A multi-color glass bottle printing device

By designing a multi-color glass bottle printing device, using multiple work stations and specific mechanical devices, the problem of difficulty in simultaneous multi-color printing with existing technology has been solved, high-quality, high-efficiency multi-color printing has been achieved, and costs have been reduced.

CN113665229BActive Publication Date: 2025-01-21DAYE HUAXING GLASS
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Patent Information

Application Number
CN202110983045.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-25
Publication Date
2025-01-21
Estimated Expiration
2041-08-25

AI Technical Summary

Technical Problem

The prior art is difficult to print multi-colored glass bottles on one device at the same time, and printing defects are prone to occur, affecting printing quality and efficiency, and leading to increased costs.

Method used

A multi-color glass bottle printing device is designed, including multiple stations. Each station is equipped with a screen fixing device, an angle-adjustable scraper, a bottle bottom fixing device, a tumbling device and a clamping device. The tumbling device drives the glass The bottle is turned over and the angle-adjustable scraper presses down the screen fixing device to achieve multi-color printing.

Benefits of technology

It achieves simultaneous multi-color printing on the same equipment, improves the quality of printed patterns on the surface of glass bottles, improves printing efficiency, and reduces printing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses a multi-color glass bottle printing device, including a printing device body. The printing device body is provided with a worktable, and multiple workstations are equally spaced along its circumference. Each workstation is provided with: a screen fixing device, installed on the worktable, for fixing the screen; a bottle bottom fixing device, for fixing the bottom of the glass bottle; a tumbling device, connected to the bottle bottom fixing device, for tumbling the glass bottle; and a clamping device, installed on the worktable, for clamping the bottle mouth of the glass bottle. The worktable is provided with a rotatable rotary table and a first bevel gear capable of reciprocating linear motion. The tumbling device is installed on the rotary table and connected to the first bevel gear. The printing device body is also provided with multiple columns, and a push shaft is provided in the center of the printing device body. The first bevel gear is linked to the push shaft. A movable beam is hinged between the columns and the push shaft. The movable beam is connected to an angle-adjustable squeegee and the screen fixing device respectively.
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Description

Technical Field

[0001] The invention belongs to the technical field of printing equipment, and in particular relates to a multi-color glass bottle printing device. Background Art

[0002] Glass bottles with designs or logos printed on them are called printed glass bottles. Printed glass bottles elevate packaging to a higher level. Initially, single-color printing evolved into three-color printing. Today, six- and eight-color printing techniques are now widely used. This has led to the emergence of a new beverage packaging favorite: the multi-color printed glass bottle.

[0003] Multi-color printed glass bottles are made by softening a glass glaze into an ink-like liquid at a certain temperature. This is then printed onto the bottle surface using a screen printer (also known as a printing machine). The printed pattern is then baked at temperatures exceeding 600°C, blending the glaze and glass into a single piece. The pattern is acid- and alkali-resistant, non-fading, and wash-resistant, and is available in up to eight color combinations for your convenience.

[0004] Due to the complexity and difficulty of the multi-color printing process, it is difficult for the printing device in the existing technology to perform multi-color printing on one device at the same time, which is prone to printing defects and cannot guarantee printing quality, affecting the overall efficiency and leading to increased printing costs.

[0005] Therefore, the existing technology needs to be improved and developed. Summary of the Invention

[0006] The purpose of the embodiment of the present application is to provide a multi-color glass bottle printing device that can perform multi-color printing on the same device at the same time. The pattern printed on the surface of the glass bottle is of high quality, the printing efficiency is improved, and the printing cost is reduced.

[0007] To solve the above technical problems, the multi-color glass bottle printing device provided in the embodiment of the present application includes a printing device body, wherein the printing device body is provided with a workbench, and the workbench is provided with a plurality of workstations at equal intervals along its circumference, and each workstation is provided with:

[0008] Screen fixing device, installed on the workbench, used to fix the screen;

[0009] Angle-adjustable scraper, used to scrape off the ink in the screen;

[0010] A bottle bottom fixing device, used for fixing the bottom of a glass bottle;

[0011] A tumbling device connected to the bottle bottom fixing device to cause the glass bottle to tumble; and

[0012] The clamping device is installed on the workbench and is used to clamp the mouth of the glass bottle.

[0013] The workbench is provided with a rotatable rotating table and a first bevel gear that can move back and forth linearly. The tumbling device is installed on the rotating table and connected to the first bevel gear. The printing device body is also provided with a plurality of columns. A driving shaft is provided in the center of the printing device body. The first bevel gear is linked to the driving shaft. A movable beam is hinged between the column and the driving shaft. The movable beam is respectively connected to the angle-adjustable scraper and the screen fixing device.

[0014] Furthermore, the tumbling device includes a second bevel gear, a coupling, an articulated seat and a cylindrical gear connected in sequence, the articulated seat is installed on the rotating table, the articulated seat is hinged with a rotating shaft, one end of the rotating shaft is connected to the bottle bottom fixing device, the first bevel gear is linked to the second bevel gear, and the cylindrical gear is linked to the screen fixing device.

[0015] Furthermore, the printing device body is also provided with a feed port and a discharge port.

[0016] Furthermore, the printing device body is further provided with a top beam, an ink barrel is hung on the top beam, the ink barrel is connected to a conduit, and the conduit extends into the screen of the screen fixing device.

[0017] Furthermore, a heating device and a temperature sensor are provided in the ink barrel, and the heating device and the temperature sensor are electrically connected to the controller respectively.

[0018] Furthermore, a first supporting device is provided between the movable beam and the angle-adjustable scraper.

[0019] Furthermore, a second supporting device is provided between the movable beam and the screen fixing device.

[0020] Furthermore, the angle-adjustable scraper is arranged above the screen fixing device.

[0021] Furthermore, it also includes a bottle body supporting device, which is installed on the side of the rotating platform.

[0022] Furthermore, there are eight workstations.

[0023] As can be seen from the above, the multi-color glass bottle printing device provided in the embodiment of the present application is equipped with multiple workstations, each of which is equipped with a screen fixture, an angle-adjustable scraper, a bottle bottom fixture, a rolling device, and a clamping device. By mounting the glass bottle on the bottle bottom fixture, the bottle mouth is clamped by the clamping device. The rolling device drives the glass bottle to flip a circle, while the angle-adjustable scraper presses down on the screen fixture, forming a pattern on the glass bottle surface. The glass bottle then rotates to the next workstation to continue printing another color. This multi-color glass bottle printing device can perform multiple colors simultaneously on the same device, and the patterns printed on the glass bottle surface are of high quality, which improves printing efficiency and reduces printing costs.

[0024] Other features and advantages of the present application will be described in the following description and, in part, will become apparent from the description or be understood by practicing the embodiments of the present application. The objectives and other advantages of the present application can be achieved and obtained through the structures particularly pointed out in the written description, claims, and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional diagram of an embodiment of the multi-color glass bottle printing device of this application.

[0026] Figure 2 This is a three-dimensional diagram of the hidden ink barrel and top beam of an embodiment of the multi-color glass bottle printing device of the present application.

[0027] Figure 3 This is a front view of a single workstation of an embodiment of the multi-color glass bottle printing device of this application.

[0028] Figure 4 This is a top view of a single workstation of an embodiment of the multi-color glass bottle printing device of this application.

[0029] Figure 5 This is a front view of a single workstation of an embodiment of the multi-color glass bottle printing device of this application.

[0030] Explanation of the reference numbers: 1. Printing device body; 11. Feed inlet; 12. Discharge outlet; 13. Column; 14. Top beam; 15. Movable beam; 16. Propelling shaft; 17. Workbench; 18. Rotating table; 19. First bevel gear; 2. Ink barrel; 21. Conduit; 3. Screen fixing device; 4. Clamping device; 5. Angle-adjustable scraper; 6. First supporting device; 7. Second supporting device; 8. Bottle body supporting device; 9. Tumbling device; 91. Second bevel gear; 92. Coupling; 93. Articulated seat; 94. Cylindrical gear; 10. Bottle bottom fixing device. DETAILED DESCRIPTION

[0031] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and are not to be construed as limiting the present invention.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0033] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, or mutual communication; direct connections or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0034] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0035] The disclosure below provides many different embodiments or examples for realizing different structures of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. In addition, the present invention may repeat reference numbers and / or reference letters in different examples. Such repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides examples of various specific processes and materials, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0036] Figure 1 A three-dimensional diagram of a multi-color glass bottle printing device according to the present invention is shown. Figure 2 The figure is a three-dimensional diagram of the hidden ink barrel and top beam of the multi-color glass bottle printing device of the present invention. The multi-color glass bottle printing device of the present invention includes a printing device body 1, the bottom of the printing device body 1 is in the shape of an octagonal prism, eight columns 13 are provided on the outer edge of the top of the printing device, and a driving shaft 16 is provided in the middle of the printing device. The columns 13 and the driving shaft 16 are installed with hinges at the same height. The hinge at the end of the column 13 is hinged to one end of the movable beam 15, and the hinge at the end of the driving shaft 16 is hinged to the other end of the movable beam 15. The driving shaft 16 can reciprocate in a straight line along the vertical direction, so that the movable beam 15 swings around the axis with the hinge at the end of the column 13 as the fulcrum. Each movable beam 15 is fixed with a first supporting device 6 and a second supporting device 7. The first supporting device 6 is fixed to the angle-adjustable scraper 5, and the second supporting device 7 is connected to one end of the screen fixing device 3. A top beam 14 is provided on the top of the printing device body 1 , and eight ink barrels 2 for providing ink for printing are hung above the top beam 14 , and each ink barrel 2 is filled with ink of a different color.

[0037] A workbench 17 is located in the middle of the printing device body 1, and a rotatable rotary table 18 is mounted on the workbench 17. Multiple workstations are arranged at equal intervals along the circumference of the workbench 17. In this embodiment, there are eight workstations, six of which are printing stations capable of printing patterns in six different colors. The other two are feeding and discharging stations. A feeding port 11 and a discharging port 12 are provided on the side of the printing device body 1, respectively, for placing unprinted glass bottles and removing printed glass bottles. Each workstation is equipped with a screen fixing device 3, a bottle bottom fixing device 10, a tumbling device 9, and a clamping device 4.

[0038] The left end of the screen fixture 3 is mounted on the workbench 17, while the right end is clamped by the lower end of the second support device 7. The second support device 7 is equipped with two rollers that clamp the sides of the screen fixture 3. The upper end of the second support device 7 is a frame that matches the size of the movable beam 15 and is fastened to the movable beam 15 via adjustment screws. As the movable beam 15 swings around the fulcrum, it drives the second support device 7 and the screen fixture 3 to swing. The screen fixture 3 is designed with an internal power source, enabling it to perform linear reciprocating motion in the horizontal direction when the movable beam 15 reaches its lowest point.

[0039] A tumbling device 9 is fixed to the upper surface of the workbench 17. A bottle bottom fixture 10 is fixed to the left end of the tumbling device 9. The tumbling device 9 is capable of rotating the bottle bottom fixture 10 and the glass bottle secured thereto. Due to various considerations, such as cost and design, the bottoms of most soda and beer bottles currently on the market are cylindrical. Therefore, the bottle bottom fixture 10 can be a concave cross-section with an inner diameter slightly larger than the diameter of the glass bottle's bottom, allowing manual or robotic insertion into the cavity of the bottle bottom fixture 10. The tumbling device 9 can be any device capable of rotating the bottle bottom fixture 10, such as various types of rotary motors. In this embodiment, to achieve simultaneous printing of the glass bottles at each station and simultaneous rotation and movement to the next station after printing, the tumbling device 9 utilizes a mechanical transmission to improve the reliability of the printing apparatus. The tumbling device 9 includes a first bevel gear 19, eight second bevel gears 91, eight cylindrical gears 94 and eight sets of rotating pairs. The rotating pairs adopt a combination of a commonly used hinge seat 93 and a rotating shaft. One end of the horizontally arranged rotating shaft is fixed to the second bevel gear 91 through a coupling 92, and the other end of the rotating shaft is connected to the cylindrical gear 94 and the bottle bottom fixing device 10. The cylindrical gear 94 is close to the rotating shaft. Figure 4 and Figure 5As shown, during the working process, the first bevel gear 19 is retracted by the output rod of the servo electric cylinder at its bottom to a position where the gear teeth are disengaged from the second bevel gear 91, and the driving shaft 16 follows the second bevel gear 91 fixed thereto to descend, driving the first supporting device 6 and the angle-adjustable scraper 5 to move downward to contact the screen of the screen fixing device 3, and the screen fixing device 3 moves linearly from one end to the other end, and the screen fixing device 3 drives the cylindrical gear 94 and the bottle bottom fixing device 10 to rotate. At this time, the ink penetrates into a certain line on the surface of the glass bottle under the pressure of the scraper, and then the screen is The plate moves accordingly, and the glass bottle rotates one circle to form a pattern until the printing of a single color is completed; after the printing of a single color is completed, the first bevel gear 19 is pushed by the output rod of the servo electric cylinder at its bottom to a position where the gear teeth engage with the second bevel gear 91, and the rotation of the rotary table 18 drives the hinge seat 93 to rotate. Since the first bevel gear 19 is non-rotatable, the rotating shaft will rotate around the hinge seat 93. At this time, the glass bottle rotates in the opposite direction. When the rotary table 18 rotates to the next station, the glass bottle returns to its original position to facilitate the printing of the next color.

[0040] In this embodiment, the clamping device 4 comprises a pneumatic cylinder and a bottle mouth support device, which is equipped with two freely rotatable rollers. During the printing process, the pneumatic cylinder pushes the bottle mouth support device to clamp the bottle mouth, causing the two freely rotatable rollers to be tangential to the bottle mouth. The rolling device 9 drives the bottle bottom fixture 10 to rotate, and the glass bottle rotates synchronously with the bottle bottom fixture 10. The bottle mouth support device applies a certain horizontal preload to the glass bottle to prevent shaking when the scraper contacts the glass bottle surface, ensuring stability during the printing process and avoiding printing defects.

[0041] In order to further improve the stability of the glass bottle during the printing process, it is also necessary to provide support at the bottle body of the glass bottle. The bottle body support device 8 is installed on the side of the rotating table 18. The rotating table 18 will rotate with the rotating table 18 during the rotation process. There are many ways to support the bottle body. In this embodiment, the bottle body support device 8 adopts a Y-shaped bracket. The Y-shaped bracket can not only play an accurate positioning role, but also facilitates the installation and disassembly of the glass bottle.

[0042] Controlling the ink's temperature is crucial. If the temperature is too low and the humidity is high, the ink won't flow and will easily form clumps. If the temperature is too high and the humidity is low, the volatility is high, and the ink becomes more viscous, easily sticking to the screen and clogging the mesh, resulting in a series of defects such as screen clogging, blistering, and blackening. In this embodiment, an ink barrel 2 is mounted on the top beam 14. A heating device and a temperature sensor are installed within the barrel 2. These are connected to a controller via wires. The controller sets the ink temperature between 100 and 120 degrees Celsius. The temperature sensor provides real-time feedback on the current temperature. When the current temperature falls below the preset range, the controller controls the heating device to heat the ink; if it exceeds, heating stops, ensuring that the ink temperature remains within the preset range. A conduit 21 is installed at the bottom of the ink barrel 2, extending into the screen. This conduit controls the ink feed rate via a solenoid valve or other valve. In this embodiment, the controller sets a 150-second interval for each feed, and the duration of a single feed, i.e., the valve opening time, is 0.5 seconds. Once the valve is opened, the ink drips down the conduit 21 onto the screen by gravity, eliminating the need for an additional power source and reducing the complexity of the device. The ink supply and heating are both automated, avoiding the temperature inaccuracies associated with traditional manual ink supply.

[0043] Throughout this specification, reference to terms such as "one embodiment," "certain embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative descriptions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0044] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all fall within the scope of protection of the present invention.

Claims

1. A multi-color glass bottle printing device, characterized in that: The printing device comprises a main body (1), wherein the main body (1) is provided with a workbench (17), wherein the workbench (17) is provided with a plurality of workstations at equal intervals along its circumference, and each workstation is provided with: A screen fixing device (3), mounted on a workbench (17), for fixing the screen; An angle-adjustable scraper (5) is used to scrape off the ink in the screen; A bottle bottom fixing device (10) for fixing the bottle bottom of a glass bottle; A rolling device (9) connected to the bottle bottom fixing device (10) to roll the glass bottle; and a clamping device (4) mounted on the workbench (17) and used for clamping the mouth of the glass bottle, the clamping device (4) being composed of a cylinder and a mouth support device, the mouth support device being provided with two freely rotatable rollers; The workbench (17) is provided with a rotatable rotating table (18) and a first bevel gear (19) capable of reciprocating linear motion. The tumbling device (9) is mounted on the rotating table (18) and connected to the first bevel gear (19). The printing device body (1) is also provided with a plurality of columns (13). A driving shaft (16) is provided at the center of the printing device body (1). The first bevel gear (19) is linked to the driving shaft (16). A movable beam (15) is hinged between the column (13) and the driving shaft (16). The movable beam (15) is respectively connected to the angle-adjustable scraper (5) and the screen fixing device (3). The tumbling device (9) comprises a second bevel gear (91), a coupling (92), an articulated seat (93) and a cylindrical gear (94) which are connected in sequence, the articulated seat (93) being mounted on the rotating platform (18), the articulated seat (93) being hinged with a rotating shaft, one end of the rotating shaft being connected to the bottle bottom fixing device (10), the first bevel gear (19) being linked to the second bevel gear (91), and the cylindrical gear (94) being linked to the screen fixing device (3); A second supporting device (7) is arranged between the movable beam (15) and the screen fixing device (3); the left end of the screen fixing device (3) is mounted on the workbench (17); the right end of the screen fixing device (3) is clamped by the lower end of the second supporting device (7); the second supporting device (7) is provided with two rollers, the two rollers clamp the side edges of the screen fixing device (3); the upper end of the second supporting device (7) is a frame matching the outer size of the movable beam (15), and is fastened to the movable beam (15) by adjusting screws; when the movable beam (15) swings around a fulcrum, it drives the second supporting device (7) and the screen fixing device (3) to swing.

2. A multi-color glass bottle printing device according to claim 1, characterized in that: The printing device body (1) is also provided with a material inlet (11) and a material outlet (12).

3. A multi-color glass bottle printing device according to claim 1, characterized in that: The printing device body (1) is also provided with a top beam (14), an ink barrel (2) is suspended on the top beam (14), the ink barrel (2) is connected to a conduit (21), and the conduit (21) extends into the screen of the screen fixing device (3).

4. A multi-color glass bottle printing device according to claim 3, characterized in that: A heating device and a temperature sensor are arranged in the ink barrel (2), and the heating device and the temperature sensor are electrically connected to a controller respectively.

5. The multi-color glass bottle printing device according to claim 1, characterized in that: A first supporting device (6) is provided between the movable beam (15) and the angle-adjustable scraper (5).

6. A multi-color glass bottle printing device according to claim 1, characterized in that: The angle-adjustable scraper (5) is arranged above the screen fixing device (3).

7. The multi-color glass bottle printing device according to claim 1, characterized in that: It also comprises a bottle body supporting device (8), wherein the bottle body supporting device (8) is installed on the side of the rotating platform (18).

8. The multi-color glass bottle printing device according to claim 1, characterized in that: There are eight workstations.

Citation Information

Patent Citations

  • Multi-color glass bottle printing device

    CN215943972U