A cassette diaphragm stripping machine
By designing a boxed diaphragm stripper, using the cutting film structure and the waste box separation structure, the separation between the diaphragm and the packaging box is automatically completed, and the problem of high efficiency and low manual peeling cost in the prior art is solved, and an efficient and economical diaphragm stripping process is achieved.
Patent Information
- Application Number
- CN202110999302.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2041-08-28
AI Technical Summary
In the prior art, the membrane peeling of packaging bottles mainly relies on manual operations, resulting in high cost and low efficiency.
A boxed diaphragm stripper is designed, including a feeding platform, a discharge platform, a cutting membrane structure and a waste box separation structure. Through the mechanized cutting and separation of the membrane and the separation of the packaging box are automatically completed.
The rapid and efficient peeling of the diaphragm is achieved, which reduces processing costs, improves operating efficiency and reduces dependence on manual operations.
Smart Images

Figure CN113650899B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of diaphragm cutting equipment, in particular to a cassette diaphragm stripping machine. Background Art
[0002] Many packaging bottles are packed with diaphragms before being filled with liquid or solid contents. Figure 1 As shown, a fixed number of bottles 1 are completely packaged in a packaging box 2 with an open top, and the outside and top of the packaging box 2 are sealed by a diaphragm 3. Before using the bottles 1 on the full-brake production line, the packaging box 2 and the diaphragm 3 need to be peeled off first; in the prior art, the two packaging processes of peeling off the outside of the bottle 1 are mostly completed by workers purely manually, and one process requires multiple workers to operate simultaneously, which is not only costly but also inefficient. Summary of the invention
[0003] In order to solve the problem of high cost and low efficiency in purely manual peeling of packaging diaphragms of packaging bottles, the present invention provides a diaphragm peeling machine with a box, which can peel the diaphragm quickly and efficiently and reduce the processing cost as a whole.
[0004] The technical solution of the present invention is as follows: a diaphragm stripping machine with a box, characterized in that it comprises: a feeding platform and a discharging platform, wherein a film cutting structure and a waste box separation structure are sequentially arranged between the feeding platform and the discharging platform, and a feeding structure pushes the material along a material channel arranged between the feeding platform and the discharging platform, and after passing through the station where the film cutting structure and the waste box separation structure are arranged, the material is sent to the discharging platform; the film cutting structure cuts the diaphragm in the material and separates the cut diaphragm from the packaging box; the waste box separation structure separates the bottle body in the material from the packaging box and the diaphragm;
[0005] The film cutting structure comprises: a cutting knife structure arranged above the film cutting operation table, a waste film grabbing structure, a waste film fixing structure, and a waste film lifting structure;
[0006] The cutting knife structure is installed on the film cutting knife swing driving structure through a swing connecting seat; the cutting knife structure comprises: a horizontally arranged knife body, the knife body is rotatably installed on the bottom end of the knife handle through a knife body swing shaft, the top end of the knife handle is fixed on the swing connecting seat, and the swing connecting seat is fixed on the film cutting knife swing driving structure;
[0007] The waste film grabbing structure comprises: a waste film clamping claw connected to a waste film clamping claw cylinder, the claw tip of the waste film clamping claw is arranged vertically downward, and the waste film clamping claw cylinder is arranged on the swing connection seat;
[0008] The waste film lifting structure comprises: a lifting through hole and a lifting shaft arranged on the film cutting operation table, wherein the lifting shaft is arranged under the film cutting operation table and is located directly below the lifting through hole; the lifting shaft is connected to a sliding seat of a lifting cylinder, the diameter of the lifting shaft is smaller than the diameter of the lifting through hole, and is driven by the lifting cylinder to perform lifting motion;
[0009] The waste film fixing structure comprises: a fixing through hole arranged on the film cutting operation table, and a fixing suction cup arranged below the film cutting operation table, wherein the fixing suction cup is arranged directly below the fixing through hole.
[0010] It is further characterized by:
[0011] The film cutting structure also includes: a film pressing structure, a film pressing material positioning structure, and a U-shaped waste film protective cover;
[0012] The film pressing structure includes a film pressing plate, which is parallel to the film cutting operation table and is arranged above the film cutting operation table; one end of the film pressing plate is fixedly connected to the output shaft of the film pressing swing cylinder, and the other end of the film pressing plate extends above the film cutting operation table, and the distance from the side of the film cutting operation table is greater than the distance between the material side wall and the side of the film cutting operation table; the film pressing plate is driven by the film pressing swing cylinder to swing back and forth along the material feeding direction;
[0013] The film pressing material positioning structure comprises a film pressing positioning plate, which is fixed above the diaphragm operating table along the material feeding direction, and is fixed to the output end of the film pressing positioning cylinder. The film pressing positioning plate is driven by the film pressing positioning cylinder to swing perpendicularly to the material feeding direction.
[0014] The waste film protection cover is connected to the piston end of the protection cover lifting cylinder, and the protection cover lifting cylinder is fixedly connected to the swing connection seat; the waste film protection cover is driven by the protection cover lifting cylinder to move vertically above the cutting knife structure;
[0015] The feeding structure includes: a material linear pushing structure, and a material turning structure arranged on the material channel between the feeding platform and the material linear pushing structure. After the material is turned over by the material turning structure, the material is sent to the material linear pushing structure for further feeding.
[0016] The turning structure comprises: two horizontally arranged fixed conveyor belts and a clamping conveyor belt, a pressing cylinder, and a rotating drive structure;
[0017] The fixed conveyor belt and the clamping conveyor belt are arranged in parallel in the inner cavity of the U-shaped rotating fixed frame, the entrance between the two conveyor belts close to the feeding platform is the turning material entrance, and the side away from the feeding platform is the turning material outlet;
[0018] Of the two side walls of the rotating fixed frame perpendicular to the ground, one side wall is fixedly connected to one end of a horizontally arranged driving rotating shaft, and the other side wall is fixedly connected to one end of a horizontally arranged driven rotating shaft; the other end of the driving rotating shaft is rotatably fixed to the turning bracket and then connected to the rotating driving structure; the other end of the driven rotating shaft is rotatably fixed to the turning bracket through a bearing seat;
[0019] The inner sides of the two side walls of the rotating fixed frame perpendicular to the ground are symmetrically provided with vertical clamping slide rails; the fixed conveyor belt is fixed to the inner cavity of the rotating fixed frame, the clamping conveyor belt is fixed to the clamping bracket, and the clamping bracket is slidably connected to the clamping slide rail through a slide rail slider structure;
[0020] In the inner cavity of the rotating fixed frame, on a side wall parallel to the ground, a clamping cylinder is fixedly arranged, and the piston end of the clamping cylinder is vertically connected to the clamping bracket;
[0021] On the inlet side of the turning material, the upper end surface of the conveyor belt located below is flush with the upper end surface of the feeding platform; the turning structure also includes a compression buffer structure, which includes: a compression buffer spring and a compression spring cavity with a rectangular cross-section, the compression spring cavity is fixedly connected to the clamping bracket, and a through hole is opened on the side wall of the compression spring cavity opposite to the connection clamping bracket; an inverted T-shaped structure is arranged at the top end of the piston rod of the compression cylinder, and the head width of the inverted T-shaped structure is greater than the diameter of the convex through hole; the compression buffer spring is arranged in the inner cavity of the compression spring cavity, and its two ends are respectively mortgaged to the piston end head of the compression cylinder and the clamping bracket;
[0022] The feeding structure further includes: an inlet pushing structure and a double-sided belt material receiving structure. The inlet pushing structure is arranged on the upper surface of the feeding platform, and its pushing stroke is between the feeding platform and the material turning structure.
[0023] The inlet pushing structure includes: a feeding positioning structure and a feeding pushing structure;
[0024] The feeding and pushing structure comprises: an inlet feeding pushing plate and an inlet pushing rodless cylinder, wherein the inlet feeding pushing plate is arranged on the upper end surface of the feeding platform perpendicular to the material feeding direction; the inlet feeding pushing plate is fixed to the sliding seat of the inlet pushing rodless cylinder to push the material along the feeding channel;
[0025] The feeding positioning structure includes: an inlet positioning fixed plate and an inlet positioning push plate parallel to the material feeding direction, wherein the inlet positioning fixed plate is fixedly arranged on the top surface of the feeding platform, and the inlet positioning push plate is pushed by the inlet positioning cylinder to move perpendicular to the material feeding direction;
[0026] The double-sided belt material receiving structure is arranged between the material turning structure and the material linear pushing structure;
[0027] The double-sided belt material receiving structure comprises: a material receiving motor and a horizontally arranged strip belt; two strip belts are arranged in parallel on the material channel, and the distance between the two is less than or equal to the width of the material; one end of the strip belt is arranged on the turning material outlet side of the material turning structure, and the other end is arranged on the feeding side of the material linear pushing structure; the strip belt is driven by the material receiving motor to transmit from the material turning structure to the material linear pushing structure;
[0028] The material linear pushing structure comprises: a first conveying plate, a second conveying plate and a fixed pushing plate which are arranged in parallel and perpendicular to the material feeding direction of the stripping channel; the first conveying plate and the second conveying plate are arranged on a slide seat of a linear module for material pushing, and the first conveying plate slides between the corner tray and the station of the film cutting knife structure under the drive of the linear module for material pushing;
[0029] The distance between the first conveying plate and the second conveying plate is greater than the length of the material; the fixed push plate is arranged between the first conveying plate and the second conveying plate, and the fixed push plate is driven by a fixed cylinder to move between the first conveying plate and the second conveying plate perpendicular to the second conveying plate;
[0030] The material linear pushing structure also includes a conveying plate lifting cylinder, the first conveying plate and the second conveying plate are respectively fixedly connected to the piston ends of the conveying plate lifting cylinder; the conveying lifting cylinder is fixed on the slide seat of the linear module for material pushing;
[0031] The material channel includes two mutually connected and vertical channels: a feeding channel and a stripping channel, wherein the feeding channel is connected to the feeding platform and the station of the turning structure, and the stripping channel is connected to the discharging platform;
[0032] A material corner feeding structure is provided at the connection between the feeding channel and the stripping channel; the material corner feeding structure comprises: a horizontally arranged corner tray and a tray lifting cylinder; the corner tray is arranged at the discharge side of the double-sided belt material receiving structure, and the bottom end of the corner tray is connected to the piston end of the tray lifting cylinder; when the corner tray is in the default position, its upper end surface is lower than the upper end surface of the double-sided belt material receiving structure;
[0033] The waste box separation structure comprises: a waste box clamping structure, a waste box lifting structure, and a waste box horizontal moving structure arranged on a waste box separation bracket; the waste box lifting structure drives the waste box clamping structure to perform lifting movement in a vertical direction, and the waste box horizontal moving structure drives the waste box lifting structure to perform parallel movement in a horizontal direction;
[0034] The waste box clamping structure comprises: waste box clamping plates, which appear in pairs and are respectively arranged at the piston ends of the waste box clamping cylinders and move horizontally in opposite directions;
[0035] The waste box lifting structure comprises a box taking lifting cylinder, the piston end of the box taking lifting cylinder is vertically arranged downward, and the waste box clamping structure is fixedly connected to the piston end of the box taking lifting cylinder;
[0036] The waste box horizontal movement structure comprises: a linear module for horizontal movement of the waste box, the linear module for horizontal movement of the waste box is arranged above the station of the waste box separation structure, the waste box lifting structure is arranged on a horizontal movement slide of the linear module for horizontal movement of the waste box, and the horizontal movement slide moves above the station of the waste box separation structure and the waste box;
[0037] It also includes a shaking structure, which includes a shaking cylinder and a shaking guide rail. The shaking cylinder is arranged on the horizontal moving slide of the linear module for horizontal movement of the waste box, and the waste box lifting structure is connected to the piston rod of the shaking cylinder;
[0038] The piston rod of the shaking cylinder is arranged horizontally, and the waste box lifting structure is driven by the shaking cylinder to move in the horizontal direction;
[0039] The shaking guide rail is parallel to the moving direction of the piston rod of the shaking cylinder and is arranged on the upper end surface of the horizontal movable slide seat. The waste box lifting structure is fixedly connected to one end of the horizontal connecting plate, and the other end of the horizontal connecting plate is connected to the piston end of the shaking cylinder; the bottom end of the horizontal connecting plate is slidably connected to the shaking guide rail through a slider rail structure;
[0040] It also includes: the material discharging and transferring structure includes: a conveying belt, a belt driving structure, and an anti-jumping board; under the drive of the belt driving structure, the conveying belt conveys materials between the discharging platform and the working station of the cutting knife structure;
[0041] Positioning bars are respectively arranged on both sides of the conveyor belt, and the distance between the two positioning bars is adapted to the width of the material;
[0042] The anti-jumping plate is fixed above the conveying belt next to the workstation of the waste box separation structure through an anti-jumping plate bracket; the anti-jumping plate is a flat plate structure arranged parallel to the conveying belt, and upward discarded warped edges are respectively arranged on the two side edges where materials enter and exit; the distance between the anti-jumping plate and the upper end surface of the conveying belt is greater than the height of the bottle body.
[0043] The present invention provides a box-type diaphragm peeling machine, which places materials on a feeding platform, pushes the materials along a material channel to a workstation of a film cutting structure through a feeding structure, and starts a film cutting knife swing driving structure to drive the knife body to perform a film cutting operation on the diaphragm along the rectangular periphery of the packaging box; the diaphragm is divided into two parts, and the top of the diaphragm continues to enter the subsequent process together with the packaging box, and the diaphragm waste material cut off from the bottom of the diaphragm is left on the film cutting operation table; the diaphragm waste material left on the diaphragm structure is lifted up by a waste film lifting structure, and the film is then lifted up by a waste film lifting structure. The waste film clamp grabs the diaphragm waste, and the film cutting knife swing drive structure drives the waste film clamp and the grabbed diaphragm waste to be sent to the waste box; the technical solution of the present invention realizes the process of cutting the diaphragm, grabbing the diaphragm waste and transporting it to the waste box through the film cutting structure, and separates the bottle body from the packaging box and the diaphragm in the material through the waste box separation structure. There is no need for workers to manually perform film cutting operations, and there is no need to manually separate the diaphragm, packaging box and bottle body. Not only can the diaphragm be peeled off quickly and efficiently, but also the processing cost is reduced as a whole. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 Schematic diagram of the structural relationship between the diaphragm, packaging box and bottle body;
[0045] Figure 2 It is a schematic diagram of the overall structure of the cassette membrane stripping machine of the present invention;
[0046] Figure 3 It is a structural schematic diagram of the double-sided belt material receiving structure and the material corner feeding structure in the present invention;
[0047] Figure 4 It is a structural schematic diagram of the inlet push structure in the present invention;
[0048] Figure 5 It is a three-dimensional structural schematic diagram of the turning structure in the present invention;
[0049] Figure 6 It is a schematic structural diagram of a cross-section of the turning structure in the present invention;
[0050] Figure 7 It is a structural schematic diagram of the material linear pushing structure in the present invention;
[0051] Figure 8 It is a schematic diagram of the overall structure of the membrane cutting structure of the present invention;
[0052] Fig. 9 It is a schematic structural diagram of the cross-section of the waste film grabbing structure and the film cutting knife in the present invention;
[0053] Fig.10 for Fig. 9 Schematic diagram of the structure after B is placed in the middle;
[0054] Fig.11 It is a schematic diagram of the overall structure of the waste box separation structure of the present invention from a front view;
[0055] Fig.12 It is a schematic diagram of the structure of the waste box separation structure of the present invention from a top view;
[0056] Fig.13 It is a schematic diagram of the overall structure of the material discharging and transferring structure of the present invention. DETAILED DESCRIPTION
[0057] like Figure 2 As shown, the present invention provides a box-belt membrane peeling machine, which includes: an inlet pushing structure 11, a material turning structure 9, a double-sided belt material receiving structure 7, and a material linear pushing structure 6, which are sequentially arranged on a material channel 10 between a feeding platform 4 and a discharging platform 5; the material placed on the feeding platform 4 is pushed into the material turning structure 9 based on the inlet pushing structure 11, and after being turned over by the material turning structure 9, the double-sided belt material receiving structure 7 sends the material into the loading position of the material linear pushing structure 6, and continues to load the material through the material linear pushing structure 6, and sends it to the working position of the membrane cutting structure 12, and then the packaging box 3, the membrane 2, and the bottle body 1 are separated through the waste box grabbing structure 13, and the bottle body 1 is sent to the discharging platform 5 for subsequent operations.
[0058] The structure of the turning structure 9 is as follows: Figure 5 , Figure 6 As shown, Figure 6 for Figure 5 A schematic structural diagram of a cross-section along the connecting line of the driven rotating shaft 9-5 and the driving rotating shaft 9-6, that is, Figure 5 The schematic diagram of the structure is a cross-sectional view taken along the AA axis. The turning structure 9 includes: two horizontally arranged fixed conveyor belts 9-1 and a clamping conveyor belt 9-2, a clamping cylinder 9-3, and a rotating drive structure 9-4; the fixed conveyor belt 9-1 and the clamping conveyor belt 9-2 are arranged in parallel up and down in the inner cavity of a U-shaped rotating fixed frame 9-8, and the entrance between the two conveyor belts on the side close to the feeding platform 4 is the turning material entrance, and the side away from the feeding platform 4 is the turning material outlet.
[0059] The rotating fixed frame 9-8 has two side walls perpendicular to the ground, one side wall is fixedly connected to one end of a horizontally arranged driving rotating shaft 9-6, and the other side wall is fixedly connected to one end of a horizontally arranged driven rotating shaft 9-5. In the present invention, the driving rotating shaft 9-6 and the driven rotating shaft 9-5 are located on the same horizontal line; the other end of the driving rotating shaft 9-6 is rotatably fixed on the turning bracket 9-7 through a bearing seat, and then connected to the rotating driving structure 9-4. In the present invention, the rotating driving structure 9-4 includes: a rotating motor, which is connected to the driving rotating shaft 9-6 through a reducer; the other end of the driven rotating shaft 9-5 is connected to the turning bracket 9-7 through a bearing seat. It can be rotatably fixed on the turning bracket 9-7; on the inner sides of the two side walls of the rotating fixed bracket 9-8 perpendicular to the ground, vertical clamping slide rails 9-9 are symmetrically arranged respectively; the fixed conveyor belt 9-1 is fixed in the inner cavity of the rotating fixed bracket 9-8, and the clamping conveyor belt 9-2 is fixedly connected to the horizontally arranged clamping bracket 9-11; a slider 9-10 is arranged on the clamping bracket 9-11, which is slidably connected to the clamping slide rail 9-9 through a slide rail slider structure; in the inner cavity of the rotating fixed bracket 9-8, on a side wall parallel to the ground, a clamping cylinder 9-3 is fixedly arranged, and the piston end of the clamping cylinder 9-3 is vertically connected to the clamping bracket 9-11.
[0060] The driving structure of the fixed conveyor belt 9-1 and the clamping conveyor belt 9-2: the first stepper motor 9-14 and the second stepper motor 9-15 are started, and the fixed conveyor belt 9-1 and the clamping conveyor belt 9-2 rotate in opposite directions; when the material is fed into the material inlet, the rotating conveyor belt 9-1 and the clamping conveyor belt 9-2 feed the material into the inside of the two conveyor belts, and the conveyor belt stops moving after the turning structure detects that the material has reached the preset position with the material laser sensor 9-16; the clamping cylinder 9-3 is started, and the piston end pushes the clamping bracket 9-11 and the clamping conveyor belt 9-2 to slide in the vertical direction along the clamping slide rail 9-9. When the clamping conveyor belt 9-2 moves the preset distance, the clamping cylinder 9-3 stops; the rotating drive structure 9-4 is started , driving the rotating shaft 9-6 to rotate, driving the rotating fixed frame 9-8, the fixed conveyor belt 9-1, the clamping conveyor belt 9-2, and the clamped material to rotate together. When the rotating fixed frame 9-8 rotates to the preset 180-degree position, the rotating driving structure 9-4 stops, the fixed conveyor belt 9-1 and the clamping conveyor belt 9-2 are reversed in the upper and lower positions, and the turning of the material is also completed; the clamping cylinder 9-3 starts in the reverse direction, driving the clamping conveyor belt 9-2 away from the fixed conveyor belt 9-1. When the clamping conveyor belt 9-2 returns to the default position, the clamping cylinder 9-3 is replaced; the first stepper motor 9-14 and the second stepper motor 9-15 continue to start in the previous direction respectively, and the material is transported to the outlet side of the turning material; this turning process is completed.
[0061] On the material entrance side near the feeding platform 4, the upper end surface of the conveyor belt located below is flush with the upper end surface of the feeding platform 4, ensuring that the material pushed from the feeding platform 4 can be directly pushed to the upper end surface of the conveyor belt located below, without the need to adjust the material height structure, thereby simplifying the structure of the system equipment.
[0062] The piston end of the clamping cylinder 9-3 is connected to the clamping bracket 9-11 through a clamping buffer structure, and the clamping buffer structure includes: a clamping buffer spring 9-12, a clamping spring chamber 9-13 fixedly connected to the clamping bracket 9-11, and a through hole is opened on the side wall of the clamping spring chamber 9-13 opposite to the clamping bracket 9-11; an inverted T-shaped structure is arranged at the top of the piston rod of the clamping cylinder 9-3, and the head width of the inverted T-shaped structure is greater than the diameter of the convex through hole, and the clamping buffer spring 9-12 is arranged in the inner cavity of the clamping spring chamber 9-13, and the two ends are respectively mortgaged to the clamping cylinder 9-3 The piston end head and the clamping bracket 9-11; when the clamping cylinder 9-3 is started, the piston end first pushes the clamping buffer spring 9-12, causing the clamping buffer spring 9-12 to be compressed and deformed, and then the clamping buffer spring 9-12 pushes the clamping bracket 9-11 and the clamping conveyor belt 9-2 to slowly slide in the vertical direction along the clamping slide rail 9-9; through the setting of the clamping buffer spring 9-12, a sudden force is applied, causing the clamping conveyor belt 9-2 to suddenly press against the fixed conveyor belt 9-1, causing the packaging box 3 and the bottle body 1 in the material sandwiched between the two to be strongly compressed and damaged.
[0063] like Figure 2 As shown, the inlet pushing structure 11 is arranged on the upper end surface of the feeding platform 4, and its pushing stroke is between the feeding platform 4 and the material turning structure 9; Figure 4 As shown, the inlet pushing structure 11 includes: a loading positioning structure and a loading pushing structure.
[0064] The feeding and pushing structure includes: an inlet feeding push plate 11-1 and an inlet pushing rodless cylinder 11-2. The inlet feeding push plate 11-1 is arranged on the upper end surface of the feeding platform 4 perpendicular to the material feeding direction; the inlet feeding push plate 11-1 is fixed to the slide seat of the inlet pushing rodless cylinder 11-2 to push the material along the feeding channel.
[0065] The loading positioning structure includes: an inlet positioning fixed plate 11-5 and an inlet positioning push plate 11-4 parallel to the material feeding direction. The inlet positioning fixed plate 11-5 is fixedly arranged on the top surface of the feeding platform 4, and the inlet positioning push plate 11-4 is pushed by the inlet positioning cylinder 11-3 to move perpendicular to the material feeding direction; in the present invention, the inlet loading push plate 11-1 is arranged on the inlet positioning fixed plate 11-5 and the inlet positioning push plate 11-4.
[0066] The material is placed by the feeding device to the position between the entrance feeding push plate 11-1 and the turning structure 9 on the upper end surface of the feeding platform 4. After the material laser sensor 11-6 on the feeding platform detects the presence of material, the entrance positioning cylinder 11-3 is started, and the entrance feeding push plate 11-1 pushes the material until the material is pushed to a side close to the entrance positioning fixed plate 11-5. At this time, the material is positioned to the position of the turning material entrance aligned with the turning structure 9 in the material feeding direction; the entrance positioning cylinder 11-3 stops, and then starts in reverse to bring the entrance feeding push plate 11-1 back to the default position on the side of the feeding platform 4; the entrance pushing rodless cylinder 11-2 is started, and the entrance positioning push plate 11-4 is pushed along the material feeding direction, and the material is pushed to the turning material entrance between the rotating conveyor belt 9-1 and the clamping conveyor belt 9-2, completing the feeding of the turning structure 9 without manual feeding, thereby improving operating efficiency.
[0067] like Figure 3 As shown, the double-sided belt material receiving structure 7 is arranged between the material turning structure 9 and the material linear pushing structure 6; the double-sided belt material receiving structure 7 includes: a material receiving motor 7-3, a horizontally arranged strip belt 7-1; two strip belts 7-1 are arranged in parallel on the material channel, and the distance between the two is less than or equal to the width of the material; the strip belts 7-1 are driven to rotate synchronously through the transmission shaft 7-2, and the output shaft of the material motor 7-3 is connected to the transmission shaft 7-2; one end of the strip belt 7-1 is arranged on the discharge side of the material turning structure 9, close to the turning material outlet of the turning structure 9, and the other end is arranged on the loading side of the material linear pushing structure 6; the strip belt 7-1 is driven by the material receiving motor 7-3 to transmit from the material turning structure 9 to the loading position of the material linear pushing structure 6.
[0068] When the material is sent out from the turning material outlet of the turning structure 9 by the rolling solid conveyor belt 9-1 and the clamping conveyor belt 9-2, it falls onto the horizontally arranged strip belt 7-1, and the strip belt 7-1 is driven by the material receiving motor 7-3 to rotate in the material feeding direction, and the material is driven by the strip belt 7-1 to continue to be transmitted forward; because the turned over material has the diaphragm 3 downward, the friction of the diaphragm 3 is relatively large, so the two strip belts provide transmission force to 7-1 and send it to the next workstation. There is no table structure in the middle of the belt, which can reduce the complexity of the system structure, and can also reduce the friction between the diaphragm 3 and the contact surface, making the transmission more labor-saving.
[0069] like Figure 2 As shown, the material channel 10 in the present invention includes two mutually connected and perpendicular channels: a loading channel 10-1 and a stripping channel 10-2. The loading channel 10-1 is connected to the feeding platform 4 and the workstation of the turning structure 9, and the stripping channel 10-2 is connected to the discharging platform 5. By means of the mutually perpendicular loading channel 10-1 and the stripping channel 10-2, the floor space of the entire device is reduced, ensuring that the device is more suitable for different factory buildings.
[0070] In order to realize the feeding at the corners of mutually perpendicular channels, a material corner feeding structure 8 is provided at the connection between the feeding channel 10-1 and the stripping channel 10-2; Figure 3 As shown, the material corner feeding structure 8 includes: a corner tray 8-1 and a tray lifting cylinder 8-2 are horizontally arranged on a corner tray bracket 8-4, the corner tray 8-1. The bottom end of the corner tray 8-1 is connected to the piston end of the tray lifting cylinder 8-2, and a vertical tray guide linear bearing 8-5 is arranged at the bottom end of the corner tray 8-1 to ensure that the corner tray 8-1 is lifted and lowered smoothly without shaking, thereby damaging the material; the corner tray 8-1 is arranged next to the strip belt 7-1; in the technical solution of the present invention, the area of the corner tray 8-1 is smaller than the bottom area of the material. In the default position of the corner tray 8-1, the upper end surface of the corner tray 8-1 is lower than the upper end surface of the strip belt 7-1; a feeding guide plate 8-3 is arranged on the outer side of the strip belt 7-1 in parallel with the two strip belts 7-1 to ensure that the material is lifted from the strip belts When 7-1 falls to the corner tray 8-1, there will be no angle deviation due to accidents; the strip belt 7-1 drives the material forward along the material feeding direction. After the front end of the material exceeds the strip belt 7-1, it will sag due to gravity, and then be caught by the corner tray 8-1 which is set at an adjacent position but lower than the strip belt 7-1. The strip belt 7-1 continues to provide forward force for the material until the material completely falls onto the corner tray 8-1; because the bottom end of the material is completely the diaphragm 3 at this time, a large friction force will be generated during the movement; at the default material receiving position of the corner tray 8-1, the upper end face of the corner tray 8-1 is set lower than the upper end face of the strip belt 7-1, and the friction force is offset by gravity. No additional force-applying structure is required to transfer the material to the corner tray 8-1, which greatly simplifies the structure of the system.
[0071] After the material falls completely onto the corner tray 8-1, the tray lifting cylinder 8-2 is started to lift the material and the corner tray 8-1 to the loading position of the material linear pushing structure 6; in specific implementation, a corner guide plate 8-7 is set on the rising path of the corner tray 8-1 to ensure that the angle of the material will not shift as the corner tray rises; a loading position material presence sensor 8-6 is set, and when the loading position material presence sensor 8-6 detects that there is material at the loading position of the material linear pushing structure 6, the material linear pushing structure 6 is started for subsequent operations.
[0072] like Figure 7As shown, the material linear pushing structure 6 includes: a first conveying plate 6-1, a second conveying plate 6-2, and a fixed pushing plate 6-7 which are arranged perpendicular to and parallel to the material feeding direction on the stripping channel 10-2; the first conveying plate 6-1 and the second conveying plate 6-2 are arranged on the slide of the linear module 6-3 for material pushing, and the travel direction of the slide of the linear module is parallel to the material feeding direction on the stripping channel 10-2 and perpendicular to the material feeding direction of the loading channel 10-1; the first conveying plate 6-1 is driven by the linear module 6-3 for material pushing, and slides between the corner tray 8-1 and the work station of the film cutting structure 12; the distance between the first conveying plate 6-1 and the second conveying plate 6-2 is greater than the length of the material, and the distance between the two is the loading position of the material linear pushing structure 6; the corner tray 8-1 is arranged at a position between the first conveying plate 6-1 and the second conveying plate 6-2.
[0073] The fixed push plate 6-7 is arranged between the first conveying plate 6-1 and the second conveying plate 6-2; the fixed push plate 6-7 is driven by the fixed cylinder 6-8, and moves horizontally between the first conveying plate 6-1 and the second conveying plate 6-2 perpendicular to the second conveying plate 6-2; when the corner tray 8-1 is raised, the material is sent between the first conveying plate 6-1 and the second conveying plate 6-2, and the fixed cylinder 6-8 is started to drive the fixed push plate 6-7 to tighten the material; to ensure that the material will not fall during the transportation process. After the material is tightened, the material push linear module 6-3 drives the first conveying plate 6-1, the second conveying plate 6-2, and the clamped material, along the stripping channel 10-2, and sends the material to the workstation of the film cutting structure 12. Through the cooperation of the material linear push structure 6 and the material corner feeding structure 8, the right-angle bending feeding operation of the material at the corners of the mutually perpendicular channels is completed.
[0074] The linear material pushing structure also includes a conveying plate lifting cylinder 6-6, and the first conveying plate 6-1 and the second conveying plate 6-2 are respectively fixedly connected to the piston ends of the conveying plate lifting cylinder 6-6; the conveying lifting cylinder 6-6 is fixed to the slide seat of the linear module 6-3 for material pushing through the conveying connecting frame 6-4; when the material is sent to the work station of the membrane cutting structure 12, the fixing cylinder 6-8 is reversely started, and the fixed push plate 6-7 returns to the default position, and the material is released; the two conveying lifting cylinders 6-6 are started, driving the first conveying plate 6-1 and the second conveying plate 6-2 to rise to a position higher than the material height and then stop, and the material is left at the work station of the membrane cutting structure 12; the linear module 6-3 for material pushing is reversely started, driving the first conveying plate 6-1 and the second conveying plate 6-2 to return to the position above the corner tray 8-1 and then stop, and the loading of the diaphragm structure 12 is completed.
[0075] After using the technical solution of the present invention, the material placed on the feeding platform 4 is pushed into the material turning structure 9 by the entrance pushing structure 11, and the material turning structure 9 turns the material over. The inverted material is taken out from the turning material outlet of the turning structure 9 by the double-sided belt receiving structure 7, and sent to the corner tray 8-1 of the material corner feeding structure 8. The material corner feeding structure 8 sends the material to the loading position of the material linear pushing structure 6, and the material linear pushing structure 6 sends the material to the workstation of the film cutting structure 12 for subsequent operations.
[0076] In the present invention, the turning operation of the material is completed by the turning structure; the material is sent from the material entrance into the space between the fixed conveyor belt and the clamping conveyor belt, the clamping cylinder is started, the clamping conveyor belt is pushed into the fixed conveyor belt, and the material is clamped between the two conveyor belts; the rotary drive structure is started, driving the driving rotary shaft to rotate, the rotating fixed frame drives the fixed conveyor belt and the clamping conveyor belt on it, and the clamped material to turn over; the clamping cylinder is started in reverse, the fixed conveyor belt and the clamping conveyor belt are no longer clamped, the fixed conveyor belt and the clamping conveyor belt are started, and the conveyor belt sends the material out from the turning material outlet, completing the turning process of the material, and then the material is continuously fed through the linear pushing structure. Based on the technical solution of the present invention, the turning process in the feeding process does not require manual turning of the material, which not only improves the process efficiency, but also prevents the problem of material damage caused by operating errors.
[0077] like Figure 2 , Fig.10 As shown, the film cutting operation table 12-11 is arranged on the material channel 10, and the cutting knife structure 12-3 is arranged above the film cutting operation table 12-11. The cutting knife structure 12-3 is installed on the film cutting knife swing driving structure 12-1 through the swing connection seat 12-2; the cutting knife structure 12-3 includes a horizontally arranged knife body 12-3-1, and the knife body 12-3-1 is rotatably installed at the bottom of the knife handle 12-3-3 through the knife body swing shaft 12-3-3. The top of the knife handle 12-3-3 is fixed on the swing connection seat 12-2, and the swing connection seat 12-2 is fixed on the film cutting knife swing driving structure 12-1. In specific implementation, the film cutting knife swing driving structure 12-1 is realized based on the swing driving structure of the CNC cutting knife in the prior art, such as the CNC cutting knife device of the signal ARB100-6-60Z20TS3 of Huichuan Robot, which can drive the structure of the fixed swing connection seat 12-2 to realize various angles of movement up and down, left and right, and front and back. The position of the blade of the knife body 12-3-1 relative to the diaphragm 3 is set according to the requirements of the material itself and is achieved through the existing functions of the CNC cutting knife. In this embodiment, because the bottom of the material is completely the diaphragm 3 and the top is the packaging box 2 and the bottle body 1, the blade position is set at the bottom of the bottle body 1 below the packaging box 2.
[0078] The waste film fixing structure includes: a fixing through hole 12-9 provided on the film cutting operation table 12-11, and a fixing suction cup 12-12 provided below the film cutting operation table 12-11. The fixing suction cup 12-12 and the fixing through hole 12-9 are located on the same vertical line.
[0079] After the material linear pushing structure 6 pushes the material along the material channel 10 to the film cutting operation table 12-11 of the film cutting structure 12 station, the material laser detector 12-8 at the diaphragm station detects that material is placed on the film cutting operation table 12-11, and the fixed suction cup 12-12 is started to suck the diaphragm 3 pressed against the bottom of the bottle body 1; the film cutting knife swing driving structure 12-1 is started to drive the knife body 12-3-1 to perform film cutting operation on the diaphragm 3 along the rectangular periphery of the packaging box 3; the diaphragm 3 is divided into two parts, and the top of the diaphragm 3 will continue to enter the subsequent process together with the packaging box 3, and the diaphragm waste cut off from the bottom of the diaphragm 3 is left on the film cutting operation table 12-11. In the present invention, the diaphragm waste cut off from the bottom of the diaphragm is fixed on the film cutting operation table 12-11 by the fixed suction cup 12-12, which is convenient for the subsequent waste recovery operation, and the separation operation of the cut diaphragm waste and other parts of the material is preliminarily realized.
[0080] like Fig. 9 , Fig.10 As shown, Fig. 9 for Figure 8 A schematic diagram of the cross-sectional structure of the waste film grabbing structure along the intersection line when the two waste film clamps 12-4-2 are merged; the waste film grabbing structure 12-4 includes: a waste film clamp 12-4-2 connected to the waste film clamp cylinder 12-4-1, the claw tip of the waste film clamp 12-4-2 is set vertically downward, and the waste film clamp cylinder 12-4-1 is set on the swing connecting seat 12-2.
[0081] The waste film lifting structure includes: a lifting through hole 12-10 arranged on the film cutting operation table 12-11, and a lifting shaft 12-14 arranged below the film cutting operation table 12-11, and the lifting shaft 12-14 is connected to the sliding seat of the lifting cylinder 12-13; the diameter of the lifting shaft 12-14 is smaller than the diameter of the lifting through hole 12-10, and the lifting shaft 12-14 and the lifting through hole 12-10 are located on the same vertical line; the sliding seat of the lifting cylinder 12-13 moves in the vertical direction, driving the lifting shaft 12-4 to pass through the lifting through hole 12-10, and lifting the waste diaphragm placed on the film cutting operation table 12-11. During specific implementation, the number of lifting through holes 12-10 is set according to the size of the bottom area of the material. The lifting through holes 12-10 are set on the central axis of the film cutting operating table 12-11, and the diaphragm waste is lifted from the central axis position of the bottom of the diaphragm waste to avoid the problem of the diaphragm waste sliding due to gravity because the lifting position is too biased, which is convenient for the waste film clamping claw 12-4-2 to clamp and avoid the problem of process operation failure.
[0082] The film cutting knife swing driving structure 12-1 drives the knife body 12-3-1 to rotate along the rectangular periphery of the packaging box 3 for one circle, and the film cutting operation is completed; the material linear pushing structure 6 pushes the bottle body 1, the packaging box 2, and the diaphragm 3 on the top of the packaging box 2 to the next station along the material channel 10; the film cutting knife swing driving structure 12-1 drives the waste film clamping claw 12-4-2 to the top of the central axis position of the film cutting operation table 12-11; the fixed suction cup 12-12 is reversely started to end the suction of the diaphragm waste; the lifting cylinder 12-13 is started, the lifting shaft 12-4 rises upward, passes through the lifting through hole 12-10, and after the diaphragm waste is lifted to the preset position, the lifting cylinder 12-13 stops; The film clamping jaw cylinder 12-4-1 starts, and the two waste film clamping jaws 12-4-2 separate; after the film cutting knife swing driving structure 12-1 drives the waste film clamping jaw 12-4-2 to descend to the height where the waste film is lifted up, the waste film clamping jaw cylinder 12-4-1 starts in the reverse direction, and the two waste film clamping jaws 12-4-2 merge, and after clamping the lifted waste film, the film cutting knife swing driving structure 12-1 drives the waste film clamping jaw 12-4-2 to rise; the film cutting knife swing driving structure 12-1 brings the waste film clamping jaw 12-4-2 and the clamped waste film to the top of the waste material box 14, and the waste film clamping jaw cylinder 12-4-1 starts, and the two waste film clamping jaws 12-4-2 separate, realizing the recycling of the waste film. Finally, the film cutting knife swing driving structure 12-1 drives the knife body 12-3-1 back to the preset position above the film cutting operating table 12-11, waiting for the next diaphragm operation.
[0083] like Figure 8 As shown, the film pressing structure includes a film pressing plate 12-7, and the strip-shaped film pressing plate 12-7 is horizontally arranged above the film cutting operating table 12-11; one end of the film pressing plate 12-7 is fixedly connected to the output shaft of the film pressing swing cylinder 12-15, and the other end of the film pressing plate 12-7 extends above the film cutting operating table 12-11 as a swinging end, and the distance between the fixed point of the swinging end and the side of the diaphragm operating table is greater than the distance between the side wall of the material and the side of the film cutting operating table 12-11, so that the film pressing plate 12-7 can push the material to move when it swings; the film pressing plate 12-7 is driven by the film pressing swing cylinder 12-15, and swings back and forth in a fan shape along the feeding direction of the material. During specific implementation, the distance between the bottom end surface of the end of the film pressing plate 12-7 extending above the film cutting operating table 12-11 and the top end surface of the film cutting operating table 12-11 is set to be equal to the thickness of the diaphragm 3, so that after the film pressing plate 12-7 pushes the material forward, the swinging end of the film pressing plate 12-7 can press the diaphragm waste sucked by the fixed suction cup 12-12; the film pressing swing cylinder 12-15 is arranged on the outside of the film cutting operating table 12-11, and the default position of the film pressing plate 12-7 is parallel to the side wall of the film cutting operating table 12-11 to avoid hindering the loading operation of the material linear pushing structure 6.
[0084] After the film cutting operation is completed, the material linear pushing structure 6 comes to the front of the film cutting operation table 12-11, and the film pressing swing cylinder 12-15 is started, driving the film pressing plate 12-7 to swing to the top of the film cutting operation table 12-11 with the fixed end as the axis. After that, it continues to swing in the same direction at an angle, and after the bottle body 1 and the packaging box 2 are pushed a small displacement in the direction of material feeding, the bottom end surface of the swing end of the film pressing plate 12-7 presses the diaphragm waste sucked by the fixed suction cup 12-12; then the material linear pushing structure 6 comes to the film cutting operating table 12-11 from above, and pushes the bottle body 1, the packaging box 2, and the diaphragm 3 on the top of the packaging box 2 to the next workstation along the material channel 10; through the setting of the film pressing structure, before the bottle body 1 and the packaging box 2 are withdrawn, a corner of the diaphragm waste is pressed to ensure that the material linear pushing structure 6 will not take away the diaphragm waste due to friction during the pushing process, thereby further improving the possibility of successful diaphragm waste recovery operation by the film cutting structure.
[0085] The film pressing material positioning structure includes a film pressing positioning plate 12-5, and the film pressing positioning plate 12-5 is arranged along the material feeding direction ( Figure 8 The film pressing positioning plate 12-5 is fixed above the film cutting operating table 12-11 in the direction indicated by the arrow on the film cutting operating table 12-11, and the film pressing positioning plate 12-5 is fixed to the output end of the film pressing positioning cylinder 12-6. The film pressing positioning plate 12-5 is driven by the film pressing positioning cylinder 12-6 and moves perpendicular to the material feeding direction.
[0086] After the material linear pushing structure 6 pushes the material along the material channel 10 to the work station of the film cutting structure 12, before the cutting knife structure 12-3 starts to diaphragm, the film pressing positioning cylinder 12-6 is started, driving the film pressing positioning plate 12-5 to move the material perpendicular to the material feeding direction until the side wall of the material is aligned with the upper end surface of the film cutting operating table 12-11 and the film pressing material positioning plate 12-16 on the opposite side of the film pressing positioning plate 12-5. The position of the material is set at a fixed position on the upper end surface of the film cutting operating table 12-11 by the film pressing positioning plate 12-5 and the film pressing material positioning plate 12-16, so that after the film cutting knife swing driving structure 12-1 is started, film cutting can be started at the preset position, further ensuring that the film cutting process can be completed accurately.
[0087] The U-shaped waste film protection cover 12-4-4 is connected to the piston end of the protection cover lifting cylinder 12-4-3, and the protection cover lifting cylinder 12-4-3 is fixedly connected to the swing connection seat 12-2; the waste film protection cover 12-4-4 is driven by the protection cover lifting cylinder 12-4-3 and moves vertically above the cutter structure 12-3. The preset position of the waste film protection cover 12-4-4 is away from the cutter body 12-3-1 in the cutter structure 12-3. After the film cutting operation of the cutter body 12-3-1 on the diaphragm 3 is completed, the protection cover lifting cylinder 12-4-3 is activated to lower the waste film protection cover 12-4-4 until the waste film protection cover 12-4-4 completely covers the cutter body 12-3-1. Since the diaphragm 3 is a soft structure, during the process of the waste film clamping jaw 12-4-2 clamping the diaphragm waste driven by the film cutting knife swing drive structure 12-1, the diaphragm waste may float onto the cutter body 12-3-1, be damaged and broken, and even generate fragments that fall on the film cutting operation table 12-11, resulting in the failure of subsequent film cutting operations; in the present invention, during the process of recycling the diaphragm waste, the cutter body 12-3-1 is completely shielded inside the protection cover 12-4-4, preventing the film cutting waste from being broken again and ensuring that the film cutting process can be accurately completed.
[0088] In the technical solution of the present invention, the diaphragm waste remaining on the diaphragm structure is lifted by the waste film lifting structure, the diaphragm waste is grabbed by the waste film clamping jaw, and the waste film clamping jaw and the grabbed diaphragm waste are driven by the film cutting knife swing drive structure and sent to the waste box; the technical solution of the present invention utilizes the original film cutting knife swing drive structure of the film cutting structure, and through the waste film lifting structure and the waste film clamping jaw, realizes the process of grabbing and transporting the diaphragm waste to the waste box, without the need to separately set up a structure for picking up the diaphragm, effectively reducing the floor area of the diaphragm system, simplifying the system structure, and at the same time improving the working efficiency of the overall diaphragm peeling device.
[0089] As Fig.11 、 Fig.12 shown, the material linear pushing structure 6 pushes the material along the material channel 10 to the working position of the film cutting structure 12. After the film cutting is completed, the diaphragm waste cut from the bottom of the bottle body 1 remains at the working position of the film cutting structure 12, and the bottle body 1, the packaging box 2 on its top, and the diaphragm 3 are sent to the working position of the waste box separation structure 13.
[0090] The waste box clamping structure includes: a waste box clamping plate 13-1, which appears in pairs and is respectively arranged at the piston end of the waste box clamping cylinder 13-2, and moves horizontally in opposite directions; the waste box clamping structure of the present invention includes a pair of waste box clamping plates 13-1 and a waste box clamping cylinder 13-2, the waste box clamping cylinder 13-2 is fixed to the bottom end surface of the lifting connecting plate 13-6, and the two waste box clamping plates 13-1 are symmetrically arranged on the bottom end surface of the lifting connecting plate 13-6; the bottom end surface of the lifting connecting plate 13-6 is along the waste box clamping cylinder 13-2. Two clamping slide rails 13-3 are respectively arranged in the movement direction of the piston of the cylinder 13-2. The top surfaces of the two waste box clamping plates 13-1 are respectively slidably connected to the clamping slide rails 13-3 through the slide rail slider structure. The clamping slide rails 13-3 ensure that the two waste box clamping plates 13-1 can move smoothly in the horizontal direction; the farthest distance between the two waste box clamping plates 13-1 is greater than the width between the two clamped side walls of the packaging box 2, ensuring that the two waste box clamping plates 13-1 can clamp the side walls of the packaging box 2 from both sides. The vertical default position of the waste box clamping plate 13-1 is directly above the station of the waste box separation structure, which will not affect the height of the material entering the station of the waste box separation structure. The default distance between the two waste box clamping plates 13-1 is the maximum separation distance.
[0091] The waste box lifting structure includes a box taking lifting cylinder 13-5, the piston end of which is vertically downwardly arranged, and the piston end of which is fixedly connected to the top surface of the lifting connecting plate 13-6, driving the waste box clamping structure to perform lifting movement.
[0092] The waste box horizontal moving structure is arranged at the top of the waste box separation bracket 13-12, and the waste box horizontal moving structure includes: a linear module 13-4 for horizontal movement of the waste box, the linear module 13-4 for horizontal movement of the waste box is arranged above the station of the waste box separation structure, and the waste box lifting structure is arranged on the horizontal moving slide 13-10 of the linear module 13-4 for horizontal movement of the waste box, and the horizontal moving slide 13-10 moves above the station of the waste box separation structure and the waste box 14. The linear module 13-4 is realized based on a device capable of realizing linear drive in the prior art, such as a module based on a synchronous belt type, a ball screw type, a linear motor type, or a cylinder. The linear module in this embodiment is realized based on a linear module driven by a servo motor. The linear module 13-4 drives the waste box clamping structure, the clamped packaging box 2, and the diaphragm 3 to move between the workstation of the waste box separation structure and the waste box 14 through the horizontally moving slide 13-10, thereby clamping the packaging box 2 and placing the packaging box 2 and the diaphragm 3 into the waste box 14.
[0093] A horizontal moving guide rail 13-11 is arranged at the bottom end of the horizontal moving slide 13-10. The horizontal moving guide rail 13-11 is arranged parallel to the movement direction of the horizontal moving slide 13-10 of the linear module 13-4. The bottom end of the horizontal moving slide 13-10 is slidably connected to the horizontal moving guide rail 13-11 through a slider rail structure. When the horizontal moving slide 13-10 drives the waste box clamping structure to move horizontally, the horizontal moving slide 13-10 is supported by the horizontal moving guide rail 13-11 to achieve smooth movement.
[0094] The waste box separation structure of the present invention also includes a shaking structure, which includes: a shaking cylinder 13-7, the shaking cylinder 13-7 is arranged on the horizontal moving slide 13-10 of the linear module 13-4 for horizontal movement of the waste box, and the waste box lifting structure is connected to the piston rod of the shaking cylinder 13-7; the piston rod of the shaking cylinder 13-7 in the present invention is arranged horizontally, and the waste box lifting structure is driven by the shaking cylinder 13-7 to move in the horizontal direction; the shaking guide rail 13-8 is parallel to the moving direction of the piston rod of the shaking cylinder 13-7 and is arranged on the upper end surface of the horizontal moving slide 13-10, the waste box lifting structure is fixedly connected to one end of the horizontal connecting plate 13-9, and the other end of the horizontal connecting plate 13-9 is connected to the piston end of the shaking cylinder 13-7; the bottom end of the horizontal connecting plate 13-9 is slidably connected to the shaking guide rail 13-8 through a slider rail structure. After the shaking cylinder 13-7 is started, the waste box lifting structure moves in the horizontal direction through the horizontal connecting plate, and the shaking guide rail 13-8 supports the horizontal connecting plate 13-9 to slide smoothly on the upper end surface of the horizontal moving slide 13-10, ensuring the overall balance during sliding.
[0095] Based on the technical solution of the present invention, when it is necessary to separate the packaging box 2 and the bottle body 1, the box-taking lifting cylinder 13-5 is started, driving the waste box clamping plate 13-1 to drop from the default position to the outside of the top ends of the two side walls of the packaging box 2, and the two waste box clamping cylinders 13-2 are started, driving the two waste box clamping plates 13-1 to clamp the top ends of the two opposite side walls of the packaging box 2 from both sides and then stop; the shaking cylinder 13-7 is started, driving the waste box lifting structure, the packaging box 2, and the diaphragm 3 to slide a short distance in the horizontal direction along the shaking guide rail 13-8, and then the shaking cylinder 13-7 is started in the reverse direction, driving the waste box lifting structure, the packaging box 2, and the diaphragm 3 to slide in the reverse direction in a very short distance along the shaking guide rail 13-8 in the horizontal direction. Through several short-distance horizontal repeated sliding in a short time, the shaking effect of the packaging box 2 and the diaphragm 3 is achieved, so that the diaphragm 3, the packaging box 2 and the bottle body 1 packed therein are separated. Separation ensures that in the subsequent lifting and lowering movement, the diaphragm 3 and the packaging box 2 will not drive the bottle body 1 to rise and fall at the same time due to friction; the specific number of repeated horizontal movements of the shaking cylinder 13-7 is set according to the material and weight of the bottle body 1; after the shaking is completed, the box-taking lifting cylinder 13-5 starts in the reverse direction, drives the packaging box 2 to rise to the default height position and then stops; the linear module 13-4 is started, and the horizontal moving slide 13-10 drives the clamped diaphragm 3 and packaging box 2 to move horizontally until they move to the top of the opening of the waste bin 14 and then stop; the two waste box clamping cylinders 13-2 start to start in the reverse direction, drive the two waste box clamping plates 13-1 to move to the default position on both sides and then stop, the packaging box 2 and the diaphragm 3 are released and fall into the waste bin 14; the linear module 13-4 starts to start in the reverse direction, drives the two waste box clamping plates 13-1 back to the default position, and this waste box separation operation is completed.
[0096] In the present invention, the packaging box on the top of the bottle body is clamped from both sides by the waste box clamping plates, the waste box lifting structure drives the packaging box and the diaphragm sleeved on the outside of the packaging box to rise, the waste box horizontal movement structure drives the packaging box and the diaphragm to move horizontally to the top of the waste box, the waste box clamping plates release the clamping of the packaging box from both sides, the packaging box and the diaphragm fall into the waste box, and the bottle body and the packaging box and the diaphragm are separated in pairs; during the entire separation process, there is no need for workers to manually perform the separation operation, which not only improves the efficiency of the separation process, but also reduces the cost of the overall system.
[0097] like Fig.13As shown, the material discharging and transferring structure 15 includes: a conveying belt 15-1, a belt driving structure, and an anti-jumping plate 16; the belt driving structure includes: a belt driving servo motor 15-3, and a belt speed regulating motor 15-4; driven by the belt driving structure, the conveying belt 15-1 conveys materials between the discharging platform 5 and the working station of the cutting knife structure 12; positioning bars 15-2 are respectively arranged on both sides of the conveying belt 15-1, and the distance between the two positioning bars 15-2 is adapted to the width of the material. The positioning bars 15-2 ensure that during the process of conveying materials by the conveying belt 15-1, the material will not change its angle or position due to external force.
[0098] The anti-jumping plate 16 is fixed above the conveying belt 15-1 beside the station of the waste box separation structure 13 through an anti-jumping plate bracket 16-1; the anti-jumping plate 16 is a flat plate structure arranged parallel to the conveying belt 15-1, and the distance between the anti-jumping plate 16 and the upper end surface of the conveying belt 15-1 is greater than the height of the bottle body, and upward discarded warped edges are respectively arranged on the two side edges where materials enter and exit, ensuring that the materials can smoothly enter and exit the bottom of the anti-jumping plate 16;.
[0099] The material linear pushing structure 6 pushes the material along the material channel 10 to the station of the film cutting structure 12. The film cutting structure 12 completes the film cutting operation on the diaphragm 3. The material linear pushing structure 6 comes to the film cutting operation table 12-11, and pushes the bottle body 1, the packaging box 2, and the diaphragm 3 on the top of the packaging box 2 along the material channel 10 to the conveyor belt 15-1. The conveyor belt 15-1 drives the material to move toward the waste box separation structure 13; when the waste box separation structure 13 separates the bottle body 1, the packaging box 2, and the diaphragm 3 on the top of the packaging box 2 at its station During operation, the material after the diaphragm operation of the membrane cutting structure 12 is driven by the conveying belt 15-1 to the position below the anti-jumping plate 16. The anti-jumping plate 16 is slightly higher than the height of the material, so as to avoid the situation in which the lifting cylinder 13-5 in the waste box separation structure 13 drives the packaging box 2 and the diaphragm 3 on the top of the packaging box 2 to rise, causing the packaging box 2 and the diaphragm 3 of the waiting material to move in position, thereby avoiding the problem that the waste box clamping plate 13-1 fails to clamp the packaging box 2 due to the movement of the position of the packaging box 2 when the waste box separation operation is performed on the waiting material.
[0100] After the waste box separation structure 13 has finished separating the bottle body 1, the packaging box 2, and the diaphragm 3 at its station, the bottle body 1 at the station of the waste box separation structure 13 is driven by the conveying belt 15-1 and continues to move forward until it is conveyed to the discharge platform 5, completing the process of peeling the packaging box 2 and the diaphragm 3 from the bottle body 1. In specific implementation, the discharge platform material laser sensor 18 is used to confirm whether there is material on the discharge platform 5, and then the belt driving structure is linked.
[0101] The box-belted membrane peeling machine provided by the present invention can peel off the membrane and the packaging box quickly, efficiently and accurately. The entire process does not require manual operation by workers, which not only improves the separation efficiency of the bottle body, the packaging box and the membrane, but also reduces the processing cost as a whole.
Claims
1. A tape box diaphragm stripping machine, characterized in that: It includes: feeding A film cutting structure and a waste box separation structure are sequentially arranged between the feeding platform and the discharging platform, and the feeding structure pushes the material along the material channel arranged between the feeding platform and the discharging platform, and after passing through the station where the film cutting structure and the waste box separation structure are arranged, the material is sent to the discharging platform; the film cutting structure cuts the diaphragm in the material and separates the cut diaphragm from the packaging box; The waste box separation structure separates the bottle body from the packaging box and the diaphragm in the material; The film cutting structure comprises: a cutting knife structure arranged above the film cutting operation table, a waste film grabbing structure, a waste film fixing structure, and a waste film lifting structure; The cutting knife structure is installed on the film cutting knife swing driving structure through a swing connecting seat; the cutting knife structure comprises: a horizontally arranged knife body, the knife body is rotatably installed on the bottom end of the knife handle through a knife body swing shaft, the top end of the knife handle is fixed on the swing connecting seat, and the swing connecting seat is fixed on the film cutting knife swing driving structure; The waste film grabbing structure comprises: a waste film clamping claw connected to a waste film clamping claw cylinder, the claw tip of the waste film clamping claw is arranged vertically downward, and the waste film clamping claw cylinder is arranged on the swing connection seat; The waste film lifting structure comprises: a lifting through hole and a lifting shaft arranged on the film cutting operation table, wherein the lifting shaft is arranged under the film cutting operation table and is located directly below the lifting through hole; the lifting shaft is connected to a sliding seat of a lifting cylinder, the diameter of the lifting shaft is smaller than the diameter of the lifting through hole, and is driven by the lifting cylinder to perform lifting motion; The waste film fixing structure comprises: a fixing through hole arranged on the film cutting operation table, and a fixing suction cup arranged below the film cutting operation table, wherein the fixing suction cup is arranged directly below the fixing through hole; The film cutting structure also includes: a film pressing structure, a film pressing material positioning structure, and a U-shaped waste film protective cover; The film pressing structure comprises a film pressing plate, which is parallel to the film cutting operation table and arranged above the film cutting operation table; one end of the film pressing plate is fixedly connected to the output shaft of the film pressing swing cylinder, and the other end of the film pressing plate extends above the film cutting operation table, and the distance between the film pressing plate and the side edge of the film cutting operation table is greater than the distance between the material side wall and the side edge of the film cutting operation table; the film pressing plate is driven by the film pressing swing cylinder to swing back and forth along the material feeding direction; The film pressing material positioning structure comprises a film pressing positioning plate, which is fixed above the film cutting operation table along the material feeding direction, and is fixed to the output end of the film pressing positioning cylinder. The film pressing positioning plate is driven by the film pressing positioning cylinder to swing perpendicularly to the material feeding direction. The waste film protection cover is connected to the piston end of the protection cover lifting cylinder, and the protection cover lifting cylinder is fixedly connected to the swing connection seat; the waste film protection cover is driven by the protection cover lifting cylinder to move vertically above the cutting knife structure; The feeding structure includes: a material linear pushing structure, a material turning structure arranged on a material channel between a feeding platform, a double-sided belt receiving structure and the material linear pushing structure. After the material is turned over by the material turning structure, the material is sent to the material linear pushing structure for further feeding. The turning structure comprises: two horizontally arranged fixed conveyor belts and a clamping conveyor belt, a pressing cylinder, and a rotating drive structure; The fixed conveyor belt and the clamping conveyor belt are arranged in parallel in the inner cavity of the U-shaped rotating fixed frame, the entrance between the two conveyor belts close to the feeding platform is the turning material entrance, and the side away from the feeding platform is the turning material outlet; Of the two side walls of the rotating fixed frame perpendicular to the ground, one side wall is fixedly connected to one end of a horizontally arranged driving rotating shaft, and the other side wall is fixedly connected to one end of a horizontally arranged driven rotating shaft; the other end of the driving rotating shaft is rotatably fixed to the turning bracket and then connected to the rotating driving structure; the other end of the driven rotating shaft is rotatably fixed to the turning bracket through a bearing seat; The inner sides of the two side walls of the rotating fixed frame perpendicular to the ground are symmetrically provided with vertical clamping slide rails; the fixed conveyor belt is fixed to the inner cavity of the rotating fixed frame, the clamping conveyor belt is fixed to the clamping bracket, and the clamping bracket is slidably connected to the clamping slide rail through a slide rail slider structure; The pressing cylinder is fixedly arranged on a side wall parallel to the ground in the inner cavity of the rotating fixed frame, and the piston end of the pressing cylinder is vertically connected to the clamping bracket; On the inlet side of the turning material, the upper end surface of the conveyor belt located below is flush with the upper end surface of the feeding platform; the turning structure also includes a compression buffer structure, which includes: a compression buffer spring and a compression spring cavity with a rectangular cross-section, the compression spring cavity is fixedly connected to the clamping bracket, and a through hole is opened on the side wall of the compression spring cavity opposite to the connection clamping bracket; an inverted T-shaped structure is arranged at the top end of the piston rod of the compression cylinder, and the head width of the inverted T-shaped structure is greater than the diameter of the convex through hole; the compression buffer spring is arranged in the inner cavity of the compression spring cavity, and its two ends are respectively mortgaged to the piston end head of the compression cylinder and the clamping bracket; The material channel includes two mutually connected and vertical channels: a feeding channel and a stripping channel, wherein the feeding channel is connected to the feeding platform and the station of the turning structure, and the stripping channel is connected to the discharging platform; A material corner feeding structure is arranged at the connection between the feeding channel and the stripping channel; the material corner feeding structure includes: a horizontally arranged corner pallet and a pallet lifting cylinder, the corner pallet is arranged on the discharge side of the double-sided belt material receiving structure, and the bottom end of the corner pallet is connected to the piston end of the pallet lifting cylinder; when the corner pallet is in the default position, its upper end surface is lower than the upper end surface of the double-sided belt material receiving structure.
2. A tape box membrane peeling machine according to claim 1, characterized in that: The feeding structure further comprises: an inlet pushing structure, which is arranged on the upper surface of the feeding platform, and its pushing stroke is between the feeding platform and the material turning structure; The inlet pushing structure includes: a feeding positioning structure and a feeding pushing structure; The feeding and pushing structure comprises: an inlet feeding pushing plate and an inlet pushing rodless cylinder, wherein the inlet feeding pushing plate is arranged on the upper end surface of the feeding platform perpendicular to the material feeding direction; the inlet feeding pushing plate is fixed to the sliding seat of the inlet pushing rodless cylinder to push the material along the feeding channel; The feeding positioning structure includes: an inlet positioning fixed plate and an inlet positioning push plate parallel to the material feeding direction, wherein the inlet positioning fixed plate is fixedly arranged on the top surface of the feeding platform, and the inlet positioning push plate is pushed by the inlet positioning cylinder to move perpendicular to the material feeding direction; The double-sided belt material receiving structure is arranged between the material turning structure and the material linear pushing structure; The double-sided belt material receiving structure comprises: a material receiving motor and a horizontally arranged strip belt; two strip belts are arranged in parallel on the material channel, and the distance between the two is less than or equal to the width of the material; one end of the strip belt is arranged on the turning material outlet side of the material turning structure, and the other end is arranged on the feeding side of the material linear pushing structure; the strip belt is driven by the material receiving motor to transmit from the material turning structure to the material linear pushing structure; The material linear pushing structure comprises: a first conveying plate, a second conveying plate and a fixed pushing plate which are arranged in parallel and perpendicular to the material feeding direction of the stripping channel; the first conveying plate and the second conveying plate are arranged on a slide seat of a linear module for material pushing, and the first conveying plate slides between the corner tray and the station of the film cutting knife structure under the drive of the linear module for material pushing; The distance between the first conveying plate and the second conveying plate is greater than the length of the material; the fixed push plate is arranged between the first conveying plate and the second conveying plate, and the fixed push plate is driven by a fixed cylinder to move between the first conveying plate and the second conveying plate perpendicular to the second conveying plate.
3. A cassette membrane stripping machine according to claim 2, characterized in that: The material linear pushing structure also includes a conveying plate lifting cylinder, and the first conveying plate and the second conveying plate are respectively fixedly connected to the piston ends of the conveying plate lifting cylinder; the conveying plate lifting cylinder is fixed on the slide seat of the linear module for material pushing.
4. The tape box membrane peeling machine according to claim 1, characterized in that: The waste box separation structure comprises: a waste box clamping structure, a waste box lifting structure, and a waste box horizontal moving structure arranged on a waste box separation bracket; the waste box lifting structure drives the waste box clamping structure to perform lifting movement in a vertical direction, and the waste box horizontal moving structure drives the waste box lifting structure to perform parallel movement in a horizontal direction; The waste box clamping structure comprises: waste box clamping plates, which appear in pairs and are respectively arranged at the piston ends of the waste box clamping cylinders and move horizontally in opposite directions; The waste box lifting structure comprises a box taking lifting cylinder, the piston end of the box taking lifting cylinder is vertically arranged downward, and the waste box clamping structure is fixedly connected to the piston end of the box taking lifting cylinder; The waste box horizontal movement structure includes: a linear module for horizontal movement of the waste box, the linear module for horizontal movement of the waste box is arranged above the waste box separation structure station, the waste box lifting structure is arranged on the horizontal movement slide of the linear module for horizontal movement of the waste box, and the horizontal movement slide moves above the waste box separation structure station and the waste box.
5. A cassette membrane stripping machine according to claim 4, characterized in that: It also includes a shaking structure, which includes a shaking cylinder and a shaking guide rail. The shaking cylinder is arranged on the horizontal moving slide of the linear module for horizontal movement of the waste box, and the waste box lifting structure is connected to the piston rod of the shaking cylinder; The piston rod of the shaking cylinder is arranged horizontally, and the waste box lifting structure is driven by the shaking cylinder to move in the horizontal direction; The shaking guide rail is parallel to the moving direction of the piston rod of the shaking cylinder and is arranged on the upper end surface of the horizontal movable slide. The waste box lifting structure is fixedly connected to one end of the horizontal connecting plate, and the other end of the horizontal connecting plate is connected to the piston end of the shaking cylinder; the bottom end of the horizontal connecting plate is slidably connected to the shaking guide rail through a slider rail structure.
6. The tape box membrane peeling machine according to claim 1, characterized in that: It also includes: the material discharging and transferring structure includes: a conveying belt, a belt driving structure, and an anti-jumping board; under the drive of the belt driving structure, the conveying belt conveys materials between the discharging platform and the working station of the cutting knife structure; Positioning bars are respectively arranged on both sides of the conveying belt, and the distance between the two positioning bars is adapted to the width of the material; The anti-jumping plate is fixed above the conveying belt next to the workstation of the waste box separation structure through an anti-jumping plate bracket; the anti-jumping plate is a flat plate structure arranged parallel to the conveying belt, and upward discarded warped edges are respectively arranged on the two side edges where materials enter and exit; the distance between the anti-jumping plate and the upper end surface of the conveying belt is greater than the height of the bottle body.
Citation Information
Patent Citations
Diaphragm stripping machine with box
CN216581460U