Automatic film cutting machine

By designing an automatic film cutting machine, using a cylinder or electric push rod to drive a serrated tool to automatically cut the pallet protective film, the problems of low manual cutting efficiency and high cost are solved, and an efficient and automated cutting process is achieved.

CN113442227BActive Publication Date: 2025-05-06TAIYUAN FORTUCKY LOGISTICS EQUIP TECH CO LTD
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Patent Information

Application Number
CN202110809996.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-17
Publication Date
2025-05-06
Estimated Expiration
2041-07-17

AI Technical Summary

Technical Problem

The traditional disassembly and assembly method of manual removal of pallet protective film in the prior art is inefficient and labor-intensive, making it difficult to keep up with the pace of automation and modern industries.

Method used

An automatic membrane cutting machine is designed, using a cylinder or an electric push rod as a power mechanism to drive the serrated tool holder to extend or retract, and the movement of the cylinder output end is controlled by solenoid valve to realize automatic cutting of the protective film on the outside of the pallet.

Benefits of technology

It realizes efficient automatic cutting of pallet protective film, reduces labor costs, improves work efficiency, and adapts to the needs of automation and modern industries.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic film cutting machine, comprising a frame, wherein a power mechanism is arranged inside the frame, and a cutting mechanism is arranged at the output end of the power mechanism, and the cutting mechanism can be driven to extend or retract through the power mechanism; the power mechanism comprises a cylinder; the cutting mechanism comprises a tool holder, and the tool holder is arranged at and fixed to the output end of the cylinder, and a tool is fixedly arranged on the outer side of the tool holder, and the tool is arranged in a serrated shape; the present invention adopts the method of directly using the cylinder piston rod as the active shaft, and uses the method of directly outputting energy in a straight line, which greatly reduces the energy loss, and the tool adopts a serrated and angled blade, the serrated shape has multi-point contact, the cutting force is more balanced, and the pressure per unit area is increased, so that cutting is easier and the goods will not be biased. Compared with the traditional manual cutting method, it is more efficient, and the structure is simple and easy to operate.
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Description

Technical Field

[0001] The invention relates to the technical field of film cutting equipment, in particular to an automatic film cutting machine. Background Art

[0002] Pallet, also known as stacking board and plywood, comes from the Chinese national standard "Logistics Terminology". It refers to a horizontal platform device used for the collection, stacking, handling and transportation of goods and products as unit loads. As a kind of container equipment similar to containers, pallets are now widely used in production, transportation, warehousing and circulation, and are considered to be one of the two key innovations in the logistics industry in the 20th century. As an important loading, unloading, storage and transportation equipment in the process of logistics operations, pallets play a huge role in modern logistics when used in conjunction with forks, stackers, elevators and other equipment. The benefits they bring to the modern logistics industry are mainly reflected in: they can realize the unitization, standardization and standardization of item packaging, protect items, and facilitate logistics and business flows. There are many types of pallets in logistics, according to the material, purpose, table, fork entry method and structure.

[0003] After the pallet is wrapped with protective film, it is difficult to be transported by forklift, so the protective film on both sides of the pallet needs to be cut.

[0004] However, the traditional disassembly and assembly method of manually removing the packaging film to prepare for the fork not only requires high labor costs, but also has extremely low efficiency, and it is difficult to keep up with the pace of today's automated and modernized industry.

[0005] Therefore, it is necessary to provide an automatic film cutting machine to solve the above technical problems. Summary of the invention

[0006] The purpose of the present invention is to provide an automatic film cutting machine to solve the problem that the traditional disassembly and assembly method of manually removing the packaging film for picking up by a fork in the above-mentioned background technology not only requires high labor costs, but also has extremely low efficiency and is difficult to keep up with the pace of the current trend towards automation and modern industry.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an automatic film cutting machine comprises a frame, a power mechanism is arranged inside the frame, a cutting mechanism is arranged at the output end of the power mechanism, and the cutting mechanism can be driven to extend or retract by the power mechanism.

[0008] The power mechanism is a device such as a cylinder or an electric push rod that can output linear power;

[0009] The cutting mechanism comprises a tool holder, which is arranged at the output end of the cylinder and fixed to the output end of the power mechanism. A tool is fixedly arranged on the outer side of the tool holder, and the tool is arranged in a sawtooth shape.

[0010] During specific use, the power mechanism can drive the cutting mechanism to extend or retract, thereby cutting the protective film on the outside of the pallet. The knife is set to be serrated. Such a blade is sharper and has a guiding role when cutting. It is not easy to push the goods off due to blade bluntness.

[0011] As a further solution of the present invention, a protective shell is arranged on the outside of the frame, and the protective shell is fixed to the frame by screws.

[0012] During specific use, the protective shell is helpful for protecting the components inside the rack.

[0013] As a further solution of the present invention, a solenoid valve is provided at the connecting end of the cylinder, and a first rubber air tube and a second rubber air tube are provided at the output end of the solenoid valve. The first rubber air tube is provided at the rear end of the cylinder and is connected to the cylinder, and the second rubber air tube is provided at the front end of the cylinder and is connected to the cylinder. A positioning plate is provided at the output end of the cylinder, and the positioning plate and the cylinder are both fixed to the frame.

[0014] During specific use, the gas delivery inside the first rubber air tube and the second rubber air tube is controlled by the solenoid valve. When the gas is delivered to the rear end of the cylinder through the first rubber air tube, the output end of the cylinder can be driven to move forward, thereby driving the tool holder and the tool to move forward through the output end of the cylinder, which is beneficial to cutting the protective film through the tool. When the gas is delivered to the front end of the cylinder through the second rubber air tube, the output end of the cylinder can be driven to move backward, thereby driving the tool holder and the tool to be retracted, which is beneficial to the next cutting.

[0015] As a further solution of the present invention, the tool is fixed to the tool holder by means of screws.

[0016] During specific use, the tool holder is beneficial to the installation of the tool.

[0017] As a further solution of the present invention, a guide rod is provided on the side of the tool holder close to the cylinder, and the guide rod penetrates the positioning plate and is slidably connected to the positioning plate.

[0018] During specific use, by providing a guide rod, the guide rod passes through the positioning plate and is slidably connected to the positioning rod, which is conducive to the stable forward and backward movement of the tool by the output end of the cylinder.

[0019] As a further solution of the present invention, a accommodating chamber is provided at the bottom end of the frame, the tool holder and the tool are placed inside the accommodating chamber, the front end of the tool is provided with tool teeth, and the tool teeth are offset inward by 3° to 6°.

[0020] When used specifically, the best cutting effect is achieved when the blade teeth are offset inward by 3° to 6°. Such a blade is sharper and has a guiding effect when cutting, and is less likely to deflect the goods due to blade blunting.

[0021] As a further solution of the present invention, the tool includes a main cutting edge and two auxiliary cutting edges, and the two auxiliary cutting edges are arranged on both sides of the top of the main cutting edge.

[0022] During specific use, the tool is divided into a cutting structure of a main blade and two auxiliary blades. The two auxiliary blades are arranged on both sides of the top of the main blade. This tool adopts a multi-point contact cutting method, the cutting force is more uniform, the tooth tip is in point contact, the unit area is smaller during cutting, the force is unchanged, the pressure is increased, and cutting is easier.

[0023] As a further solution of the present invention, a conveyor is provided on one side of the frame, a pallet is provided on the conveyor, a penetrating square groove is provided on the outer side of the pallet, and a protective film is wrapped around the outer side of the pallet.

[0024] During specific use, the tool is driven by the cylinder to move toward one side of the pallet, so that the tool is inserted into the square groove, which is beneficial to cutting the protective film, thereby facilitating the handling and transportation of the pallet in the later stage, and is more convenient in actual operation. The present invention adopts the preferred method of directly using the cylinder piston rod as the active axis, and uses the method of directly outputting energy in a straight line, which greatly reduces the energy loss and has a large output energy. In addition, the tool adopts a serrated and angled blade. The serrated shape has multiple points of contact, and the cutting force is more balanced. The point contact increases the pressure per unit area, making it easier to cut and will not deflect the goods. Multiple points involved in cutting make the force on the goods more balanced. Compared with traditional manual cutting methods, it is more efficient, has a simple structure, and is easy to operate.

[0025] Working principle: The gas delivery inside the first rubber air tube and the second rubber air tube is controlled by the solenoid valve. When the gas is delivered to the rear end of the cylinder through the first rubber air tube, the output end of the cylinder can be driven to move forward, thereby driving the tool holder and the tool to move forward through the output end of the cylinder, which is beneficial to cutting the protective film through the tool. The gas delivered to the front end of the cylinder through the second rubber air tube can drive the output end of the cylinder to move backward, thereby driving the tool holder and the tool to be retracted, which is beneficial to the next cutting. The guide rod is provided, and the guide rod passes through the positioning plate and is slidably connected to the positioning rod, which is beneficial to the output end of the cylinder to stably drive the tool to move forward and backward, and the tool is driven to move toward one side of the tray through the cylinder. Inserting the tool into the square groove is conducive to cutting the protective film, which is beneficial to the later handling and transportation of the pallet, and is more convenient in actual operation. The present invention adopts the method of directly using the cylinder piston rod as the active axis, and uses the method of directly outputting energy in a straight line, which greatly reduces the energy loss and has a large output energy. In addition, the tool adopts a serrated and angled blade. The serrated shape has multiple points of contact, and the cutting force is more balanced. The point contact increases the pressure per unit area, making it easier to cut and will not deflect the goods. Multiple points involved in cutting make the force on the goods more balanced. Compared with traditional manual cutting methods, it is more efficient, has a simple structure, and is easy to operate.

[0026] The automatic film cutting machine described in the present invention is a device that can output linear power through a cylinder or an electric push rod. The output end of the power mechanism drives the tool holder and the tool to move forward, and the output end of the power mechanism drives the tool to move toward one side of the pallet to insert the tool into the square groove, which is beneficial to cutting the protective film, thereby facilitating the later handling and transportation of the pallet, and is more convenient in actual operation. The present invention preferably adopts the method of directly using the cylinder piston rod as the active shaft, and uses the method of directly outputting energy in a linear manner, which greatly reduces the energy loss. In addition, the tool adopts a serrated and angled blade. The serrated shape has multiple points of contact, and the cutting force is more balanced, which increases the pressure per unit area, making cutting easier and will not cause the goods to deflect. Compared with the traditional manual cutting method, it is more efficient, and the structure is simple and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0028] Figure 1 is a schematic diagram of the tool retracting structure of the present invention;

[0029] Figure 2 It is a schematic diagram of the tool extension structure of the present invention;

[0030] Figure 3 It is a usage scenario diagram of the present invention;

[0031] Figure 4 It is a schematic diagram of the tool structure of the present invention;

[0032] Figure 5 It is a schematic diagram of the power mechanism structure of the present invention.

[0033] In the figure: 1. frame; 101. protective shell; 102. accommodating chamber; 2. power mechanism; 201. cylinder; 202. solenoid valve; 203. first rubber air tube; 204. second rubber air tube; 205. positioning plate; 3. cutting mechanism; 301. tool holder; 302. tool; 303. guide rod; 304. blade; 305. tooth; 306. main blade; 307. secondary blade; 4. conveyor; 5. tray; 501. square groove. DETAILED DESCRIPTION

[0034] like Figure 1 As shown, an automatic film cutting machine includes a frame 1 and a protective shell 101 arranged on the outside of the frame 1, the protective shell 101 is fixed to the frame 1 by screws, a power mechanism 2 is arranged inside the frame 1, and a cutting mechanism 3 is arranged at the output end of the power mechanism 2.

[0035] When in use, the power mechanism 2 can drive the cutting mechanism 3 to extend or retract, thereby cutting the protective film on the outside of the tray 5.

[0036] like Figure 1 , 2 As shown in Figures 4 and 5, the power mechanism 2 includes a cylinder 201, a solenoid valve 202 is provided at the connecting end of the cylinder 201, a first rubber air tube 203 and a second rubber air tube 204 are provided at the output end of the solenoid valve 202, the first rubber air tube 203 is provided at the rear end of the cylinder 201 and is connected to the cylinder 201, the second rubber air tube 204 is provided at the front end of the cylinder 201 and is connected to the cylinder 201, a positioning plate 205 is provided at the output end of the cylinder 201, and the positioning plate 205 and the cylinder 201 are both fixed to the frame 1.

[0037] The cutting mechanism 3 includes a tool holder 301, which is arranged at the output end of the cylinder 201 and fixed to the output end of the cylinder 201. A tool 302 is arranged on the outside of the tool holder 301, and the tool 302 is fixed to the tool holder 301 by screws. A guide rod 303 is arranged on the side of the tool holder 301 close to the cylinder 201, and the guide rod 303 passes through the positioning plate 205 and is slidably connected to the positioning plate 205.

[0038] Furthermore, a accommodating chamber 102 is provided at the bottom end of the frame 1, and the tool holder 301 and the tool 302 are both placed inside the accommodating chamber 102. The tool 302 includes a blade 304 and a tooth 305 arranged on the outer edge of the blade 304. The tooth 305 is arranged in a serrated shape, and the tooth 305 is offset inward by 3° to 6°.

[0039] Preferably, the cutting effect is best when the blade teeth 305 are offset 5° inward. Such a blade is sharper and has a guiding effect when cutting. It is not easy to deflect the goods due to blade blunting. The tool 302 is divided into a cutting structure consisting of a main blade 306 and two auxiliary blades 307. The two auxiliary blades 307 are arranged on both sides of the top of the main blade 306. This tool 302 adopts a multi-point contact cutting method, and the cutting force is more uniform. The tooth tip is in point contact, the unit area is smaller during cutting, the force is unchanged, the pressure is increased, and cutting is easier.

[0040] When in use, the solenoid valve 202 is used to control the gas delivery to the inside of the first rubber air tube 203 and the second rubber air tube 204. When the gas is delivered to the rear end of the cylinder 201 through the first rubber air tube 203, the output end of the cylinder 201 can be driven to move forward, thereby driving the tool holder 301 and the tool 302 to move forward through the output end of the cylinder 201, which is beneficial for cutting the protective film through the tool 302. The gas delivered to the front end of the cylinder 201 through the second rubber air tube 204 can drive the output end of the cylinder 201 to move backward, thereby driving the tool holder 301 and the tool 302 to retract, which is beneficial for the next cutting. The guide rod 303 is provided, and the guide rod 303 passes through the positioning plate 205 and is slidably connected to the positioning rod, which is beneficial for the output end of the cylinder 201 to stably drive the tool 302 to move forward and backward.

[0041] like Figure 3-5 As shown, a conveyor 4 is provided at one side of the frame 1 , a tray 5 is provided on the conveyor 4 , a penetrating square groove 501 is provided on the outer side of the tray 5 , and the protective film is wrapped around the outer side of the tray 5 .

[0042] When in use, the cylinder 201 drives the tool 302 to move toward one side of the pallet 5, so that the tool 302 is inserted into the square groove 501, which is beneficial to cutting the protective film, thereby facilitating the handling and transportation of the pallet 5 in the later stage, and is more convenient in actual operation. The present invention adopts the method of directly using the piston rod of the cylinder 201 as the active axis, and uses the method of directly outputting energy in a straight line, which greatly reduces the energy loss and has a large output energy. In addition, the tool 302 adopts a serrated and angled blade. The serrated shape has multiple points of contact, and the cutting force is more balanced. The point contact increases the pressure per unit area, making it easier to cut and will not deflect the goods. Multiple points involved in cutting make the force on the goods more balanced. Compared with traditional manual cutting methods, it is more efficient, has a simple structure, and is easy to operate.

[0043] Working principle: The solenoid valve 202 controls the gas delivery to the first rubber air tube 203 and the second rubber air tube 204. When the gas is delivered to the rear end of the cylinder 201 through the first rubber air tube 203, the output end of the cylinder 201 can be driven to move forward, thereby driving the tool holder 301 and the tool 302 to move forward through the output end of the cylinder 201, which is beneficial to cutting the protective film through the tool 302. The gas delivered to the front end of the cylinder 201 through the second rubber air tube 204 can drive the output end of the cylinder 201 to move backward, thereby driving the tool holder 301 and the tool 302 to retract, which is beneficial to the next cutting. The guide rod 303 is provided, and the guide rod 303 passes through the positioning plate 205 and is slidably connected to the positioning rod, which is beneficial to the output end of the cylinder 201 to stably drive the tool 302 The tool 302 moves back and forth, and is driven by the cylinder 201 to move toward one side of the pallet 5 to insert the tool 302 into the square groove 501, which is beneficial to cutting the protective film, thereby facilitating the handling and transportation of the pallet 5 in the later stage, and is more convenient in actual operation. The present invention adopts the method of directly using the piston rod of the cylinder 201 as the active axis, and uses the method of directly outputting energy in a straight line, which greatly reduces the energy loss and has a large output energy. In addition, the tool 302 adopts a serrated and angled blade. The serrated shape has multiple points of contact, and the cutting force is more balanced. The point contact increases the pressure per unit area, making it easier to cut, and the goods will not be tilted. Multiple points involved in cutting make the force on the goods more balanced. Compared with the traditional manual cutting method, it is more efficient, and the structure is simple and easy to operate.

Claims

1. An automatic film cutting machine, comprising a frame (1), characterized in that: A power mechanism (2) is disposed inside the frame (1), and a cutting mechanism (3) is disposed at the output end of the power mechanism (2), so that the cutting mechanism (3) can be driven to extend or retract through the power mechanism (2); The power mechanism (2) comprises a cylinder (201); The cutting mechanism (3) comprises a tool holder (301), the tool holder (301) being arranged at the output end of the cylinder (201) and being fixed to the output end of the cylinder (201), a tool (302) being fixedly arranged on the outside of the tool holder (301), and the tool (302) being arranged in a sawtooth shape; The bottom end of the frame (1) is provided with a receiving chamber (102), the tool holder (301) and the tool (302) are both placed inside the receiving chamber, the front end of the tool (302) is provided with a tool tooth (305), and the tool tooth (305) is offset inwardly by 3° to 6°; The knife (302) comprises a main blade (306) and two auxiliary blades (307), wherein the two auxiliary blades (307) are arranged on both sides of the top of the main blade (306); A conveyor (4) is provided on one side of the frame (1), a pallet (5) is provided on the conveyor (4), a through square groove (501) is provided on the outer side of the pallet (5), a protective film is wrapped around the outer side of the pallet (5), and a cutter (302) is driven by a cylinder (201) to move toward one side of the pallet (5) to insert the cutter (302) into the square groove (501), which is conducive to cutting the protective film, thereby facilitating the handling and transportation of the pallet (5) at a later stage.

2. The automatic film cutting machine according to claim 1, characterized in that: A protective shell (101) is arranged on the outside of the frame (1), and the protective shell (101) is fixed to the frame (1) by means of screws.

3. The automatic film cutting machine according to claim 1, characterized in that: The connection end of the cylinder (201) is provided with a solenoid valve (202); the output end of the solenoid valve (202) is provided with a first rubber air tube (203) and a second rubber air tube (204); the first rubber air tube (203) is provided at the rear end of the cylinder (201) and is connected to the cylinder (201); the second rubber air tube (204) is provided at the front end of the cylinder (201) and is connected to the cylinder (201); the output end of the cylinder (201) is provided with a positioning plate (205); the positioning plate (205) and the cylinder (201) are both fixed to the frame (1).

4. The automatic film cutting machine according to claim 1, characterized in that: The tool (302) is fixed to the tool holder (301) via screws.

5. The automatic film cutting machine according to claim 3, characterized in that: A guide rod (303) is provided on one side of the tool holder (301) close to the cylinder (201), and the guide rod (303) penetrates the positioning plate (205) and is slidably connected to the positioning plate (205).

Citation Information

Patent Citations

  • Cut membrane device and sticking film machine

    CN206136464U

  • Automatic film cutting machine

    CN215202363U