A laying device for sodium bentonite waterproof blanket
By designing an automated sodium-based bentonite waterproof blanket laying device, the automatic laying of waterproof blankets is achieved using the traction machine and roll structure, which solves the problems of uneven laying and high labor intensity in the prior art, and improves the laying quality and efficiency.
Patent Information
- Application Number
- CN202110907430.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-09
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2041-08-09
AI Technical Summary
The laying of existing sodium-based bentonite waterproof blankets is very labor-intensive, which is prone to local crimping, resulting in uneven laying and affecting the utilization rate and service life of the waterproof blanket.
A laying device including a traction machine, a roll structure and a cleaning structure is designed. The traction machine drives the roll structure to move in a linear manner, cleans up debris on the ground with the cleaning structure, and automatically lays a waterproof blanket through the laying structure, and finally cuts with the automatic cutting structure to realize the automatic and rapid laying of the waterproof blanket.
It improves the laying quality and efficiency of waterproof blankets, reduces labor intensity, avoids uneven laying and wall rolling, and extends the service life of waterproof blankets.
Smart Images

Figure CN113585354B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coiled material laying construction, and in particular to a laying device for a sodium-based bentonite waterproof blanket. Background Art
[0002] Bentonite, a hydrous clay mineral primarily composed of montmorillonite, is widely used in various industrial fields due to its unique properties, including swelling, adhesion, adsorption, catalysis, thixotropy, suspension, and cation exchange. Sodium bentonite is classified based on the type and content of exchangeable cations between the montmorillonite layers: sodium bentonite has a basicity coefficient greater than or equal to 1, while calcium bentonite has a basicity coefficient less than 1.
[0003] Sodium bentonite waterproof blanket is a geosynthetic material specially used for anti-seepage in artificial lake waterscape, landfill, underground garage, roof garden, pool, oil depot and chemical storage yard. It is made of highly expansive sodium bentonite filled between special composite geotextile and non-woven fabric. The bentonite anti-seepage mat is made by needle punching, which can form many small fiber spaces, so that the bentonite particles cannot flow in one direction. When it encounters water, it forms a uniform and high-density colloidal waterproof layer in the mat, which effectively prevents water leakage.
[0004] During the use of sodium bentonite waterproofing blankets, laying is a crucial task, determining whether the blanket covers all waterproofing areas. Furthermore, the smoothness and closeness of the laying process determine whether the blanket can fully function. Currently, sodium bentonite waterproofing blankets are often laid using a forklift and manual labor. This is not only labor-intensive but also prone to localized curling during laying, resulting in uneven laying. This reduces the blanket's utilization rate and can easily damage the blanket during future use. In light of this, in-depth research into these issues led to this case. Summary of the Invention
[0005] The purpose of the present invention is to provide a laying device for a sodium-based bentonite waterproof blanket, which can realize automatic and rapid laying of the waterproof blanket and improve laying quality and efficiency.
[0006] The specific technical solutions of the present invention are described in detail as follows:
[0007] A laying device for a sodium bentonite waterproof blanket comprises a tractor, a roller structure and a cleaning structure; wherein,
[0008] The traction machine is connected to the roller structure and is used to pull the roller structure forward;
[0009] The roll structure includes a laying structure and an automatic cutting structure. The laying structure includes a wheel frame (2), a support frame (3) is installed on the wheel frame (2), and a main roller shaft (4) is movably installed on the support frame (3); a bracket (5) is also installed on the wheel frame (2) behind the support frame (3), and a pair of traction rollers (6) arranged up and down are installed on the bracket (5); a fixed frame (7) with a rectangular frame structure is fixedly connected to the rear of the bracket (5), and slots are respectively opened at both ends of the fixed frame (7). The two ends of the driving roller (8) are inserted into the slots, and the outer periphery of the driven roller (8) is provided with a pressure roller (9); a pair of traction motors (13) are provided on the wheel frame (2) behind the fixed frame (7), and a winding drum (14) is installed on the driving end of each traction motor (13); a pair of adjustment frames (10) are provided at the rear end of the wheel frame (2) and are rotatably connected to the wheel frame, and a traction line (11) is provided on the adjustment frame (10), and the traction line (11) is connected to the winding drum (14) through a traction ring (12);
[0010] The cleaning structure is arranged at the rear and lower part of the roller structure, and comprises a rotating cleaning disc (15). The rotating cleaning disc (15) is driven to rotate by a traction motor (13) of the roller structure to clean up debris.
[0011] Optionally or preferably, in the laying device of the sodium bentonite waterproof blanket, the adjusting frame (10) comprises a pair of rocker arms forming a rectangular structure, and the end of the adjusting frame (10) is rotatably connected to the wheel frame (2) via a pin (25).
[0012] Optionally or preferably, in the above-mentioned laying device for the sodium bentonite waterproof blanket, a pair of mutually meshing laying rollers (30) are installed between the ends of the adjustment frame (10) away from the wheel frame (2).
[0013] Optionally or preferably, in the above-mentioned laying device for the sodium bentonite waterproof blanket, limiting plates (29) are respectively provided on both sides of the pressing roller (9).
[0014] Optionally or preferably, in the above-mentioned laying device of the sodium bentonite waterproof blanket, both ends of the driven roller (8) are cylindrical structures with external threads, and after the two ends of the driven roller (8) are inserted into the slots, they are screwed to the external threads with fixing bolts (26).
[0015] Optionally or preferably, the laying device of the sodium bentonite waterproof blanket, the cleaning structure includes a pair of rotating cleaning discs (15), a driving rod (16), a driven gear (17), a rotating cylinder (18) and a driving gear (19), wherein the driving gear (19) is sleeved on the driving end of the traction motor (13) of the laying structure, the driven gear (17) is vertically meshed with the driving gear (19), the lower end of the driven gear (17) is connected to the driving rod (16), the lower end of the driving rod (16) is connected to the rotating cleaning disc (15), the rotating cleaning disc (15) is located at the lower part of the traction motor (13) on the wheel frame (2), and is used to clean up debris.
[0016] Optionally or preferably, the laying device of the sodium bentonite waterproof blanket, the cleaning structure also includes a rotating cylinder (18), the rotating cylinder (18) is sleeved on the upper periphery of the driving rod (16) for fixing the driving rod (16), and a supporting spring (27) is also embedded in the rotating cylinder (18), and the top end of the supporting spring (27) is connected to the bottom end of the driven gear (17) through a slip ring (28).
[0017] Optionally or preferably, in the above-mentioned laying device for the sodium bentonite waterproof blanket, the rotating cleaning disc (15) is a rotating fan blade structure arranged in a ring array.
[0018] Optionally or preferably, the laying device of the sodium bentonite waterproof blanket, the automatic cutting structure includes a mounting frame (20), a rotating groove (21), an adjusting screw rod (22), a rotating sleeve (23) and a clamping strip (24), wherein the mounting frames (20) are a pair, respectively fixedly mounted on the wheel frame (2), located behind the support frame (3) and on both sides below the pressure roller (9), one side of one of the mounting frames (20) is fixedly mounted with a rotating motor, and each mounting frame (20) is provided with a rotating groove ( 21), an adjusting screw rod (22) is movably installed in the rotating groove (21) and one end is connected to the driving end of the rotating motor, a rotating sleeve (23) is provided on the adjusting screw rod (22), and a cutting knife (31) is provided on the rotating sleeve (23); a clamping strip (24) is provided between the two mounting frames (20), the clamping strip (24) is parallel to the pressure roller (9) and the adjusting screw rod (22), a clamping groove is opened in the center of the clamping strip (24) along the length direction, and the cutting knife (31) can be embedded in the clamping groove and slide along the clamping groove.
[0019] Optionally or preferably, in the above-mentioned laying device for the sodium bentonite waterproof blanket, the cutting knife (31) is fixed to the rotating sleeve (23) by screwing.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The laying device of the present invention relies on a traction machine as power to pull the entire device for linear motion, and then cooperates with a cleaning structure to clean the laying site, and then uses the laying structure to lay the waterproof blanket on the ground. After laying is completed, it is automatically cut using an automatic cutting structure. The above structures cooperate to realize the automatic and rapid laying of the waterproof blanket, which can effectively improve the quality and efficiency of the waterproof blanket laying. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall main structure of the laying device of the sodium-based bentonite waterproof blanket.
[0023] Figure 2This is a schematic diagram of the top view of the laying device of the sodium-based bentonite waterproof blanket.
[0024] Figure 3 This is a partial side view structural diagram of the laying device of the sodium-based bentonite waterproof blanket.
[0025] Figure 4 This is a schematic diagram of the partial cross-sectional structure of the laying device of the sodium-based bentonite waterproof blanket.
[0026] Figure 5 This is a partially enlarged structural schematic diagram of the laying device of the sodium-based bentonite waterproof blanket.
[0027] In the picture:
[0028] 1. Traction machine; 2. Wheel frame; 3. Support frame; 4. Main roller shaft; 5. Bracket; 6. Traction roller; 7. Fixed frame; 8. Driven roller; 9. Pressure roller; 10. Adjustment frame; 11. Traction line; 12. Traction ring; 13. Traction motor; 14. Winding reel; 15. Rotating cleaning disc; 16. Driving rod; 17. Driven gear; 18. Rotating cylinder; 19. Driving gear; 20. Mounting frame; 21. Rotating groove; 22. Adjusting screw rod; 23. Rotating sleeve; 24. Clamping bar; 25. Pin shaft; 26. Fixing bolt; 27. Support spring; 28. Slip ring; 29. Limiting plate; 30. Laying roller; 31. Cutting knife. DETAILED DESCRIPTION
[0029] The technical solution of the present invention is explained and illustrated in detail below in conjunction with the accompanying drawings and preferred specific embodiments, so that those skilled in the art can better understand the inventive concept of the present invention and implement it.
[0030] Example
[0031] like Figure 1-2 The figure shows a laying device for a sodium-based bentonite waterproof blanket, which includes a traction machine, a roller structure and a cleaning structure.
[0032] The traction machine 1 is a traction locomotive driven by an internal combustion engine, connected to the roller structure, and used to pull the roller structure forward.
[0033] The roll structure includes a laying structure and an automatic cutting structure.
[0034] The laying structure includes a wheel frame 2 with rollers on both sides for movement. The front end of the wheel frame 2 is connected to the tractor 1. A support frame 3 is installed on the wheel frame 2, and a main roller 4 is movably installed on the support frame 3. The support frame 3 is used to support the main roller 4, and the main roller 4 is sleeved with a waterproof blanket for laying.
[0035] A bracket 5 is further installed on the wheel frame 2 behind the support frame 3, and a pair of traction rollers 6 arranged up and down are installed on the bracket 5.
[0036] A rectangular frame-like mounting bracket 7 is fixedly connected to the rear of bracket 5. Mounting bracket 7 has slots at each end. Driven roller 8, with cylindrical structures having external threads, is inserted into the slots and then screwed to the external threads with fixing bolts 26. A pressure roller 9 is sheathed around the outer circumference of driven roller 8. Limiting plates 29 are also provided on either side of pressure roller 9 to limit its position.
[0037] A pair of traction motors 13 are provided on the wheel frame 2 behind the fixed frame 7. A winding reel 14 is installed on the radial outer periphery of the driving end of each traction motor 13, and a driving gear 19 is also provided on the axial end. The driving gear 19 is a bevel gear.
[0038] At the rear end of the wheel frame 2, a pair of adjustment frames 10 are installed. Each adjustment frame 10 is a long rod-shaped structure. A pair of intermeshing laying rollers 30 are mounted between the ends of the adjustment frames 10 away from the wheel frame 2. The pair of adjustment frames 10 form a rectangular rocker arm. The ends of the adjustment frames 10 closer to the wheel frame 2 are rotatably connected to the wheel frame 2 via a pin 25. A traction line 11 is installed on the adjustment frame 10 and connected to the winding reel 14 via a traction ring 12. The traction line 11 passes through the traction ring 12, which is used to limit the route through which the traction line 11 passes.
[0039] The cleaning structure is arranged at the rear and lower part of the roller structure and is used to clean up debris before laying the waterproof blanket.
[0040] The cleaning structure includes a pair of rotating cleaning discs 15 , a driving rod 16 , a driven gear 17 , a rotating cylinder 18 and a driving gear 19 .
[0041] The driving gear 19 is a bevel gear that fits over the axial drive end of the traction motor 13 of the paving structure. The driven gear 17 is also a bevel gear that meshes perpendicularly with the driving gear 19. The lower end of the driven gear 17 is connected to the drive rod 16, which in turn is connected to the rotating cleaning disc 15. The cleaning disc 15 is located below the traction motor 13 on the wheel frame 2. The cleaning disc 15 consists of a plurality of rotating blades arranged in a circular array and is used to clean debris.
[0042] In addition, the cleaning structure can also include a rotating cylinder 18. The rotating cylinder 18 is sleeved on the upper periphery of the driving rod 16 for fixing the driving rod 16. A supporting spring 27 is also embedded in the rotating cylinder 18, and the top of the supporting spring 27 is connected to the bottom of the driven gear 17 through a slip ring 28.
[0043] The automatic cutting structure includes a mounting frame 20 , a rotating slot 21 , an adjusting screw rod 22 , a rotating sleeve 23 , a clamping bar 24 and a cutting knife 31 .
[0044] There is a pair of mounting frames 20, which are respectively fixedly mounted on the wheel frame 2, located behind the support frame 3 and on both sides below the pressure roller 9. A rotating motor is fixedly mounted on one side of one of the mounting frames 20, and a rotating slot 21 is provided on each mounting frame 20. The adjusting screw rod 22 is movably mounted in the rotating slot 21 and one end is connected to the driving end of the rotating motor. A rotating sleeve 23 is provided on the adjusting screw rod 22, and a cutting knife 31 is provided on the rotating sleeve 23. The cutting knife 31 is tightened and fixed to the rotating sleeve 23 by two screws; a clamping bar 24 is provided between the two mounting frames 20, and the clamping bar 24 is parallel to the pressure roller 9 and the adjusting screw rod 22. A clamping slot is provided in the center of the clamping bar 24 along the length direction, and the cutting knife 31 can be embedded in the clamping slot and slide along the clamping slot.
[0045] In the above-mentioned laying device, all electrical components are connected to their corresponding power supplies through wires, and a suitable controller should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between each electrical component is completed in the order of working. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control.
[0046] In general, the roller structure is pulled by the traction machine 1 to move in a straight line. The laying structure on the roller structure lays the waterproof blanket so that it is spread flat on the ground, and the cleaning structure removes large particles of debris before laying. The automatic cutting structure is then used to cut the material after it is laid in place.
[0047] Specifically, a waterproof blanket prepared for laying is placed on the main roller shaft 4 of the laying structure, and then the end of the waterproof blanket passes through a pair of traction rollers 6, and then passes through a pair of laying rollers 30 supported by an adjustment frame 10 after passing through a pressure roller 9 and an automatic cutting structure.
[0048] During laying, the traction motor 13 is used to rotate the reel 14 to lower the traction line 11, so that the adjustment frame 10 rotates along the pin shaft 25 so that the far end (the end with the laying roller 30) is grounded, and then the movement of the reel 14 is stopped. Then, the vehicle body is moved to cooperate with the rotation of a pair of traction rollers 6 to pull the waterproof blanket out from the main roller shaft 4, and the laying roller 30 is used for laying.
[0049] Since the pair of rotary cleaning discs 15 of the cleaning structure are arranged at the lower end of the traction motor 13 and in front of the far end of the adjustment frame 10, the rotary cleaning discs 15 in front have already cleaned the ground debris during paving.
[0050] The working principle of the cleaning structure is: the driven gear 17 on the top of a pair of driving rods 16 on the bottom surface of the wheel frame 2 is engaged with the driving gear 19 on a pair of traction motors 13, thereby rotating a pair of rotating cleaning discs 15, and the rotating cleaning discs 15 are used to clean and remove large particles of debris. The rotating cylinder 18 is used to fix the driving rod 16. At the same time, a pair of supporting springs 27 are embedded in the pair of rotating cylinders 18. The top ends of the pair of supporting springs 27 are respectively connected to the bottom ends of the pair of driven gears 17 through slip rings 28. The support springs 27 are used to support the slip rings 28 and then support the driven gear 17. The top end of the driving rod 16 passes through the support springs 27 and is connected to the driven gear 17. When the driven gear 17 rotates, the driving rod 16 rotates accordingly, and the driven gear 17 offsets part of the downward pressure due to the action of the support springs 27. At the same time, the slip ring 28 is divided into two parts, the upper part rotates with the driven gear 17, and the lower part is fixed to the support springs 27.
[0051] When the waterproof blanket is laid and needs to be cut, the rotating motor connected to one end of the adjusting screw rod 22 is started to drive the adjusting screw rod 22 to rotate, thereby engaging the adjusting screw rod 22 with the rotating sleeve 23, so that the rotating sleeve 23 mounted on the adjusting screw rod 22 moves linearly along the adjusting screw rod 22, and the cutting knife 31 fixed on the rotating sleeve 23 also moves linearly on the adjusting screw rod 22, and the waterproof blanket is cut by the cutting knife 31, and the clamping groove on the clamping bar 24 is used to guide the movement trajectory of the cutting knife 31.
[0052] To sum up, the laying device of the sodium-based bentonite waterproof blanket relies on the traction machine 1 as power to pull the laying device for linear motion, and then cooperates with the cleaning structure to clean the laying site, and then uses the laying structure to lay the waterproof blanket on the ground. After the laying is completed, it is automatically cut using the automatic cutting structure. The above structures cooperate to realize the automatic and rapid laying of the waterproof blanket, which can effectively improve the quality and efficiency of the laying of the waterproof blanket.
[0053] This document uses specific examples to illustrate the inventive concept in detail. The above embodiments are only intended to help understand the core concept of the present invention. It should be noted that any obvious modifications, equivalent substitutions, or other improvements made by a person skilled in the art without departing from the inventive concept should be included within the scope of protection of the present invention.
Claims
1. A laying device for a sodium bentonite waterproof blanket, characterized in that: It includes a traction machine, a roller structure and a cleaning structure; wherein, The traction machine is connected to the roller structure and is used to pull the roller structure forward; The roll structure includes a laying structure and an automatic cutting structure. The laying structure includes a wheel frame (2), a support frame (3) is installed on the wheel frame (2), and a main roller shaft (4) is movably installed on the support frame (3); a bracket (5) is also installed on the wheel frame (2) behind the support frame (3), and a pair of traction rollers (6) arranged up and down are installed on the bracket (5); a fixed frame (7) with a rectangular frame structure is fixedly connected to the rear of the bracket (5), and slots are respectively opened at both ends of the fixed frame (7), and both ends of the driven roller (8) are inserted into the slots, and a pressure roller (9) is sleeved on the outer periphery of the driven roller (8); a pair of traction motors (13) are provided on the wheel frame (2) behind the fixed frame (7), and a winding drum (14) is installed at the driving end of each traction motor (13); a pair of adjustment frames (10) are provided at the rear end of the wheel frame (2) and are rotatably connected to the wheel frame, and a traction line (11) is provided on the adjustment frame (10), and the traction line (11) is connected to the winding drum (14) through a traction ring (12); The cleaning structure is arranged at the rear lower part of the roller structure, and includes a rotating cleaning disc (15). The rotating cleaning disc (15) is driven to rotate by the traction motor (13) of the roller structure to clean up the debris. The cleaning structure includes a pair of rotating cleaning discs (15), a driving rod (16), a driven gear (17), a rotating cylinder (18) and a driving gear (19), wherein the driving gear (19) is sleeved on the driving end of the traction motor (13) of the paving structure, the driven gear (17) is vertically meshed with the driving gear (19), and the driven gear ( 17) is connected to a driving rod (16) at its lower end, and a rotating cleaning disc (15) is connected to the lower end of the driving rod (16). The rotating cleaning disc (15) is located at the lower part of the traction motor (13) on the wheel frame (2) and is used to clean up debris. The cleaning structure also includes a rotating cylinder (18), which is sleeved on the upper outer periphery of the driving rod (16) and is used to fix the driving rod (16). A supporting spring (27) is also embedded in the rotating cylinder (18), and the top end of the supporting spring (27) is connected to the bottom end of the driven gear (17) through a slip ring (28). The automatic cutting structure comprises a mounting frame (20), a rotating groove (21), an adjusting screw rod (22), a rotating sleeve (23) and a clamping bar (24), wherein the mounting frames (20) are a pair, which are fixedly mounted on the wheel frame (2) and located behind the support frame (3) and on both sides below the pressure roller (9); a rotating motor is fixedly mounted on one side of one of the mounting frames (20); a rotating groove (21) is provided on each mounting frame (20); the adjusting screw rod (22) is movably mounted in the rotating groove (21) and one end is connected to the driving end of the rotating motor; the adjusting screw rod (22) is provided with a rotating sleeve (23), and the rotating sleeve (23) is provided with a cutting knife (31); a clamping bar (24) is provided between the two mounting frames (20); the clamping bar (24) is parallel to the pressure roller (9) and the adjusting screw rod (22); a clamping groove is provided at the center of the clamping bar (24) along the length direction, and the cutting knife (31) can be embedded in the clamping groove and slide along the clamping groove.
2. The laying device of sodium bentonite waterproof blanket according to claim 1, characterized in that: The regulating frame (10) comprises a pair of rocker arms forming a rectangular structure, and an end portion of the regulating frame (10) is rotatably connected to the wheel frame (2) via a pin shaft (25).
3. The laying device of sodium bentonite waterproof blanket according to claim 1, characterized in that: A pair of mutually meshing laying rollers (30) are installed between the ends of the adjustment frame (10) away from the wheel frame (2).
4. The laying device of sodium bentonite waterproof blanket according to claim 1, characterized in that: Limiting plates (29) are respectively provided on both sides of the pressing roller (9).
5. The laying device of sodium bentonite waterproof blanket according to claim 1, characterized in that: Both ends of the driven roller (8) are cylindrical structures with external threads. After the two ends of the driven roller (8) are inserted into the slots, they are screwed to the external threads using fixing bolts (26).
6. The laying device of sodium bentonite waterproof blanket according to claim 1, characterized in that: The rotary cleaning disc (15) is a rotating fan blade structure arranged in a plurality of annular arrays.
7. The laying device of sodium bentonite waterproof blanket according to claim 1, characterized in that: The cutting knife (31) is fixed on the rotating sleeve (23) by screwing.
Citation Information
Patent Citations
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CN112356139A
Auxiliary laying device for bentonite waterproof blanket
CN210263159U
Laying device for sodium bentonite waterproof blanket
CN216075263U