Positive and negative double clamp terminal clamp
By designing a combined structure of rotating components and clamping components, the forward and reverse clamping of terminals is realized, which solves the problem that only forward clamping can be realized in the prior art, and is suitable for various types of terminals.
Patent Information
- Application Number
- CN202110279145.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-03-16
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2041-03-16
AI Technical Summary
The existing terminal jaws can only achieve forward clamping and cannot meet the reverse clamping requirements of terminals.
A forward and reverse dual-screw terminal clamping jaw is designed, and a combination structure of rotating components and clamping components is adopted. Through the cooperation of the rotating shaft and the limiting part, the forward and reverse clamping of the terminals are achieved.
It realizes forward and reverse clamping of terminals, suitable for different models and types of terminals, including large-size and front-reverse eccentric terminals, and has a compact mechanical structure and flexible operation, which is suitable for large-scale promotion.
Smart Images

Figure CN112886354B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of power distribution, and more specifically to a positive and negative double-clamp terminal clamp. Background Art
[0002] At present, in the field of power distribution, there have been terminal clamps that can automatically clamp terminals onto guide rails. However, the existing terminal clamps can only clamp terminals from a forward direction, and the existing terminals, in addition to the forward clamping requirement, also have a reverse clamping requirement. Therefore, the existing terminal clamps can no longer meet the clamping requirements of the existing terminals. Summary of the invention
[0003] An object of the present invention is to provide a forward and reverse double-clamping terminal clamping claw, so as to realize the forward and reverse clamping of the terminal by using a terminal clamping device.
[0004] In order to achieve the purpose and other advantages according to the present invention, a positive and negative double-clamp terminal clamp is provided, comprising:
[0005] A rotating assembly, on which a rotating shaft and a positive limiting portion and a reverse limiting portion for limiting the rotation angle of the rotating shaft are provided;
[0006] A clamping assembly, which is connected to the rotating shaft and moves in an opening and closing manner to clamp the terminal;
[0007] The rotating shaft is provided with a rotational driving force by a driving member; the clamping assembly is driven by the rotating shaft to move between the forward limiting portion and the reverse limiting portion to achieve forward and reverse clamping of the terminal.
[0008] Preferably, the positive and negative double-clamp terminal clamp, the rotating assembly also includes a rotating shaft mounting plate, the rotating shaft, the forward limit portion and the reverse limit portion are all mounted on the rotating shaft mounting plate; an initial limit portion, which is arranged between the forward limit portion and the reverse limit portion, and is movably mounted on the rotating shaft mounting plate; wherein the initial limit portion is used to achieve the initial state positioning of the rotating shaft; the forward limit portion is used to achieve the forward rotation angle positioning of the rotating shaft, the forward rotation angle is a predetermined clockwise rotation angle relative to the initial state; the reverse limit portion is used to achieve the reverse rotation angle positioning of the rotating shaft, the reverse rotation angle is a predetermined counterclockwise rotation angle relative to the initial state.
[0009] Preferably, in the forward and reverse double-clamp terminal clamp, the forward limiting portion and the reverse limiting portion are both rubber rollers protruding from the rotating shaft mounting plate.
[0010] Preferably, the positive and negative double-clamp terminal clamp, the initial limit part is two cooperating positioning pins, any one of the positioning pins is driven by a needle-type cylinder to extend or retract the rotating shaft mounting plate, when the terminal is positioned in the initial state of positive clamping, the needle-type cylinder drives the positioning pin close to the positive limit part to extend, and the other positioning pin to retract, when the terminal is positioned in the initial state of reverse clamping, the needle-type cylinder drives the positioning pin close to the reverse limit part to extend, and the other positioning pin to retract.
[0011] Preferably, the forward rotation angle of the forward and reverse dual-clamp terminal clamp is 15°, and the reverse rotation angle is -15°.
[0012] Preferably, the forward and reverse dual-card terminal clamp, the rotating component also includes a rotation angle detection mounting block, which is mounted on the rotating shaft mounting plate; three photoelectric switches, which are mounted on the rotation angle detection mounting block, including a first photoelectric switch, a second photoelectric switch and a third photoelectric switch arranged in sequence; the clamping component is provided with an angle light blocking plate, which rotates synchronously with the rotating shaft; wherein, when the rotating shaft rotates to a forward rotation angle, the first photoelectric switch is triggered by the angle light blocking plate, and a forward rotation angle positioning signal of the rotating shaft is fed back; when the rotating shaft rotates to an initial state, the second photoelectric switch is triggered by the angle light blocking plate, and an initial state positioning signal of the rotating shaft is fed back; when the rotating shaft rotates to a reverse rotation angle, the third photoelectric switch is triggered by the angle light blocking plate, and a reverse rotation angle positioning signal of the rotating shaft is fed back.
[0013] Preferably, for any of the forward and reverse double-clamp terminal clamps, the clamping assembly includes an air gripper mounting plate, which is connected to the rotating shaft and driven to rotate by the rotating shaft; an air gripper mounted on the front side of the air gripper mounting plate; a terminal clamping arm, which is mounted on the air gripper and moves with the opening and closing of the air gripper to clamp the terminal; a limit block, which is mounted on the back side of the air gripper mounting plate, and the limit block cooperates with the initial limit portion, the forward limit portion and the reverse limit portion respectively to achieve the initial state positioning, forward rotation angle positioning and reverse rotation angle positioning of the rotating shaft.
[0014] Preferably, the positive and negative double-clamp terminal clamp, the clamping assembly also includes a photoelectric switch 2, which is mounted on the air gripper mounting plate; a light baffle 2, which is mounted on the air gripper and moves with the air gripper, wherein when the retraction distance of the air gripper is equal to a preset distance, the photoelectric switch 2 is triggered by the light baffle 2, and a terminal clamping failure signal is fed back.
[0015] Preferably, the positive and negative double-card terminal clamp also includes a chuck assembly, which is used to connect the rotating assembly to the three-axis manipulator; the chuck assembly includes a rotating assembly fixing plate, which is fixed on the rotating assembly; a manipulator fixing block, which is fixed on the Z-axis of the three-axis manipulator, and the manipulator fixing block is arranged parallel to the rotating assembly fixing plate; at least one group of buffers, any group of buffers includes a linear bearing, which is vertically fixed on the manipulator fixing block, an optical axis, one end of which is connected to the rotating assembly fixing plate, and the other end is connected to the linear bearing and passes through the manipulator fixing block, a linear bearing connecting plate, which is connected to the other end of the optical axis and is respectively located on both sides of the manipulator fixing block with the rotating assembly fixing plate, a spring one, which is sleeved on the optical axis between the rotating assembly fixing plate and the manipulator fixing block, and a spring two, which is sleeved on the optical axis between the manipulator fixing block and the linear bearing connecting plate.
[0016] Preferably, the positive and negative double-clamping terminal clamp, the chuck assembly also includes a chuck light baffle, which is movably installed between the rotating assembly fixing plate and the linear bearing connecting plate and is parallel to the optical axis, and the chuck light baffle has a notch; a photoelectric switch three is installed on the manipulator fixing block, when the rotating assembly fixing plate compresses the spring one or the linear bearing connecting plate compresses the spring two to a preset position, the photoelectric switch three is triggered by the chuck light baffle, and a terminal stuck signal is fed back.
[0017] The present invention has at least the following beneficial effects:
[0018] First, the terminal clamp provided by the present invention solves the technical problem of using one terminal clamping device to realize different types and positive and negative double clamping terminal blocks, and can also easily clamp large-sized and positive and negative eccentric terminals.
[0019] Second, the terminal clamp provided by the present invention can be connected to a PLC control system to achieve the purpose of automatic terminal clamping.
[0020] Thirdly, the terminal clamp provided by the present invention has a compact mechanical structure and flexible operation, and is suitable for large-scale promotion and use.
[0021] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 2 is a schematic diagram of the structure of a positive and negative double-clamp terminal clamp according to an embodiment of the present invention;
[0023] Figure 2is a structural schematic diagram of a rotating assembly from one perspective according to an embodiment of the present invention;
[0024] Figure 3 is a structural schematic diagram of a rotating assembly from another perspective according to an embodiment of the present invention;
[0025] Figure 4 is a structural schematic diagram of a clamping assembly from one perspective according to an embodiment of the present invention;
[0026] Figure 5 is a structural schematic diagram of a clamping assembly according to another perspective of an embodiment of the present invention;
[0027] Figure 6 is a schematic structural diagram of a chuck assembly according to an embodiment of the present invention;
[0028] Figure 7 It is a schematic structural diagram of the connection between the positive and negative double-clamp terminal clamps and a three-axis manipulator according to an embodiment of the present invention. DETAILED DESCRIPTION
[0029] The present invention is further described in detail below in conjunction with embodiments and drawings so that those skilled in the art can implement the invention with reference to the description.
[0030] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0031] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified; in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0032] like Figure 1 As shown, the present invention provides a positive and negative double-clamp terminal clamp, comprising:
[0033] The rotating assembly 30 is provided with a rotating shaft 34 and a positive limiting portion and a reverse limiting portion for limiting the rotation angle of the rotating shaft 34;
[0034] A clamping assembly 50, which is connected to the rotating shaft 34 and opens and closes to clamp the terminal;
[0035] The rotating shaft 34 is provided with a rotational driving force by a driving member; the clamping assembly 50 is driven by the rotating shaft 34 to move between the forward limiting portion and the reverse limiting portion to achieve forward and reverse clamping of the terminal.
[0036] Furthermore, the driving member is a rotary cylinder 45 .
[0037] In the above technical solution, the specific structure of the driving member is not limited, as long as it can drive the rotating shaft 34 to realize forward and reverse rotation. Specifically, the driving member includes but is not limited to the rotating cylinder 45 and the forward and reverse motor. When in use, first place the clamping assembly 50 in the initial position, that is, the middle position of the forward limit part and the reverse limit part, then move the terminal clamp to the position where the terminal needs to be clamped, control the clamping assembly 50 to clamp the terminal, and then move the terminal clamp to the vicinity of the installation rail. According to the clamping type of the terminal to be installed, control the driving member to drive the rotating shaft 34 to rotate forward or reverse, and the rotating shaft 34 drives the clamping assembly 50 to rotate until it is positioned by the forward limit part or the reverse limit part, and then move the terminal clamp to the terminal clamping position to perform terminal clamping. After the clamping is completed, control the clamping assembly 50 to release the terminal to complete a terminal clamping process.
[0038] The terminal clamp provided by the present invention can control the clamping assembly to rotate forward or reversely by a predetermined angle according to the clamping type of the terminal to be installed, thereby realizing the forward and reverse clamping of the terminal.
[0039] In another technical solution, Figure 2 , 3 As shown, the positive and negative double-clamp terminal clamp, the rotating assembly 30 also includes a rotating shaft mounting plate 41, the rotating shaft 34, the positive limit part and the reverse limit part are all mounted on the rotating shaft mounting plate 41; the initial limit part is arranged between the positive limit part and the reverse limit part, and is movably mounted on the rotating shaft mounting plate 41; wherein the initial limit part is used to realize the initial state positioning of the rotating shaft 34; the positive limit part is used to realize the positive rotation angle positioning of the rotating shaft 34, and the positive rotation angle is rotated clockwise by a predetermined angle relative to the initial state; the reverse limit part is used to realize the reverse rotation angle positioning of the rotating shaft 34, and the reverse rotation angle is rotated counterclockwise by a predetermined angle relative to the initial state. Here, an initial limit part is added between the positive and reverse limit parts to position the initial state of the rotating shaft, so as to facilitate the precise control of the clamping assembly to clamp the terminal.
[0040] In another technical solution, Figure 2 , 3As shown, the positive and negative double-clamp terminal clamp, the positive limit part and the reverse limit part are both rubber rollers 35 protruding from the rotating shaft mounting plate 41. Here, the rubber roller has a certain elasticity, and when positioning the rotation angle of the clamping assembly, it can effectively absorb the impact force generated by the collision of the clamping assembly.
[0041] In another technical solution, Figure 2 , 3 As shown, the initial limit part of the forward and reverse double-clamp terminal clamp is two positioning pins 36 that cooperate with each other. Any positioning pin 36 is driven by a needle cylinder 44 to extend or retract the rotating shaft mounting plate 41. When the terminal is positioned in the initial state of forward clamping, the needle cylinder 44 drives the positioning pin 36 close to the forward limit part to extend and the other positioning pin 36 to retract. When the terminal is positioned in the initial state of reverse clamping, the needle cylinder 44 drives the positioning pin 36 close to the reverse limit part to extend and the other positioning pin 36 to retract. Here, the two positioning pins cooperate to perform differentiated initial state positioning according to the clamping direction of the terminal, so as to facilitate the automatic control of the forward and reverse clamping of the terminal clamp.
[0042] In another technical solution, Figure 2 , 3 As shown, the forward and reverse double-clamping terminal clamp has a forward rotation angle of 15° and a reverse rotation angle of -15°, so as to meet the required tilting angles when the existing forward clamping terminal and the reverse clamping terminal are clamped.
[0043] In another technical solution, Figure 2 , 3As shown, the forward and reverse double-card terminal clamp, the rotating component 30 also includes a rotation angle detection mounting block 32, which is mounted on the rotating shaft mounting plate 41; three photoelectric switches 33, which are mounted on the rotation angle detection mounting block 32, including a first photoelectric switch 1, a second photoelectric switch 1 and a third photoelectric switch 1 arranged in sequence; the clamping component 50 is provided with an angle light blocking plate 59, which rotates synchronously with the rotating shaft 34; wherein, when the rotating shaft 34 rotates to a forward rotation angle, the first photoelectric switch 1 is triggered by the angle light blocking plate, and the forward rotation angle positioning signal of the rotating shaft 34 is fed back; when the rotating shaft 34 rotates to an initial state, the second photoelectric switch 1 is triggered by the angle light blocking plate, and the initial state positioning signal of the rotating shaft 34 is fed back; when the rotating shaft 34 rotates to a reverse rotation angle, the third photoelectric switch 1 is triggered by the angle light blocking plate, and the reverse rotation angle positioning signal of the rotating shaft 34 is fed back. Here, three photoelectric switches and angle light shielding plates are arranged in cooperation to realize photoelectric positioning detection of the rotation angle of the rotating shaft. On the one hand, it can cooperate with the mechanical limits of the forward limit part, the reverse limit part and the initial limit part to improve the positioning accuracy. On the other hand, according to the feedback signal of the photoelectric switch, the drive part can be controlled to perform corresponding actions to optimize the automatic control of the terminal clamp.
[0044] In another technical solution, Figure 4 , 5 As shown, any of the positive and negative double-clamp terminal clamps, the clamping assembly 50 includes an air gripper mounting plate 51, which is connected to the rotating shaft 34 and driven to rotate by the rotating shaft 34; an air gripper 60, which is mounted on the front of the air gripper mounting plate 51; a terminal clamp arm 55, which is mounted on the air gripper 60 and moves with the air gripper 60 to clamp the terminal; a limit stopper 61, which is mounted on the back of the air gripper mounting plate 51, and the limit stopper 61 cooperates with the initial limit part, the forward limit part and the reverse limit part respectively to realize the initial state positioning, forward rotation angle positioning and reverse rotation angle positioning of the rotating shaft 34. Here, the air gripper controls the opening and closing of the terminal clamping wall to realize the clamping of the terminal; the limit stopper cooperates with the initial limit part, the forward limit part and the reverse limit part to realize the positioning of the rotating shaft at different rotation angles, so that the terminal clamp has higher stability and improves the flexibility of the terminal clamp.
[0045] Furthermore, a plastic block 57 is installed at the lower part of the terminal clamping arm 55, and the plastic block 57 extends to the side where the terminal is clamped. When clamping the terminal, the terminal clamping arm 55 plays a supporting and guiding role, and the terminal is clamped by the plastic block; further, the plastic block 57 is a POM polyformaldehyde block to reduce damage to the surface of the clamped terminal.
[0046] In another technical solution, Figure 4 , 5 As shown, the positive and negative double-clamp terminal clamp, the clamping assembly 50 also includes a photoelectric switch 2 53, which is installed on the air gripper mounting plate 51; a light shield 2 54, which is installed on the air gripper 60 and moves with the air gripper 60, wherein when the retraction distance of the air gripper 60 is equal to the preset distance, the photoelectric switch 2 53 is triggered by the light shield 2 54, and a terminal clamping failure signal is fed back. Here, the preset distance is greater than the maximum retraction distance of the air gripper and is less than the maximum retraction distance of the clamping terminal to be installed. The maximum retraction distance of the clamping terminal to be installed refers to the retraction distance of the air gripper when clamping the terminal to be installed with the minimum size. By adding a photoelectric switch 2 and a light shield 2, it is possible to timely know whether the terminal clamping is successful, reduce the invalid operation of the terminal clamp when the terminal clamping fails, and optimize the automatic control of the terminal clamp.
[0047] In another technical solution, Figure 6 , 7 As shown, the positive and negative double-card terminal clamp also includes a clamp assembly 10, which is used to connect the rotating assembly 30 to the three-axis manipulator 60; the clamp assembly 10 includes a rotating assembly fixing plate 11, which is fixed on the rotating assembly 30; a manipulator fixing block 14, which is fixed on the Z axis of the three-axis manipulator 60, and the manipulator fixing block 14 is arranged parallel to the rotating assembly fixing plate 11; at least one group of buffers, any group of buffers includes a linear bearing 15, which is vertically fixed on the manipulator fixing block 14, an optical axis 13, one of which One end is connected to the rotating assembly fixing plate 11, and the other end is connected to the linear bearing 15 and passes through the manipulator fixing block 14, the linear bearing connecting plate 23 is connected to the other end of the optical axis 13, and is respectively located on both sides of the manipulator fixing block 14 with the rotating assembly fixing plate 11, the spring 19 is sleeved on the optical axis 13 between the rotating assembly fixing plate 11 and the manipulator fixing block 14, and the spring 21 is sleeved on the optical axis 13 between the manipulator fixing block 14 and the linear bearing connecting plate 23. Here, the rotating assembly fixing plate, the manipulator fixing plate and the linear bearing connecting plate are movably connected through the optical axis, and the springs 1 and 2 are sleeved on the optical axis to provide a buffer when the terminal is clamped, thereby enhancing the stability of the terminal clamp when it is clamped.
[0048] Furthermore, a limit screw 17 is installed on the side of the rotating component fixing plate 11 close to the manipulator fixing block 14 to limit the distance that the rotating component fixing plate 11 moves toward the manipulator fixing block 14 during forward clamping; a limit screw 22 is installed on the side of the manipulator fixing block 14 close to the linear bearing connecting plate 23 to limit the distance that the linear bearing connecting plate 23 moves toward the manipulator fixing block 14 during reverse clamping; a Z-axis drag chain fixing plate 16 is set on the top of the manipulator fixing block 14 for fixing the Z-axis drag chain of the three-axis manipulator 60.
[0049] In another technical solution, Figure 6 As shown, the positive and negative double-clamp terminal clamp, the chuck assembly 10 also includes a chuck light shielding plate 18, which is movably installed between the rotating assembly fixed plate 11 and the linear bearing connecting plate 23 and is parallel to the optical axis 13, and the chuck light shielding plate 18 has a notch; a photoelectric switch 3 20, which is installed on the manipulator fixed block 14, when the rotating assembly fixed plate 11 compresses the spring 19 or the linear bearing connecting plate 23 compresses the spring 21 to a preset position, the photoelectric switch 3 20 is triggered by the chuck light shielding plate 18, and the terminal is clamped well signal is fed back. Here, the chuck light shielding plate and the photoelectric switch 3 are added to detect whether the clamping is successful.
[0050] Embodiment 1:
[0051] like Figure 1-5 As shown, the present invention provides a positive and negative double-clamp terminal clamp, a rotating assembly 30, which is used to achieve positive and negative swing angles; a clamping assembly 50, which is connected to the rotating assembly 30 and opens and closes to clamp the terminal; a clamping head assembly 10, which is connected to the rotating assembly 30 and plays a role in buffering and detecting whether the clamping is successful when clamping the terminal.
[0052] The rotating assembly 30 includes:
[0053] A rotating cylinder top plate 31, which is arranged horizontally;
[0054] The rotating cylinder fixing plate 39 and the rotating shaft mounting plate 41 are respectively placed on both sides of the rotating cylinder top plate 31 and are perpendicular to the rotating cylinder top plate 31 to form a door shape for placing various components;
[0055] A rotation angle detection mounting block 32, which is mounted on the rotation shaft mounting plate 41;
[0056] Three photoelectric switches 33, which are mounted on the rotation angle detection mounting block 32 and are used to feedback the rotation angle;
[0057] The rotating shaft 34 is mounted on the rotating shaft mounting plate 41 and is provided with driving force by the rotating cylinder 45;
[0058] Two rubber rollers 35, which are mounted on the rotating shaft mounting plate 41 to achieve positive and negative clamping and positive and reverse rotation angle positioning;
[0059] Two positioning pins 36 are installed in the positioning pin guide block 42 and pushed out by the needle cylinder 44 to achieve the initial positioning of the positive and negative clamping state;
[0060] The bearing seat 37 is mounted on the rotating shaft mounting plate 41 and plays a guiding and positioning role for the rotating shaft 34;
[0061] A shaft sleeve 38, which connects the rotating cylinder 45 and the rotating shaft 34, so that the rotating cylinder 45 drives the rotating shaft 34 to rotate;
[0062] A rotary cylinder flange 40, which is mounted on the rotary cylinder fixing plate 39 and fixes the rotary cylinder 45;
[0063] A positioning pin guide block 42, which is mounted on the rotating shaft mounting plate 41 and guides the positioning pin 36;
[0064] A needle cylinder mounting plate 43, which is mounted on the rotating shaft mounting plate 41 and is used to mount a needle cylinder 44;
[0065] A needle cylinder 44, which is mounted on the needle cylinder mounting plate 43 and is used to push out the positioning pin 36;
[0066] Furthermore, the positioning pin 36 is used to realize the initial state positioning of the rotating cylinder; the rubber roller located on the left side of the rotating shaft mounting plate 41 is used to realize the positioning of the forward rotation angle of the rotating cylinder, and the forward rotation angle is a predetermined angle rotated clockwise relative to the initial state; the rubber roller located on the right side of the rotating shaft mounting plate 41 is used to realize the positioning of the reverse rotation angle of the rotating cylinder, and the reverse rotation angle is a predetermined angle rotated counterclockwise relative to the initial state; the forward rotation angle is 15°, and the reverse rotation angle is -15°.
[0067] The clamping assembly 50 comprises:
[0068] An air gripper mounting plate 51, which is connected to the rotating assembly 30. Specifically, the air gripper mounting plate 51 is provided with a mounting hole, which is connected to the rotating shaft 34 in the rotating assembly;
[0069] An air gripper 60, which is mounted on the air gripper mounting plate 51 and has an opening and closing motion;
[0070] A photoelectric switch mounting plate 52, which is mounted on the air gripper mounting plate 51 and is used to fix the photoelectric switch 2 53;
[0071] Photoelectric switch 2 53, which is mounted on the photoelectric switch mounting plate 52 and is used for feedback of the retraction of the air claw;
[0072] A second light blocking plate 54, which is mounted on the air gripper 60;
[0073] The terminal clamp arm 55 is fixedly connected to the air gripper 60 and moves with the opening and closing of the air gripper 60;
[0074] Like the rubber block 56, it is mounted on the terminal clamp arm 55, so that the POM polyoxymethylene block 57 can move forward and backward;
[0075] A POM polyoxymethylene block 57 is installed at the lower part of the terminal clamp arm 55 and extends to the side where the terminal is clamped;
[0076] A square pressing plate 58, which is mounted on the terminal clamp arm 55 and serves to limit the POM block 57;
[0077] An angle light blocking plate 59, which is mounted on the air gripper mounting plate 51 and is used to feedback the rotation angle;
[0078] The limit stopper 61 is mounted on the air gripper mounting plate 51 and is used to cooperate with the rubber roller 35 and the positioning pin shaft 36 to limit the rotation angle of the air gripper mounting plate 51 .
[0079] The chuck assembly comprises:
[0080] A rotating assembly fixing plate 11, which is fixed to the rotating assembly 30, specifically, the rotating assembly fixing plate 11 is connected to the rotating shaft mounting plate 41 and the rotating cylinder fixing plate 39 by screws;
[0081] An optical axis fixing seat 12, which is mounted on the rotating assembly fixing plate 11 and is used to fix the optical axis;
[0082] The optical axis 13 is mounted on the optical axis fixing seat 11 and is used to guide the terminal block when it is clamped.
[0083] The manipulator fixing block 14 is the main body of the chuck assembly and is fixed on the Z axis of the three-axis manipulator 60;
[0084] A linear bearing 15, which is mounted on the manipulator fixed block 14 and is used for optical axis guidance;
[0085] A Z-axis drag chain fixing plate 16, which is mounted on the manipulator fixing block 14 and is used to fix the drag chain;
[0086] A limit screw 17, which is installed on the rotating assembly fixing plate 11 and is used for limiting the position when the forward wiring terminal is clamped;
[0087] A chuck light shielding plate 18 is movably mounted on the rotating assembly fixing plate 11 and the linear bearing connecting plate 23, and the chuck light shielding plate 18 has a notch;
[0088] A spring 19, which is mounted on the optical axis 13 and acts as a buffer when the forward wiring terminal is clamped;
[0089] Photoelectric switch 3 20, which is mounted on the manipulator fixed block 14, and is used to feedback information on whether the terminal is properly locked;
[0090] Spring 21, which is mounted on the optical axis 13 and plays a buffering role when the reverse wiring terminal is clamped;
[0091] A second limiting screw 22, which is mounted on the manipulator fixing block 14 and is used for limiting the position when the reverse wiring terminal is clamped;
[0092] A linear bearing connecting plate 23, which is used to install the optical axis;
[0093] Furthermore, the optical axis 13 and the linear bearing 15, spring 19 and spring 21 matched therewith are provided with two sets.
[0094] The process of positive terminal installation is as follows:
[0095] S1, initialization: (1) The last clamping was a forward clamping: the right needle cylinder 44 is ventilated to push out the positioning pin 36, the rotating cylinder 45 is ventilated in the reverse direction and rotated counterclockwise to make the limit block 61 close to the positioning pin 36. At this time, the clamping assembly 50 is vertical, defined as 0°, and the air claw 60 is open; (2) The last clamping was a reverse clamping: the rotating cylinder 45 is ventilated in the forward direction and rotated clockwise until it is positioned 15°, the right needle cylinder 44 is ventilated to push out the positioning pin 36, the rotating cylinder 45 is ventilated in the reverse direction and rotated counterclockwise to make the limit block 61 close to the positioning pin 36. At this time, the clamping assembly 50 is vertical, defined as 0°, and the air claw 60 is open.
[0096] S2, extracting the terminal: the three-axis robot 60 is linked to move the terminal clamp to the position where the terminal needs to be clamped, the air claw 60 retracts to drive the POM polyoxymethylene block to clamp the terminal to be installed, and the terminal clamp is moved upward along the Z axis to extract the terminal to be installed.
[0097] S3, transport and rotate the terminal: the three-axis manipulator 60 moves the terminal clamp to the vicinity of the mounting rail through three-axis linkage. At the same time, the rotating cylinder 45 is positively ventilated and rotated clockwise until it is positioned 15°.
[0098] S4, clamping the terminal: the three-axis robot 60 moves the clamping claw to the terminal clamping position through three-axis linkage, the rotating cylinder is cut off, the X-axis moves forward, the terminal is clamped, the clamping claw is released, and the clamping is completed.
[0099] The process of reverse terminal installation is as follows:
[0100] S1, initialization: (1) The last clamping was a forward clamping: the rotating cylinder 45 was ventilated in the reverse direction and rotated counterclockwise until it was positioned at -15°, the left needle cylinder 44 was ventilated to push out the positioning pin 36, the rotating cylinder 45 was ventilated in the forward direction and rotated clockwise to make the limit block close to the positioning pin, at this time the clamping assembly 50 is vertical, defined as 0°, and the air claw 60 is open; (2) The last clamping was a reverse clamping: the left needle cylinder 44 was ventilated to push out the positioning pin 36, the rotating cylinder 45 was ventilated in the forward direction and rotated clockwise to make the limit block close to the positioning pin, at this time the clamping assembly 50 is vertical, defined as 0°, and the air claw 60 is open.
[0101] S2, extracting the terminal: the three-axis robot 60 is linked to move the terminal clamp to the position where the terminal needs to be clamped, the air claw 60 retracts to drive the POM polyoxymethylene block to clamp the terminal to be installed, and the terminal clamp is moved upward along the Z axis to extract the terminal to be installed.
[0102] S3, transport and rotate the terminal: the three-axis manipulator 60 moves the gripper to the vicinity of the mounting rail through three-axis linkage. At the same time, the rotating cylinder 45 is rotated to ventilate in the reverse direction and rotated counterclockwise until it is positioned at -15°.
[0103] S4, clamping the terminal: the three-axis manipulator 60 moves the clamping claw to the terminal clamping position through three-axis linkage, the rotating cylinder is cut off, the X-axis moves backward, the terminal is clamped, the clamping claw is released, and the clamping is completed.
[0104] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. Positive and negative double-clamp terminal clamp, characterized in that: include: A rotating assembly, on which a rotating shaft and a positive limiting portion and a reverse limiting portion for limiting the rotation angle of the rotating shaft are provided; A clamping assembly, which is connected to the rotating shaft and moves in an opening and closing manner to clamp the terminal; The rotating shaft is provided with a rotational driving force by a driving member; the clamping assembly is driven by the rotating shaft to move between the forward limiting portion and the reverse limiting portion to realize the forward and reverse clamping of the terminal; The rotating assembly also includes a rotating shaft mounting plate, the rotating shaft, the positive limit part and the reverse limit part are all mounted on the rotating shaft mounting plate; an initial limit part, which is arranged between the positive limit part and the reverse limit part, and is movably mounted on the rotating shaft mounting plate; wherein the initial limit part is two positioning pins that cooperate with each other, any one of which is driven by a needle-type cylinder to extend or retract the rotating shaft mounting plate, and when the terminal is positioned in the initial state of the forward clamping, the needle-type cylinder drives the positioning pin close to the positive limit part to extend, and the other positioning pin to retract, and when the terminal is positioned in the initial state of the reverse clamping, the needle-type cylinder drives the positioning pin close to the reverse limit part to extend, and the other positioning pin to retract, and the initial limit part is used to realize the initial state positioning of the rotating shaft; the positive limit part and the reverse limit part are both rubber rollers protruding from the rotating shaft mounting plate, and the positive limit part is used to realize the positive rotation angle positioning of the rotating shaft, and the positive rotation angle is relative to The initial state rotates clockwise by a predetermined angle, and the reverse limit portion is used to realize the reverse rotation angle positioning of the rotating shaft, and the reverse rotation angle rotates counterclockwise by a predetermined angle relative to the initial state; the clamping assembly includes an air gripper mounting plate, which is connected to the rotating shaft and driven to rotate by the rotating shaft; an air gripper, which is mounted on the front side of the air gripper mounting plate; a terminal clamping arm, which is mounted on the air gripper and moves with the opening and closing of the air gripper for clamping the terminal; a limit block, which is mounted on the back side of the air gripper mounting plate, and the limit block cooperates with the initial limit portion, the forward limit portion and the reverse limit portion respectively to realize the initial state positioning, the forward rotation angle positioning and the reverse rotation angle positioning of the rotating shaft; a photoelectric switch 2, which is mounted on the air gripper mounting plate; a light baffle 2, which is mounted on the air gripper and moves with the air gripper, wherein when the retraction distance of the air gripper is equal to the preset distance, the photoelectric switch 2 is triggered by the light baffle 2, and a terminal clamping failure signal is fed back.
2. The positive and negative double-clamp terminal clamp according to claim 1, characterized in that: The forward rotation angle is 15°, and the reverse rotation angle is -15°.
3. The positive and negative double-clamp terminal clamp according to claim 1, characterized in that: The rotating component also includes a rotation angle detection mounting block, which is mounted on the rotating shaft mounting plate; three photoelectric switches, which are mounted on the rotation angle detection mounting block, including a first photoelectric switch, a second photoelectric switch and a third photoelectric switch, which are arranged in sequence; an angle light blocking plate is provided on the clamping component, which rotates synchronously with the rotating shaft; wherein, when the rotating shaft rotates to a forward rotation angle, the first photoelectric switch is triggered by the angle light blocking plate, and a forward rotation angle positioning signal of the rotating shaft is fed back; when the rotating shaft rotates to an initial state, the second photoelectric switch is triggered by the angle light blocking plate, and an initial state positioning signal of the rotating shaft is fed back; when the rotating shaft rotates to a reverse rotation angle, the third photoelectric switch is triggered by the angle light blocking plate, and a reverse rotation angle positioning signal of the rotating shaft is fed back.
4. The positive and negative double-clamp terminal clamp according to any one of claims 1 to 3, characterized in that: It also includes a chuck assembly, which is used to connect the rotating assembly to the three-axis manipulator; the chuck assembly includes a rotating assembly fixing plate, which is fixed on the rotating assembly; a manipulator fixing block, which is fixed on the Z axis of the three-axis manipulator, and the manipulator fixing block is arranged parallel to the rotating assembly fixing plate; at least one group of buffers, any group of buffers includes a linear bearing, which is vertically fixed on the manipulator fixing block, an optical axis, one end of which is connected to the rotating assembly fixing plate, and the other end is connected to the linear bearing and passes through the manipulator fixing block, a linear bearing connecting plate, which is connected to the other end of the optical axis and is respectively located on both sides of the manipulator fixing block with the rotating assembly fixing plate, a spring one, which is sleeved on the optical axis between the rotating assembly fixing plate and the manipulator fixing block, and a spring two, which is sleeved on the optical axis between the manipulator fixing block and the linear bearing connecting plate.
5. The positive and negative double-clamp terminal clamp according to claim 4, characterized in that: The chuck assembly also includes a chuck light shielding plate, which is movably installed between the rotating assembly fixing plate and the linear bearing connecting plate and is parallel to the optical axis, and the chuck light shielding plate has a notch; a photoelectric switch three is installed on the manipulator fixing block, when the rotating assembly fixing plate compresses the spring one or the linear bearing connecting plate compresses the spring two to a preset position, the photoelectric switch three is triggered by the chuck light shielding plate, and the feedback terminal is stuck with a signal.
Citation Information
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