A gas valve push-stop device equipped with an ultrasonic probe
By installing an ultrasonic probe in the air valve pushing device, the problem of difficulty in detecting wear inside the air valve is solved, and rapid detection and maintenance of the air valve is achieved, extending the service life and avoiding damage and scrapping.
Patent Information
- Application Number
- CN202110925490.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-12
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2041-08-12
AI Technical Summary
In the prior art, the internal connecting parts of the air valve will wear out during daily use, but because the inside is difficult to observe and accurately understand the wear situation, it will not be possible to maintain and replace it in time, causing damage and scrapping, affecting other equipment.
A gas valve pushing device equipped with an ultrasonic probe is designed to send the ultrasonic probe into the air valve through a pneumatic slide rail and a lifting slide table, and the friction welding defects and material defects inside the air valve are detected using the ultrasonic probe.
It realizes rapid detection of the interior of the air valve, timely maintenance and replacement, extends the service life of the air valve, avoids damage and scrapping, and reduces the impact on other equipment.
Smart Images

Figure CN113607821B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of compressors, in particular to a gas valve thrust stop device equipped with an ultrasonic probe. Background Art
[0002] The gas valve is a component used in the compressor to control the flow of gas into and out of the cylinder. It is mainly composed of a valve seat, a valve plate, a spring and a lift limiter. The lift height or closure between the valve plate and the valve seat determines the size and tightness of the gas channel. The spring is mainly used to push the valve plate to close, and can also reduce the impact of the valve plate and the lift limiter when the valve plate is opened. The lift limiter can limit the lift of the valve plate and support the spring; the opening and closing of the valve plate of the gas valve is controlled by the pressure difference between the gas inside and outside the cylinder and the spring force, and no other driving mechanism is required, so it is called an automatic valve.
[0003] However, during daily use, the internal connectors of the gas valve will wear out over time. However, the interior of the gas valve is not easy to observe, so it is impossible to accurately know the internal wear and tear, and thus it is impossible to maintain and replace it in time, resulting in damage and scrapping, which in turn has a certain impact on other equipment, which is very troublesome. Summary of the invention
[0004] The purpose of the present invention is to provide an air valve thrust stop device equipped with an ultrasonic probe, which solves the problem in the prior art that in daily use of the air valve, the internal connecting parts will wear out over time, but the interior of the air valve is not easy to observe, so the internal wear situation cannot be accurately known, and thus it is impossible to maintain and replace it in time, resulting in damage and scrapping, which in turn has a certain impact on other equipment, which is very troublesome.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A valve push-stop device equipped with an ultrasonic probe comprises a horizontal slide, both sides of the bottom of the horizontal slide are slidably connected to pneumatic slide rails, a lifting slide is arranged at the top center of the horizontal slide, an ultrasonic probe is arranged on one side of the telescopic end of the lifting slide, and a displacement sensor is arranged on the other side, and connecting parts are arranged at both ends of the two pneumatic slide rails, the connecting parts include a connecting plate vertically arranged and connected to the end of the pneumatic slide rail and a mounting plate horizontally arranged at the bottom of the connecting plate, a magnet plate is arranged at the bottom center of the mounting plate, and connecting rods are connected to the four corners of the mounting plate, and a through hole is opened on the top of each connecting rod, and the mounting plate and the connecting plate are detachably connected.
[0007] Preferably, the end of the ultrasonic probe close to the displacement sensor is fixedly connected to a round rod that passes through one side of the telescopic end of the lifting slide, and the end of the round rod away from the ultrasonic probe is fixedly connected to a moving block. A spring sheet is arranged between the moving block and the displacement sensor, one end of the spring sheet is connected to one side of the top of the moving block, and the other end is connected to one side of the displacement sensor. A contact switch installed at the bottom position of one side of the displacement sensor is arranged on one side of the spring sheet, and the output end of the contact switch is electrically connected to the input end of the displacement sensor.
[0008] Preferably, a bracket connected to one side of the telescopic end of the lifting slide is detachably connected to the bottom of the displacement sensor, and a displacement hole matched with the spring is opened on one side of the top of the bracket.
[0009] Preferably, a side of the ultrasonic probe close to the lifting slide is elastically connected to a side of the telescopic end of the lifting slide via a spring.
[0010] Preferably, sliding blocks slidably connected to the pneumatic slide rails are provided on both sides of the bottom of the horizontal slide, and the tops of the two sliding blocks are connected to the horizontal slide via fixed blocks.
[0011] Preferably, a turning handle is provided between the connecting plate and the mounting plate, the top of the turning handle is fixedly connected to the bottom bolt of the connecting plate via a screw rod, and the bottom of the turning handle is rotatably connected to the top of the mounting plate via a rotating shaft.
[0012] Preferably, a connecting groove matched with the magnet plate is opened at the bottom center of the mounting plate, and a screw hole matched with the screw rod is opened at the bottom center of the connecting plate.
[0013] The present invention has at least the following beneficial effects:
[0014] First, install the two pneumatic slides on the equipment through the connecting part, connect them to the surface of the equipment by magnetic attraction through the magnet plate, and then connect them to the equipment tightly through the through hole on the top of the connecting rod and the connecting piece. After the connection is completed, the two pneumatic slides control the air flow through the solenoid valve to control the forward and backward movement of the horizontal slide. After the solenoid valve is locked, the horizontal slide stops moving immediately, and then the ultrasonic probe is sent into the air valve in combination with the lifting slide. The ultrasonic probe can be used to detect friction welding defects and material defects inside the air valve, which is convenient for rapid inspection of the interior of the air valve, so that it can be maintained and replaced in time, effectively extending the service life of the cylinder, and avoiding damage and scrapping of the cylinder, and avoiding impact on other equipment.
[0015] The present invention also has the following beneficial effects:
[0016] Through the turning handle of the connecting part, the turning handle is rotated on the top of the mounting plate through the rotating shaft, so that the screw rod is fixedly connected with the screw hole bolt at the bottom of the connecting plate, and then each connecting plate is respectively connected to the end of the pneumatic slide rail, and then the two pneumatic slide rails are installed on the equipment, and magnetically connected to the surface of the equipment through the magnet plate, and then tightly connected to the equipment through the through hole on the top of the connecting rod and the connecting piece. After the connection is completed, the two pneumatic slide rails control the air flow through the solenoid valve to control the forward and backward movement of the horizontal slide. After the solenoid valve is locked, the horizontal slide immediately stops moving, and then the ultrasonic probe is sent into the air valve in combination with the lifting slide. , the ultrasonic probe can be used to detect friction welding defects and material defects inside the air valve, which is convenient for rapid detection of the inside of the air valve. During the pushing process, when the ultrasonic probe contacts the inside of the air valve, the spring buffers and reduces shock to the ultrasonic probe, reducing the impact force and extending the service life of the ultrasonic probe, so that it can be maintained and replaced in time, effectively extending the service life of the air valve, and avoiding damage and scrapping of the air valve, avoiding impact on other equipment, and facilitating the rapid and stable connection between the detection equipment and the equipment to be detected, reducing the impact force of the detection components and extending the service life of the detection components. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the structure of the present invention;
[0019] Figure 2 This is a schematic diagram of the connecting portion structure of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the ultrasonic probe of the present invention;
[0021] Figure 4 It is a schematic diagram of the slider structure of the present invention.
[0022] In the figure: 1. pneumatic slide; 2. horizontal slide; 3. lifting slide; 4. ultrasonic probe; 5. connecting part; 6. moving block; 7. spring; 8. contact switch; 9. bracket; 10. displacement sensor; 11. fixed block; 12. slider; 13. spring; 501. magnet plate; 502. connecting rod; 503. mounting plate; 504. rotating shaft; 505. connecting plate; 506. screw hole; 507. screw rod; 508. turning handle; 509. through hole; 510. connecting groove. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0024] Embodiment 1
[0025] Reference Figure 1-4 A gas valve push-stop device equipped with an ultrasonic probe comprises a horizontal slide 2, both sides of the bottom of the horizontal slide 2 are slidably connected with pneumatic slide rails 1, a lifting slide 3 is arranged at the top center of the horizontal slide 2, an ultrasonic probe 4 is arranged on one side of the telescopic end of the lifting slide 3, and a displacement sensor 10 is arranged on the other side, and connecting parts 5 are arranged at both ends of the two pneumatic slide rails 1, the connecting part 5 includes a connecting plate 505 vertically arranged and connected to the end of the pneumatic slide rail 1 and a mounting plate 503 horizontally arranged at the bottom of the connecting plate 505, a magnet plate 501 is arranged at the bottom center of the mounting plate 503, and connecting rods 502 are connected at the four corners of the mounting plate 503, and a through hole 509 is opened on the top of each connecting rod 502, and the mounting plate 503 and the connecting plate 505 are detachably connected.
[0026] According to the above embodiment, it can be known that: first, the two pneumatic slide rails 1 are installed on the equipment through the connecting part 5, and are magnetically connected to the surface of the equipment through the magnet plate 501, and then are tightly connected to the equipment through the through hole 509 at the top of the connecting rod 502 in combination with the connecting piece. After the connection is completed, the two pneumatic slide rails 1 control the air flow through the solenoid valve to control the horizontal slide 2 to push forward and retreat. After the solenoid valve is locked, the horizontal slide 2 immediately stops moving, and then the ultrasonic probe 4 is sent into the interior of the air valve in combination with the lifting slide 3. The ultrasonic probe 4 can be used to detect friction welding defects and material defects inside the air valve, which is convenient for rapid detection of the interior of the air valve, so that it can be maintained and replaced in time, effectively extending the service life of the cylinder, and avoiding damage and scrapping of the cylinder, and avoiding impact on other equipment.
[0027] Embodiment 2
[0028] Reference Figure 1-4One end of the ultrasonic probe 4 close to the displacement sensor 10 is fixedly connected to a round rod that passes through one side of the telescopic end of the lifting slide 3, and the end of the round rod away from the ultrasonic probe 4 is fixedly connected to a moving block 6. A spring 7 is arranged between the moving block 6 and the displacement sensor 10. One end of the spring 7 is connected to one side of the top of the moving block 6, and the other end is connected to one side of the displacement sensor 10. A contact switch 8 installed at the bottom position of one side of the displacement sensor 10 is arranged on one side of the spring 7. The output end of the contact switch 8 is electrically connected to the input end of the displacement sensor 10. The bottom of the displacement sensor 10 is detachably connected to a bracket 9 connected to one side of the telescopic end of the lifting slide 3, and a displacement switch that matches the spring 7 is provided on one side of the top of the bracket 9. Hole, one side of the ultrasonic probe 4 close to the lifting slide 3 is elastically connected to one side of the telescopic end of the lifting slide 3 through a spring 13, sliders 12 slidably connected to the pneumatic slide rail 1 are arranged on both sides of the bottom of the horizontal slide 2, and the tops of the two sliders 12 are connected to the horizontal slide 2 through fixed blocks 11, and a turning handle 508 is arranged between the connecting plate 505 and the mounting plate 503. The top of the turning handle 508 is fixedly connected to the bottom bolt of the connecting plate 505 through a screw 507, and the bottom of the turning handle 508 is rotatably connected to the top of the mounting plate 503 through a rotating shaft 504. A connecting groove 510 adapted to the magnet plate 501 is provided at the bottom center of the mounting plate 503, and a connecting groove 510 adapted to the magnet plate 501 is provided at the bottom center of the connecting plate 505. The screw hole 506 matched with the rod 507 is firstly passed through the turning handle 508 of the connecting part 5, and the turning handle 508 is rotated on the top of the mounting plate 503 through the rotating shaft 504, so that the screw rod 507 is fixedly connected with the screw hole 506 at the bottom of the connecting plate 505 by bolts, and then each connecting plate 505 is respectively connected to the end of the pneumatic slide rail 1, and then the two pneumatic slide rails 1 are installed on the equipment, and are magnetically connected to the surface of the equipment through the magnet plate 501, and then are tightly connected to the equipment through the through hole 509 at the top of the connecting rod 502 in combination with the connecting piece. After the connection is completed, the two pneumatic slide rails 1 control the air flow through the solenoid valve to control the forward and backward movement of the horizontal slide 2, and the horizontal slide 2 stops immediately after the solenoid valve is locked. Stop moving, and then combine with the lifting slide 3 to send the ultrasonic probe 4 into the interior of the air valve, so that the friction welding defects and material defects inside the air valve can be detected by the ultrasonic probe 4, which is convenient for quickly detecting the inside of the air valve. During the pushing process, when the ultrasonic probe 4 contacts the inside of the air valve, the spring 13 buffers and shocks the ultrasonic probe 4, reduces the impact force, and extends the service life of the ultrasonic probe 4, so that it can be maintained and replaced in time, effectively extending the service life of the air valve, and avoiding damage and scrapping of the air valve, avoiding affecting other equipment, and facilitating the rapid and stable connection between the detection equipment and the equipment to be detected, reducing the impact force of the detection components, and extending the service life of the detection components.
[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A gas valve push-stop device equipped with an ultrasonic probe, comprising a horizontal slide table (2), characterized in that: Both sides of the bottom of the horizontal slide (2) are slidably connected with pneumatic slide rails (1), a lifting slide (3) is arranged at the top center of the horizontal slide (2), an ultrasonic probe (4) is arranged on one side of the telescopic end of the lifting slide (3), and a displacement sensor (10) is arranged on the other side, and connecting parts (5) are arranged at both ends of the two pneumatic slide rails (1), and the connecting parts (5) include a connecting plate (505) vertically arranged and connected to the end of the pneumatic slide rail (1) and a mounting plate (503) horizontally arranged at the bottom of the connecting plate (505), a magnet plate (501) is arranged at the bottom center of the mounting plate (503), and connecting rods (502) are connected at the four corners of the mounting plate (503), and a through hole (509) is opened at the top of each of the connecting rods (502), and the mounting plate (503) and the connecting plate (505) are detachably connected; The end of the ultrasonic probe (4) close to the displacement sensor (10) is fixedly connected to a round rod that passes through one side of the telescopic end of the lifting slide (3); the end of the round rod that is far from the ultrasonic probe (4) is fixedly connected to a moving block (6); a spring sheet (7) is provided between the moving block (6) and the displacement sensor (10); one end of the spring sheet (7) is connected to one side of the top of the moving block (6), and the other end is connected to one side of the displacement sensor (10); one side of the spring sheet (7) is provided with a contact switch (8) installed at the bottom position of one side of the displacement sensor (10); the output end of the contact switch (8) is electrically connected to the input end of the displacement sensor (10); The bottom of the displacement sensor (10) is detachably connected to a bracket (9) connected to one side of the telescopic end of the lifting slide (3), and a displacement hole adapted to the spring sheet (7) is provided on one side of the top of the bracket (9); The side of the ultrasonic probe (4) close to the lifting slide (3) is elastically connected to one side of the telescopic end of the lifting slide (3) via a spring (13).
2. A gas valve thrust stop device equipped with an ultrasonic probe according to claim 1, characterized in that: Sliding blocks (12) slidably connected to the pneumatic slide rail (1) are provided on both sides of the bottom of the horizontal slide (2), and the tops of the two sliding blocks (12) are connected to the horizontal slide (2) via fixed blocks (11).
3. The air valve thrust stop device equipped with an ultrasonic probe according to claim 1, characterized in that: A turning handle (508) is provided between the connecting plate (505) and the mounting plate (503), the top of the turning handle (508) is fixedly connected to the bottom bolt of the connecting plate (505) via a screw rod (507), and the bottom of the turning handle (508) is rotatably connected to the top of the mounting plate (503) via a rotating shaft (504).
4. A gas valve thrust stop device equipped with an ultrasonic probe according to claim 3, characterized in that: A connecting groove (510) adapted to the magnet plate (501) is provided at the bottom center of the mounting plate (503), and a screw hole (506) adapted to the screw rod (507) is provided at the bottom center of the connecting plate (505).
Citation Information
Patent Citations
Air valve pushing and stopping device provided with ultrasonic probe
CN215415222U
KR1017105760000B1