A helmet mold manufacturing surface burr processing device
By designing a helmet mold manufacturing device with an elastic angle holding component and a burr removal component, the problems of uneven burr removal and short grinding wheel life in the prior art have been solved, achieving the effects of uniform wear and extended grinding wheel life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-09
- Publication Date
- 2026-04-07
AI Technical Summary
When deburring existing helmet molds, using files or chamfering knives is physically demanding, while electric deburring devices can easily create grooves on the surface of the grinding wheel or sanding belt, resulting in poor deburring effect and reduced grinding wheel life.
A surface burr removal device for helmet mold manufacturing was designed. It adopts an elastic angle holding component and a burr removal component. The grinding wheel is driven by a grinding motor to make uniform contact with the burr. The distance between the grinding wheel and the burr is adjusted by elasticity to avoid hard contact. The reciprocating movement of the grinding wheel is realized by the combination of a crank and a connecting rod structure, so as to achieve uniform wear.
It achieves excellent burr removal, extends the service life of the grinding wheel, reduces damage to the mold, and improves ease of use and durability of the grinding wheel.
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Figure CN113370019B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of helmet mold technology, and specifically relates to a surface deburring device for helmet mold manufacturing. Background Technology
[0002] A helmet is a piece of equipment that protects the head. It is usually semi-circular and mainly consists of three parts: an outer shell, a liner, and a suspension system. The outer shell is made of materials such as special steel, fiberglass, reinforced plastic, leather, and nylon.
[0003] Existing helmet molds often rely on files, chamfering knives, or other electric deburring tools to remove burrs. Using files or chamfering knives to remove burrs is too physically demanding, while using electric deburring devices is more likely to create grooves on the surface of the grinding wheel or sanding belt, which will reduce the burr removal effect. Uneven load on the grinding wheel or sanding belt will also reduce its service life. Summary of the Invention
[0004] The purpose of this invention is to provide a surface deburring device for helmet mold manufacturing, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a surface burr treatment device for helmet mold manufacturing, comprising a right-angle support strip and an elastic angle holding component and a burr removal component located above it, wherein the burr removal component is located inside the elastic angle holding component and is rotatably connected to the elastic angle holding component;
[0006] The elastic angle holding assembly includes a support frame and an upper rotating shaft rotatably connected thereto. Spring shafts are provided inside both ends of the upper rotating shaft. A pull shaft is provided at one end of the spring shaft, and an end spring block and a spring are provided at the other end of the spring shaft.
[0007] The deburring assembly includes a slide tube and a grinding motor inside it. The output shaft of the grinding motor is connected to the grinding wheel. The grinding motor is connected to the connecting cage. The connecting cage is connected to the rocking motor via a connecting rod and a rocker arm. The rocking motor is fixed inside the flange tube in the slide tube.
[0008] Preferably, the outline of the right-angle support strip is in the shape of angle steel, the right-angle support strip has an opening in the middle, and the right-angle side of the inner side of the right-angle support strip has a burr receiving groove.
[0009] Preferably, the lower side of the support frame is provided with a sliding slot, the vertical part of the support frame is provided with two pairs of through holes with coinciding axis, the sliding slot is provided with a frame locking screw inside, the elastic angle maintaining assembly is connected with the right angle bracket through the frame locking screw screwed into the right angle bracket, the two through holes in the upper end of the support frame are provided with an upper rotating shaft inserted inside, the end of the upper rotating shaft is provided with a through hole penetrating the inside of the upper rotating shaft, the spring shaft is inserted into the through hole of the end of the upper rotating shaft, the end of the spring shaft is in a tubular shape, the tubular part of the two ends of the spring shaft is provided with a pull shaft, the end of the spring shaft away from the pull shaft is provided with an end spring block, the outside of the spring shaft between the upper rotating shaft and the pull shaft is provided with a fixed block, the outside of the spring shaft between the upper rotating shaft and the end spring block is provided with a spring and a middle spring block, the middle spring block is in sliding connection with the spring shaft, the end spring block and the fixed block are fixedly connected with the spring shaft through a block pin, the two ends of the spring are respectively pushed towards the end spring block and the middle spring block, and the surfaces of the middle spring block and the fixed block towards the upper rotating shaft are both arc surfaces.
[0010] Preferably, the output shaft of the grinding motor is a spline shaft, the output shaft of the grinding motor is inserted into the inside of the mandrel of the grinding wheel center and is connected with the spline, the end of the output shaft of the grinding motor is screwed with a wheel screw for limiting the axial movement of the grinding wheel, the end surface of the connecting cage is provided with four cage end surface holes arranged in an annular array, the connecting cage is provided with two symmetrically distributed cage pipes inside, the connecting cage is connected with the grinding motor through the cage screw inside the cage end surface hole and inserted into the inside of the grinding motor, the two cage pipes are provided with a rod shaft inside, the rod shaft is provided with two pad pipes outside, one end of the connecting rod is provided with a rod shaft, the other end of the connecting rod is provided with a handle shaft, the part of the handle shaft protruding from the connecting rod is fixed in the inside of one end of the rocking handle, the other end of the rocking handle is provided with a sliding pipe, the other end of the sliding pipe is provided with a pipe end hole, the sliding pipe is fixed with a flange pipe inside, the side of the sliding pipe away from the flange pipe is provided with a pipe opening, and the lamellar structure of the rocking motor and the lamellar structure of the flange pipe are connected through a motor screw.
[0011] Preferably, the inner contour of the sliding pipe corresponds to the outer contour of the connecting cage and the grinding motor.
[0012] Preferably, the pipe outer shaft in the burr removing assembly is located in the through hole in the lower side of the vertical part of the support frame, and the middle part of the pull shaft is located in the pipe end hole.
[0013] As a further scheme of the present application, the grinding wheel of the burr removing assembly is located in the bracket opening in the right angle bracket.
[0014] The technical effects and advantages of this invention are as follows: The surface burr removal device for helmet mold manufacturing has an elastic angle holding component that is elastic and can adjust the relative position of the elastic angle holding component and the right-angle support strip to determine the distance of the grinding wheel contacting the burr, thereby adapting to the wear degree of the grinding wheel and achieving a better burr removal effect.
[0015] The flexible angle retaining component can prevent the grinding wheel and the edge of the mold from making hard contact, thereby achieving a better burr removal effect and avoiding the risk of the high-speed rotating grinding wheel damaging the mold;
[0016] The output shaft of the grinding wheel motor drives the crank to rotate, the crank drives the connecting rod to move, and the connecting rod pulls the grinding motor to move back and forth, which in turn drives the grinding wheel to move back and forth. This allows the outer surface of the grinding wheel to make more uniform contact with the burrs, thereby avoiding excessive wear on part of the outer surface of the grinding wheel, thus giving the grinding wheel a longer service life, making it suitable for widespread use.
[0017] The right-angle support strip can fit the right-angle edge of the mold well, and burrs can be accommodated inside the burr accommodating groove. The right-angle support strip can be pushed smoothly along the right-angle edge of the mold. This design helps to improve ease of use. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the present invention;
[0019] Figure 2 This is a schematic diagram of the right-angle support strip structure of the present invention;
[0020] Figure 3 This is a schematic diagram of the elastic angle maintaining component structure of the present invention;
[0021] Figure 4 This is a schematic diagram of the structure of the elastic angle maintaining component in the separated state according to the present invention;
[0022] Figure 5 This is a schematic diagram of the burr removal component structure of the present invention;
[0023] Figure 6 This is a schematic diagram of the structure of the burr removal component of the present invention after removing the slide tube;
[0024] Figure 7 This is a schematic diagram of the burr removal component in its separated state according to the present invention;
[0025] Figure 8 This is a schematic diagram of the sliding tube structure of the present invention;
[0026] Figure 9 This is a schematic diagram of the connecting cage structure of the present invention.
[0027] In the diagram: 1. Right-angle support bar; 101. Support bar opening; 102. Burr receiving groove; 2. Elastic angle holding assembly; 201. End spring block; 202. Spring; 203. Middle spring block; 204. Support frame; 205. Frame locking screw; 206. Fixing block; 207. Spring shaft; 208. Upper rotating shaft; 209. Block pin; 210. Pull shaft; 3. Burr removal assembly; 301. Sliding tube; 3011. Flange tube; 3 012. Outer shaft of tube; 3013. Tube opening; 3014. Tube end hole; 302. Rod pin; 303. Gasket tube; 304. Connecting rod; 305. Crank handle; 306. Rod shaft; 307. Handle shaft; 308. Crank motor; 309. Motor screw; 310. Cage screw; 311. Connecting cage; 3111. Cage end hole; 3112. Cage tube; 312. Grinding motor; 313. Grinding wheel; 314. Wheel screw. Detailed Implementation
[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0029] refer to Figure 1 A surface burr removal device for helmet mold manufacturing includes a right-angle support strip 1, an elastic angle holding component 2 and a burr removal component 3 located above it, wherein the burr removal component 3 is located inside the elastic angle holding component 2 and is rotatably connected to the elastic angle holding component 2.
[0030] The elastic angle holding assembly 2 includes a support frame 204 and an upper rotating shaft 208 rotatably connected thereto. The upper rotating shaft 208 has spring shafts 207 inside both ends. One end of the spring shaft 207 has a pull shaft 210, and the other end of the spring shaft 207 has an end spring block 201 and a spring 202.
[0031] The burr removal assembly 3 includes a slide tube 301 and a grinding motor 312 inside it. The output shaft of the grinding motor 312 is connected to the grinding wheel 313. The grinding motor 312 is connected to the connecting cage 311. The connecting cage 311 is connected to the rocking motor 308 through the connecting rod 304 and the rocker handle 305. The rocking motor 308 is fixed inside the flange tube 3011 in the slide tube 301.
[0032] refer to Figure 2 The outline of the right-angle support strip 1 is in the shape of angle steel. The right-angle support strip 1 has a support strip opening 101 in the middle. The right-angle side of the right-angle support strip 1 has a burr receiving groove 102. The included angle of the right-angle support strip 1 includes but is not limited to a right angle. The material of the right-angle support strip 1 is copper or other relatively soft metals.
[0033] refer to Figures 3-4The support frame 204 has a sliding groove on its lower plate-like structure. The upper vertical portion of the support frame 204 has two pairs of through holes with coincident axial centers. A frame locking screw 205 is installed inside the sliding groove on the lower side of the support frame 204. The elastic angle retaining component 2 is screwed into the right-angle support 1 and connected to it via the frame locking screw 205. An upper rotating shaft 208 is inserted into the two through holes at the upper end of the support frame 204. The end of the upper rotating shaft 208 has a radially penetrating through-hole. A spring shaft 207 passes through the through-hole at the end of the upper rotating shaft 208. One end of the spring shaft 207 is tubular. A pull shaft 210 is installed inside the tubular portion at the ends of the two spring shafts 207. The spring shaft 207 is located away from the pull shaft 210. One end of the 0 is fitted with an end spring block 201. A fixing block 206 is fitted outside the spring shaft 207 between the upper rotating shaft 208 and the pull shaft 210. A spring 202 and a middle spring block 203 are fitted outside the spring shaft 207 between the upper rotating shaft 208 and the end spring block 201. The middle spring block 203 is slidably connected to the spring shaft 207. The end spring block 201 and the fixing block 206 are both fixedly connected to the spring shaft 207 by a block pin 209. The two ends of the spring 202 are respectively pushed against the end spring block 201 and the middle spring block 203. The surfaces of the middle spring block 203 and the fixing block 206 facing the upper rotating shaft 208 are both arc-shaped surfaces. The support frame 204 is made of aluminum alloy and is an integral structure formed by bending aluminum alloy plates.
[0034] refer to Figures 5-7The output shaft of the grinding motor 312 is a splined shaft. The output shaft of the grinding motor 312 is inserted into the mandrel at the center of the grinding wheel 313 and connected to it via a spline. A wheel screw 314, which restricts the axial movement of the grinding wheel 313, is screwed into the end of the output shaft of the grinding motor 312. The thread of the wheel screw 314 is a left-hand thread. The end face of the connecting cage 311 has four annularly arranged cage end holes 3111. Inside the connecting cage 311 are two symmetrically distributed cage tubes 3112. The connecting cage 311 is screwed into the grinding motor 312 and connected to the grinding motor 312 via cage screws 310 inside the cage end holes 3111. A rod shaft 306 is located inside the two cage tubes 3112. Two gaskets 303 are sleeved on the outside of the rod shaft 306 to prevent the connecting rod 304 from moving along the rod shaft 306. 06. Axial movement: One end of the connecting rod 304 is sleeved in the middle of the rod shaft 306. The other end of the connecting rod 304 is provided with a handle 307. The part of the handle 307 protruding from the connecting rod 304 is fixed inside one end of the crank handle 305. The other end of the crank handle 305 is sleeved outside the output shaft of the rocking motor 308. The crank handle 305 is fixed to the output shaft of the rocking motor 308 by a rod pin 302. One end of the slide tube 301 is provided with an outer shaft 3012 on both sides. The other end of the slide tube 301 is opened with a tube end hole 3014. A flange tube 3011 is fixed inside the slide tube 301. The side of the slide tube 301 facing away from the flange tube 3011 is opened with a tube opening 3013. The plate structure of the rocking motor 308 and the plate structure of the flange tube 3011 are connected by a motor screw 309.
[0035] refer to Figures 6-7 The inner contour of the slide tube 301 corresponds to the outer contour of the connecting cage 311 and the grinding motor 312, and the slide tube 301 suppresses the rotation of the grinding motor 312.
[0036] refer to Figure 3 The outer shaft 3012 of the burr removal assembly 3 is located in the through hole on the lower side of the vertical part of the support frame 204, and the middle part of the pull shaft 210 is located inside the tube end hole 3014.
[0037] refer to Figure 1 The grinding wheel 313 of the burr removal component 3 is located inside the support opening 101 in the right-angle support bar 1.
[0038] Working principle: This helmet mold manufacturing surface deburring device presses the right-angle support strip 1 onto the burred edge of the mold. Then, the cranking motor 308 and the grinding motor 312 are started. When the grinding wheel 313 contacts the burr on the edge of the mold, the slide tube 301 will rotate along the axis of the outer shaft 3012 to compress the spring 202. As the burr is removed, the spring 202 will return to its original position. The crank handle 305 and the connecting rod 304 driven by the cranking motor 308 will drive the connecting cage 311 to reciprocate, thereby driving the axial movement of the grinding motor 312. The outer surface of the grinding wheel 313 can make sufficient contact with the burr, thus allowing the outer surface of the grinding wheel 313 to... The wear at each point is the same. If it is necessary to adjust the distance between the grinding wheel 313 and the burr, the locking screw 205 of the frame can be loosened, and the position of the elastic angle holding component 2 on the right angle support 1 can be adjusted to adjust the distance between the outer circle of the grinding wheel 313 and the burr. Pushing the right angle support 1 along the edge of the mold can remove the burrs on the edge of the mold. Compared with the removal of burrs by files and chamfering knives, this deburring method can remove burrs more evenly, and the deburring process causes less damage to the mold. Compared with conventional sanding belt or grinding wheel type burr removal devices, the outer circle of the grinding wheel 313 is subjected to a more even load, which can give the grinding wheel 313 a longer service life.
[0039] The above description is merely a preferred embodiment of the invention, but the scope of protection of the invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the invention, based on the technical solution and inventive concept of the invention, should be included within the scope of protection of the invention.
Claims
1. A surface burr removal device for helmet mold manufacturing, comprising a right-angle support strip (1) and an elastic angle holding assembly (2) and a burr removal assembly (3) located above it, characterized in that: The burr removal component (3) is located inside the elastic angle retaining component (2) and is rotatably connected to the elastic angle retaining component (2); The elastic angle holding assembly (2) includes a support frame (204) and an upper rotating shaft (208) rotatably connected thereto. The upper rotating shaft (208) has spring shafts (207) inside both ends. One end of the spring shaft (207) is provided with a pull shaft (210), and the other end of the spring shaft (207) is provided with an end spring block (201) and a spring (202). The burr removal assembly (3) includes a slide tube (301) and a grinding motor (312) inside it. The output shaft of the grinding motor (312) is connected to the grinding wheel (313). The grinding motor (312) is connected to the connecting cage (311). The connecting cage (311) is connected to the rocking motor (308) through the connecting rod (304) and the rocker arm (305). The rocking motor (308) is fixed inside the flange tube (3011) in the slide tube (301). The outline of the right-angle support strip (1) is in the shape of angle steel. The right-angle support strip (1) has a support strip opening (101) in the middle and a burr receiving groove (102) on the right-angle side inside the right-angle support strip (1). The lower plate-like structure of the support frame (204) has a sliding groove. The upper vertical part of the support frame (204) has two pairs of through holes with coincident axis lines. The sliding groove on the lower side of the support frame (204) is provided with a frame locking screw (205). The elastic angle holding component (2) is screwed into the right angle support (1) and connected to the right angle support (1) by the frame locking screw (205). The upper rotating shaft (208) is inserted into the two through holes at the upper end of the support frame (204). The end of the upper rotating shaft (208) has a radial through hole. The spring shaft (207) passes through the through hole at the end of the upper rotating shaft (208). One end of the spring shaft (207) is tubular. The tubular part at the end of the two spring shafts (207) is provided with a pull shaft (210). An end spring block (201) is fitted at the end of the shaft (207) away from the pull shaft (210). A fixing block (206) is fitted outside the spring shaft (207) between the upper rotating shaft (208) and the pull shaft (210). A spring (202) and a middle spring block (203) are fitted outside the spring shaft (207) between the upper rotating shaft (208) and the end spring block (201). The middle spring block (203) is slidably connected to the spring shaft (207). The end spring block (201) and the fixing block (206) are both fixedly connected to the spring shaft (207) by a block pin (209). The two ends of the spring (202) are respectively pushed against the end spring block (201) and the middle spring block (203). The surfaces of the middle spring block (203) and the fixing block (206) facing the upper rotating shaft (208) are both arc-shaped surfaces. The output shaft of the grinding motor (312) is a splined shaft. The output shaft of the grinding motor (312) is inserted into the spindle at the center of the grinding wheel (313) and connected to it by spline. A wheel screw (314) is screwed into the end of the output shaft of the grinding motor (312) to restrict the axial movement of the grinding wheel (313). The end face of the connecting cage (311) has four cage end holes (3111) arranged in a ring. The connecting cage (311) has two symmetrically distributed cage tubes (3112) inside. The connecting cage (311) is screwed into the grinding motor (312) and connected to the grinding motor (312) through the cage screws (310) inside the cage end holes (3111). A rod shaft (306) is provided inside the two cage tubes (3112). Two pads (303) are sleeved on the outside of the rod shaft (306). One end of the connecting rod (304) is sleeved on the rod shaft (303). 06) In the middle, the other end of the connecting rod (304) is provided with a handle (307). The part of the handle (307) protruding from the connecting rod (304) is fixed inside one end of the rocker (305). The other end of the rocker (305) is sleeved outside the output shaft of the rocking motor (308). The rocker (305) is fixed to the output shaft of the rocking motor (308) by a rod pin (302). One end of the slide tube (301) is provided with an outer shaft (3012) on both sides. The other end of the slide tube (301) is opened with a tube end hole (3014). The slide tube (301) is fixed inside with a flange tube (3011). The slide tube (301) is opened with a tube opening (3013) on the side facing away from the flange tube (3011). The plate structure of the rocking motor (308) and the plate structure of the flange tube (3011) are connected by a motor screw (309). The outer shaft (3012) of the burr removal assembly (3) is located in the through hole on the lower side of the vertical part of the support frame (204), the middle part of the pull shaft (210) is located inside the tube end hole (3014), and the grinding wheel (313) of the burr removal assembly (3) is located inside the support bar opening (101) in the right angle support bar (1).
2. The surface burr treatment device for helmet mold manufacturing according to claim 1, characterized in that: The inner contour of the slide tube (301) corresponds to the outer contour of the connecting cage (311) and the grinding motor (312).
Citation Information
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Grinding device
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