A high-efficiency water jet module for water jet deburring

Abstract

The present invention discloses a water jet deburring high-efficiency water jet module, including a module frame, a deburring box distributed in an array is provided on the module frame, a deburring mechanism installation frame distributed in an array is provided in the module frame, a deburring mechanism installation top plate is provided in each of the deburring mechanism installation frames, a moving mechanism is provided below the deburring mechanism installation top plate, a deburring machine is provided below the moving mechanism, a high-pressure water pump distributed in an array is provided in the deburring machine, a water pipe is provided at the lower end of the high-pressure water pump, a water jet nozzle is provided at the lower end of the water pipe, a water pump connector distributed in an array is provided on one side of the high-pressure water pump, the water pump connector is connected to the high-pressure water pump water supply, the water pump connector is connected to the water supply equipment, and the water of the water supply equipment is filtered and recycled. The present invention injects pure water through the equipment, pressurizes it through the high-pressure water pump, and the water penetrates the water to spray on the product processing surface to remove the burrs on the product surface. Not only is the burr removal efficiency high, but also the labor intensity of the operators is reduced, the environmental pollution is reduced, and the labor cost is low.

Description

Technical Field

[0001] The invention relates to the field of mechanical processing, in particular to a high-efficiency water jet module for water jet deburring. Background Art

[0002] Deburring is the process of removing the thorns or flash formed at the intersection of part surfaces. The harmfulness of burrs is particularly obvious, which has gradually attracted widespread attention, and research has begun on the generation mechanism and removal methods of burrs. Some burrs on mechanical parts are caused by plastic deformation during cutting; some are flashes from casting, die forging and other processes, and some are residual materials from welding extrusion. With the improvement of industrialization and automation, the field of mechanical processing, especially in aviation, aerospace, and instrumentation, has increased the requirements for the manufacturing precision of mechanical parts and the miniaturization of mechanism design. The harmfulness of burrs is particularly obvious, which has gradually attracted widespread attention, and research has begun on the generation mechanism and removal methods of burrs.

[0003] The existing deburring methods are mostly grinding, etc., which use mechanical friction to achieve the purpose of removing burrs. The burrs of products are removed by grinding / magnetic polishing / ultrasonic processes. However, this method is not only inefficient, but also produces a large amount of flying chips during the grinding process, and the removal of flying chips requires the use of chemicals for cleaning; it is inefficient, pollutes the environment, has high energy consumption, and high labor costs. In response to this situation, a water jet deburring high-efficiency water jet module is proposed. Summary of the invention

[0004] The purpose of the present invention is to provide a high-efficiency water jet deburring water jet module, which injects pure water through the equipment, pressurizes it through a high-pressure water pump, and sprays the water through the water to the product processing surface to remove the burrs on the product surface. Not only is the burr removal efficiency high, but the labor intensity of the operators is reduced, the product quality is improved, the generation of flying chips is avoided, the environmental pollution is reduced, and the labor cost is low.

[0005] A water jet deburring high-efficiency water jet module comprises a module frame, the module frame is provided with deburring boxes distributed in an array, the module frame is provided with deburring mechanism installation frames distributed in an array, the deburring mechanism installation frames are provided with deburring mechanism installation top plates, a moving mechanism is provided below the deburring mechanism installation top plates, and a deburring machine is provided below the moving mechanism;

[0006] The deburring machine is provided with an array-distributed high-pressure water pump, a water pipe is provided at the lower end of the high-pressure water pump, a water jet nozzle is provided at the lower end of the water pipe, and an array-distributed water pump connector is provided on one side of the high-pressure water pump. The water pump connector is connected to the high-pressure water pump water supply, and the water pump connector is connected to the water supply equipment.

[0007] Furthermore, a shielding plate is provided on the shaft deburring box, water gun slots are provided on the shielding plate, water curtains are provided on both sides of the deburring box, a scraping blanket distributed in an array is provided under the deburring box, scraping teeth distributed in an array are provided on the scraping blanket, fixed plates distributed in an array are provided around the module frame, bearing seat fixing plates distributed in a mirror image to each other are provided on the inner sides of both ends of the module frame, and baffles are provided on both sides of the module frame.

[0008] Furthermore, a second bearing seat is provided on the bearing seat fixing plate, a second rotating shaft is provided in the second bearing seat, and a second belt pulley is provided on the second rotating shaft.

[0009] Furthermore, a tank belt fixing plate is provided on the deburring mechanism mounting top plate, a tank belt is provided on the tank belt fixing plate, a connecting plate is provided on the other end of the tank belt, a servo motor is also provided below the deburring mechanism mounting top plate, a first bevel gear is provided at the output end of the servo motor, and first bearing seats distributed in mirror images with each other are provided at the lower end of the deburring mechanism mounting top plate, a first rotating shaft is commonly provided on the first bearing seats, first belt pulleys are provided at both ends of the first rotating shaft, and a second bevel gear that cooperates with the first bevel gear is also provided on the first rotating shaft.

[0010] Furthermore, the lower end of the deburring mechanism mounting top plate is also provided with guide rods distributed in an array, a sliding ring is provided on the guide rods, and a guide rod base is provided at the lower end of the guide rods.

[0011] Furthermore, the moving mechanism includes a middle platform plate, a linear electric cylinder is provided at the lower end of the middle platform plate, a first slider is provided on the linear electric cylinder, array-distributed tracks are provided on both sides of the linear electric cylinder, a second slider is provided on the track, a slot is provided on the middle platform plate, an array-distributed rangefinder is provided in the slot, and belt clips are also provided on both sides of the middle platform plate.

[0012] Furthermore, a first slider connecting block is provided on the deburring machine, and second slider connecting blocks are provided on both sides of the deburring machine and are distributed in a mirror image with each other.

[0013] Furthermore, the connecting plate is fixed on one side of the middle platform plate, a belt connection is provided between the first belt pulley and the second belt pulley, the belt clamp is installed on the belt, the first slider is connected to the first slider connecting block, the second slider is connected to the second slider connecting block, and the sliding ring is fixed on the middle platform plate.

[0014] The purpose of the present invention can be achieved by the following technical solutions:

[0015] Beneficial effects of the present invention:

[0016] The present invention injects pure water into the equipment, pressurizes it through a high-pressure water pump, and sprays the water through the water to the product processing surface to remove the burrs on the product surface, which not only has high burr removal efficiency;

[0017] The present invention reduces the labor intensity of operators, improves product quality, avoids the generation of flying chips, etc., reduces environmental pollution, and has low labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 This is a schematic diagram of the structure of a high-efficiency water jet module for water jet deburring according to the present invention;

[0020] Figure 2 This is a schematic diagram of the structure of a high-efficiency water jet module for water jet deburring according to the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of a water jet deburring high-efficiency water jet module of the present invention;

[0022] Figure 4 It is a schematic diagram of the structure of a water jet deburring high-efficiency water jet module of the present invention;

[0023] Figure 5 It is a partial structural schematic diagram of a high-efficiency water jet module for water jet deburring of the present invention.

[0024] 1. Module frame; 11. Deburring box; 12. Deburring mechanism mounting frame; 13. Shielding plate; 14. Water gun slotting; 15. Water curtain; 16. Scraping blanket; 161. Scraping teeth; 17. Fixing plate; 18. Bearing seat fixing plate; 181. Second bearing seat; 182. Second rotating shaft; 183. Second belt pulley; 19. Baffle; 2. Deburring mechanism mounting top plate; 21. Tank belt fixing plate; 22. Tank belt; 221. Connecting plate; 23. Servo motor; 231. First bevel gear; 24. First bearing seat; 25. First rotating shaft Shaft; 251, second bevel gear; 252, first belt pulley; 253, belt; 26, guide rod; 261, sliding ring; 262, guide rod base; 3, moving mechanism; 31, middle platform plate; 32, linear electric cylinder; 321, first slider; 33, track; 331, second slider; 34, slotting; 35, distance meter; 36, belt clamp; 4, deburring machine; 41, first slider connecting block; 42, high-pressure water pump; 421, water pump connector; 43, water pipe; 44, water jet nozzle; 45, second slider connecting block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0027] A water jet deburring high-efficiency water jet module, comprising a module frame 1, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, a deburring box 11 is arranged in an array on the module frame 1, a deburring mechanism installation frame 12 is arranged in an array inside the module frame 1, a deburring mechanism installation top plate 2 is arranged inside the deburring mechanism installation top plate 12, a moving mechanism 3 is arranged below the deburring mechanism installation top plate 2, and a deburring machine 4 is arranged below the moving mechanism 3;

[0028] The deburring machine 4 is provided with an array-distributed high-pressure water pump 42, a water pipe 43 is provided at the lower end of the high-pressure water pump 42, a water jet nozzle 44 is provided at the lower end of the water pipe 43, and an array-distributed water pump connector 421 is provided on one side of the high-pressure water pump 42. The water pump connector 421 is connected to the water supply of the high-pressure water pump 42, and the water pump connector 421 is connected to the water supply equipment.

[0029] The deburring box 11 is provided with a shielding plate 13, such as Figure 1 , Figure 2 As shown, the shielding plate 13 is provided with a water gun slot 14, water curtains 15 are provided on both sides of the deburring box 11, and a scraper blanket 16 distributed in an array is provided under the deburring box 11, and scraper teeth 161 distributed in an array are provided on the scraper blanket 16, and fixed plates 17 distributed in an array are provided around the module frame 1, and bearing seat fixing plates 18 distributed in a mirror image with each other are provided on the inner sides of both ends of the module frame 1, and baffles 19 are provided on both sides of the module frame 1.

[0030] The bearing seat fixing plate 18 is provided with a second bearing seat 181. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, a second rotating shaft 182 is disposed in the second bearing seat 181 , and a second belt pulley 183 is disposed on the second rotating shaft 182 .

[0031] A tank belt fixing plate 21 is provided on the top plate 2 for mounting the deburring mechanism. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, a tank belt 22 is provided on the tank belt fixing plate 21, and a connecting plate 221 is provided at the other end of the tank belt 22. A servo motor 23 is also provided under the deburring mechanism mounting top plate 2, and a first bevel gear 231 is provided at the output end of the servo motor 23. A first bearing seat 24 which is mirror-distributed to each other is also provided at the lower end of the deburring mechanism mounting top plate 2. A first rotating shaft 25 is commonly provided on the first bearing seat 24, and first belt pulleys 252 are provided at both ends of the first rotating shaft 25. A second bevel gear 251 which cooperates with the first bevel gear 231 is also provided on the first rotating shaft 25.

[0032] The lower end of the deburring mechanism mounting top plate 2 is also provided with an array of guide rods 26, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, a sliding ring 261 is provided on the guide rod 26 , and a guide rod base 262 is provided at the lower end of the guide rod 26 .

[0033] The moving mechanism 3 includes a middle platform plate 31, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, a linear electric cylinder 32 is provided at the lower end of the middle platform plate 31, a first slider 321 is provided on the linear electric cylinder 32, array-distributed tracks 33 are provided on both sides of the linear electric cylinder 32, a second slider 331 is provided on the track 33, a slot 34 is provided on the middle platform plate 31, an array-distributed rangefinder 35 is provided in the slot 34, and belt clips 36 are also provided on both sides of the middle platform plate 31.

[0034] A first slider connecting block 41 is provided on the deburring machine 4 , and second slider connecting blocks 45 are provided on both sides of the deburring machine 4 and are distributed in a mirror image with each other.

[0035] The connecting plate 221 is fixed on one side of the middle platform plate 31, a belt 253 is provided between the first belt pulley 252 and the second belt pulley 183, a belt clamp 36 is installed on the belt 253, the first slider 321 is connected to the first slider connecting block 41, the second slider 331 is connected to the second slider connecting block 45, and the sliding ring 261 is fixed on the middle platform plate 31.

[0036] When in use, the product passes under the deburring machine 4, and when the servo motor 23 is started, the first bevel gear 231 cooperates with the second bevel gear 251, and the belt 253 rotates, driving the middle platform plate 31 to move up and down, adjusting the height of the deburring machine 4 from the product, and using the linear electric cylinder 32 to adjust the position of the deburring machine 4 from the product, starting the high-pressure water pump 42, and the water jet nozzle 44 sprays to remove the burrs of the product, and the scraping blanket 16 scrapes off the water on the product.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A water jet deburring high-efficiency water jet module, comprising a module frame (1), characterized in that: The module frame (1) is provided with deburring boxes (11) distributed in an array, the module frame (1) is provided with a deburring mechanism installation frame (12) distributed in an array, each of the deburring mechanism installation frames (12) is provided with a deburring mechanism installation top plate (2), a moving mechanism (3) is provided below the deburring mechanism installation top plate (2), and a deburring machine (4) is provided below the moving mechanism (3); The deburring machine (4) is provided with a high-pressure water pump (42) distributed in an array, a water pipe (43) is provided at the lower end of the high-pressure water pump (42), a water jet nozzle (44) is provided at the lower end of the water pipe (43), and a water pump connector (421) distributed in an array is provided on one side of the high-pressure water pump (42), the water pump connector (421) is connected to the high-pressure water pump (42) for water supply, and the water pump connector (421) is connected to a water supply device; The deburring box (11) is provided with a shielding plate (13), the shielding plate (13) is provided with a water gun slot (14), water curtains (15) are provided on both sides of the deburring box (11), a scraping blanket (16) distributed in an array is provided below the deburring box (11), scraping teeth (161) distributed in an array are provided on the scraping blanket (16), fixed plates (17) distributed in an array are provided around the module frame (1), bearing seat fixed plates (18) distributed in a mirror image with each other are provided on the inner sides of both ends of the module frame (1), and baffles (19) are provided on both sides of the module frame (1).

2. The high-efficiency water jet deburring module according to claim 1, characterized in that: A second bearing seat (181) is provided on the bearing seat fixing plate (18), a second rotating shaft (182) is provided in the second bearing seat (181), and a second belt pulley (183) is provided on the second rotating shaft (182).

3. The high-efficiency water jet deburring module according to claim 2, characterized in that: A tank belt fixing plate (21) is provided on the deburring mechanism mounting top plate (2), a tank belt (22) is provided on the tank belt fixing plate (21), a connecting plate (221) is provided at the other end of the tank belt (22), a servo motor (23) is provided below the deburring mechanism mounting top plate (2), a first bevel gear (231) is provided at the output end of the servo motor (23), a first bearing seat (24) distributed in a mirror image with each other is provided at the lower end of the deburring mechanism mounting top plate (2), a first rotating shaft (25) is provided on the first bearing seat (24), first belt pulleys (252) are provided at both ends of the first rotating shaft (25), and a second bevel gear (251) cooperating with the first bevel gear (231) is provided on the first rotating shaft (25).

4. The high-efficiency water jet deburring module according to claim 3, characterized in that: The lower end of the deburring mechanism mounting top plate (2) is also provided with guide rods (26) distributed in an array, a sliding ring (261) is provided on the guide rods (26), and a guide rod base (262) is provided at the lower end of the guide rods (26).

5. The high-efficiency water jet deburring module according to claim 4, characterized in that: The moving mechanism (3) comprises a middle platform plate (31), a linear electric cylinder (32) is provided at the lower end of the middle platform plate (31), a first slider (321) is provided on the linear electric cylinder (32), rails (33) distributed in an array are provided on both sides of the linear electric cylinder (32), a second slider (331) is provided on the rails (33), a slot (34) is provided on the middle platform plate (31), a rangefinder (35) distributed in an array is provided in the slot (34), and belt clips (36) are also provided on both sides of the middle platform plate (31).

6. A water jet deburring high-efficiency water jet module according to claim 5, characterized in that: The deburring machine (4) is provided with a first slider connecting block (41), and the two sides of the deburring machine (4) are provided with second slider connecting blocks (45) which are distributed in a mirror image with each other.

7. A water jet deburring high-efficiency water jet module according to any one of claims 5 to 6, characterized in that: The connecting plate (221) is fixed to one side of the middle platform plate (31); a belt (253) is provided between the first belt pulley (252) and the second belt pulley (183) for connection; a belt clamp (36) is installed on the belt (253); the first slider (321) is connected to the first slider connecting block (41); the second slider (331) is connected to the second slider connecting block (45); and the sliding ring (261) is fixed to the middle platform plate (31).

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