the second fine-tuning device includes a second micrometer, the frame of which is fixedly mounted on the second support, the axis of the micrometer screw of the second micrometer is parallel to the second direction, and the measuring end face of the micrometer screw of the second micrometer is used to cooperate with the second limiting surface.
[0022] Optionally, the second micrometer is detachably connected to the second support.
[0023] Optionally, the first limiting rod is a cylindrical limiting rod, the outer peripheral surface of the first limiting rod is provided with external threads, and the axis of the first limiting rod is parallel to the second direction;
[0024] The first support is provided with a first threaded hole for the first limiting rod to pass through and to cooperate with the first limiting rod.
[0025] Optionally, the second limiting rod is a cylindrical limiting rod, the outer peripheral surface of the second limiting rod is provided with external threads, and the axis of the second limiting rod is parallel to the second direction;
[0026] The second support is provided with a second threaded hole for the second limiting rod to pass through and to cooperate with the second limiting rod.
[0027] Optionally, the positioning device further includes:
[0028] A lifting device for driving the movement of the platform;
[0029] A first drive device for driving the first side push rod to move;
[0030] A second drive device for driving the action of the second side push rod.
[0031] Optionally, the LED lamp angle forming device further includes: a main worktable and a pressure rod mechanism; both the positioning device and the pressure rod mechanism are mounted on the main worktable, and the pressure rod mechanism includes:
[0032] The assembly includes a pressure bar assembly located on the side of the platform facing away from the positioning worktable and used for pressing the product into shape, and a third drive device for driving the pressure bar assembly to move in a direction perpendicular to the platform.
[0033] Optionally, the pressure rod assembly includes a first pressure rod corresponding to the first side push rod and a second pressure rod corresponding to the second push rod; when the first side push rod and the second side push rod are located at the first working position, the free end of the first pressure rod facing the first side push rod cooperates with the top surface of the first side push rod to press the product, and the free end of the second pressure rod facing the second push rod cooperates with the top surface of the second side push rod to press the product.
[0034] Optionally, the positioning worktable of the positioning device is movably mounted on the main worktable in a third direction parallel to the table surface and perpendicular to the second direction; in the direction perpendicular to the table surface, the pressure rod assembly corresponds to a portion of the movement trajectory of the positioning device.
[0035] Optionally, the LED lamp angle forming device further includes an irradiation device for irradiating the forming part of the product with ultraviolet light, and the irradiation device includes an irradiation tube with an opening opposite to the forming part of the product. Attached Figure Description
[0036] Figure 1 This is a schematic diagram of the structure of an LED lamp angle forming device provided in an embodiment of the present invention;
[0037] Figure 2 This is a partial structural diagram of a positioning device for an LED lamp angle forming apparatus provided in an embodiment of the present invention;
[0038] Figure 3 This is a partial structural schematic diagram of an LED lamp angle forming device provided in an embodiment of the present invention;
[0039] Figure 4 This is a partial structural schematic diagram of an LED lamp angle forming device provided in an embodiment of the present invention;
[0040] Figure 5 This is a schematic diagram of the structure of a product provided in an embodiment of the present invention;
[0041] Icons: 1-Main workbench; 2-Positioning device; 3-Pressure rod mechanism; 4-Irradiation device; 5-Product; 21-Positioning workbench; 22-Platform; 23-First side push rod; 23-Second side push rod; 25-First limiting mechanism; 26-Second limiting mechanism; 31-Pressure rod assembly; 41-Irradiation tube; 251-First limiting component; 252-First limiting surface; 253-First support; 254-First limiting rod; 255-First fine-tuning device; 261-Second limiting component; 262-Second limiting surface; 263-Second support; 264-Second limiting rod; 265-Second fine-tuning device; 311-First pressure rod; 312-Second pressure rod; 51-Center block; 52-Flexible circuit board; 53-LED light. Detailed Implementation
[0042] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0043] like Figure 1 , Figure 2 and Figure 3 As shown, this embodiment of the invention provides an LED lamp angle forming device. The LED lamp angle forming device in this embodiment includes a positioning device 2, which is used to position the product; wherein, as... Figure 5 As shown, product 5 in this embodiment includes a central block 51 and a strip-shaped flexible circuit board 52 (wherein, the dotted line portion in the figure represents the state of the flexible circuit board before it is formed). An LED light 53 is installed at each end of the flexible circuit board 52. The flexible circuit board extends from the outside of the first sidewall of the central block, around the bottom of the central block, to the second sidewall opposite to the first sidewall. The LED lights at both ends of the flexible circuit board are tilted away from the central block, with the tilt angle required to be between 15° and 35°. That is, the ends of the LED lights and the connected flexible circuit board are tilted together towards the outside of the central block at a certain angle. It should be noted that the LED light angle forming device in this embodiment is used to attach the flexible circuit board to both sides of the central block, and the LED lights are tilted outward at the required angle to form the product. In the unformed state of the product, the flexible circuit board is located on the bottom side of the central block and is in a flattened state. In this embodiment, to improve the accuracy of the LED light tilt angle and the consistency of the LED tilt angle after the product is formed, this embodiment makes specific settings for the LED light angle forming device.
[0044] Among them, such as Figure 1 and Figure 2 As shown, the positioning device 2 includes: a positioning worktable 21; a platform 22 disposed on the positioning worktable 21, the platform 22 having a positioning area for placing products on its top side, the products being fixed in the positioning area; and the platform 22 being movably mounted on the positioning worktable 21 along a first direction perpendicular to the platform surface. Specifically, the platform 22 can be supported on the positioning worktable 21 by multiple springs, and a lifting device can be provided connected to the platform 22 to drive the platform 22 to rise or fall along the first direction. The lifting device may include a cylinder assembly connected to the platform 22, using the cylinder to drive the platform 22 to rise or fall. For the platform 22, there is a rising station when the platform 22 rises to a certain position and a falling station when the platform 22 falls to a certain position.
[0045] The positioning device 2 also includes a first side push rod 23 and a second side push rod 24 disposed on the positioning worktable 21 and located on opposite sides of the platform 22. When the platform 22 is in the rising position, the table surface corresponds to and cooperates with the top surfaces of the first side push rod 23 and the second side push rod 24 to form a bearing surface for supporting the product. The unformed product can be placed on the bearing surface. The central block can be placed in the positioning area of the platform 22 and can be fixed on the platform 22 and move up and down with the platform 22. The flexible circuit board is located on both sides of the central block, with a portion of one side resting on the top surface of the first side push rod 23 and a portion of the other side resting on the top surface of the second side push rod 24. The first side push rod 23 is located on the top surface of the platform 22. The first push rod 23 is movably mounted on the positioning worktable 21 in a second direction parallel to the table surface. The second push rod 24 is movably mounted on the positioning worktable 21 in the second direction and can also move in the second direction, so that the first push rod 23 and the second push rod 24 move in opposite directions or away from each other in the second direction. When the first push rod 23 and the second push rod 24 are located at the first station, both the first push rod 23 and the second push rod 24 are close to the platform 22 to apply clamping pressure to the product on the platform 22. When the first push rod 23 and the second push rod 24 are located at the second station, both the first push rod 23 and the second push rod 24 are away from the platform 22.
[0046] For the initial positioning of the product, the platform 22 is adjusted to the rising position, and the first side push rod 23 and the second side push rod 24 are adjusted to the second position. Both the first side push rod 23 and the second side push rod 24 are moved away from the platform 22 by a certain distance, but not by a large gap. This distance is relative to when they are in the first position. At this time, the platform surface mates with the top surfaces of the first side push rod 23 and the second side push rod 24 to form a support surface for the product. The unformed product can be placed on the support surface, and the center block can be placed in the positioning area of the platform 22 and fixed in place. As the platform 22 moves up and down, the flexible circuit board is located on both sides of the central block. Part of one side rests on the top surface of the first push rod 23, and part of the other side rests on the top surface of the second push rod 24. After the unformed product is placed, the platform 22 is adjusted to move downwards, and the product moves downwards with the platform 22. The flexible circuit board resting on the first push rod 23 and the second push rod 24 is upright relative to the bottom of the central block. When the platform 22 descends to the lowering position, the flexible circuit board resting on the first push rod 23 is upright between the first push rod 23 and the platform 22. Within the spacing, the LED light at this end of the flexible circuit board is located above the top surface of the first push rod 23. The top surface of the first push rod 23 has a certain fitting shape to facilitate the subsequent pressing and forming angle of the LED light. Similarly, the flexible circuit board resting on the second push rod 24 is erected within the spacing between the second push rod 24 and the platform 22, and the LED light at this end of the flexible circuit board is located above the top surface of the second push rod 24. The top surface of the second push rod 24 has a certain fitting shape to facilitate the subsequent pressing and forming angle of the LED light. Then, the first push rod 23 and the second push rod 24 are adjusted to switch to the first working position. Both the first side push rod 23 and the second side push rod 24 are close to the product, and they work together to clamp the outer side of the product. Specifically, the flexible circuit boards located on both sides of the central block are pressed onto the central block, thus completing the positioning of the product before pressing. In the above positioning, the distance between the first side push rod and the second side push rod and the product can be adjusted so that the first side push rod and the second side push rod have a relatively accurate position at the first station. This allows the first side push rod and the second side push rod to position the product with high precision, resulting in higher product positioning accuracy. This is beneficial for subsequent pressing operations and can improve the consistency of the forming angle of the subsequently pressed products.
[0047] Therefore, the above-mentioned LED lamp angle forming device can position the product with high precision, so that the LED forming angle in the product is within the required range, and the forming angle of the formed product is relatively consistent.
[0048] like Figure 1 and Figure 4As shown, regarding the positioning of the aforementioned product, in order to improve the positioning accuracy of the first side push rod 23 and the second side push rod 24 at the first station, this can be achieved by accurately measuring the distance between the first station of the first side push rod 23 and the second side push rod 24 and the product. Therefore, a first limiting mechanism 25 can be set. The first limiting mechanism 25 includes: a first limiting structure for limiting the distance of the first side push rod 23 from the product to limit the clamping pressure of the first side push rod 23 on the product; and a first fine-tuning device 255 for adjusting the limiting accuracy of the first limiting structure. The first fine-tuning device 255 can adjust the position of the first station of the first side push rod 23 relative to the product with high precision and adjust the limiting of the first limiting structure. The position is such that the first side push rod 23 has a suitable pressing distance on the product when it is in the first station; similarly, a second limiting mechanism 26 is provided, which includes: a second limiting structure for limiting the distance of the second side push rod 24 from the product to limit the clamping pressure of the second side push rod 24 on the product, and a second fine-tuning device 265 for adjusting the limiting accuracy of the second limiting structure; the second fine-tuning device 265 can adjust the position of the first station of the second side push rod 24 relative to the product with high precision, and adjust the limiting position of the second limiting structure so that the pressing distance of the second side push rod 24 on the product is suitable when it is in the first station, ensuring that the tilt angle of the LED is within the required angle when the pressure rod assembly 31 presses the LED;
[0049] For the movement of the first side push rod 23, the first side push rod 23 can be mounted on the positioning worktable 21 via a guide rail extending along the second direction, and a first drive device is provided that is pulsatorically connected to the first side push rod 23 and used to drive the first side push rod 23 to move. For the second side push rod 24, the second side push rod 24 can be mounted on the positioning worktable 21 via a guide rail extending along the second direction, and a second drive device is provided that is pulsatorically connected to the second side push rod 24 and used to drive the second side push rod 24 to move. As can be seen from the above, the first fine-tuning device and the second fine-tuning device can perform high-precision adjustments, which can further improve the positional accuracy of the first side push rod and the second side push rod relative to the product at the first station, that is, to further improve the product positioning accuracy, which is beneficial to the subsequent pressing operation, so that the forming angle of the subsequently pressed product is more consistent, and the adjustment method of the first side push rod and the second side push rod is simple and reliable, the overall structure is simple, and it is easy to set up.
[0050] The aforementioned LED lamp angle forming device also includes a pressure rod mechanism 3, which corresponds to the positioning device 2 and works with the positioning device 2 to press the product to form the product. The pressure rod mechanism and the positioning device can be installed on a main worktable. After the product is positioned, the pressure rod mechanism 3 is used to press and form the LED lamp on the product. Specifically, the pressure rod mechanism 3 includes: a pressure rod assembly 31 located on the side of the table surface of the carrier 22 away from the positioning worktable 21 and used to press and form the product; and a third driving device for driving the pressure rod assembly 31 to move in a direction perpendicular to the table surface of the carrier 22. Under the drive of the third driving device, the pressure rod assembly 31 can press the LED on the product, causing the LED lamp to tilt outward at a certain angle relative to the central block. Due to the high positioning accuracy, the tilt angle of the LED is within the required range. And when the first station position of the first side push rod 23 and the second side push rod 24 is determined by high-precision micro-adjustment, the forming angle of the product formed by pressing and forming using this LED lamp angle forming device is highly consistent.
[0051] Specifically, in combination Figure 1 ,like Figure 3 As shown, in the above-mentioned LED lamp angle forming device, the first limiting mechanism 25 includes: a first limiting member 251, a first support 253, and a first limiting rod 254 installed on the first support 253 and cooperating with the first limiting member 251. The first limiting member 251 is fixed to the positioning worktable 21 and is located on the side of the platform 22 away from the second side push rod 24. The surface of the first limiting member 251 on the side away from the platform 22 forms a first limiting surface 252. The first support 253 is fixed to the first side push rod 23. The first limiting rod 254 is adjustablely installed on the first support 253 along the second direction and is used to cooperate with the first limiting surface 252 to limit the position of the first side push rod 23 at the first station. The structure is simple and the device can stably limit the position.
[0052] Combination Figure 1 ,like Figure 2 and Figure 4 As shown, the second limiting mechanism 26 includes: a second limiting member 261, a second support, and a second limiting rod 264 mounted on the second support 263 and cooperating with the second limiting member 261. The second limiting member 261 is fixed to the positioning worktable 21 and located on the side of the platform 22 away from the first side push rod 23. The surface of the second limiting member 261 on the side away from the platform 22 forms a second limiting surface 262. The second support 263 is fixed to the second side push rod 24. The second limiting rod 264 is adjustablely mounted on the second support 263 along the second direction and is used to cooperate with the second limiting surface 262 to limit the position of the second side push rod 24 at the first work station. The structure is simple and the device can be stably limited.
[0053] Specifically, in the aforementioned LED lamp angle forming device, the first fine-tuning device 255 may include a first micrometer. The frame of the first micrometer is used to be fixedly installed on the first support 253. The axis of the micrometer screw of the first micrometer is parallel to the second direction, and the measuring end face of the micrometer screw of the first micrometer is used to cooperate with the first limiting surface 252 to adjust the position of the first side push rod 23 at its first station. The micrometer can achieve micron-level adjustment, and the adjustment accuracy of the first side push rod 23 is extremely high, ensuring the consistency of the angle formed by the product. Moreover, the micrometer adjustment method is simple and reliable, ensuring high adjustment efficiency.
[0054] Specifically, the first micrometer is detachably connected to the first support 253. When the first micrometer is used to adjust the position of the first side push rod 23 at its first working position and the first limiting structure is adjusted to the limiting position, the first micrometer can be disassembled and stored. This is beneficial for maintaining the first micrometer, ensuring the adjustment accuracy of the first micrometer, and thus ensuring the adjustment accuracy when the first side push rod 23 is adjusted next time.
[0055] Specifically, in the aforementioned LED lamp angle forming device, the second fine-tuning device 265 includes a second micrometer. The frame of the second micrometer is fixedly mounted on the second support 263. The axis of the micrometer screw of the second micrometer is parallel to the second direction, and the measuring end face of the micrometer screw is used to cooperate with the second limiting surface 262. The micrometer can achieve micron-level adjustment, providing extremely high adjustment accuracy for the second side push rod 24, ensuring the consistency of the angle formed by the product. Furthermore, the micrometer adjustment method is simple and reliable, ensuring high adjustment efficiency.
[0056] Specifically, the second micrometer is detachably connected to the second support 263. When the second micrometer is used to adjust the position of the second side push rod 24 at its first working position and the second limiting structure is adjusted to the limiting position, the second micrometer can be disassembled and stored. This is beneficial for the maintenance of the second micrometer, ensuring the adjustment accuracy of the second micrometer, and thus ensuring the adjustment accuracy when adjusting the second side push rod 24 the next time the second micrometer is used.
[0057] Specifically, in the aforementioned first limiting structure, the first limiting rod 254 is a cylindrical limiting rod with an external thread on its outer circumferential surface. The axis of the first limiting rod 254 is parallel to the second direction. One end of the first limiting rod 254 is opposite to the first limiting surface 252 and can cooperate with the first limiting surface 252 to play a limiting role. The first support 253 is provided with a first threaded hole for the first limiting rod 254 to pass through and cooperate with the first limiting rod 254. The first limiting rod 254 and the first threaded hole are threadedly engaged, which has good stability and a simple and reliable adjustment method.
[0058] Specifically, in the aforementioned second limiting structure, the second limiting rod 264 is a cylindrical limiting rod with external threads on its outer circumferential surface. The axis of the second limiting rod 264 is parallel to the second direction. One end of the second limiting rod 264 is opposite to the second limiting surface 262 and can cooperate with the second limiting surface 262 to provide a limiting function. The second support 263 is provided with a second threaded hole for the second limiting rod 264 to pass through and cooperate with the second limiting rod 264. The first limiting rod 254 is threadedly engaged with the first threaded hole, providing good stability and a simple and reliable adjustment method.
[0059] Specifically, for the first and second limiting structures mentioned above, a limiting bracket can be fixedly installed on the positioning worktable 21. One side of the limiting bracket is located between the first support 253 and the platform 22, and this side faces the first support 253, thus forming the first limiting surface 252. The other side of the limiting bracket is located between the second support 263 and the platform 22, and this side faces the second support 263, thus forming the second limiting surface 262. The first limiting member 251 and the second limiting member 261 are formed on an integral structure. In addition, the first limiting member 251 and the second limiting member 261 can also be other structures, which are not limited in this embodiment.
[0060] Specifically, such as Figure 2 As shown, the pressure rod assembly 31 includes a first pressure rod 311 corresponding to the first side push rod 23 and a second pressure rod 312 corresponding to the second push rod. When the first side push rod 23 and the second side push rod 24 are located at the first working position, the free end of the first pressure rod 311 facing the first side push rod 23 cooperates with the top surface of the first side push rod 23 to press the LED on one side of the product, so that the LED tilts at a certain angle towards the outside of the central block. The free end of the second pressure rod 312 facing the second push rod cooperates with the top surface of the second side push rod 24 to press the LED on the other side of the product, so that the LED tilts at a certain angle towards the outside of the central block.
[0061] Specifically, corresponding to the mechanism of the aforementioned pressure rod assembly 31, the third driving device includes a first driving mechanism that is tractively connected to the first pressure rod 311 and drives the first pressure rod 311 to move up and down along the first direction; it also includes a second driving mechanism that is tractively connected to the second pressure rod 312 and drives the second pressure rod 312 to move up and down along the first direction.
[0062] Specifically, in the above-mentioned LED lamp angle forming device, the positioning worktable 21 of the positioning device 2 is movably installed on the main worktable 1 along a third direction that is parallel to the table surface of the platform 22 and perpendicular to the second direction; in the direction perpendicular to the table surface of the platform 22, the pressure rod assembly 31 corresponds to a part of the moving trajectory of the positioning device 2. When positioning the product, the positioning device 2 can be moved to a position away from the pressure rod assembly 31 to avoid the pressure rod assembly 31 from obstructing the placement of the product above the positioning device 2, as well as to adjust the accuracy of the positioning device 2. When the product positioning is completed, the positioning device 2 can be moved along the third direction to the position corresponding to the pressure rod assembly 31, and the product can be aligned with the pressure rod assembly 31. Then, the pressure rod assembly 31 can be moved to press and form the product.
[0063] Specifically, such as Figure 1 As shown, the aforementioned LED lamp angle forming device also includes an irradiation device 4 for irradiating the forming part of the product with ultraviolet light. Specifically, the irradiation device can be installed on the main workbench 1, and the irradiation device 4 includes an irradiation tube 41 with an opening opposite to the forming part of the product. Ultraviolet light can be emitted from the opening of the irradiation tube 41 through the irradiation tube and irradiate at least the forming part of the product, that is, the position where the LED lamp and flexible circuit board contact and bond with the side of the central block. This position is coated with UV adhesive. The ultraviolet light is directly transmitted to the side of the LED lamp and flexible circuit board bonded with the central block through the irradiation tube, providing sufficient ultraviolet light irradiation, which greatly reduces the rate of product delamination after bonding, even to below 0.1%. Specifically, the central block in the aforementioned product can be a lens barrel.
[0064] Obviously, those skilled in the art can make various modifications and variations to the embodiments of the present invention without departing from the spirit and scope of the invention. Therefore, if these modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention also intends to include these modifications and variations.
Claims
1. An LED lamp angle shaping device, characterized by, The positioning device comprises: a positioning workbench; a carrier supported by a plurality of springs on the positioning workbench, the carrier having a positioning area on a top surface of the carrier for placing a product, and the carrier being movably mounted on the positioning workbench along a first direction perpendicular to the top surface of the carrier; a first side push rod and a second side push rod arranged on the positioning workbench and located on opposite sides of the carrier, and when the carrier is located at a lifting station, the top surface of the first side push rod and the top surface of the second side push rod correspondingly match the top surface of the carrier to form a bearing surface for supporting the product; wherein the first side push rod is movably mounted on the positioning workbench along a second direction parallel to the top surface of the carrier, the second side push rod is movably mounted on the positioning workbench along the second direction, so that the first side push rod and the second side push rod move towards or away from each other along the second direction; when the first side push rod and the second side push rod are located at a first station, the first side push rod and the second side push rod are close to the carrier to apply clamping pressure to the product on the carrier; when the first side push rod and the second side push rod are located at a second station, the first side push rod and the second side push rod are away from the carrier; The forming device further comprises a pressing rod mechanism, the pressing rod mechanism comprising: a pressing rod assembly arranged on a side of the top surface of the carrier away from the positioning workbench and used for pressing the product to form a shape; The positioning device further comprises: a first limiting mechanism comprising: a first limiting structure for limiting the distance of the first side push rod from the product to limit the clamping pressure of the first side push rod on the product, and a first fine adjustment device for adjusting the limiting accuracy of the first limiting structure; a second limiting mechanism comprising: a second limiting structure for limiting the distance of the second side push rod from the product to limit the clamping pressure of the second side push rod on the product, and a second fine adjustment device for adjusting the limiting accuracy of the second limiting structure; The first limiting structure comprises: a first limiting member fixed to the positioning workbench and located on a side of the carrier away from the second side push rod, a surface of the first limiting member on a side away from the carrier forming a first limiting surface; a first support fixed to the first side push rod, and a first limiting rod adjustably mounted on the first support along the second direction and used for cooperating with the first limiting surface to limit; The second limiting structure comprises: a second limiting member fixed to the positioning workbench and located on a side of the carrier away from the first side push rod, a surface of the second limiting member on a side away from the carrier forming a second limiting surface; a second support fixed to the second side push rod, and a second limiting rod adjustably mounted on the second support along the second direction and used for cooperating with the second limiting surface to limit. 2. The LED lamp angle shaping device according to claim 1, wherein, The first fine adjustment device comprises a first micrometer caliper, a scale frame of the first micrometer caliper is fixedly installed on the first support, an axial center line of a micrometer screw of the first micrometer caliper is parallel to the second direction, and a measuring end surface of the micrometer screw of the first micrometer caliper is used for cooperating with the first limiting surface.
3. The LED lamp angle shaping device according to claim 2, wherein, The first micrometer caliper is detachably connected with the first support.
4. The LED lamp angle shaping device of claim 1, wherein, The second fine adjustment device comprises a second micrometer caliper, a scale frame of the second micrometer caliper is fixedly installed on the second support, an axial center line of a micrometer screw of the second micrometer caliper is parallel to the second direction, and a measuring end surface of the micrometer screw of the second micrometer caliper is used for cooperating with the second limiting surface.
5. The LED lamp angle shaping device according to claim 4, wherein, The second micrometer caliper is detachably connected with the second support.
6. The LED lamp angle shaping device of claim 1, wherein, The first limiting rod is a cylindrical limiting rod, an outer periphery surface of the first limiting rod is provided with external threads, and an axial center line of the first limiting rod is parallel to the second direction. The first support is provided with a first threaded hole for the first limiting rod to pass through and cooperate with the first limiting rod.
7. The LED lamp angle shaping device of claim 1, wherein, The second limiting rod is a cylindrical limiting rod, an outer periphery surface of the second limiting rod is provided with external threads, and an axial center line of the second limiting rod is parallel to the second direction. The second support is provided with a second threaded hole for the second limiting rod to pass through and cooperate with the second limiting rod.
8. The LED lamp angle shaping device according to any one of claims 1-7, wherein, The positioning device further comprises: a lifting device for driving the carrier to move; a first driving device for driving the first side push rod to move; a second driving device for driving the second side push rod to move.
9. The LED lamp angle shaping device according to any one of claims 1-7, wherein, The forming device further comprises a general workbench, the positioning device and the pressing rod mechanism are both installed on the general workbench, and the pressing rod mechanism further comprises a third driving device for driving the pressing rod assembly to move in a direction perpendicular to a table surface of the carrier.
10. The LED lamp angle shaping device of claim 9, wherein, The pressing rod assembly comprises a first pressing rod corresponding to the first side push rod and a second pressing rod corresponding to the second side push rod; when the first side push rod and the second side push rod are located at the first station, the first pressing rod cooperates with a top surface of the first side push rod towards a free end of the first side push rod to press the product, and the second pressing rod cooperates with a top surface of the second side push rod towards a free end of the second side push rod to press the product.
11. The LED lamp angle shaping device of claim 10, wherein, The positioning workbench of the positioning device is movably installed on the general workbench in a third direction parallel to the table surface of the carrier and perpendicular to the second direction; in a direction perpendicular to the table surface of the carrier, the pressing rod assembly corresponds to a part of a moving track of the positioning device.
12. The LED lamp angle shaping device according to any one of claims 1-7, wherein, The forming device further comprises an irradiation device for irradiating a forming part of the product with ultraviolet light, and the irradiation device comprises an irradiation tube with an opening opposite to the forming part of the product.
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