Multi-directional spray pouring head
By designing a multi-directional spraying pouring head and using stirring and boosting technology to process raw materials, the problems of insufficient pressure during pouring and difficulty in pouring to the sides are solved, effective dispersion of raw materials and multi-directional spraying are achieved, and the quality of finished products and processing efficiency are improved.
Patent Information
- Application Number
- CN201911218845.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-03
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2039-12-03
AI Technical Summary
The casting head design of the existing casting machines is insufficient, resulting in insufficient pressure during casting and unable to disperse effectively, resulting in more pores in the finished product and difficulty in pouring on the sides of the shoe body parts, increasing processing difficulty and reducing efficiency.
A multi-directional spray casting head is designed, including a shell, a rotating shaft and a spray block. The rotating shaft is equipped with a stirring end and a pressurized end. The shell is equipped with a stirring chamber, a pressurized chamber and a discharge chamber. The spray block is connected to the rotating shaft. The discharge chamber is arranged on the periphery of the spray block to form multiple spray chambers to realize multi-directional spraying of raw materials.
By stirring and pressurizing the raw materials, they ensure that they have sufficient pressure and dispersion during pouring, reduce pores, improve the quality of the finished product, and can be effectively sprayed to the sides of the mold, improving processing efficiency.
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Figure CN112895312B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mechanical design, in particular to a multi-directional spraying and pouring head. Background Art
[0002] Casting molding is a common production process, which includes the casting molding of shoe body parts, such as soles, uppers, etc., and the casting molding of shoe body parts is usually performed by pouring the required shoe materials, such as PU materials or mixed materials (such as a mixture obtained by mixing material A and material B, wherein material A is polyethylene adipate, polypropylene adipate, polybutylene adipate or polyethylene adipate, and material B is isocyanate) into a molding mold, and the above-mentioned shoe materials are foamed and molded into corresponding shoe body parts by heating and maintaining pressure. The casting molding process usually relies on the implementation of a casting machine, and in order to facilitate the effective pouring of the raw materials into the molding mold, a casting head is usually provided at the raw material outlet of the casting machine.
[0003] However, a common pouring machine pouring head is usually only equipped with a cylindrical stirring body, which can only play a certain stirring role. On the one hand, when it is used for pouring raw materials, it mainly relies on the pressure of the raw materials when they flow to the pouring head. It cannot pressurize the raw materials by itself, which may lead to insufficient pressure of the raw materials during pouring, and the raw materials cannot be effectively dispersed when poured into the mold. The raw materials will contain more air, which will eventually lead to more pores in the finished product. On the other hand, since the pouring head of the conventional pouring machine is facing downward, for the side of the finished product that needs to be poured, especially the high and thin side, such as the side of the sole, it can only be poured to the above position when the pouring machine head makes corresponding movements to change the direction of the pouring head, which increases the processing difficulty and reduces the processing efficiency. Summary of the invention
[0004] The object of the present invention is to provide a multi-directional spray pouring head which can solve one or more of the above problems.
[0005] According to one aspect of the present invention, there is provided a multi-directional spray pouring head, comprising a shell, a rotating shaft and a spray block, wherein the rotating shaft is provided with a stirring end and a boosting end, the shell is provided with a stirring chamber, a boosting chamber and a discharge chamber, the stirring chamber, the boosting chamber and the discharge chamber are sequentially connected, the rotating shaft is arranged in the shell, the stirring chamber is arranged at the periphery of the stirring end, the boosting chamber is arranged at the periphery of the boosting end, the spray block is connected to the rotating shaft, the discharge chamber is arranged at the periphery of the spray block, and a plurality of spray chambers are enclosed together with the spray block.
[0006] The beneficial effects of the present invention are as follows: in the present invention, the raw material can flow through the stirring chamber and the boosting chamber and then enter the spraying chamber and flow out; and when the rotating shaft rotates, the raw material in the stirring chamber can be stirred by the stirring end, and the raw material in the boosting chamber can be pressurized by the boosting end, thereby ensuring that the raw material at the pouring point of the spraying chamber can be fully stirred and poured out with sufficient pouring pressure, so that it can be effectively dispersed when poured into the mold, so as to reduce the pores contained therein and improve the quality of the finished product; and the present invention, by setting a spraying block, can prevent the raw material from being blocked by the spraying block when entering the discharge chamber, and turn to spraying from the spraying chamber, that is, flowing out in a spraying shape from the side of the spraying block, thereby realizing multi-directional spraying; therefore, in addition to being able to spray on the bottom of the mold, the present invention can also effectively spray on the side of the mold, so that the side of the finished product, especially the high and thin side, can be fully formed; and because its spraying does not require the casting machine head to swing and other actions, it can effectively improve the efficiency of the casting process and has strong practicality.
[0007] In some embodiments, the cross-sectional area of the stirring chamber is larger than the cross-sectional area of the boosting chamber, and a transition chamber is further provided in the shell, one end of the transition chamber is connected to the stirring chamber, and the other end is connected to the boosting chamber. Thus, when the raw material enters the boosting chamber from the stirring chamber, it can be compressed, and its pressure is increased, thereby reducing the pores inside the raw material, and further increasing its pressure when spraying, so as to further reduce the pores contained in the finished product.
[0008] In some embodiments, the stirring end is provided with multiple rows of protrusions, which are arranged at equal intervals around the center line of the stirring end. Thus, when the rotating shaft rotates, the protrusions can effectively contact the raw materials in the stirring chamber to fully stir the raw materials.
[0009] In some embodiments, a spiral groove is provided on the surface of the pressurizing end, so that when the rotating shaft rotates, the spiral groove can also rotate accordingly to effectively increase the pressure of the raw material in the pressurizing chamber.
[0010] In some embodiments, the spray block includes a spray block body and a protrusion, wherein the protrusion is multiple, all of which are connected to the side of the spray block body, and a spray cavity is enclosed between two adjacent protrusions, the side wall of the discharge cavity and the spray block body. Thus, the raw material entering the discharge cavity can only be sprayed out from the spray cavity located on the side of the spray block body under the obstruction of the spray block body and the protrusion, so as to ensure the realization of multi-directional spraying.
[0011] In some embodiments, the projection of the protrusion on the horizontal plane is in the shape of an arc. The protrusion is set in the above shape to make the spraying cavity fan-shaped, so that when the rotating shaft rotates, the raw material in the spraying cavity can be sprayed by a certain centrifugal force, so as to ensure that the raw material can be effectively sprayed onto the side wall of the mold and ensure that the raw material can be fully dispersed to reduce the air holes in the finished product.
[0012] In some embodiments, the spray block body is truncated cone-shaped, and the shape of the discharge cavity matches the shape of the spray block body. The truncated cone-shaped structure enables gravity to provide a certain centrifugal force to ensure that the raw materials can be sprayed out better.
[0013] In some embodiments, the spray block body is provided with an upper groove, a lower groove and a through hole, the upper groove is provided at the top of the spray block body, the lower groove is provided at the bottom of the spray block body, and the upper groove and the lower groove are connected through the through hole.
[0014] In some embodiments, the present invention further comprises a nut, the rotating shaft is provided with an extension end and a threaded end, the extension end and the threaded end are connected, the upper groove is sleeved on the extension end, the threaded end passes through the through hole and is threadedly connected to the nut. Thus, the spray block can be clamped by the nut and the extension end, the connection between the spray block and the rotating shaft is realized, and the reliability of the connection between them is ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The figure is a schematic structural diagram of a multi-directional spray pouring head of the present invention.
[0016] Figure 2 for Figure 1 Front view of the multi-directional spray pouring head.
[0017] Figure 3 for Figure 2 Cross-sectional view at AA of the multi-directional spray pouring head.
[0018] Figure 4 for Figure 2 Cross-sectional view at BB of the multi-directional spray pouring head.
[0019] Figure 5 for Figure 1 A cross-sectional view of the shell of a multi-directional spray pouring head.
[0020] Figure 6 for Figure 1 Schematic diagram of the structure of the rotating axis of the multi-directional spray pouring head.
[0021] Figure 7 for Figure 1 Schematic diagram of the structure of the spray block of the multi-directional spray pouring head.
[0022] Figure 8 for Figure 7 A top view of the spray block of a multi-directional spray pouring head.
[0023] Fig. 9 for Figure 7 A cross-sectional view of a spray block of a multi-directional spray pouring head. DETAILED DESCRIPTION
[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0025] refer to Figures 1 to 9 A multi-directional spraying pouring head of the present invention includes a shell 1, a rotating shaft 2 and a spraying block 3.
[0026] The rotating shaft 2 is provided with a stirring end 21 and a boosting end 22. The stirring end 21 is provided with multiple rows of protrusions 211, which are arranged at equal intervals around the center line of the stirring end 21, and the boosting end 22 is located below the stirring end 21, and a spiral groove 221 is provided on the surface of the boosting end 22.
[0027] A stirring chamber 11, a boost chamber 12, a discharge chamber 13 and a transition chamber 14 are provided in the shell 1. The transition chamber 14 is in an inverted frustum shape, while the stirring chamber 11 and the boost chamber 12 are both cylindrical, and the cross-sectional area of the stirring chamber 11 is larger than the cross-sectional area of the boost chamber 12. The upper top surface of the transition chamber 14 is connected and communicated with the stirring chamber 11, and the lower bottom surface of the transition chamber 14 is connected and communicated with the boost chamber 12, that is, the stirring chamber 11 and the boost chamber 12 are connected through the transition chamber 14, and the stirring chamber 11 is arranged at the periphery of the stirring end 21, and the boost chamber 12 is arranged at the periphery of the boost end 22, and the discharge chamber 13 is connected and communicated with the boost chamber 12, and the discharge chamber 13 is located below the boost chamber 12, so that the stirring chamber 11, the transition chamber 14, the boost chamber 12 and the discharge chamber 13 are connected in sequence.
[0028] The spray block 3 includes a spray block body 31 and protrusions 32. The spray block body 31 is truncated cone-shaped, and there are twelve protrusions 32. The projection of the protrusions 32 on the horizontal plane is arc-shaped. All protrusions 32 are integrally connected to the side of the spray block body 31, and the protrusions 32 are evenly distributed on the spray block body 31. The discharge chamber 13 is arranged at the periphery of the spray block 3, and the shape of the discharge chamber 13 matches the shape of the spray block body 31, so that the side wall of the discharge chamber 13 is in contact with each protrusion 32, so that a spray chamber 10 can be enclosed between two adjacent protrusions 32, the side wall of the discharge chamber 13 and the spray block body 31, that is, the present invention contains twelve spray chambers 10, and all the spray chambers 10 are connected to the boost chamber 12.
[0029] An upper groove 311, a lower groove 312 and a through hole 313 are also provided on the spray block body 31 of the spray block 3. The upper groove 311 is provided at the top of the spray block body 31, and the lower groove 312 is provided at the bottom of the spray block body 31. The top of the through hole 313 is connected and communicated with the upper groove 311, and the bottom of the through hole 313 is connected and communicated with the lower groove 312, that is, the upper groove 311 and the lower groove 312 are communicated through the through hole 313.
[0030] The present invention also includes a nut 4, and the rotating shaft 2 is provided with an extension end 201 and a threaded end 202, the extension end 201 is located below the boost end 22, and the extension end 201 and the threaded end 202 are connected, the threaded end 202 is located below the extension end 201, the upper groove 311 on the spray block body 31 is sleeved on the extension end 201, the threaded end 202 passes through the through hole 313, and is threadedly connected to the nut 4, so that the extension end 201 and the nut 4 clamp the spray block 3.
[0031] The housing 1 is further provided with a protruding section 101 , on which a plurality of mounting holes 102 are provided, and a shaft hole 203 is further provided at the center of the top of the rotating shaft 2 .
[0032] When installing, the present invention can be fixedly mounted on the head of the casting machine by installing bolts in the mounting hole 102, and the driving shaft of the driving mechanism in the head of the casting machine can be extended into the shaft hole 203, so that the driving mechanism can drive the rotating shaft 2 to rotate.
[0033] When the present invention is used for spraying, the rotating shaft 2 is driven to rotate, and when the raw material passes through the stirring chamber 11, the protrusion 211 on the stirring end 21 will rotate with the rotation of the rotating shaft 2 to stir the raw material. When the stirred raw material enters the boosting chamber 12 from the stirring chamber 11, on the one hand, the raw material is compressed and the internal pressure increases because it enters the boosting chamber 12 with a small cross-sectional area from the stirring chamber 11 with a large cross-sectional area. On the other hand, the spiral groove 221 on the boosting end 22 will also rotate with the rotation of the rotating shaft 2 to squeeze the raw material, thereby greatly increasing the pressure on the raw material. When the raw material enters the discharge chamber 13, due to the obstruction of the spray block 3, the raw material can only flow out of the spray chamber 10, that is, sprayed from the side of the spray block 3, thereby realizing multi-directional spraying of the raw material.
[0034] Therefore, in addition to being able to spray the raw materials on the bottom of the mold, the present invention can also effectively spray the raw materials on the sides of the mold, so that the sides of the finished product, especially the high and thin sides, can be fully formed. Moreover, since the spraying on the sides of the mold does not require the casting machine head to swing and other actions, the efficiency of the casting process can be effectively improved. At the same time, since the sprayed raw materials have been stirred and pressurized, it can effectively ensure that the sprayed raw materials can be effectively dispersed on the mold, thereby effectively reducing the pores contained in the raw materials, that is, it can effectively reduce the pores contained in the final molded product, thereby improving the quality of the finished product.
[0035] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. Multi-directional spray pouring head, characterized in that: It comprises a shell, a rotating shaft and a spraying block, wherein the rotating shaft is provided with a stirring end and a boosting end, the shell is provided with a stirring chamber, a boosting chamber and a discharging chamber, the stirring chamber, the boosting chamber and the discharging chamber are sequentially connected, the rotating shaft is arranged in the shell, the stirring chamber is arranged at the periphery of the stirring end, the boosting chamber is arranged at the periphery of the boosting end, the spraying block is connected with the rotating shaft, the discharging chamber is arranged at the periphery of the spraying block, and a plurality of spraying chambers are enclosed with the spraying block, The spray block comprises a spray block body and a protrusion, wherein the protrusion is multiple, all of which are connected to the side of the spray block body, and a spray cavity is enclosed between two adjacent protrusions, the side wall of the discharge cavity and the spray block body, and the projection of the protrusion on the horizontal plane is in an arc shape. The shell body is provided with a protruding section, the protruding section is provided with a plurality of mounting holes, and the top of the rotating shaft is provided with an axis hole.
2. The multi-directional spray pouring head according to claim 1, characterized in that: The cross-sectional area of the stirring chamber is larger than the cross-sectional area of the boosting chamber. A transition chamber is further provided in the shell. One end of the transition chamber is connected to the stirring chamber, and the other end is connected to the boosting chamber.
3. The multi-directional spray pouring head according to claim 1, characterized in that: The stirring end is provided with a plurality of rows of protrusions, and the plurality of rows of protrusions are arranged at equal intervals around the center line of the stirring end.
4. The multi-directional spray pouring head according to claim 1, characterized in that: A spiral groove is provided on the surface of the boost end.
5. The multi-directional spray pouring head according to claim 1, characterized in that: The spray block body is in a truncated cone shape, and the shape of the discharge cavity matches the shape of the spray block body.
6. The multi-directional spray pouring head according to claim 5, characterized in that: The spray block body is provided with an upper groove, a lower groove and a through hole, the upper groove is provided at the top of the spray block body, the lower groove is provided at the bottom of the spray block body, and the upper groove and the lower groove are connected through the through hole.
7. The multi-directional spray pouring head according to claim 6, characterized in that: It comprises a nut, the rotating shaft is provided with an extension end and a threaded end, the extension end and the threaded end are connected, the upper groove is sleeved on the extension end, the threaded end passes through the through hole and is threadedly connected with the nut.
Citation Information
Patent Citations
Pouring head for PU materials
CN106426720A
Multi-directional spraying pouring head
CN211363255U
Nozzle for use in rotational casting apparatus
US20050268843A1