A portable rail manned inspection device
By designing a portable rail manned patrol device, the problems of existing equipment being unable to display track status uniformly, unable to detect in multiple switch areas, and unable to carry people and objects, real-time, maneuverability and safety of track detection are achieved.
Patent Information
- Application Number
- CN202110835541.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-23
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2041-07-23
AI Technical Summary
The existing track detection equipment lacks a unified track status display, resulting in chaos; large rail inspection vehicles cannot conduct inspections in work areas such as multiple turnouts; small inspection equipment cannot carry people and items, resulting in workers being easily fatigued during long-distance follow-up inspection.
A portable rail manned patrol inspection device is designed, adopting a two-direction telescopic vehicle body, equipped with a telescopic cross beam and a longitudinal beam, and a rotating red light belt conduction device is set at the lower end. The metal pulley is in contact with the track, and the vehicle body status is displayed through GPS positioning, integrating functions such as contact network geometric parameter detection, suspension status inspection, and track surface defect detection.
It realizes the display of working or non-working status on the track, has the function of carrying people and cargo, and can conduct inspections in multiple turnout areas, improves the real-time and maneuverability of the inspection, and ensures the safe, efficient and reliable operation of the railway.
Smart Images

Figure CN113503925B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of manned track inspection, and in particular relates to a portable manned track inspection device. Background Art
[0002] So far, the operating mileage of electrified railways in China has reached 141,400 kilometers, including 36,000 kilometers of high-speed railways. The safe operation of railways is inseparable from reliable bow-net relations, smooth tracks, and decades of repair and maintenance by railway workers. In order to solve the problems of workers walking long distances and carrying tools during maintenance, many small vehicles for carrying people and goods have been put into operation. In order to regularly and comprehensively understand the parameters of the track or contact network, large contact network operation vehicles and track inspection vehicles have emerged in an endless stream. Compared with large track inspection vehicles or contact network inspection vehicles, portable small inspection vehicles with the same functions have also been put into operation. All large or small vehicles are used in the same period, that is, the "window period". During the "window period", the large or small vehicles in working state do not have a unified working or non-working display status on the track. Common small inspection equipment does not have a unified track status display, resulting in a chaotic state and inconvenience in regularization; small vehicles with detection functions cannot carry people and goods, and people are prone to fatigue during long-distance follow-up inspections; large track inspection vehicles cannot inspect working areas such as multiple turnouts. Therefore, there is an urgent need for a manned multifunctional inspection vehicle that can display working or non-working status on track as an inspection device.
[0003] China's patented railway infrastructure detection system CN201910851582.7 discloses a railway infrastructure detection system, which includes: a positioning and synchronization subsystem, and a track geometry detection subsystem, a track profile detection subsystem, a track state detection subsystem, a wheel-rail detection subsystem, a contact network geometry parameter detection subsystem, and a pantograph current collection parameter detection subsystem that communicate with the positioning and synchronization subsystem.
[0004] However, in this solution, large inspection vehicles can only conduct regular inspections and lack mobility and real-time performance.
[0005] Chinese patent CN201921520705.0, a vehicle-mounted bow-net dynamic detection platform, discloses a vehicle-mounted bow-net dynamic detection platform, including a detection mounting platform, the detection mounting platform is a rectangular parallelepiped with a hollow middle part, the bottom step of the detection mounting platform is connected and fixed to the top of the car with punched bolts, and the detection mounting platform is provided with a number of threading elbow holes that pass through the top of the car; it also includes a geometric parameter measurement unit, a pantograph dynamic detection unit, a contact network suspension imaging unit, a bow-net infrared temperature measurement unit, a contact network wear detection unit, a wireless communication device, a trigger device, and a power control box that are fixed to the detection mounting platform by bolts. The above-mentioned equipment is connected to the control and processing system in the car by cables through the threading elbow holes.
[0006] However, the small and medium-sized inspection vehicles in this solution do not have the function of carrying people and goods, and do not display the on-road working status. Summary of the invention
[0007] The present invention is proposed to solve the problems existing in the prior art, and its purpose is to provide a portable track manned inspection device.
[0008] The technical solution of the present invention is: a portable manned rail inspection device, including a vehicle body, the vehicle body is a two-way telescopic vehicle body, the vehicle body includes a telescopic cross beam and a telescopic longitudinal beam, a rotatable red light band conduction device is provided at the lower end of the vehicle body, the red light band conduction device is provided with a metal pulley that can contact the rail, and the metal pulley rotates on the rail as the vehicle body moves.
[0009] Furthermore, the metal pulley of the red light band conduction device forms a stable contact with the rail through downward pressure, and the downward pressure is generated by its own gravity or hydraulic device or air spring, magnetic force. The two rails are short-circuited through the red light band conduction device to obtain an electrical signal and transmit it to the center console.
[0010] Furthermore, the telescopic beam is a transverse track-direction telescopic composite beam, and the telescopic beam includes transverse U-shaped tube No. Ⅰ and transverse U-shaped tube No. Ⅱ. A beam fixer inserted into the transverse U-shaped tube No. Ⅰ and transverse U-shaped tube No. Ⅱ is provided between the two transverse U-shaped tubes. A pull wire is provided inside the beam connector, and two indexing pins are fixed at both ends thereof. A handle is provided outside the transverse connecting tube, and the handle is connected to the internal pull wire. The transverse track-direction telescopic composite beam realizes transverse telescopic fixation through the relative movement of the indexing pins.
[0011] Furthermore, the telescopic longitudinal beam is a track-directed telescopic composite beam, and the telescopic longitudinal beam comprises a forward U-shaped tube and a forward U-shaped inserting tube, and the forward U-shaped inserting tube is inserted into the forward U-shaped tube. The forward U-shaped inserting tube is restricted to be telescopically fixed by the longitudinal beam pull pin on the transverse track-directed telescopic composite beam.
[0012] Furthermore, the red light band conduction device includes two side vertical plates, and the two mounting sections of the metal pulley are arranged in the side vertical plates. The upper end of the side vertical plate forms a mounting sleeve, and the mounting sleeve is sleeved on the No. Ⅰ horizontal U-shaped tube and / No. Ⅱ horizontal U-shaped tube, and the mounting sleeve and the No. Ⅰ horizontal U-shaped tube and No. Ⅱ horizontal U-shaped tube are all clearance-matched. The outer wall of the mounting sleeve is provided with a red light band conduction controller that can lock it with the horizontal U-shaped tube, thereby keeping the metal pulley in contact with the track.
[0013] Furthermore, a fixing structure for connecting and fixing the telescopic cross beam and the telescopic longitudinal beam is provided between the telescopic cross beam and the telescopic longitudinal beam.
[0014] Furthermore, a wheel set is arranged at the lower end of the telescopic longitudinal beam, and the wheel set rolls on the track to drive the vehicle body to travel.
[0015] The beneficial effects of the present invention are as follows:
[0016] The present invention adopts a roller in contact with the track, and can choose whether to contact the rail when going on the track to obtain a pressure signal. The terminal and the remote end can check the working status of the trolley, and the dispatching room of the railway department can see the working status of the trolley.
[0017] The present invention designs a detection module on the basis of carrying people and goods, which is divided into a contact network geometric parameter detection device, a contact network suspension status inspection device, and a track surface defect and foreign object detection device. It is suitable for preventive inspections and predictive status judgments by engineering and electrical services, and can discover the pantograph current collection and track status as early as possible, so as to ensure safe, efficient and reliable operation of the railway.
[0018] The present invention integrates GPS positioning, and displays data such as the speed, power, and red light band status of the vehicle on the positioning system, making it convenient for relevant workers to manage and dispatch the vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a perspective view of the unfolded state of the present invention;
[0020] Figure 2 It is a three-dimensional diagram of the placement state of the present invention;
[0021] Figure 3 is a side perspective view of the present invention;
[0022] Figure 4 is a rear perspective view of the present invention;
[0023] Figure 5 It is a schematic diagram of the installation of the geometric parameter detection device in the present invention;
[0024] Figure 6 It is a schematic diagram of the installation of the track defect inspection device of the present invention;
[0025] Figure 7 is a top view of the center console of the present invention;
[0026] Figure 8 is a bottom view of the center console of the present invention;
[0027] Fig. 9 It is a schematic diagram of the installation of the red light band conduction device in the present invention;
[0028] Fig.10 It is a schematic diagram of the structure of the transverse telescopic fixing device in the present invention;
[0029] Fig.11is a schematic diagram of the assembly of the longitudinal beam fixer in the present invention;
[0030] Fig.12 is a schematic diagram of the assembly of the beam fixer in the present invention;
[0031] Fig.13 is a schematic diagram of a tablet computer in the present invention;
[0032] in:
[0033] 1 Car body 2 Telescopic beam
[0034] 3 telescopic longitudinal beam 4 center console
[0035] 5 power supply 6 folding seats
[0036] 7 Safety belt 8 Folding footrest
[0037] 9 Rotating armrest 10 Driving motor wheel
[0038] 11 Insulation wheel 12 Red light band conduction device
[0039] 13 adapter block 14 red light band conduction controller
[0040] 15 Rotating handrail pipe clamp 16 Metal pulley
[0041] 17 Crossbar Fixer 18 Brake
[0042] 19 Brake disc 20 Guard edge
[0043] 21 Extended fixed plate 22 Overhead network suspension status inspection device
[0044] 23 Geometric parameter detection device 24 Track parameter detection device
[0045] 25 Track defect inspection device 26 Lighting lamp
[0046] 27 Display screen 28 GPS positioning
[0047] 29 Joystick 30 Lighting switch
[0048] 31 Main key switch 32 Warning light
[0049] 33 Handbrake 34 Central control housing
[0050] 35 Control circuit board 36 Motor controller.
[0051] 37 Handle 38 Indexing pin
[0052] 39 Pull wire 40 Ⅰ horizontal U-shaped tube
[0053] 41 Ⅱ horizontal U-shaped tube 42 forward U-shaped tube
[0054] 43 Forward U-shaped insert 44 Longitudinal beam pull pin
[0055] 45 side plate 46 data transmission module
[0056] 47 Tablet
[0057] 48 Support mounting plate
[0058] 49 Handle plate 50 Fixer housing. DETAILED DESCRIPTION
[0059] Hereinafter, the present invention will be described in detail with reference to the accompanying drawings and embodiments:
[0060] like Figures 1 to 13 As shown, a portable manned rail inspection device includes a vehicle body 1, which is a two-way telescopic vehicle body. The vehicle body 1 includes a telescopic cross beam 2 and a telescopic longitudinal beam 3. A rotatable red light band conduction device 12 is provided at the lower end of the vehicle body 1. The red light band conduction device 12 is provided with a metal pulley 16 that can contact the rail, and the metal pulley 16 rotates on the rail as the vehicle body 1 moves.
[0061] The micro-current generated by the rotation of the metal pulley 16 on the track is sent into the central console 3 of the vehicle body 1 .
[0062] The telescopic crossbeam 2 is a transverse track telescopic composite beam, and the telescopic crossbeam 2 includes a transverse U-shaped tube 40 No. Ⅰ and a transverse U-shaped tube 41 No. Ⅱ, and a crossbeam fixer 17 inserted into the transverse U-shaped tube 40 No. Ⅰ and the transverse U-shaped tube 41 is provided between the transverse U-shaped tube 40 No. Ⅱ and the transverse U-shaped tube 41. A pull wire 39 is provided inside the crossbeam connector 17, and two indexing pins 38 are fixed at both ends thereof, and a handle 37 is provided outside the transverse connecting tube, which is connected to the internal pull wire 38, and the transverse track telescopic composite beam is telescopically fixed by the relative movement of the indexing pins 38.
[0063] The telescopic longitudinal beam 3 is a track-directed telescopic composite beam, and the telescopic longitudinal beam 3 includes a forward U-shaped tube 42 and a forward U-shaped inserting tube 43, and the forward U-shaped inserting tube 43 is inserted into the forward U-shaped tube 42. The forward U-shaped inserting tube 43 limits the telescopic fixation of the forward U-shaped inserting tube 42 through the longitudinal beam pull pin 44 on the transverse track-directed telescopic composite beam.
[0064] The lower ends of the No. Ⅰ transverse U-shaped tube and the No. Ⅱ transverse U-shaped tube are both provided with telescopic longitudinal beams 3.
[0065] The red light band conducting device 12 includes two side vertical plates 45 , and the two mounting sections of the metal pulley 16 are arranged in the side vertical plates 45 .
[0066] The upper end of the side vertical plate 45 forms a mounting sleeve, which is sleeved on the No. I transverse U-shaped tube 40 and / or No. II transverse U-shaped tube 41, and there is a clearance fit between the mounting sleeve and the No. I transverse U-shaped tube 40 and No. II transverse U-shaped tube 41.
[0067] The outer wall of the mounting sleeve is provided with a red light band conduction controller 14 which can lock it with the transverse U-shaped tube, thereby keeping the metal pulley 16 in contact with the track.
[0068] A fixing structure for connecting and fixing the telescopic cross beam 2 and the telescopic longitudinal beam 3 is provided between the telescopic cross beam 2 and the telescopic longitudinal beam 3 .
[0069] The fixing structure is a transfer block 13, in which a transverse track assembly hole and a longitudinal track assembly hole are formed. The No. Ⅰ transverse U-shaped tube 40 and No. Ⅱ transverse U-shaped tube 41 are both fixed in the transverse track assembly holes, and the longitudinal U-shaped tube 42 of the telescopic longitudinal beam 3 is fixed in the longitudinal track assembly hole.
[0070] Preferably, the telescopic cross beam 2 is on the telescopic longitudinal beam 3, that is, under the premise that the transverse track assembly hole and the longitudinal track assembly hole in the adapter block 13 are vertical in space, the transverse track assembly hole is higher than the longitudinal track assembly hole.
[0071] A wheel set is arranged at the lower end of the telescopic longitudinal beam 3 , and the wheel set rolls on the track to drive the vehicle body 1 to travel.
[0072] A power wheel set is arranged at the forward U-shaped tube of the telescopic longitudinal beam 3 , and a driven wheel set is arranged at the forward U-shaped insert pipe 43 of the telescopic longitudinal beam 3 .
[0073] The power wheel group includes brackets fixed to the forward U-shaped tube 42, and a driving motor wheel 10 is arranged between the brackets. The driven wheel group includes brackets fixed to the forward U-shaped insert 43, and an insulating wheel 11 is arranged between the brackets.
[0074] Preferably, a guard edge 20 is formed on one side of the driving motor wheel 10 and the insulating wheel 11, and the guard edge 20 limits the position between the driving motor wheel 10, the insulating wheel 11 and the track, thereby ensuring that the driving motor wheel 10, the insulating wheel 11 rolls on the track.
[0075] Correspondingly, the guard edge 20 is located on the inner side of the driving motor wheel 10 and the insulating wheel 11 .
[0076] A brake 18 and a brake disc 19 are disposed inside the driving motor wheel 10 , and the brake 18 and the brake disc 19 can brake the driving motor wheel 10 , thereby stopping the entire vehicle body.
[0077] The red light band conduction controller 14 may be, but is not limited to, a top screw structure, and a free end of the red light band conduction controller 14 forms a crossbar handle for easy manual operation.
[0078] The working process of the red light band display function is as follows:
[0079] The red light band conduction controller 14 is adjusted to make the metal roller 16 in the red light band conduction device 12 contact with the track, wherein the red light band conduction device 12 and the metal roller 16 are adjusted in position by a knob, and the metal roller and the track are continuously in contact by relying on the self-gravity of the metal pulley (or hydraulic device or air spring, magnetic force generation). The metal roller and the rail adopt rolling contact, which not only ensures contact, but also greatly reduces the friction between them.
[0080] A set of red light belt devices are designed on the car body just above the two tracks. Two metal rollers 16 are used to contact the two tracks respectively to ensure that the car body is in contact with the rails. In addition, the entire car body is made of metal material, which can conduct electricity, so that the two rails are short-circuited, thereby realizing the red signal light in the railway signal system to form a red light belt. Example
[0081] A portable manned rail inspection device comprises a vehicle body 1, which is telescopic in two directions. The vehicle body 1 comprises a telescopic cross beam 2 and a telescopic longitudinal beam 3. A rotatable red light band conduction device 12 is provided at the lower end of the vehicle body 1. A metal pulley 16 capable of contacting the rail is provided in the red light band conduction device 12. The metal pulley 16 rotates on the rail as the vehicle body 1 moves.
[0082] The telescopic crossbeam 2 is a transverse track telescopic composite beam, and the telescopic crossbeam 2 includes a transverse U-shaped tube 40 No. Ⅰ and a transverse U-shaped tube 41 No. Ⅱ, and a crossbeam fixer 17 inserted into the transverse U-shaped tube 40 No. Ⅰ and the transverse U-shaped tube 41 is provided between the transverse U-shaped tube 40 No. Ⅱ and the transverse U-shaped tube 41. A pull wire 39 is provided inside the crossbeam connector 17, and two indexing pins 38 are fixed at both ends thereof, and a handle 37 is provided outside the transverse connecting tube, which is connected to the internal pull wire 38, and the transverse track telescopic composite beam is telescopically fixed by the relative movement of the indexing pins 38.
[0083] The telescopic longitudinal beam 3 is a track-directed telescopic composite beam, and the telescopic longitudinal beam 3 includes a forward U-shaped tube 42 and a forward U-shaped inserting tube 43, and the forward U-shaped inserting tube 43 is inserted into the forward U-shaped tube 42. The forward U-shaped inserting tube 43 limits the telescopic fixation of the forward U-shaped inserting tube 42 through the longitudinal beam pull pin 44 on the transverse track-directed telescopic composite beam.
[0084] The red light band conducting device 12 includes two side vertical plates 45 , and the two mounting sections of the metal pulley 16 are arranged in the side vertical plates 45 .
[0085] The upper end of the side vertical plate 45 forms a mounting sleeve, which is sleeved on the No. I transverse U-shaped tube 40 and / or No. II transverse U-shaped tube 41, and there is a clearance fit between the mounting sleeve and the No. I transverse U-shaped tube 40 and No. II transverse U-shaped tube 41.
[0086] The outer wall of the mounting sleeve is provided with a red light band conduction controller 14 which can lock it with the transverse No. Ⅰ U-tube 40, thereby keeping the metal pulley 16 in contact with the track.
[0087] A fixing structure for connecting and fixing the telescopic cross beam 2 and the telescopic longitudinal beam 3 is provided between the telescopic cross beam 2 and the telescopic longitudinal beam 3 .
[0088] The fixing structure is an adapter block 13, in which a transverse track assembly hole and a longitudinal track assembly hole are formed. The No. Ⅰ transverse U-shaped tube 40 and No. Ⅱ transverse U-shaped tube 41 are both fixed in the transverse track assembly holes, and the longitudinal U-shaped tube 42 of the telescopic longitudinal beam 3 is fixed in the longitudinal track assembly hole.
[0089] Preferably, the telescopic cross beam 2 is on the telescopic longitudinal beam 3, that is, under the premise that the transverse track assembly hole and the longitudinal track assembly hole in the adapter block 13 are vertical in space, the transverse track assembly hole is higher than the longitudinal track assembly hole.
[0090] A wheel set is arranged at the lower end of the telescopic longitudinal beam 3 , and the wheel set rolls on the track to drive the vehicle body 1 to travel.
[0091] A power wheel set is arranged at the forward U-shaped tube 42 of the telescopic longitudinal beam 3 , and a driven wheel set is arranged at the forward U-shaped insert tube 43 of the telescopic longitudinal beam 3 .
[0092] The power wheel group includes brackets fixed to the forward U-shaped tube 42, and a driving motor wheel 10 is arranged between the brackets. The driven wheel group includes brackets fixed to the forward U-shaped insert 43, and an insulating wheel 11 is arranged between the brackets.
[0093] Preferably, a guard edge 20 is formed on one side of the driving motor wheel 10 and the insulating wheel 11, and the guard edge 20 limits the position between the driving motor wheel 10, the insulating wheel 11 and the track, thereby ensuring that the driving motor wheel 10, the insulating wheel 11 rolls on the track.
[0094] Correspondingly, the guard edge 20 is located on the inner side of the driving motor wheel 10 and the insulating wheel 11 .
[0095] A brake 18 and a brake disc 19 are disposed inside the driving motor wheel 10 , and the brake 18 and the brake disc 19 can brake the driving motor wheel 10 , thereby stopping the entire vehicle body.
[0096] The red light band conduction controller 14 may be, but is not limited to, a top screw structure, and a free end of the red light band conduction controller 14 forms a crossbar handle for easy manual operation.
[0097] The telescopic cross beam 2 and the telescopic longitudinal beam 3 are also provided with a folding structure for improving the driving experience.
[0098] The folding structure includes a folding seat 6 arranged at the upper end of the telescopic beam 2, and the folding seat 6 includes a seat surface fixed to the upper ends of the No. Ⅰ transverse U-shaped tube 40 and the No. Ⅱ transverse U-shaped tube 41 of the telescopic beam 2, and an axial hole structure is provided on the outer side of the seat surface away from the forward U-shaped insert tube 43, and a seat back that can be rotatably opened is fixed through the axial hole structure.
[0099] A safety belt 7 used in conjunction with the folding seat 6 is provided on the vehicle frame.
[0100] A support mounting plate 48 is provided on the No. I transverse U-shaped tube 40 and the No. II transverse U-shaped tube 41 , and the safety belt 7 is provided in the support mounting plate 48 .
[0101] The folding structure also includes a folding footrest 8 arranged on the forward U-shaped insert 42 in the telescopic longitudinal beam 3, and the folding footrest 8 includes a fixed plate and a folding plate. The fixed plate is directly fixed on the forward U-shaped insert 43, and the fixed plate and the folding plate are connected by a hinge. The opening direction of the fixed plate and the folding plate should be toward the folding seat 6.
[0102] Preferably, the hinge between the fixed plate and the folding plate is a damping hinge.
[0103] The folding structure further comprises a rotating handrail pipe clamp 15 arranged on the No. I transverse U-shaped tube 40 and the No. II transverse U-shaped tube 41 of the telescopic crossbeam 2 , wherein the rotating handrail pipe clamp 15 is provided with a rotatable rotating handrail 9 .
[0104] Preferably, the rotating armrest 9 is an integrated structure and is in a three-bend shape. Example
[0105] A portable manned rail inspection device comprises a vehicle body 1, which is telescopic in two directions. The vehicle body 1 comprises a telescopic cross beam 2 and a telescopic longitudinal beam 3. A rotatable red light band conduction device 12 is provided at the lower end of the vehicle body 1. A metal pulley 16 capable of contacting the rail is provided in the red light band conduction device 12. The metal pulley 16 rotates on the rail as the vehicle body 1 moves.
[0106] The pressure signal generated by the rotation of the metal pulley 16 on the track is sent to the central console 3 of the vehicle body 1 .
[0107] The telescopic crossbeam 2 is a transverse track telescopic composite beam, and the telescopic crossbeam 2 includes a transverse U-shaped tube 40 No. Ⅰ and a transverse U-shaped tube 41 No. Ⅱ, and a crossbeam fixer 17 inserted into the transverse U-shaped tube 40 No. Ⅰ and the transverse U-shaped tube 41 is provided between the transverse U-shaped tube 40 No. Ⅱ and the transverse U-shaped tube 41. A pull wire 39 is provided inside the crossbeam connector 17, and two indexing pins 38 are fixed at both ends thereof, and a handle 37 is provided outside the transverse connecting tube, which is connected to the internal pull wire 38, and the transverse track telescopic composite beam is telescopically fixed by the relative movement of the indexing pins 38.
[0108] The telescopic longitudinal beam 3 is a track-directed telescopic composite beam, and the telescopic longitudinal beam 3 includes a forward U-shaped tube 42 and a forward U-shaped inserting tube 43, and the forward U-shaped inserting tube 43 is inserted into the forward U-shaped tube 42. The forward U-shaped inserting tube 43 limits the telescopic fixation of the forward U-shaped inserting tube 42 through the longitudinal beam pull pin 44 on the transverse track-directed telescopic composite beam.
[0109] The red light band conducting device 12 includes two side vertical plates 45 , and the two mounting sections of the metal pulley 16 are arranged in the side vertical plates 45 .
[0110] The upper end of the side vertical plate 45 forms a mounting sleeve, which is sleeved on the No. I transverse U-shaped tube 40 and / or No. II transverse U-shaped tube 41, and there is a clearance fit between the mounting sleeve and the No. I transverse U-shaped tube 40 and No. II transverse U-shaped tube 41.
[0111] The outer wall of the mounting sleeve is provided with a red light band conduction controller 14 which can lock it with the transverse U-shaped tube 42, thereby keeping the metal pulley 16 in contact with the track.
[0112] A fixing structure for connecting and fixing the telescopic cross beam 2 and the telescopic longitudinal beam 3 is provided between the telescopic cross beam 2 and the telescopic longitudinal beam 3 .
[0113] The fixing structure is a transfer block 13, in which a transverse track assembly hole and a longitudinal track assembly hole are formed. The No. Ⅰ transverse U-shaped tube 40 and No. Ⅱ transverse U-shaped tube 41 are both fixed in the transverse track assembly holes, and the longitudinal U-shaped tube 42 of the telescopic longitudinal beam 3 is fixed in the longitudinal track assembly hole.
[0114] Preferably, the telescopic cross beam 2 is on the telescopic longitudinal beam 3, that is, under the premise that the transverse track assembly hole and the longitudinal track assembly hole in the adapter block 13 are vertical in space, the transverse track assembly hole is higher than the longitudinal track assembly hole.
[0115] A wheel set is arranged at the lower end of the telescopic longitudinal beam 3 , and the wheel set rolls on the track to drive the vehicle body 1 to travel.
[0116] A power wheel set is arranged at the forward U-shaped tube 42 of the telescopic longitudinal beam 3 , and a driven wheel set is arranged at the forward U-shaped insert tube 42 of the telescopic longitudinal beam 3 .
[0117] The power wheel group includes brackets fixed to the forward U-shaped tube 42, and a driving motor wheel 10 is arranged between the brackets. The driven wheel group includes brackets fixed to the forward U-shaped insert 43, and an insulating wheel 11 is arranged between the brackets.
[0118] Preferably, a guard edge 20 is formed on one side of the driving motor wheel 10 and the insulating wheel 11, and the guard edge 20 limits the position between the driving motor wheel 10, the insulating wheel 11 and the track, thereby ensuring that the driving motor wheel 10, the insulating wheel 11 rolls on the track.
[0119] Correspondingly, the guard edge 20 is located on the inner side of the driving motor wheel 10 and the insulating wheel 11 .
[0120] A brake 18 and a brake disc 19 are disposed inside the driving motor wheel 10 , and the brake 18 and the brake disc 19 can brake the driving motor wheel 10 , thereby stopping the entire vehicle body.
[0121] The red light band conduction controller 14 may be, but is not limited to, a top screw structure, and a free end of the red light band conduction controller 14 forms a crossbar handle for easy manual operation.
[0122] The telescopic cross beam 2 and the telescopic longitudinal beam 3 are provided with fixing devices for facilitating the vehicle body to be telescoped in two directions, and the fixing devices include an adapter block 13 and a cross beam fixer 17 .
[0123] The longitudinal beam fixer 13 includes through holes formed in a forward U-shaped tube 42 and a forward U-shaped insert tube 43. The through holes in the forward U-shaped tube 42 are one group, and the through holes in the forward U-shaped insert tube 43 are two groups, corresponding to the extended state and the retracted state respectively.
[0124] A longitudinal beam pull pin 44 is provided in the through hole of the forward U-shaped tube 42 , and the longitudinal beam pull pin 44 can be inserted into the through hole of the forward U-shaped insert tube 42 , thereby achieving fixation of the two.
[0125] There are two longitudinal beam pull pins 44 , and a handle plate 49 for easy operation is arranged on the upper end of the longitudinal beam pull pin 44 . By pulling up the handle plate 49 , the two longitudinal beam pull pins 44 can be linked.
[0126] Preferably, the through hole in the antegrade U-shaped tube 42 is larger than the through hole in the antegrade U-shaped inserting tube 43 .
[0127] Correspondingly, the longitudinal beam pin 44 is stepped, the small diameter section of the longitudinal beam pin 44 is inserted into the through hole of the forward U-shaped inserting tube 43 , and the large diameter section of the longitudinal beam pin 44 is inserted into the through hole of the forward U-shaped tube 42 .
[0128] A blocking step surface is also formed on the longitudinal beam pull pin 44 , and the blocking step surface blocks the outer wall of the forward U-shaped tube 42 .
[0129] The crossbeam fixer 17 includes a fixer housing 50, two positioning pins 38, a pull wire 39, and a handle 37. Two positioning pins 38 are fixed inside the fixer housing 50, and the back pull rings of the two positioning pins 38 are connected by a pull wire 39, and the middle of the pull wire 39 is fixed to the handle 37.
[0130] There are two positioning holes on the No. Ⅰ transverse U-shaped tube 40, and four positioning holes on the No. Ⅱ transverse U-shaped tube 41, including two positioning holes for the retracted state and two positioning holes for the retracted state. The two positioning pins 38 in the crossbeam fixer 17 pass through the two positioning holes on the No. Ⅰ transverse U-shaped tube 40 by default, and then are positioned at the two positioning holes for the retracted state or the two positioning holes for the retracted state on the No. Ⅱ transverse U-shaped tube 41, so as to realize the extension and retraction of the telescopic structure.
[0131] The handle 37 is pulled outward, and the pull wire 39 links the two positioning pins 38 pull rings, and the two pull rings drive the two positioning pins 38 to move toward each other, and the front ends of the positioning pins 38 are simultaneously withdrawn from the positioning holes of the No. II transverse U-shaped tube 40, and there is no limit between the No. I transverse U-shaped tube 40 and the No. II transverse U-shaped tube 41, so they can be extended and retracted. Then, the transverse U-shaped tube extends from the contracted state, and when it is extended to the extended state, the two positioning pins 38 automatically pop out and are stuck in the extended positioning holes of the No. II transverse U-shaped tube 41, so as to achieve the fixed extended state.
[0132] Both ends of the retainer housing 50 form guide end sleeves, and the positioning pin 38 can slide laterally in the guide end sleeves.
[0133] The positioning pin 38 is in a stepped shape, and a spring is sleeved on the positioning pin 38 to keep it in an extended state. The spring is a tension spring, and the other end of the spring is fixed in the guide end sleeve.
[0134] Preferably, the guide channel in the guide end sleeve is stepped to match the positioning pin 38, and the two are clearance-fitted.
[0135] The fixing housing 50 is perpendicular to the No. I transverse U-shaped tube 40 and the No. II transverse U-shaped tube 41 , thereby ensuring that the two positioning pins 38 can be vertically inserted simultaneously.
[0136] A center console 3 is also provided on the telescopic crossbeam 2 , and the center console 3 is fixed on the telescopic crossbeam 2 through a pipe clamp.
[0137] The central console 3 is built with a control circuit board 35 and a motor controller 36 to achieve circuit control and power control of the vehicle body. A central control housing 34 is provided on the central console 3 .
[0138] The following circuit components are placed on the central console 3:
[0139] The lighting lamp 26 is used for lighting during driving.
[0140] Display screen 27: Display screen 27 is used to specifically display vehicle body parameters.
[0141] GPS positioning 28, GPS positioning 28 is used to locate the vehicle in real time.
[0142] The operating handle 29 is used to control the travel speed of the vehicle body.
[0143] The lighting switch 30 is used to control the on / off of the lighting lamp 26 .
[0144] The key master switch 31 is used for power-on control of the center console 3 .
[0145] The warning light 32 is used for warning indication during the driving process of the vehicle.
[0146] The handbrake 33 is used for manual brake control of the vehicle body.
[0147] The telescopic crossbeam 2 is also provided with a power supply 5 for supplying power to the vehicle body. The installation method of the power supply 5 is consistent with the installation method of the center console 3. Example
[0148] A portable manned rail inspection device includes a telescopic body 1, which is telescopic in two directions. The body 1 includes a telescopic crossbeam 2 and a telescopic longitudinal beam 3. A rotatable red light band conduction device 12 is provided at the lower end of the body 1. A metal pulley 16 that can contact the rail is provided in the red light band conduction device 12. The metal pulley 16 rotates on the rail as the body 1 moves.
[0149] The pressure signal generated by the rotation of the metal pulley 16 on the track is sent to the central console 3 of the vehicle body 1 .
[0150] The telescopic crossbeam 2 is a transverse track telescopic composite beam, and the telescopic crossbeam 2 includes a transverse U-shaped tube 40 No. Ⅰ and a transverse U-shaped tube 41 No. Ⅱ, and a crossbeam fixer 17 inserted into the transverse U-shaped tube 40 No. Ⅰ and the transverse U-shaped tube 41 is provided between the transverse U-shaped tube 40 No. Ⅱ and the transverse U-shaped tube 41. A pull wire 39 is provided inside the crossbeam connector 17, and two indexing pins 38 are fixed at both ends thereof, and a handle 37 is provided outside the transverse connecting tube, which is connected to the internal pull wire 38, and the transverse track telescopic composite beam is telescopically fixed by the relative movement of the indexing pins 38.
[0151] The telescopic longitudinal beam 3 is a track-directed telescopic composite beam, and the telescopic longitudinal beam 3 includes a forward U-shaped tube 42 and a forward U-shaped inserting tube 43, and the forward U-shaped inserting tube 43 is inserted into the forward U-shaped tube 42. The forward U-shaped inserting tube 43 limits the telescopic fixation of the forward U-shaped inserting tube 42 through the longitudinal beam pull pin 44 on the transverse track-directed telescopic composite beam.
[0152] Telescopic longitudinal beams 3 are disposed at the ends of the No. Ⅰ transverse U-shaped tube 40 and the No. Ⅱ transverse U-shaped tube 41 .
[0153] The red light band conducting device 12 includes two side vertical plates 45 , and the two mounting sections of the metal pulley 16 are arranged in the side vertical plates 45 .
[0154] The upper end of the side vertical plate 45 forms a mounting sleeve, which is sleeved on the No. I transverse U-shaped tube 40 and / or No. II transverse U-shaped tube 41, and there is a clearance fit between the mounting sleeve and the No. I transverse U-shaped tube 40 and No. II transverse U-shaped tube 41.
[0155] The outer wall of the mounting sleeve is provided with a red light band conduction controller 14 which can lock it with the transverse U-shaped tube, thereby keeping the metal pulley 16 in contact with the track.
[0156] A fixing structure for connecting and fixing the telescopic cross beam 2 and the telescopic longitudinal beam 3 is provided between the telescopic cross beam 2 and the telescopic longitudinal beam 3 .
[0157] The fixing structure is a transfer block 13, in which a transverse track assembly hole and a longitudinal track assembly hole are formed. The No. Ⅰ transverse U-shaped tube 40 and No. Ⅱ transverse U-shaped tube 41 are both fixed in the transverse track assembly holes, and the longitudinal U-shaped tube 40 of the telescopic longitudinal beam 3 is fixed in the longitudinal track assembly hole.
[0158] Preferably, the telescopic cross beam 2 is on the telescopic longitudinal beam 3, that is, under the premise that the transverse track assembly hole and the longitudinal track assembly hole in the adapter block 13 are vertical in space, the transverse track assembly hole is higher than the longitudinal track assembly hole.
[0159] A wheel set is arranged at the lower end of the telescopic longitudinal beam 3 , and the wheel set rolls on the track to drive the vehicle body 1 to travel.
[0160] A power wheel set is arranged at the forward U-shaped tube 41 of the telescopic longitudinal beam 3 , and a driven wheel set is arranged at the forward U-shaped insert tube 42 of the telescopic longitudinal beam 3 .
[0161] The power wheel group includes brackets fixed to the forward U-shaped tube, and a driving motor wheel 10 is arranged between the brackets. The driven wheel group includes brackets fixed to the forward U-shaped insert, and an insulating wheel 11 is arranged between the brackets.
[0162] Preferably, a guard edge 20 is formed on one side of the driving motor wheel 10 and the insulating wheel 11, and the guard edge 20 limits the position between the driving motor wheel 10, the insulating wheel 11 and the track, thereby ensuring that the driving motor wheel 10, the insulating wheel 11 rolls on the track.
[0163] Correspondingly, the guard edge 20 is located on the inner side of the driving motor wheel 10 and the insulating wheel 11 .
[0164] A brake 18 and a brake disc 19 are disposed inside the driving motor wheel 10 , and the brake 18 and the brake disc 19 can brake the driving motor wheel 10 , thereby stopping the entire vehicle body.
[0165] The red light band conduction controller 14 may be, but is not limited to, a top screw structure, and a free end of the red light band conduction controller 14 forms a crossbar handle for easy manual operation.
[0166] The telescopic cross beam 2 is further provided with an expansion fixing plate 21 , and the expansion fixing plate 21 is fixed on the telescopic cross beam 2 via a pipe clamp.
[0167] The expansion fixing plate 21 is used to install the expansion function device of the vehicle body 1 .
[0168] The extended fixing plate 21 is provided with a contact network suspension state inspection device 22 and a geometric parameter detection device 23 .
[0169] The contact network suspension state inspection device 22 is composed of a high-definition camera, and the contact network suspension state inspection device 22 has two working modes: video mode and photo mode.
[0170] Outside the tunnel, the positioning continuous shooting mode triggered by the combination of GPS positioning 28 and mileage sensor can effectively reduce the storage volume, take pictures of the contact network suspension device at the pillar, and store the images.
[0171] After entering the tunnel, the GPS positioning 28 signal was weak and inaccurate positioning occurred. Video shooting was used in the tunnel to shoot the contact network suspension device in the tunnel - the suspender, and subsequent analysis was carried out.
[0172] The specific overhead contact network suspension status inspection device 22 analyzes foreign objects such as bird nests, damaged and tilted insulators, loose and falling peripheral parts, and the links and positioning parts of the flat wrist arm, inclined wrist arm, positioner and positioning tube to see if they are loose or falling off.
[0173] The geometric parameter detection device 23 is mainly composed of a laser radar and a camera. It obtains the guide height and pull-out value, vertical insulation distance and horizontal insulation distance of the working branch and non-working branch by scanning the load-bearing cables and contact lines of the working branch and non-working branch. The locator images of the working branch and non-working branch are obtained through the camera to obtain the locator slopes of the working branch and non-working branch.
[0174] Furthermore, the extended fixing plate 21 protrudes out of the telescopic beam 2, and a track parameter detection device 24 is provided at the lower end of the protruding section.
[0175] The track parameter detection device 24 is composed of a laser radar, which mainly scans the track to obtain the inner contour of the track and can calculate common parameters used to detect the track, such as: track gauge, superelevation and level.
[0176] The forward U-shaped tube 42 of the telescopic longitudinal beam 3 protrudes out of the telescopic cross beam 2 , and a defect detection mounting plate is provided on the protruding section of the forward U-shaped tube 42 , and a track defect inspection device 25 is provided on the defect detection mounting plate.
[0177] The track defect inspection device 25 includes a camera, which is mainly a rail surface defect and foreign body detection system. It uses a camera shooting method triggered by a surface defect signal to continuously shoot images near the track surface defect. After subsequent image preprocessing and image stitching, the defect is identified online or offline. If the defect occurs on the rail outside the tunnel, it can be quickly repaired according to the pillar number positioning information, greatly speeding up the repair efficiency. Specifically, it can realize the detection of defects on the surface or shallow surface of the rail greater than or equal to 4mm*4mm.
[0178] The control circuit board 35 collects the real-time vehicle speed through the motor controller 36; collects the real-time position of the inspection vehicle through the GPS positioning 28 and connects to the Baidu map through the Baidu map API interface, so that the inspection vehicle can be seen moving on the map; the movement trajectory is processed by the algorithm to obtain mileage data; at the same time, the status of the red light belt of the car can be viewed in real time remotely. If the red light belt is in the on state, the railway dispatcher can clearly understand the track status and prevent rear-end collisions; the control circuit board 35 is also connected to the power supply 5, reads the power supply voltage, converts it into the current power, and thus indicates the power.
[0179] The control circuit board 35 has an Internet of Things socket. By inserting the Internet of Things card into the circuit board, the 5G network can be used to realize data transmission, and the real-time status information and location information of the on-site inspection vehicle can be viewed on the remote client.
[0180] The present invention adopts a roller in contact with the track, and can choose whether to contact the rail when going on the track to obtain a pressure signal. The terminal and the remote end can check the working status of the trolley, and the dispatching room of the railway department can see the working status of the trolley.
[0181] The present invention designs a detection module on the basis of carrying people and goods, which is divided into a contact network geometric parameter detection device, a contact network suspension status inspection device, and a track surface defect and foreign object detection device. It is suitable for preventive inspections and predictive status judgments by engineering and electrical services, and can discover the pantograph current collection and track status as early as possible, so as to ensure safe, efficient and reliable operation of the railway.
[0182] The present invention integrates GPS positioning, and displays data such as the speed, power, and red light band status of the vehicle on the positioning system, making it convenient for relevant workers to manage and dispatch the vehicle.
Claims
1. A portable rail manned inspection device, comprising a portable retractable manned vehicle body (1) and an inspection device, characterized in that: The passenger vehicle body comprises a telescopic frame that can be extended in both horizontal and vertical directions, the telescopic frame comprises a telescopic crossbeam (2) and a telescopic longitudinal beam (3), a rotatable red light band conduction device (12) is provided at the lower end of the vehicle body (1), the inspection device comprises a contact line detection device (23), a contact network suspension state inspection device (22), a track surface defect detection device (25), a remote positioning device (28), and a data transmission and data processing device (47), the red light band conduction device (12) is provided with a metal pulley (16) that can be turned over, conducted, and stably contacted with the track, and the metal pulley (16) rotates on the track as the vehicle body (1) moves; The metal pulley (16) of the red light band conducting device forms a stable contact with the steel rail through a downward force, and the downward force is generated by its own gravity or a hydraulic device or an air spring or a magnetic force. The two steel rails are short-circuited through the red light band conducting device to obtain an electrical signal, which is transmitted to the central console; The red light band conduction device (12) comprises two side vertical plates (45), two mounting sections of the metal pulley (16) are arranged in the side vertical plates (45), and a mounting sleeve is formed at the upper end of the side vertical plates (45), and the mounting sleeve is sleeved on the No. Ⅰ transverse U-shaped tube (40) and / or No. Ⅱ transverse U-shaped tube (41), and there is a clearance fit between the mounting sleeve and the No. Ⅰ transverse U-shaped tube (40) and No. Ⅱ transverse U-shaped tube (41), and a red light band conduction controller (14) is arranged on the outer wall of the mounting sleeve, which can lock it with the transverse U-shaped tube, thereby keeping the metal pulley (16) in contact with the track; The free end of the red light band conduction controller (14) forms a crossbar handle which is convenient for manual operation.
2. A portable rail manned inspection device according to claim 1, characterized in that: The telescopic crossbeam (2) is a transverse track-directed telescopic composite beam, and the telescopic crossbeam (2) comprises a transverse U-shaped tube No. I (40) and a transverse U-shaped tube No. II (41). A crossbeam fixer (17) inserted into the transverse U-shaped tube No. I (40) and the transverse U-shaped tube No. II (41) is provided between the transverse U-shaped tube No. I (40) and the transverse U-shaped tube No. II (41). A pull wire (39) is provided inside the crossbeam connector (17), and two indexing pins (38) are respectively fixed at both ends of the pull wire. A handle (37) is provided outside the transverse connecting tube, and is connected to the internal pull wire (39). The transverse track-directed telescopic composite beam is telescopically fixed by the relative movement of the indexing pins (38).
3. A portable rail manned inspection device according to claim 2, characterized in that: The telescopic longitudinal beam (3) is a track-directed telescopic composite beam, the telescopic longitudinal beam (3) comprising a forward U-shaped tube (42) and a forward U-shaped insert tube (43), the forward U-shaped insert tube (43) being inserted into the forward U-shaped tube (42), the forward U-shaped insert tube (43) being restricted in telescopic fixation by a longitudinal beam pull pin (44) on the transverse track-directed telescopic composite beam.
4. A portable rail manned inspection device according to claim 1, characterized in that: A fixing structure for connecting and fixing the telescopic cross beam (2) and the telescopic longitudinal beam (3) is provided between the two.
5. The portable rail manned inspection device according to claim 1, characterized in that: The contact network suspension state inspection device (22) can detect the contact network suspension state at a long distance.
Citation Information
Patent Citations
Railway infrastructure detection system
CN110588709A
Vehicle-mounted pantograph-catenary dynamic detection platform
CN210665526U
Portable rail manned inspection device
CN216559058U