A connecting catheter coil device

By designing an automated connecting conduit coil device, the coil inconsistency and bacterial contamination caused by manual operation in the prior art are solved, and efficient and safe coil production is achieved.

CN113371284BActive Publication Date: 2025-04-25JINGYUAN INTELLIGENT TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202110684318.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-21
Publication Date
2025-04-25
Estimated Expiration
2041-06-21

AI Technical Summary

Technical Problem

In the prior art, coil operation connecting catheters mainly relies on manual labor, resulting in inconsistent coil count and size, and manual operation is prone to bacterial contamination.

Method used

A connecting conduit coil device is designed, including a frame, a grasping mechanism, a guide conveying mechanism and a coil mechanism. The device ensures uniformity of turns and size through an automated coil process, and reduces manual contact and reduces risk of bacterial contamination.

Benefits of technology

It realizes automated coil production, improves production efficiency and product quality, reduces labor intensity and cost, and ensures the safety and reliability of the use of connecting conduits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a connecting catheter coil device, comprising a frame, a grabbing mechanism arranged above the frame, and a guide conveying mechanism and a coil mechanism arranged on the frame in sequence along the moving direction of the grabbing mechanism; the coil mechanism comprises a bottom plate arranged above the frame, a steering motor arranged below the bottom plate, and a turntable arranged above the bottom plate, the upper end of the turntable is surrounded by a circular groove, the circular groove is provided with a plurality of notches that can cooperate with the grabbing mechanism, the inner side of the circular groove is provided with a clamping tube assembly for fixing the pipe material, and the outer side of the turntable is provided with a pushing tube assembly for pushing the pipe material to the turntable. The connecting catheter coil device realizes automated coil production, effectively improves production efficiency, and reduces manual labor intensity and cost; the number of turns and size of the coil are controllable, the product quality is uniform, and the product quality is effectively improved; unnecessary bacterial infection caused by manual coiling is avoided, and the safety and reliability of the use of the connecting catheter is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of coiled pipes, and in particular to a connecting catheter coiled pipe device. Background Art

[0002] The connecting catheter consists of a hose and a joint, and is mainly used to connect a clinical vacuum negative pressure suction source to a pipeline for extracting or draining fluid from the human body cavity or to serve as other extracorporeal connecting pipelines.

[0003] During the production process, the connecting catheter needs to be coiled and packaged. Currently, the coiling operation is mostly done manually. This method has problems such as inconsistent number of coils and sizes, and human-tube contact is prone to breed bacteria and contaminate the connecting catheter. Summary of the invention

[0004] The technical problem to be solved by the present invention is: in order to overcome the deficiencies of the prior art, a connecting catheter coil device is provided.

[0005] In order to achieve the above technical effects, the technical solution adopted by the present invention is: a connecting catheter coil device, comprising a frame, a grabbing mechanism arranged above the frame, and a guide conveying mechanism and a coiling mechanism arranged on the frame in sequence along the moving direction of the grabbing mechanism;

[0006] The coil mechanism includes a base plate arranged above the frame, a steering motor arranged below the base plate and a turntable arranged above the base plate. The output shaft of the steering motor passes through the base plate and is transmission-connected to the turntable. An annular groove is arranged around the upper end of the turntable. A plurality of notches that can cooperate with the grabbing mechanism are opened around the annular groove. A pipe clamping assembly for fixing the pipe material is arranged on the inner side of the annular groove. A pipe pushing assembly for pushing the pipe material toward the turntable is arranged on the outer side of the turntable.

[0007] Preferably, the clamping tube assembly includes an L-shaped seesaw, an arc-shaped slot plate and a spring. The corner of the seesaw is rotatably mounted on the lower end of the turntable through a connecting seat. The seesaw has a vertical portion passing through the turntable and a transverse portion located below the turntable. The slot plate is fixedly connected to the vertical portion and its arc mouth faces the turntable. The two ends of the spring are respectively connected to the turntable and the transverse portion. The transverse portion can rotate under the drive of an opening and closing cylinder arranged on the base plate.

[0008] Preferably, the push tube assembly comprises a translation cylinder fixed on a base plate, a vertical rod arranged on the translation cylinder and a U-shaped push rod arranged on the top of the vertical rod, and the translation cylinder drives the U-shaped push rod to move toward the annular groove through the vertical rod.

[0009] Preferably, one end surface of the U-shaped push rod is arc-shaped, and the other end surface of the U-shaped push rod is L-shaped.

[0010] Preferably, the grabbing mechanism comprises a linear travel assembly arranged above the frame and a tube clamping assembly and a coil clamping assembly arranged at intervals, and the tube clamping assembly and the coil clamping assembly are both connected to the linear travel assembly.

[0011] Preferably, the pipe material gripping assembly comprises a first lifting cylinder connected to the linear travel assembly and a pneumatic pipe material gripper arranged below the first lifting cylinder.

[0012] Preferably, the coil clamping assembly includes a second lifting cylinder connected to the linear travel assembly, a claw plate arranged below the second lifting cylinder, and a plurality of pneumatic coil clamps circumferentially evenly distributed below the claw plate, and the pneumatic coil clamps correspond one-to-one to the notches.

[0013] Preferably, the guide conveying mechanism comprises a servo linear module vertically arranged on a frame, a T-shaped plate horizontally arranged on the servo linear module, and a pipe guide assembly arranged on the T-shaped plate.

[0014] Preferably, the pipe guide assembly includes a guide groove arranged above the T-shaped plate and a guide wheel group and a guide clamp disposed at both ends of the guide groove. An anti-slip unit is arranged in the middle of the guide groove. The guide wheel group can approach or move away from each other under the drive of a pneumatic finger arranged on the T-shaped plate. The guide clamp is provided with an arc-shaped opening facing the annular groove, and the guide clamp can move in a direction perpendicular to the length of the guide groove.

[0015] Preferably, the anti-slip unit includes an aluminum profile fixed on the top of the servo linear module, a slider slidably set on the T-shaped plate, a tension spring connecting the slider and a pressure rod horizontally inserted into the guide groove. The aluminum profile includes a rectangular guide part and a triangular switch part from bottom to top. The sliding direction of the slider is perpendicular to the length direction of the guide groove. The slider is connected to a roller through a connecting piece. Under the action of the tension spring, the roller always slides close to one side of the aluminum profile. The pressure rod is fixed to the slider, and a spacing is left between the pressure rod and the bottom of the guide groove.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. It realizes the automated coil production, effectively improves the production efficiency, and reduces the labor intensity and cost;

[0018] 2. The number and size of coils are controllable, and the product quality is uniform, which effectively improves the product quality;

[0019] 3. Avoid unnecessary bacterial infection caused by artificial coils and ensure the safety and reliability of the use of connecting catheters.

[0020] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the connecting catheter coil device of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the grabbing mechanism of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the guide conveying mechanism of the present invention;

[0024] Figure 4 It is a structural schematic diagram of the anti-channeling unit of the present invention;

[0025] Figure 5 It is a structural schematic diagram of the coil mechanism of the present invention;

[0026] Figure 6 A top view of the coiler of the present invention;

[0027] Figure 7 It is a structural schematic diagram of the clamping pipe assembly of the present invention;

[0028] Figure 8 It is a structural schematic diagram of the clamping pipe assembly of the present invention from the bottom perspective;

[0029] Fig. 9 It is a structural schematic diagram of the push tube assembly of the present invention.

[0030] The numbers and corresponding names in the figure are: 1. Frame, 2. Grabbing mechanism, 21. Linear travel assembly, 22. Pipe material clamping assembly, 221. First lifting cylinder, 222. Pneumatic pipe material clamping claw, 23. Coil pipe clamping assembly, 231. Second lifting cylinder, 232. Claw plate, 233. Pneumatic coil pipe clamping claw, 3. Guide conveying mechanism, 31. Servo linear module, 32. T-shaped plate, 33. Pipe material guide assembly, 331. Guide groove, 332. Guide wheel group, 333. Guide clamping claw, 334. Anti-channeling unit, 33 41. Aluminum profile, 3342. Slider, 3343. Tension spring, 3344. Pressure rod, 3345. Connector, 3346. Roller, 335. Pneumatic finger, 4. Coil mechanism, 41. Bottom plate, 42. Steering motor, 43. Turntable, 44. Annular groove, 44a. Notch, 45. Clamping tube assembly, 451. Rocker, 452. Clamping groove plate, 453. Spring, 454. Connecting seat, 455. Opening and closing cylinder, 46. Push tube assembly, 461. Translation cylinder, 462. Vertical rod, 463. U-shaped push rod. DETAILED DESCRIPTION

[0031] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0032] like Figure 1 As shown, the present invention provides a connecting catheter coil device, comprising a frame 1, a grabbing mechanism 2 arranged above the frame 1, and a guide conveying mechanism 3 and a coiling mechanism 4 sequentially arranged on the frame 1 along the moving direction of the grabbing mechanism 2;

[0033] In this embodiment, the frame 1 is used to support each component. The frame 1 is made of square pipes welded together, and a foot pad for leveling is provided at the bottom. The grabbing mechanism 2 can be used to clamp the finished product after connecting the conduit or coiling and move it. The guiding conveying mechanism 3 can guide the pipe material entering the coiling mechanism 4 to maintain the stability of the material feeding. The coiling mechanism 4 is used to realize automatic coiling and improve the product quality. The specific structure of each component of the device is as follows:

[0034] like Figure 2As shown, the gripping mechanism 2 includes a straight-line moving assembly 21 arranged above the frame 1, and a pipe material clamping assembly 22 and a coil pipe clamping assembly 23 arranged at intervals, and the pipe material clamping assembly 22 and the coil pipe clamping assembly 23 are both connected to the straight-line moving assembly 21; wherein, the pipe material clamping assembly 22 includes a first lifting cylinder 221 connected to the straight-line moving assembly 21 and a pneumatic pipe material clamp 222 arranged below the first lifting cylinder 221; the coil pipe clamping assembly 23 includes a second lifting cylinder 231 connected to the straight-line moving assembly 21, a claw plate 232 arranged below the second lifting cylinder 231, and a plurality of pneumatic coil pipe clamps 233 uniformly distributed circumferentially below the claw plate 232, and the pneumatic coil pipe clamps 233 correspond one-to-one to the notches 44a.

[0035] The pneumatic pipe clamp 222 of the pipe material clamping assembly 22 is used to clamp the pipe head of the connecting conduit, and its height adjustment can be controlled by the first lifting cylinder 221 on the linear travel assembly 21. The pneumatic coil clamp 233 in the coil clamp assembly 23 is used to clamp the finished product of the connecting conduit after the coil. In this embodiment, there are four pneumatic coil clamps 233 to ensure the stability of the finished product during clamping and transportation. The height adjustment of the pneumatic coil clamp 233 is also controlled by the second lifting cylinder 231 on the linear travel assembly 21. Among them, the claw plate 232 and the second lifting cylinder 231 are detachably connected by an angle code. In addition, a tank chain is also provided on the linear travel assembly 21 to facilitate the operation of the pipe material clamp assembly 22 and the coil clamp assembly 23.

[0036] like Figure 3-4 As shown, the guide conveying mechanism 3 includes a servo linear module 31 vertically arranged on the frame 1, a T-shaped plate 32 horizontally arranged on the servo linear module 31 and a pipe guide assembly 33 arranged on the T-shaped plate 32; wherein, the pipe guide assembly 33 includes a guide groove 331 arranged above the T-shaped plate 32 and a guide wheel group 332 and a guide clamp 333 respectively arranged at both ends of the guide groove 331, an anti-slip unit 334 is arranged in the middle of the guide groove 331, the guide wheel group 332 can approach or move away from each other under the drive of the pneumatic finger 335 arranged on the T-shaped plate 32, the guide clamp 333 is provided with an arc-shaped opening facing the annular groove 44, and the guide clamp 333 can move along a direction perpendicular to the length of the guide groove 331.

[0037] The guide wheel group 332 is used to clamp the rear end of the connecting conduit. The spacing of the guide wheel group 332 can be adjusted by the pneumatic fingers 335 to adapt to the loading of connecting conduits with different diameters. The anti-slip unit 334 limits the jumping of the connecting conduit in the guide groove 331 from above. The arc-shaped mouth of the guide clamp 333 cooperates with the annular groove 44 to limit the front end of the connecting conduit, so that the pipe guide assembly 33 can stably transport the connecting conduit and prevent the jumping phenomenon during the loading process. During the coiling process, the connecting conduit on the coiling mechanism 4 will spiral up. To cooperate with this process, the servo linear module 31 can drive the pipe guide assembly 33 to rise stably through the T-plate 32, and the servo linear module 31 can accurately control the lifting height.

[0038] Preferably, the anti-slip unit 334 includes an aluminum profile 3341 fixed on the top of the servo linear module 31, a slider 3342 slidably set on the T-shaped plate 32, a tension spring 3343 connecting the slider 3342 and a pressure rod 3344 horizontally inserted into the guide groove 331. The aluminum profile 3341 includes a rectangular guide part and a triangular switch part from bottom to top. The sliding direction of the slider 3342 is perpendicular to the length direction of the guide groove 331. The slider 3342 is connected to a roller 3346 through a connecting piece 3345. Under the action of the tension spring 3343, the roller 3346 always slides close to one side of the aluminum profile 3341. The pressure rod 3344 is fixedly connected to the slider 3342, and a spacing is left between the pressure rod 3344 and the bottom of the guide groove 331.

[0039] As the roller 3346 rises along the guide portion, the pressure rod 3344 is always inserted into the guide groove 331 to press the connecting conduit in the groove. When the coil is nearly completed, the roller 3346 rises to the switch portion. Due to the structure of the switch portion itself, the slider 3342 is acted upon by the tension spring 3343, and the pressure rod 3344 is pulled out of the guide groove 331 and no longer presses the connecting conduit, which is beneficial to the smooth discharge of the tail of the connecting conduit.

[0040] like Figure 5-9As shown, the coil mechanism 4 includes a bottom plate 41 arranged above the frame 1, a steering motor 42 arranged below the bottom plate 41, and a turntable 43 arranged above the bottom plate 41. The output shaft of the steering motor 42 passes through the bottom plate 41 and is connected to the turntable 43 in a transmission manner. A circular groove 44 is arranged around the upper end of the turntable 43. A plurality of notches 44a that can cooperate with the grabbing mechanism 2 are opened around the circular groove 44. A pipe clamping assembly 45 for fixing the pipe material is arranged inside the circular groove 44. A pipe pushing assembly 46 for pushing the pipe material to the turntable 43 is arranged outside the turntable 43. The pipe clamping assembly 45 includes an L-shaped seesaw 451, an arc-shaped slot plate 452 and a spring 453. The seesaw 451 is turned to rotate. The corner is rotatably mounted on the lower end of the turntable 43 through a connecting seat 454, the rocker 451 has a vertical portion passing through the turntable 43 and a horizontal portion located below the turntable 43, the slot plate 452 is fixedly connected to the vertical portion and its arc opening faces the turntable 43, the two ends of the spring 453 are respectively connected to the turntable 43 and the horizontal portion, and the horizontal portion can be rotated under the drive of the opening and closing cylinder 455 arranged on the base plate 41; wherein, the push tube assembly 46 includes a translation cylinder 461 fixed on the base plate 41, a vertical rod 462 arranged on the translation cylinder 461 and a U-shaped push rod 463 arranged on the top of the vertical rod 462, and the translation cylinder 461 drives the U-shaped push rod 463 to move toward the annular groove 44 through the vertical rod 462.

[0041] After the steering motor 42 drives the turntable 43 to rotate to a suitable position, the opening and closing cylinder 455 lifts the seesaw 451 of the clamping tube assembly 45, and the seesaw 451 flips a certain angle to open the clamping slot plate 452, and the pipe material clamping assembly 22 clamps the head of the connecting pipe and puts it under the clamping slot plate 452, and the opening and closing cylinder 455 resets, and the seesaw 451 drives the clamping slot plate 452 to close and clamp the head of the connecting pipe under the action of the spring 453, and then the steering motor 42 drives the turntable 43 to rotate again, and the connecting pipe is automatically coiled. When the tail of the connecting pipe moves out of the guide conveying mechanism 3, the translation cylinder 461 of the push tube assembly 46 drives the U-shaped push rod 463 to push the tail of the connecting pipe into the annular groove 44, and wait for the coiling clamping assembly 23 to be taken out after the finished product is completed. Preferably, one of the rod end faces of the U-shaped push rod 463 is arc-shaped, so as to better fit the connecting pipe, and the other rod end face is L-shaped, and this design can ensure that it is fully pushed into place.

[0042] The working principle of this embodiment is as follows: when in use, the grabbing mechanism 2 is started, the pipe material clamping assembly 22 automatically clamps the head of the connecting conduit to be coiled, and moves to the coiling mechanism 4 under the drive of the linear travel assembly 21; the coiling mechanism 4 is started, the pipe material clamping assembly 22 puts the head of the connecting conduit to the clamping assembly 45, and the clamping assembly 45 fixes it, and then the steering motor 42 drives the turntable 43 to rotate, so that the connecting conduit is automatically coiled in the annular groove 44; at the same time, the guide conveying mechanism 3 is started, and the servo linear module 31 drives the pipe material guide assembly 33 to rise to cooperate with the coiling action to maintain stable feeding. When the coiling is nearly completed, the pipe pushing assembly 46 pushes the tail of the connecting conduit into place, and the coiling is completed to complete the finished product. Finally, the coiling clamping assembly 23 clamps the finished product and moves to the lower moving station under the drive of the linear travel assembly 21.

[0043] The present invention is not limited to the above-mentioned specific implementation modes. For ordinary technicians in this field, various changes made based on the above-mentioned conception without creative work all fall within the protection scope of the present invention.

Claims

1. A connecting catheter coil device, characterized in that: It comprises a frame (1), a grabbing mechanism (2) arranged above the frame (1), and a guide conveying mechanism (3) and a coiling mechanism (4) arranged on the frame (1) in sequence along the moving direction of the grabbing mechanism (2); The coil mechanism (4) comprises a bottom plate (41) arranged above the frame (1), a steering motor (42) arranged below the bottom plate (41), and a turntable (43) arranged above the bottom plate (41); an output shaft of the steering motor (42) passes through the bottom plate (41) and is drivingly connected to the turntable (43); an annular groove (44) is arranged around the upper end of the turntable (43); a plurality of notches (44a) are arranged around the annular groove (44) and can be matched with the grabbing mechanism (2); a pipe clamping assembly (45) for fixing pipe materials is arranged inside the annular groove (44); and a pipe pushing assembly (46) for pushing pipe materials toward the turntable (43) is arranged outside the turntable (43); The clamping tube assembly (45) comprises an L-shaped seesaw (451), an arc-shaped clamping slot plate (452) and a spring (453); the corner of the seesaw (451) is rotatably mounted on the lower end of the turntable (43) via a connecting seat (454); the seesaw (451) comprises a vertical portion penetrating the turntable (43) and a horizontal portion located below the turntable (43); the clamping slot plate (452) is fixedly connected to the vertical portion and its arc opening faces the turntable (43); the two ends of the spring (453) are respectively connected to the turntable (43) and the horizontal portion; the horizontal portion can be rotated under the drive of an opening and closing cylinder (455) arranged on the bottom plate (41); The push tube assembly (46) comprises a translation cylinder (461) fixed on the bottom plate (41), a vertical rod (462) arranged on the translation cylinder (461), and a U-shaped push rod (463) arranged on the top of the vertical rod (462); the translation cylinder (461) drives the U-shaped push rod (463) to move toward the annular groove (44) through the vertical rod (462); One end surface of the U-shaped push rod (463) is arc-shaped, and the other end surface of the U-shaped push rod is L-shaped; The guide conveying mechanism (3) comprises a servo linear module (31) vertically arranged on the frame (1), a T-shaped plate (32) horizontally arranged on the servo linear module (31), and a pipe guide assembly (33) arranged on the T-shaped plate (32); The pipe guide assembly (33) comprises a guide groove (331) arranged above the T-shaped plate (32) and a guide wheel group (332) and a guide clamping claw (333) respectively arranged at both ends of the guide groove (331); an anti-slip unit (334) is arranged in the middle of the guide groove (331); the guide wheel group (332) can move closer to or farther away from each other under the drive of a pneumatic finger (335) arranged on the T-shaped plate (32); the guide clamping claw (333) is provided with an arc-shaped opening facing the annular groove (44); and the guide clamping claw (333) can move along a direction perpendicular to the length of the guide groove (331).

2. The connecting catheter coil device according to claim 1, characterized in that: The gripping mechanism (2) comprises a linear travel assembly (21) arranged above the frame (1) and a pipe material gripping assembly (22) and a coil pipe gripping assembly (23) arranged at intervals, wherein the pipe material gripping assembly (22) and the coil pipe gripping assembly (23) are both connected to the linear travel assembly (21).

3. The connecting catheter coil device according to claim 2, characterized in that: The pipe material gripping assembly (22) comprises a first lifting cylinder (221) connected to the linear travel assembly (21) and a pneumatic pipe material gripping claw (222) arranged below the first lifting cylinder (221).

4. The connecting conduit coil device according to claim 3, characterized in that: The coil clamping assembly (23) comprises a second lifting cylinder (231) connected to the linear travel assembly (21), a claw plate (232) arranged below the second lifting cylinder (231), and a plurality of pneumatic coil clamping claws (233) uniformly distributed circumferentially below the claw plate (232), wherein the pneumatic coil clamping claws (233) correspond one-to-one to the notches (44a).

5. The connecting catheter coil device according to claim 1, characterized in that: The anti-slip unit (334) comprises an aluminum profile (3341) fixed on the top of the servo linear module (31), a slider (3342) slidably arranged on the T-shaped plate (32), a tension spring (3343) connecting the slider (3342) and a pressure rod (3344) horizontally inserted into the guide groove (331). The aluminum profile (3341) comprises a rectangular guide portion and a triangular switch portion from bottom to top. The sliding direction of the slider (3342) is perpendicular to the length direction of the guide groove (331). The slider (3342) is connected to a roller (3346) through a connecting piece (3345). Under the action of the tension spring (3343), the roller (3346) always slides close to one side of the aluminum profile (3341). The pressure rod (3344) is fixedly connected to the slider (3342), and a spacing is left between the pressure rod (3344) and the bottom of the guide groove (331).

Citation Information

Patent Citations

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