Pig iron casting machine swing pouring device
By designing a swing casting device on a cast iron machine, intermittent casting is achieved using the combination mechanism of the rotating wheel and the swing power arm, the problem of iron splashing is solved and the production efficiency and safety are improved.
Patent Information
- Application Number
- CN202110969457.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-23
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2041-08-23
AI Technical Summary
Existing pig iron casting machines are prone to splashing iron at the junction of iron molds, resulting in waste and mechanical failures, and pose safety hazards.
A swing casting device for a cast iron machine is designed, including a rotating wheel, a swing power arm and a swing casting groove. The swinging casting groove is intermittently poured in an appropriate position through the swing of the swing power arm to avoid splashing iron.
It effectively prevents the splash of molten iron at the junction of iron molds, reduces the occurrence of molten iron waste and mechanical failures, and improves safety, and has a simple structure, energy saving and consumption reduction.
Smart Images

Figure CN113664190B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metallurgical production, in particular to a swing pouring device for a pig iron casting machine. Background Art
[0002] The working principle of the existing pig iron casting machine is that molten iron is continuously discharged through the iron trough or buffer pouring gate, while the iron mold on the cast iron machine is continuously moved to realize the casting and molding of pig iron blocks. There is a problem with this method of casting pig iron blocks: the iron trough or pouring gate continuously and stably pours molten iron on the iron mold line of the cast iron machine, which is prone to splashing molten iron at the intersection of the two iron molds, which not only wastes molten iron, but also the splashing iron beans and iron slag will affect the moving parts of the cast iron machine and cause mechanical failure; the splashing of molten iron will also cause certain safety hazards. Summary of the invention
[0003] The invention overcomes the shortcomings of the prior art, proposes a swing pouring device for a pig iron casting machine, and solves the problem of molten iron splashing.
[0004] In order to achieve the above object, the present invention is implemented through the following technical solutions.
[0005] A swing casting device for a pig iron casting machine, wherein the swing casting device is arranged between the continuous iron mold and the molten iron chute of the cast iron machine; the swing casting device comprises a rotating wheel, a swing arm and a swing casting trough; the swing arm is hinged on the arm fixed shaft and is used for swinging with the arm fixed shaft as the center; the swing casting trough is hinged on the casting trough fixed shaft, and one end of the swing arm is connected to the rotating wheel; the rotating wheel is located on the surface of the continuous iron mold and is used for rolling along it as the continuous iron mold moves; the other end of the swing arm is used for linkage with the swing casting trough so that the swing casting trough performs intermittent casting under the action of the swing arm; the length of the swing arm satisfies that when the rotating wheel is located at the bottom of the continuous iron mold groove, the pouring port of the swing casting trough is located above the subsequent groove of the continuous iron mold and is in a casting state.
[0006] Furthermore, it also includes a rotary wheel trailing arm, the rotating wheel is connected to one end of the rotary wheel trailing arm, and the other end of the rotary wheel trailing arm is hinged on the trailing arm fixed shaft; one end of the swing force arm is flexibly hinged to the rotary wheel trailing arm.
[0007] Furthermore, the other end of the swing arm is flexibly hinged to the swing casting trough at the first hinge connection.
[0008] Furthermore, one end of the swing casting trough away from the casting port is connected to a pressing plate, and the other end of the swing force arm is located on the pressing plate.
[0009] Furthermore, one end of the swing arm is flexibly hinged to the runner drag arm at the second hinge connection.
[0010] Furthermore, the rotor trailing arm and the swing lever arm are arc-shaped structures.
[0011] Furthermore, the arm fixing shaft is located in the middle of the swing arm. The specific position is determined according to the swing amplitude of the swing casting trough.
[0012] Furthermore, the trailing arm fixed shaft, the force arm fixed shaft and the casting trough fixed shaft are fixed through the cast iron machine base frame.
[0013] Furthermore, the chute mouth of the molten iron chute is located directly above the swing casting trough.
[0014] The beneficial effects of the present invention compared with the prior art are as follows:
[0015] The present invention combines the swinging pouring structure with the movement of the iron mold itself through a combination mechanism of a driving wheel and a force arm, and realizes intermittent pouring without providing external force or external energy; prevents pouring at the convex ridges of the groove iron mold line to reduce molten iron splashing, and completes smooth pouring in the groove at the same time; has a simple structure, saves energy and reduces consumption, and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of the swing pouring device of the pig iron casting machine described in Example 1 in the pouring state.
[0017] Figure 2 This is a schematic structural diagram of the pig iron casting machine swing pouring device described in Example 1 when the pouring is stopped.
[0018] Figure 3 Schematic diagram of the connection structure between the swing arm and the swing casting trough of Example 2.
[0019] Figure 4 This is a schematic structural diagram of the pig iron casting machine swing casting simplified structure device described in Example 3 in the casting state.
[0020] In the figure, 1 is a molten iron chute; 2 is a swing casting trough; 3 is a fixed axis of the casting trough; 4 is a swing force arm; 5 is a runner drag arm, 6 is a fixed axis of the drag arm, 7 is a second hinge connection, 8 is a fixed axis of the force arm, 9 is a first hinge connection, 10 is a rotating wheel, 11 is a cast iron machine runner, 12 is a continuous iron mold, and 13 is a pressure plate. DETAILED DESCRIPTION
[0021] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention is further described in detail in conjunction with the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. The technical solutions of the present invention are described in detail below in conjunction with the embodiments and the accompanying drawings, but the scope of protection is not limited thereto.
[0022] Example 1
[0023] like Figure 1 and Figure 2 As shown, it is a swing casting device of a pig iron casting machine, the casting machine includes a movable continuous iron mold 12, a casting machine wheel 11 is arranged at the bottom of the continuous iron mold 12; and a molten iron chute 1 located above the continuous iron mold 12; the continuous iron mold 12 is a continuous groove structure, and there are convex ridges at the connection between the iron molds. The conventional casting method is to continuously cast the molten iron in the molten iron chute 1. When pouring at the convex ridge position, the problem of molten iron splashing will occur.
[0024] In order to solve the problem of molten iron splashing, a swing pouring device is installed between the continuous iron mold 12 and the molten iron chute 1.
[0025] The swing casting device includes a wheel drag arm 5, a rotating wheel 10, a swing arm 4 and a swing casting trough 2; the trough mouth of the molten iron trough 1 is located directly above the swing casting trough 2. One end of the wheel drag arm 5 is axially connected to the rotating wheel 10, and the other end is hinged on the drag arm fixed shaft 6; the rotating wheel 10 is located on the surface of the continuous iron mold 12, and is used to roll along it as the continuous iron mold 12 moves; the front end of the swing arm 4 is flexibly hinged to the wheel drag arm 5 at the second hinge connection 7. The middle part of the swing arm 4 is hinged to the arm fixed shaft 8, and is used to swing with the arm fixed shaft 8 as the center of the circle; the swing casting trough 2 is hinged to the casting trough fixed shaft 3, and the end of the swing casting trough 2 away from the pouring mouth is flexibly hinged to the rear end of the swing arm 4. The swing casting trough 2 performs intermittent casting under the action of the swing arm 4; wherein, the length of the swing arm 4 satisfies that when the rotating wheel 10 is located at the bottom of the groove of the continuous iron mold 12, the pouring port of the swing casting trough 2 is located above the subsequent iron mold groove of the continuous iron mold 12 and is in a casting state.
[0026] The runner drag arm 5 and the swing arm 4 can be made of arc-shaped steel plates. The connection hole at the second hinge connection 7 is a wide slot through hole with a certain width, so as not to restrict the movement of the swing arm 4. The drag arm fixed shaft 6, the arm fixed shaft 8 and the casting trough fixed shaft 3 are fixed above the continuous iron mold 12 through the cast iron machine base frame.
[0027] Specific operating principle: the continuous iron mold 12 moves forward continuously with the operation of the cast iron machine line. The rotating wheel 10, under the drag of the rotating wheel drag arm 5, makes an up and down arc movement along the surface of the continuous iron mold 12 with the drag arm fixed axis 6 as the center. The swing arm 4 swings with the arm fixed axis 8 as the center. When the rotating wheel 10 enters the groove, the front end of the swing arm 4 is pressed down and the rear end is tilted up, the pressure plate 13 is released, and the pouring port of the swing casting trough 2 is tilted downward to align with the groove for pouring; on the contrary, when the rotating wheel 10 moves to the convex ridge, the front end of the swing arm 4 moves up and the rear end moves down, the pressure plate 13 is pressed down, and the pouring port of the swing casting trough 2 is temporarily tilted upward, and the pouring on the subsequent convex ridge is stopped to reduce the splashing of molten iron.
[0028] Example 2
[0029] like Figure 3 As shown, the structure of this embodiment is the same as that of the embodiment 1, except that the rear end of the swing arm 4 and the swing casting trough 2 are flexibly hinged at the first hinge connection 9 at the linkage part between the swing arm 4 and the swing casting trough 2. The connection hole at the first hinge connection 9 is a through hole with a certain width, so as not to restrict the movement of the swing casting trough 2; when the rear end of the swing arm 4 is pressed down, the swing casting trough 2 is tilted up, and when the rear end of the swing arm 4 is moved up, the swing casting trough 2 is poured downward.
[0030] The swing casting device with the rotating wheel drag arm 5 structure of embodiments 1 and 2 is suitable for a continuous iron mold 12 with a deeper groove. The rotating wheel drag arm 5 will give a drag force to the rotating wheel 10, so that the rotating wheel 10 can move up and down more smoothly and is not prone to jamming.
[0031] Example 3
[0032] like Figure 4 As shown, it is a pig iron casting machine swing casting simplified structure device, this swing casting device removes the structure of the trailing arm fixed shaft 6 and the rotating wheel trailing arm 5, this structure is simpler, suitable for a continuous iron mold 12 with a shallow groove, the rotating wheel 10 is directly connected to the front end of the swing arm 4, and the rear end of the swing arm 4 is flexibly hinged to the swing casting trough 2 at the first hinge connection 9. The rest of the structure is the same as that of Example 2.
[0033] The above content is a further detailed description of the present invention in combination with a specific preferred embodiment. It cannot be determined that the specific embodiments of the present invention are limited to this. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the present invention, which should be regarded as belonging to the present invention and the scope of patent protection determined by the submitted claims.
Claims
1. A swing casting device for a pig iron casting machine, characterized in that: The swing casting device is arranged between the continuous iron mold (12) of the iron casting machine and the molten iron chute (1); the swing casting device comprises a rotating wheel (10), a swing arm (4) and a swing casting trough (2); the swing arm (4) is hinged on the arm fixed shaft (8) and is used to swing with the arm fixed shaft (8) as the center of a circle; the swing casting trough (2) is hinged on the casting trough fixed shaft (3), and one end of the swing arm (4) is connected to the rotating wheel (10); the rotating wheel (10) is located at on the surface of the continuous iron mold (12) and used to roll along the continuous iron mold (12) as the continuous iron mold (12) moves; the other end of the swing arm (4) is used to link with the swing casting trough (2) so that the swing casting trough (2) performs intermittent casting under the action of the swing arm (4); the length of the swing arm (4) is such that when the rotating wheel (10) is located at the bottom of the groove of the continuous iron mold (12), the pouring port of the swing casting trough (2) is located above the subsequent groove of the continuous iron mold (12) and is in a casting state; The arm fixing shaft (8) is located in the middle of the swing arm (4); and the chute opening of the molten iron chute (1) is located directly above the swing casting trough (2).
2. A swing casting device for a pig iron casting machine, characterized in that: The swing casting device is arranged between the continuous iron mold (12) of the iron casting machine and the molten iron chute (1); the swing casting device comprises a rotating wheel (10), a swing arm (4), a rotating wheel drag arm (5) and a swing casting trough (2); the swing arm (4) is hinged to the arm fixed shaft (8) and is used to swing with the arm fixed shaft (8) as the center of a circle; the swing casting trough (2) is hinged to the casting trough fixed shaft (3); the rotating wheel (10) is connected to one end of the rotating wheel drag arm (5), and the other end of the rotating wheel drag arm (5) is hinged to the drag arm fixed shaft (6); the swing arm One end of the swing arm (4) is flexibly hinged to the wheel drag arm (5); the rotating wheel (10) is located on the surface of the continuous iron mold (12) and is used to roll along the continuous iron mold (12) as the continuous iron mold (12) moves; the other end of the swing arm (4) is used to link with the swing casting trough (2) so that the swing casting trough (2) performs intermittent casting under the action of the swing arm (4); the length of the swing arm (4) is such that when the rotating wheel (10) is located at the bottom of the groove of the continuous iron mold (12), the pouring port of the swing casting trough (2) is located above the subsequent groove of the continuous iron mold (12) and is in a pouring state; The arm fixing shaft (8) is located in the middle of the swing arm (4); and the chute opening of the molten iron chute (1) is located directly above the swing casting trough (2).
3. The pig iron casting machine swing pouring device according to claim 1 or 2, characterized in that: The other end of the swing arm (4) is flexibly hinged to the swing casting trough (2) at a first hinge connection (9).
4. The pig iron casting machine swing pouring device according to claim 1 or 2, characterized in that: One end of the swing casting trough (2) away from the casting port is connected to a pressing plate, and the other end of the swing force arm (4) is located on the pressing plate.
5. The pig iron casting machine swing pouring device according to claim 2, characterized in that: The wheel drag arm (5) and the swing force arm (4) are arc-shaped structures.
6. The pig iron casting machine swing pouring device according to claim 2, characterized in that: The trailing arm fixed shaft (6), the force arm fixed shaft (8) and the casting trough fixed shaft (3) are fixed via a base frame of the cast iron machine.
Citation Information
Patent Citations
Swing pouring device of pig iron casting machine
CN216176581U