A scroll compressor, an oil-gas rough separation device and an oil-gas separation device thereof

By providing a first air conductor and a rough separation cover plate on the stationary disc seat of the scroll compressor to form an annular airflow channel, the problem of deformation of the spiral partition plate caused by the action of airflow in the prior art is solved, and the effect of crude oil and gas separation is improved.

CN113482915BActive Publication Date: 2025-05-30XINLEI COMPRESSOR CO LTD
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Patent Information

Application Number
CN202110766755.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-07
Publication Date
2025-05-30
Estimated Expiration
2041-07-07

AI Technical Summary

Technical Problem

When existing scroll compressors are roughly separated, the airflow acts on the spiral partition plate and causes deformation, affecting the size of the airflow channel and reducing the separation effect.

Method used

A scroll compressor is designed, and the oil-gas rough separation device includes a static disk seat, a first air conductor and a rough separation cover plate. The static disk seat and the first air conductor form an annular airflow channel. The air flow strikes the static disk seat, a rough separation cover plate and the first air conductor. The oil separates from the gas and falls into the oil tank.

Benefits of technology

By extending the air flow path, the effect of crude oil and gas separation is improved, the reliability of the gas channel is ensured, and the deformation problem of the spiral partition plate is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a scroll compressor, in particular to a scroll compressor and its oil-gas rough separation device and oil-gas separation device, including a rough separation cover plate, a stationary disk, a moving disk and a body; an oil sump is provided at the lower part inside the body; a compression chamber is formed between the moving disk and the stationary disk; an annular outer ring and a first air guiding rib are arranged on the end surface on the other side of the stationary disk; the rough separation cover plate is arranged on the annular outer ring, so that a rough separation chamber is formed between the annular outer ring and the rough separation cover plate; a notch is left at the lower part of the annular outer ring, and the first air guiding rib divides the notch into a rough separation exhaust port and a first lower oil port; the opening of the first air guiding rib faces the first lower oil port, and the first lower oil port communicates with the oil sump and is sealed by lubricating oil; a rough separation air inlet communicating with the compression chamber is arranged in the middle of the first air guiding rib. In this patent, both the annular outer ring and the first air guiding rib are integrally formed on the stationary disk, and the rough separation cover plate is fixedly installed on the annular outer ring, ensuring the reliability of the gas passage under gas pressure.
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Description

Technical Field

[0001] The present invention relates to a scroll compressor, in particular to a scroll compressor, an oil-gas rough separation device and an oil-gas separation device thereof. Background Art

[0002] A scroll compressor mainly consists of a control part, a motor part and a compression part. The compression part has a pair of scroll disks. The main compression process of the scroll compressor is realized by the scroll disks. The refrigerant is compressed into a high-temperature and high-pressure gas through the scroll disks. The high-temperature and high-pressure gas is discharged through the exhaust holes on the stationary scroll disk, flows to the motor area and then is discharged through the exhaust pipe. During the use of the compressor, in order to meet the needs of lubrication, sealing and cooling, liquid lubricating oil is often used. These lubricating oils lubricate the moving pairs, so that friction and wear can be reduced. At the same time, due to the presence of the lubricating oil, the leakage amount generated through the mating clearance is greatly reduced. Finally, the lubricating oil can cool the key moving parts of the compressor, such as bearings, rotors and cylinders, etc., thereby improving the working reliability of the compressor. During the operation of the scroll compressor, the high-temperature and high-pressure gas will fill the internal space of the compressor. When the high-temperature and high-pressure gas flows, it will carry away the lubricating oil in the compressor. Therefore, before the compressed gas is discharged, it is necessary to separate the oil and gas from the gas through an oil-gas separation device.

[0003] The existing scroll compressor, for example, a horizontal scroll compressor with an oil-gas separation mechanism disclosed in a Chinese utility model patent (Publication No.: CN211343344U, Publication Date: 20200825), belongs to the technical field of intelligent equipment drive control. It includes a stationary scroll disk, a moving scroll disk, an oil-gas separation device, an eccentric shaft, a housing, a stator, a rotor, a bearing seat one, a bearing seat two, a moving scroll disk bearing, an exhaust port, an intake pipe and an exhaust pipe. The oil-gas separation device includes an inner cylinder, an outer cylinder, a spiral partition plate and a guide pipe. The spiral partition plate is spirally arranged between the inner wall of the outer cylinder and the outer wall of the inner cylinder. The spiral partition plate divides the oil-gas separation cavity into a spiral gas flow channel. During the oil-gas flow process of the present invention, it collides with the inner wall of the outer cylinder and the outer wall of the inner cylinder, condenses into oil, and the oil is guided back to the oil storage cavity of the compressor, and is shunted to lubricate the moving and vulnerable parts such as the bearing of the bearing seat, the moving scroll disk bearing, the bearing seat friction pad and the stationary disk friction pad, etc., enhancing the smoothness and durability of the operation of the scroll compressor, reducing the friction noise, and improving the service life of the moving and vulnerable parts.

[0004] The above-mentioned scroll compressor has the following problems: during rough separation, the gas acts on the spiral partition plate. Although the path of the gas flow is increased, at the same time, the pressure of the gas flow on the spiral partition plate is increased. However, the spiral partition plate is not fixedly connected to the inner cylinder or the outer cylinder. After long-term use, the spiral partition plate deforms, thus affecting the size of the gas flow channel and causing the separation effect to decline. Summary of the Invention

[0005] To solve the above problems, the object of the present invention is to provide a scroll compressor, an oil-gas rough separation device and an oil-gas separation device thereof. A static disk seat and a first air guide rib are integrally formed on the side of the static disk away from the scroll part. A rough separation cover plate is fixedly installed on the static disk seat. A rough separation chamber is formed between the static disk seat and the rough separation cover plate. An annular air flow channel is formed between the static disk seat and the first air guide rib. The air flow impacts on the static disk seat, the rough separation cover plate and the first air guide rib, so that the oil is separated from the gas and falls into the oil sump.

[0006] To achieve the object of the present invention, the following technical solutions are adopted for implementation:

[0007] An oil-gas rough separation device of a scroll compressor includes a rough separation cover plate, a static disk, a dynamic disk and a housing; the rough separation cover plate, the static disk and the dynamic disk are all located inside the housing; an oil sump is provided at the lower part inside the housing; the static disk is fixedly arranged on the housing; the dynamic disk is cooperatively arranged on the scroll part on one side of the static disk, and a compression chamber is formed between the dynamic disk and the static disk; an annular outer ring and a first air guide rib are arranged on the end surface on the other side of the static disk; the annular outer ring is arranged along the outer edge of the static disk, and the rough separation cover plate is arranged on the annular outer ring, so that a rough separation chamber is formed between the annular outer ring and the rough separation cover plate; the first air guide rib is arc-shaped and is located inside the annular outer ring; a notch is left at the lower part of the annular outer ring, and the first air guide rib divides the notch into a rough separation exhaust port and a first oil drain port; the first oil drain port is located below the rough separation exhaust port; the opening of the first air guide rib faces the first oil drain port, and the first oil drain port communicates with the oil sump and is sealed by lubricating oil; a rough separation air inlet communicating with the compression chamber is provided in the middle of the first air guide rib, and an air flow channel is formed between the outer side of the first air guide rib and the inner side of the annular outer ring. One end of the air flow channel communicates with the rough separation air inlet, and the other end communicates with the rough separation exhaust port.

[0008] Preferably, rough separation cover plate mounting holes are provided on the annular outer ring, and the rough separation cover plate is connected to the rough separation cover plate mounting holes by bolts; the length of the first air guide rib along the axial direction of the static disk is the same as that of the annular outer ring.

[0009] Preferably, the first air guide rib forms an oil return seat and an air inlet seat; the oil return seat is arranged on the upper part of the static disk, and the air inlet seat is arranged on the lower part of the static disk; the air inlet seat divides the notch into a rough separation exhaust port and a first oil drain port.

[0010] An oil-gas separation device for a scroll compressor, which device includes the above-mentioned oil-gas rough separation device, an oil-gas fine separation assembly, a rear cover plate, and a secondary separation cover plate; the secondary separation cover plate is located inside the body; a rear cover plate is provided at the tail of the body, and a secondary separation chamber is formed between the rear cover plate and the body, and the rough separation exhaust hole communicates with the secondary separation chamber; a second air guide rib is provided on the inner end face of the rear cover plate, and the secondary separation cover plate is provided on the second air guide rib; a cavity is formed between the second air guide rib and the secondary separation cover plate, a cavity air inlet communicating with the secondary separation chamber is provided on one side of the second air guide rib, and a cavity air outlet penetrating the rear cover plate is provided on the inner side of the second air guide rib; a second lower oil port is provided at the bottom of the second air guide rib;

[0011] An oil-gas separation seat is provided on the outer side of the rear cover plate, and an oil-gas fine separation assembly is provided on the oil-gas separation seat, and a fine separation chamber is formed between the oil-gas fine separation assembly and the oil-gas separation seat; the fine separation chamber is provided with an air inlet end and an air outlet end; the air inlet end of the fine separation chamber communicates with the cavity air outlet.

[0012] Preferably, the oil-gas fine separation assembly includes an oil separation core rod, an oil separation core, and an oil separation core cover; the lower part of the oil separation core rod is connected to the cavity air outlet; the oil separation core is covered and arranged on the outer side of the oil separation core rod, the oil separation core cover is arranged on the outer side of the oil separation core, and the oil separation core cover is arranged on the oil-gas separation seat.

[0013] Preferably, an oil return seat is provided on the stationary disk, an oil return hole is provided in the oil return seat, and the oil return hole communicates with the compression chamber; a one-way oil return assembly installation hole penetrating the rear cover plate is provided at the lower part of the oil-gas separation seat, a one-way oil return assembly is arranged in the one-way oil return assembly installation hole, and the outlet end of the one-way oil return assembly extends into the compression chamber through the oil return hole.

[0014] Preferably, a secondary separation cover plate installation hole is provided on the second air guide rib, and the secondary separation cover plate is fixedly installed on the secondary separation cover plate installation hole by bolts.

[0015] Preferably, a minimum pressure valve is provided at the air outlet end of the fine separation chamber; the minimum pressure valve is mechanical.

[0016] A scroll compressor includes the above-mentioned oil-gas separation device, a cross slip ring, an oil seal assembly, a crankshaft, an air inlet connecting piece, an air inlet valve assembly, and a motor; the moving disk is connected to the body through the cross slip ring; the center of the moving disk is connected to the eccentric shaft section on the crankshaft, the middle part of the crankshaft is rotatably arranged in the crankshaft connecting hole in the middle of the body through a bearing, and an oil seal assembly is arranged between the crankshaft and the body; the end of the crankshaft is arranged inside the motor; an air inlet valve assembly is provided on the outer side surface of the rear cover plate, an air inlet connecting piece is provided at a position corresponding to the air inlet valve assembly on the inner side surface of the rear cover plate, the air inlet connecting piece sequentially passes through the secondary separation cover plate and the rough separation cover plate and is connected to the air inlet on the stationary disk, and the air inlet communicates with the compression chamber.

[0017] Preferably, an oil outlet communicating with the oil sump and a return channel for the cooled lubricating oil to flow back are provided at the lower part of the machine body; a return oil inlet, a first return outlet and a second return outlet are provided on the return channel; a cooling oil channel is provided on the stationary disk, and the inlet of the cooling oil channel communicates with the first return outlet; the outlet of the cooling oil channel is located in the compression chamber; the second return outlet is provided on the crankshaft connection hole in the middle of the machine body; a radiator is provided between the machine body and the motor; the outer circumference of the radiator is an air inlet, and the inner circumference is an air outlet; a plurality of heat dissipation fins are provided in the radiator, an oil channel is provided between the heat dissipation fins, the oil inlet hole of the oil channel communicates with the oil outlet, and the oil outlet hole of the oil channel communicates with the return oil inlet; a fixed support is provided on the inner side of the radiator, and the fixed support is a hollow structure; one side of the fixed support is fixedly connected to the machine body, and the shape of this side matches the shape of the inner side of the radiator; a connecting flange is provided on the other side of the fixed support, and the connecting flange is fixedly provided on the outer shell of the motor; a plurality of radial air outlets are provided on the outer circumference of the connecting flange; a wind blade is provided on the crankshaft at the position of the connecting flange.

[0018] In summary, the advantages of the present invention are as follows: both the stationary disk seat and the first air guiding rib are integrally formed on the stationary disk, and the coarse separation cover plate is fixedly installed on the stationary disk seat, ensuring the reliability of the gas channel under gas pressure; the air flow channel is designed to be arc-shaped, which can effectively extend the path of the air flow and improve the effect of coarse separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic structural diagram of a scroll compressor.

[0020] Figure 2 It is an exploded structural diagram of a scroll compressor.

[0021] Figure 3 It is a schematic structural diagram of the side of the stationary disk away from the scroll part.

[0022] Figure 4 It is a schematic structural diagram of the side of the stationary disk with the scroll part.

[0023] Figure 5 It is a schematic structural diagram of the coarse separation cover plate and the stationary disk.

[0024] Figure 6 It is a schematic diagram of the coarse separation process.

[0025] Figure 7 It is a schematic structural diagram of the rear cover plate and the secondary separation cover plate.

[0026] Figure 8 It is a schematic diagram of the secondary separation process.

[0027] Figure 9 It is a schematic structural diagram of the outer side of the rear cover plate.

[0028] Figure 10It is a schematic structural diagram of the rear cover plate and the components installed thereon.

[0029] Figure 11 It is Figure 10 the cross-sectional view at A-A in

[0030] Figure 12 a schematic structural diagram of the interior of the fuselage.

[0031] Figure 13 a schematic structural diagram of the exterior of the fuselage.

[0032] Figure 14 It is an exploded structural diagram of the radiator, fixed bracket, connecting flange, fan blade and crankshaft. Specific implementation manner

[0033] As Figures 1 to 6 shown, an oil-gas rough separation device of a scroll compressor includes a rough separation cover plate 5, a stationary disk 6, a moving disk 7 and a fuselage 9. The rough separation cover plate 5, the stationary disk 6 and the moving disk 7 are all located inside the fuselage 9. An oil sump is provided at the lower part inside the fuselage 9. The stationary disk 6 is fixedly arranged on the fuselage 9. The moving disk 7 is arranged in cooperation with the scroll part on one side of the stationary disk 6, and a compression chamber is formed between the moving disk 7 and the stationary disk 6. An annular outer ring 601, a first air guiding rib 602, an oil return seat 603 and an air inlet seat 604 are arranged on the end surface on the other side of the stationary disk 6. The annular outer ring 601 is arranged along the outer edge of the stationary disk 6, and a rough separation cover plate mounting hole 6011 is arranged on the annular outer ring 601. The rough separation cover plate 5 is connected to the rough separation cover plate mounting hole 6011 by bolts 20. A rough separation chamber is formed between the annular outer ring 601 and the rough separation cover plate 5. The first air guiding rib 602 is arc-shaped and is located inside the annular outer ring 601. The length of the first air guiding rib 602 along the axial direction of the stationary disk 6 is the same as that of the annular outer ring 601, so that the rough separation cover plate 5 is in contact with both the annular outer ring 601 and the first air guiding rib 602 at the same time, thereby defining a unique air flow channel. The oil return seat 603 and the air inlet seat 604 are formed by the first air guiding rib 602. The oil return seat 603 is arranged on the upper part of the stationary disk 6, and the air inlet seat 604 is arranged on the lower part of the stationary disk 6. A notch is left at the lower part of the annular outer ring 601, and the air inlet seat 604 or the first air guiding rib 602 divides the notch into a rough separation exhaust port 605 and a first lower oil port 606. The opening of the first air guiding rib 602 faces the first lower oil port 606, and the first lower oil port 606 is communicated with the oil sump and is sealed by lubricating oil. A rough separation air inlet 607 communicating with the compression chamber is arranged in the middle of the first air guiding rib 602. An air flow channel is formed between the outer side of the first air guiding rib 602 and the inner side of the annular outer ring 601. One end of the air flow channel is communicated with the rough separation air inlet 607, and the other end is communicated with the rough separation exhaust port 605.

[0034] During rough separation, the gas in the compression chamber enters the rough separation chamber through the rough separation air inlet 607, and moves from the inner side of the first air guiding rib 602 to the outer side of the first air guiding rib 602. Under the guidance of the first air guiding rib 602, the air flow flows clockwise along the air flow channel between the first air guiding rib 602 and the annular outer ring 601, and finally discharges from the rough separation exhaust port 605. The lubricating oil in the gas falls on the rough separation cover plate 5 and the first air guiding rib 602, and finally flows back to the oil sump under the action of gravity.

[0035] As Figures 1 to 11 shown, an oil-gas separation device for a scroll compressor includes the above-mentioned oil-gas rough separation device, an oil-gas fine separation assembly 1, a rear cover plate 2, and a secondary separation cover plate 3. The secondary separation cover plate 3 is located inside the body 9. The rear cover plate 2 is fixedly arranged at the tail of the body 9 through bolts. A secondary separation chamber is formed between the rear cover plate 2 and the body 9, and the rough separation exhaust hole 605 is communicated with the secondary separation chamber. An arc-shaped second air guiding rib 201 is arranged on the inner end face of the rear cover plate 2. A secondary separation cover plate mounting hole 2011 is arranged on the second air guiding rib 201. The secondary separation cover plate 3 is fixedly installed on the secondary separation cover plate mounting hole 2011 through bolts. A cavity is formed between the second air guiding rib 201 and the secondary separation cover plate 3. A cavity air inlet 202 communicating with the secondary separation chamber is arranged on one side of the second air guiding rib 201, and a cavity air outlet 203 penetrating through the rear cover plate 2 is arranged on the inner side of the second air guiding rib 201. A second lower oil port 206 is arranged at the bottom of the second air guiding rib 201. The lubricating oil after secondary separation flows back to the oil sump through the second air guiding rib 201 and the secondary separation cover plate 3.

[0036] During secondary separation, the gas enters the secondary separation chamber from the rough separation exhaust hole 605, moves clockwise along the outer side of the second air guiding rib 201, enters the cavity through the cavity air inlet 202, continues to flow along the inner side of the second air guiding rib 201, and finally enters the cavity air outlet 203. The lubricating oil in the gas flows into the oil sump under the action of the secondary separation cover plate 3 and the second air guiding rib 201. The shape of the second air guiding rib 201 can effectively extend the path of air flow and improve the oil-gas separation effect.

[0037] As Figures 9 to 11As shown in the figure, an oil-gas separation seat 204 is provided on the outer side of the rear cover plate 2, and an oil-gas fine separation component 1 is provided on the oil-gas separation seat 204. A fine separation chamber is formed between the oil-gas fine separation component 1 and the oil-gas separation seat 204. The fine separation chamber is provided with an air inlet end and an air outlet end. The air inlet end of the fine separation chamber is communicated with the cavity air outlet 203. A minimum pressure valve 17 is provided at the outlet end of the fine separation chamber. The minimum pressure valve 17 is mechanical. When the pressure at the outlet reaches the rated pressure, the minimum pressure valve 17 opens and starts to exhaust. The oil-gas fine separation component 1 includes an oil separation core rod 101, an oil separation core 102, and an oil separation core cover 103. The lower part of the oil separation core rod 101 is connected to the cavity air outlet 203. The oil separation core 102 is wrapped around the outer side of the oil separation core rod 101, and the material of the oil separation core 102 is cotton. The oil separation core cover 103 is provided on the outer side of the oil separation core 102, and the oil separation core cover 103 is provided on the oil-gas separation seat 204. A return oil hole 6031 is provided on the return oil seat 603. A one-way return oil component installation hole 205 penetrating through the inner and outer sides of the rear cover plate 2 is provided at the lower part of the oil-gas separation seat 204. A one-way return oil component 4 is provided in the one-way return oil component installation hole 205. The end of the one-way return oil component 4 passes through the return oil hole 6031 and extends into the compression chamber. The one-way return oil component 4 is used to guide the lubricating oil after fine separation back into the compression chamber. A small hole for installing a one-way valve, four O-ring installation grooves, and a limiting step are provided on the inner wall of the one-way return oil component 4.

[0038] During fine separation, the gas enters the oil-gas fine separation component 1 from the cavity air outlet 203 and moves along the oil separation core rod 101. Under the action of the oil separation core 102, the gas is filtered. The filtered gas enters the outlet of the fine separation chamber. When the pressure at the outlet reaches the rated pressure, the minimum pressure valve 17 opens and starts to exhaust. The filtered oil flows downward to the inlet of the one-way return oil component 4 and flows back into the compression chamber under the action of the negative pressure in the compression chamber.

[0039] The oil-gas separation device has the following advantages:

[0040] 1. The gas discharged from the compression chamber passes through the rough separation chamber, the secondary separation chamber, the cavity, and the fine separation chamber in sequence. The gas is filtered multiple times through the above separation chambers, improving the oil-gas separation effect; in the rough separation chamber, the secondary separation chamber, and the cavity, the gas flow path is extended through the gas guiding ribs, further improving the oil-gas separation effect; in the rough separation chamber, the secondary separation chamber, and the cavity, the separated oil flows back into the oil sump under the action of gravity. In the fine separation chamber, the filtered oil flows back into the compression chamber under the action of the negative pressure in the compression chamber.

[0041] 2. The oil-gas barrel is cancelled, making the structure of the machine more compact. The complex pipe network structure is cancelled, reducing the vulnerable parts of the machine and lowering the maintenance cost of the machine.

[0042] 3. The lubricating oil has a short circulation path inside the machine head, reducing the amount of lubricating oil used and improving the lubricating oil utilization efficiency. Moreover, the lubricating oil has a small contact area with air inside the machine head, reducing the probability of lubricating oil emulsification.

[0043] 4. The structure inside the machine head has a sound absorption effect, significantly reducing the noise of the whole machine.

[0044] 5. The usage amount of electronic control components is reduced, lowering the failure rate and manufacturing cost of the whole machine.

[0045] As Figures 1 to 14 shown, a scroll compressor includes the above-mentioned oil-gas separation device, cross slip ring 8, oil seal assembly 13, crankshaft 15, air inlet connecting piece 16, air inlet valve assembly 19, and motor 21. The moving disk 7 is connected to the body 9 through the cross slip ring 8. The center of the moving disk 7 is connected to the eccentric shaft section on the crankshaft 15. The middle part of the crankshaft 15 is rotatably arranged on the crankshaft connecting hole 93 in the middle of the body 9 through a bearing 12, and an oil seal assembly 13 is arranged between the crankshaft 15 and the body 9 for sealing the lubricating oil inside the body 9. The end of the crankshaft 15 is arranged inside the motor 21, and the crankshaft 15 is driven by the motor 21. The air inlet valve assembly 19 is arranged on the outer side surface of the rear cover plate 2, and the air inlet connecting piece 16 is arranged at the position corresponding to the air inlet valve assembly 19 on the inner side surface of the rear cover plate 2. The air inlet connecting piece 16 passes through the secondary separation cover plate 3 and the rough separation cover plate 5 and is connected to the air inlet seat 604 on the stationary disk 6. The air inlet seat 604 is provided with an air inlet 6041 communicating with the compression chamber, and the air inlet connecting piece 16 is used for inwardly conveying the air introduced by the air inlet valve assembly 19 into the compression chamber. An oil sight glass 18 for observing the liquid level height of the oil sump inside the body 9 and a pressure gauge 22 for detecting the air pressure inside the body 9 are arranged on the rear cover plate 2. A temperature sensor 10 and a lifting ring 11 are arranged on the top of the body 9.

[0046] As Figure 12 and Figure 13 shown, an oil outlet 91 communicating with the oil sump and a return channel 92 for the cooled lubricating oil to flow back are provided at the lower part of the body 9. A return oil inlet 921, a first return outlet 922, and a second return outlet 923 are arranged on the return channel 92. As Figures 3 to 5 shown, a cooling oil channel 608 is arranged on the stationary disk 6. The inlet 6081 of the cooling oil channel 608 is communicated with the first return outlet 922, and the outlet 6082 of the cooling oil channel 608 is located inside the compression chamber. The cooling oil channel 608 is used for introducing the cooled lubricating oil into the compression chamber. The second return outlet 923 is arranged on the crankshaft connecting hole 93 in the middle of the body 9 for supplying the cooled lubricating oil to the crankshaft 15 and its bearing 12.

[0047] As Figure 14As shown in the figure, a radiator 14 is provided between the fuselage 9 and the motor 21. The outer circumference of the radiator 14 is an air inlet, and the inner circumference is an air outlet. A number of heat dissipation fins are provided inside the radiator 14, and an oil passage is provided between the heat dissipation fins. The oil inlet hole 1401 of the oil passage is communicated with the oil outlet 91, and the oil outlet hole 1402 of the oil passage is communicated with the return oil inlet 921. Since the pressure at the compression chamber and the crankshaft connection hole 93 is lower than the pressure inside the fuselage, the oil in the oil sump enters the oil passage through the oil outlet 91. The lubricating oil entering the oil passage is cooled by the heat dissipation fins and then discharged from the oil outlet hole 1402 and returned to the return passage 92. Since the radiator is annular, the path of the oil passage is extended, which is beneficial to the cooling of the lubricating oil.

[0048] A fixed bracket 23 is provided inside the radiator 14. The fixed bracket 23 is a hollow structure. One side of the fixed bracket 23 is fixedly connected to the fuselage 9, and the shape of this side matches the shape of the inner side of the radiator 14. A connecting flange 24 is provided on the other side of the fixed bracket 23. The connecting flange 24 is fixedly arranged on the outer shell of the motor 21. A plurality of radial air outlets 2401 are provided on the outer circumference of the connecting flange 24. A wind blade 25 is provided on the crankshaft 15 at the position of the connecting flange 24.

[0049] During operation, the crankshaft 15 drives the compressor head and the wind blade 25 to move simultaneously. Inside the head, the compression chamber and the crankshaft connection hole 93 are low-pressure areas, and the inside of the fuselage is a high-pressure area. Therefore, the lubricating oil in the head enters the inside of the radiator 14 under the action of the pressure difference. The wind blade 25 extracts the air inside the radiator 14, so that the cold air enters the inside of the radiator from the outer circumference of the radiator 14 to cool the oil inside the radiator 14, and the hot air is discharged from the radial air outlets 2401. The cooled lubricating oil flows back into the head.

[0050] The advantage of the heat dissipation structure is that the wind blade 25 is directly arranged on the crankshaft 15, so that the radiator 14 moves synchronously with the head. The shape of the radiator 14 is annular, which increases the cooling path of the oil and improves the heat dissipation effect.

Claims

1. An oil-gas separation device for a scroll compressor, characterized in that, the device includes an oil-gas rough separation device, an oil-gas fine separation component (1), a rear cover plate (2) and a secondary separation cover plate (3); the secondary separation cover plate (3) is located inside the fuselage (9); The oil-gas rough separation device includes a rough separation cover plate (5), a stationary disk (6), a moving disk (7) and a fuselage (9); the rough separation cover plate (5), the stationary disk (6), and the moving disk (7) are all located inside the fuselage (9); an oil pool is provided at the lower part inside the fuselage (9); the stationary disk (6) is fixedly arranged on the fuselage (9); the moving disk (7) is arranged in cooperation with the scroll part on one side of the stationary disk (6), and a compression chamber is formed between the moving disk (7) and the stationary disk (6); an annular outer ring (601) and a first air guide rib (602) are arranged on the end surface on the other side of the stationary disk (6); the annular outer ring (601) is arranged along the outer edge of the stationary disk (6), and the rough separation cover plate (5) is arranged on the annular outer ring (601), so that a rough separation chamber is formed between the annular outer ring (601) and the rough separation cover plate (5); the first air guide rib (602) is arc-shaped and is located within the annular outer ring (601); a notch is left at the lower part of the annular outer ring (601), and the first air guide rib (602) divides the notch into a rough separation exhaust port (605) and a first oil drain port (606); the first oil drain port (606) is located below the rough separation exhaust port (605); the opening of the first air guide rib (602) faces the first oil drain port (606), and the first oil drain port (606) communicates with the oil pool and is sealed by lubricating oil; a rough separation air inlet (607) communicating with the compression chamber is provided in the middle of the first air guide rib (602), and an air flow channel is formed between the outer side of the first air guide rib (602) and the inner side of the annular outer ring (601), one end of the air flow channel communicates with the rough separation air inlet (607), and the other end communicates with the rough separation exhaust port (605); A rear cover plate (2) is arranged at the tail of the fuselage (9), a secondary separation chamber is formed between the rear cover plate (2) and the fuselage (9), and the rough separation exhaust port (605) communicates with the secondary separation chamber; a second air guide rib (201) is arranged on the inner end surface of the rear cover plate (2), and a secondary separation cover plate (3) is arranged on the second air guide rib (201); a cavity is formed between the second air guide rib (201) and the secondary separation cover plate (3), a cavity air inlet (202) communicating with the secondary separation chamber is provided on one side of the second air guide rib (201), and a cavity air outlet (203) penetrating the rear cover plate (2) is provided on the inner side of the second air guide rib (201); a second oil drain port (206) is provided at the bottom of the second air guide rib (201); An oil-gas separation seat (204) is arranged on the outer side of the rear cover plate (2), an oil-gas fine separation component (1) is arranged on the oil-gas separation seat (204), and a fine separation chamber is formed between the oil-gas fine separation component (1) and the oil-gas separation seat (204); the fine separation chamber has an air inlet end and an air outlet end; the air inlet end of the fine separation chamber communicates with the cavity air outlet (203); The oil and gas fine separation component (1) includes an oil separation mandrel (101), an oil separation core (102), and an oil separation core cover (103); the lower part of the oil separation mandrel (101) is connected to the cavity air outlet (203); the oil separation core (102) is wrapped around the outside of the oil separation mandrel (101), the oil separation core cover (103) is arranged on the outside of the oil separation core (102), and the oil separation core cover (103) is arranged on the oil and gas separation seat (204); The static disk (6) is provided with an oil return seat (603), the oil return seat (603) is provided with an oil return hole (6031), and the oil return hole (6031) communicates with the compression chamber; a one-way oil return component installation hole (205) penetrating through the rear cover plate (2) is arranged at the lower part of the oil and gas separation seat (204), a one-way oil return component (4) is arranged in the one-way oil return component installation hole (205), and the outlet end of the one-way oil return component (4) extends into the compression chamber through the oil return hole (6031).

2. The oil and gas separation structure of a scroll compressor according to claim 1, characterized in that, The annular outer ring (601) is provided with a coarse separation cover plate installation hole (6011), and the coarse separation cover plate (5) is connected to the coarse separation cover plate installation hole (6011) by bolts (20); the length of the first air guiding rib (602) along the axial direction of the static disk (6) is the same as that of the annular outer ring (601).

3. The oil and gas coarse separation device of a scroll compressor according to claim 1, characterized in that, The first air guiding rib (602) forms an oil return seat (603) and an air inlet seat (604); the oil return seat (603) is arranged at the upper part of the static disk (6), and the air inlet seat (604) is arranged at the lower part of the static disk (6); the air inlet seat (604) divides the notch into a coarse separation exhaust port (605) and a first lower oil port (606).

4. The oil and gas separation structure of a scroll compressor according to claim 1, characterized in that, The second air guiding rib (201) is provided with a secondary separation cover plate installation hole (2011), and the secondary separation cover plate (3) is fixedly installed on the secondary separation cover plate installation hole (2011) by bolts.

5. The oil and gas separation structure of a scroll compressor according to claim 1, characterized in that, A minimum pressure valve (17) is arranged at the outlet end of the fine separation cavity; the minimum pressure valve (17) is mechanical.

6. A scroll compressor, characterized in that, It includes the oil-gas separation device described in any one of claims 1 to 5, as well as a cross slip ring (8), an oil seal assembly (13), a crankshaft (15), an air inlet connecting piece (16), an air inlet valve assembly (19), and a motor (21); the moving disk (7) is connected to the fuselage (9) through the cross slip ring (8); the center of the moving disk (7) is connected to the eccentric shaft section on the crankshaft (15), the middle of the crankshaft (15) is rotatably arranged on the crankshaft connecting hole (93) in the middle of the fuselage (9) through a bearing (12), and an oil seal assembly (13) is arranged between the crankshaft (15) and the fuselage (9); the end of the crankshaft (15) is arranged inside the motor (21); the air inlet valve assembly (19) is arranged on the outer side surface of the rear cover plate (2), the air inlet connecting piece (16) is arranged at the position corresponding to the air inlet valve assembly (19) on the inner side surface of the rear cover plate (2), the air inlet connecting piece (16) sequentially passes through the secondary separation cover plate (3) and the rough separation cover plate (5) and is connected to the air inlet (6041) on the static disk (6), and the air inlet (6041) communicates with the compression chamber.

7. A scroll compressor according to claim 6, wherein, an oil outlet (91) communicating with the oil sump and a return channel (92) for the cooled lubricating oil to flow back are provided at the lower part of the fuselage (9); a return oil inlet (921), a first return outlet (922), and a second return outlet (923) are provided on the return channel (92); a cooling oil channel (608) is provided on the static disk (6), and the inlet (6081) of the cooling oil channel (608) communicates with the first return outlet (922); the outlet (6082) of the cooling oil channel (608) is located inside the compression chamber; the second return outlet (923) is provided on the crankshaft connecting hole (93) in the middle of the fuselage (9); a radiator (14) is provided between the fuselage (9) and the motor (21); the outer circumference of the radiator (14) is the air inlet, and the inner circumference is the air outlet; a plurality of heat dissipation fins are provided inside the radiator (14), an oil channel is provided between the heat dissipation fins, the oil inlet hole (1401) of the oil channel communicates with the oil outlet (91), and the oil outlet hole (1402) of the oil channel communicates with the return oil inlet (921); a fixed support (23) is provided inside the radiator (14), and the fixed support (23) is a hollow structure; one side of the fixed support (23) is fixedly connected to the fuselage (9), and the shape of this side matches the shape of the inner side of the radiator (14); a connecting flange (24) is provided on the other side of the fixed support (23), and the connecting flange (24) is fixedly arranged on the outer shell of the motor (21); a plurality of radial air outlets (2401) are provided on the outer circumference of the connecting flange (24); a wind blade (25) is provided on the crankshaft (15) at the position of the connecting flange (24).

Citation Information

Patent Citations

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    CN211343344U

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