A modular soda sampling device

By designing a modular soda sampling device and using detachable installation modules and sampling components, the existing device has solved the problems of complex structure and low modularity, achieving high reliability, convenient operation and stable sample water flow, and improving analysis accuracy and safety.

CN113670647BActive Publication Date: 2025-04-01SUZHOU YUANDE HENGXIN FLUID SYST CO LTD
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Patent Information

Application Number
CN202110893372.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-04
Publication Date
2025-04-01
Estimated Expiration
2041-08-04

AI Technical Summary

Technical Problem

The existing soda sampling device has a complex structure, low modularity, difficult parts disassembly and maintenance, unclear pipelines, inconvenient operation, poor expansion, and unstable sample water flow, affecting the accuracy of analysis.

Method used

A modular soda sampling device is designed, adopting detachable installation modules and sampling components, including cooling units and adjustment units, and the pipeline is arranged in a chain structure to simplify the layout of parts and improve expansion and maintenance convenience.

Benefits of technology

It improves the modularity and reliability of the device, simplifies operation and maintenance, ensures the stability of sample water flow, improves analysis accuracy, and ensures safety through a fully enclosed design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a modularized soda sampling device, which comprises: a support assembly, a cooling water outlet main pipe, a cooling water inlet main pipe, a plurality of mounting modules, a low-temperature drainage assembly and a sampling assembly, wherein the sampling assembly comprises a sampling plate mounted on each group of the mounting modules; the sampling plate comprises a matching cooling unit and an adjusting unit; the cooling unit comprises a cooler detachably mounted on the mounting module and a three-way valve connected to the cooler through a first water pipe and connected to the cooling water inlet main pipe, and the cooler is also connected to the cooling water outlet main pipe through a second water pipe. The modularization degree can be improved under the premise of ensuring the soda sampling effect, the replacement of parts is convenient, and the expansibility is strong; and the soda sampling device is arranged according to the sampling pipeline chain structure, the pipeline is clear, the parts are few and reliable, and it is convenient for operation, maintenance and analysis.
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Description

Technical Field

[0001] The invention belongs to the technical field of sampling equipment and relates to a steam medium sampling device, in particular to a modular steam-water sampling device. Background Art

[0002] The soda sampling device is a device that can cool, reduce, filter, protect against over-temperature, detect flow, distribute, analyze water quality and output signals for sample water.

[0003] The Chinese utility model patent with application number 202021282701.6 discloses a high-precision soda sampling device, including a workbench, a condenser, a first water pump and a second water pump. The upper left end of the workbench is fixedly connected with a first cylinder, the left end of the second cylinder is connected with a feed pipe, the outer wall of the second cylinder is provided with a connecting pipe, the right end of the discharge pipe is installed with a connecting cylinder, the interior of the connecting cylinder is respectively provided with a first filter screen, a second filter screen and an activated carbon filter layer, a first water tank is placed at the lower end of the workbench, the left end of the condenser is bolted with a first water pump, the rear end of the feed pipe is fixedly connected with a first water pipe, the right end of the second water pump is opened and connected with a second water pipe, and the rear end of the discharge pipe is fixedly connected with a third water pipe. The above-mentioned high-precision soda sampling device has a complex structure and a low degree of modularization; when a component is damaged, it will affect the normal operation of the entire soda sampling device; and only one set of data is measured, and the reliability is low; the internal pipelines of the device are basically welded, which makes it very difficult to disassemble and maintain the components.

[0004] Moreover, the existing steam-water sampling device is arranged by category, and the components are classified and arranged in rows, which leads to unclear pipelines, inconvenient operation and poor scalability; and when the temperature is over, an open over-temperature drainage is adopted. When the over-temperature sample water flows through the low-temperature and low-pressure components, the components are easily damaged, and the open over-temperature drainage may injure personnel; in addition, there is also the situation that the sample water flow rate of the steam-water sampling device is unstable, which is not conducive to the accurate measurement of the analytical instrument. Summary of the invention

[0005] In view of this, the purpose of the present invention is to provide a modular steam-water sampling device to overcome the deficiencies of the prior art, solve the problem that the online water vapor environment analyzer cannot directly detect the steam medium, and has a high degree of modularization and good reliability.

[0006] To achieve the above object, the technical solution adopted by the present invention is: a modular soda sampling device, which comprises:

[0007] Support components;

[0008] A cooling water outlet main pipe, wherein the cooling water outlet main pipe is installed on the top of the support assembly;

[0009] A cooling water inlet main pipe, the cooling water inlet main pipe is installed in the support assembly and is located below the cooling water outlet main pipe;

[0010] A plurality of groups of installation modules, each group of the installation modules is detachably mounted on the support assembly and is located between the cooling water outlet main pipe and the cooling water inlet main pipe;

[0011] A sampling assembly, the sampling assembly includes a sampling tray installed on each group of the mounting modules; the sampling tray includes a matching cooling unit and an adjusting unit; the cooling unit includes a cooler detachably mounted on the mounting module and a three-way valve connected to the cooler through a first water pipe and connected to the cooling water inlet mother pipe, and the cooler is also connected to the cooling water outlet mother pipe through a second water pipe; the adjusting unit includes a filter detachably mounted on the mounting module and connected to the cooler through a first drainage pipe, an over-temperature shut-off valve connected to the filter, a first three-way pipe connected to the over-temperature shut-off valve, a second drainage pipe with one end connected to the cooler, and a second three-way pipe connected to the other end of the second drainage pipe and having an inlet;

[0012] A low-temperature drainage component is used to receive water outflow from multiple three-way valves.

[0013] Optimally, it also includes an electrical control box connected to at least the sampling component and an analysis unit connected to the regulating unit, the electrical control box is used to control the sampling component, the analysis unit includes an instrument valve, an ion exchange column, a conductivity analyzer, a temperature indicator and a flow indicator, the ion exchange column is arranged downstream of the instrument valve, and the temperature indicator, the conductivity analyzer and the flow indicator are arranged in parallel through a pipeline.

[0014] It also includes an electrical control box connected to at least the sampling component, and the electrical control box is used to control the sampling component.

[0015] Optimally, it also includes a constant temperature component, which is connected to the cooling water inlet main pipe and the cooling water outlet main pipe respectively.

[0016] Optimally, the support assembly is a support frame, a support cabinet or a support box; the support assembly includes a support base frame, a plurality of support vertical frames erected on the support base frame, and a support seat installed on the top of the plurality of support vertical frames; or, the support assembly also includes a reinforcing rod connecting the support base frame and the plurality of support vertical frames; the cooling water outlet main pipe is arranged on the support seat.

[0017] Optimally, each group of the mounting modules includes a plurality of slot rods installed in the support assembly or on its side and spaced apart from each other, and a support plate detachably mounted on the plurality of slot rods.

[0018] Optimally, the cooling unit further includes a first stop valve installed on the second water pipe; or, the regulating unit further includes a flow meter connected to the first three-way pipe.

[0019] Furthermore, the regulating unit also includes a second stop valve installed on the second drainage pipe and located between the second three-way pipe and the cooler, and a high-pressure valve connected to the second three-way pipe; the modular steam-water sampling device also includes a high-temperature sewage main pipe connected to the high-pressure valve through a pipeline.

[0020] Furthermore, the regulating unit also includes a pressure reducing valve connected to the first drainage pipe.

[0021] Optimally, the low-temperature drainage assembly includes a water collection tank installed on the support assembly and located below the cooling water inlet main pipe, a plurality of low-temperature outlet pipes connected to the bottom of the water collection tank, and a low-temperature outlet main pipe connected to the ends of the plurality of low-temperature outlet pipes.

[0022] Furthermore, when the support assembly is a support cabinet or a support box, the support assembly also includes an outer cover shell.

[0023] The modular soda sampling device of the present invention can improve the degree of modularity while ensuring the soda sampling effect by detachably matching the sampling components of a specific structure with multiple groups of installation modules and other structures, facilitate the replacement of parts, and have strong expansibility; and the soda sampling device is arranged in a chain structure of sampling pipelines, with clear pipelines, few and reliable parts, and is easy to operate, maintain and analyze. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a side view of the modular soda sampling device of the present invention;

[0025] Figure 2 is a front view of the modular soda sampling device of the present invention;

[0026] Figure 3 is a schematic structural diagram of another embodiment of the modular soda sampling device of the present invention;

[0027] Figure 4 It is a structural schematic diagram of another embodiment of the modular soda sampling device of the present invention;

[0028] Figure 5 is a schematic diagram of the modular soda sampling device of the present invention;

[0029] Figure 6 It is a partial structural schematic diagram of the principle diagram of the modular soda sampling device of the present invention;

[0030] Figure 7 yes Figure 6 A schematic partial enlarged view at center A;

[0031] Figure 8 yes Figure 6 A schematic partial enlarged view at B in the middle;

[0032] Fig. 9 yes Figure 6 A schematic partial enlarged view at C in the middle;

[0033] Fig.10 yes Figure 6 Schematic partial enlarged view at D in the middle. DETAILED DESCRIPTION

[0034] The preferred embodiments of the present invention will be described in detail below.

[0035] The above-mentioned other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of a preferred embodiment with reference to the accompanying drawings. The directional terms mentioned in the following embodiments, such as up, down, left, right, front or back, etc., are only the directions with reference to the accompanying drawings. Therefore, the directional terms used are used to illustrate and not to limit the present invention.

[0036] like Figure 1 and Figure 2 The modular steam-water sampling device shown mainly includes a support component 1, a cooling water outlet main pipe 2, a cooling water inlet main pipe 3, an installation module 4, a low-temperature drainage component 5 and a sampling component 6.

[0037] The support assembly 1 may be any conventional one in the art, such as a support frame (see Figure 1 and Figure 2 ), supporting cabinet (see Figure 3 ) or support box (see Figure 4). When the support assembly 1 is a support frame, it includes a support base frame 11 (the support base frame 11 can be a conventional square frame, etc.), a plurality of support vertical frames 12 (usually 2 to 4; each support vertical frame 12 includes two support vertical rods 121 arranged opposite to each other and a plurality of connecting cross rods 122 connecting the two support vertical rods 121) erected on the support base frame 11, and a support seat 13 installed on the top of the plurality of support vertical frames 12; the support assembly 1 may also include a reinforcing rod 14 connecting the support base frame 11 and the plurality of support vertical frames 12, so that the support base frame 11 and each support vertical frame 12 can be further connected through two reinforcing rods 14 to improve the connection strength. In other practicable embodiments, when the support assembly 1 is a support cabinet, the support assembly 1 also includes an outer cover shell 11'; when the support assembly 1 is a support box, the support assembly 1 also includes an outer cover shell 11"; it is used to cover at least the installation module 4 and the sampling assembly 6 and other structures, which is beneficial to improve the sealing of the modular soda sampling device and reduce the impact of external environmental factors on the soda sampling device.

[0038] The cooling water outlet main pipe 2 is installed on the top of the support assembly 1; specifically, it is arranged on the support seat 13 for the outflow of cooling water.

[0039] The cooling water inlet main pipe 3 is installed in the support assembly 1 and is located below the cooling water outlet main pipe 2; specifically, it is penetrated in the multi-channel support vertical frame 12 and is parallel to the cooling water outlet main pipe 2 for inputting cooling water.

[0040] There are multiple groups of installation modules 4, and their specific number is not limited and can be determined according to the user's usage scenario and needs. Each group of installation modules 4 is detachably mounted on the support assembly 1 and is located between the cooling water outlet mother pipe 2 and the cooling water inlet mother pipe 3. Its detachable method can adopt existing conventional methods, such as a combination of bolts and nuts, a clamping structure, etc.; in this embodiment, each group of installation modules 4 includes a plurality of slot rods 41 (two slot rods arranged up and down in this embodiment) installed in the support assembly 1 or on its side and arranged at intervals, and a support plate 42 detachably mounted on the plurality of slot rods 41, a slot is arranged on the surface of the slot rod 41, and a clamping screw matching the slot is formed on the support plate 42.

[0041] The sampling assembly 6 includes a plurality of sampling trays installed on each group of mounting modules 4 (i.e., the sampling trays correspond to the mounting modules 4 one by one). The above-mentioned sampling trays include a matching cooling unit 61 and an adjusting unit 62. The cooling unit 61 includes a cooler 611 detachably mounted on the mounting module 4 (the detachable method here can also be conventional, such as a combination of bolts and nuts, etc.) and a three-way valve 614 connected to the cooler 611 through a first water pipe 612 and connected to the cooling water inlet main pipe 3 (when the three-way valve 614 is adjusted in this way, the cooling water inlet main pipe 3 and the cooler 611 can be connected, so that the cooling water in the cooling water inlet main pipe 3 flows into the cooler 611 through the first water pipe 612); and the cooler 611 is also connected to the cooling water outlet main pipe 2 through a second water pipe 613, so that the cooling water after flowing through the cooler 611 for heat exchange can flow to the cooling water outlet main pipe 2 through the second water pipe 613 and then be discharged. The regulating unit 62 includes a filter 624 detachably mounted on the mounting module 4 and connected to the cooler 611 through a first drainage pipe 621 (the detachable manner is the same as above), an over-temperature shut-off valve 623 connected to the filter 624, a first three-way pipe 625 connected to the over-temperature shut-off valve 623, a second drainage pipe 620 connected to the cooler 611 at one end, a second three-way pipe 626 connected to the other end of the second drainage pipe 620 and having an injection port, and a first drainage pipe 621 connected to the cooler 611 at one end, so that the soda sample to be tested can be introduced into the cooler 611 through the second drainage pipe 620 via the injection port of the second three-way pipe 626 (the injection port of the second three-way pipe 626 can be connected to a pipeline through which the soda sample flows through the drainage pipe) for heat exchange, and then flow out of the cooler 611 through the first drainage pipe 621.

[0042] The low-temperature drainage assembly 5 is used to receive the water output from multiple three-way valves 614; in actual use, it is necessary to drain the water in the cooler 611. Since the low-temperature drainage assembly 5 is correspondingly located below the multiple three-way valves 614, at this time, the water in the cooling water inlet main pipe 3 can be drained to the low-temperature drainage assembly 5 by adjusting the three-way valve 614. Specifically, the low-temperature drainage assembly 5 may include a water collection tank 51 installed on the support assembly 1 (such as between multiple support vertical frames 12) and located below the cooling water inlet main pipe 3, multiple low-temperature outlet pipes 52 connected to the bottom of the water collection tank 51, and a low-temperature outlet main pipe 53 connected to the ends of the multiple low-temperature outlet pipes 52, so that the received low-temperature water is discharged through the low-temperature outlet main pipe 53.

[0043] In this embodiment, it also includes a constant temperature component, which is respectively connected to the cooling water inlet main pipe 3 and the cooling water outlet main pipe 2 to achieve constant temperature of cooling water to ensure cooling effect. The cooling unit 61 also includes a first stop valve 615 installed on the second water pipe 613, which is used to adjust the water flow in the second water pipe 613; and the regulating unit 62 also includes a flow meter 626 connected to the first three-way pipe 625, which can be used to measure the flow of the soda water sample to be tested. The regulating unit 62 also includes a second stop valve 628 installed on the second drainage pipe 620 and located between the second three-way pipe 626 and the cooler 611, and a high-pressure valve 627 connected to the second three-way pipe 626; the regulating unit 62 also includes a pressure reducing valve 622 connected to the first drainage pipe 621 (the pressure reducing valve 622 and the first drainage pipe 621 can be connected in a conventional manner, such as a three-way valve, etc.); the modular steam-water sampling device also includes a high-temperature sewage main pipe 7 connected to the high-pressure valve 627 through a pipeline; the above measures can enrich the function of the regulating unit 62, so that the high-temperature and high-pressure sample water can be measured and analyzed after effective temperature and pressure reduction.

[0044] In this embodiment, if Figure 5-10 As shown, each group of regulating units 62 has a regulating pipeline 11, and the regulating pipeline 11 is sequentially provided with a sampling point 101, a drain outlet II 102, a stop valve II 103, a stop valve III 104, a three-way pipe 113 and a pressure reducing valve 105; the three-way pipe 113 includes a pipe port I 1132, a pipe port II 1133 and a pipe port III 1131; the sampling point 101 is connected to the pipe port III 1131, the drain outlet II 102 is connected to the pipe port I 1132, and the stop valve III 104 is connected to the pipe port II 1133. The stop valve II103 is between the pipe port I1132 and the drain port II102. The stop valve II103 can be a high-temperature drain valve and is in a normally closed state. If the sample water quality is poor when starting the machine, the high-temperature sample water or steam from the upstream can be discharged to flush the pipeline; the stop valve III104 is a sample injection valve and is in a normally open state. When the pipeline is closed or maintained, the sample water is blocked. One end of the pressure reducing valve 105 is connected to the cooler through a pipeline. The pressure reducing valve 105 can adopt a needle valve structure. The flow control range of the pressure reducing valve 105 is 150ml / min~4L / min, which is used to adjust the pressure of the sample water.

[0045] The temperature protection valve 114 includes a temperature protection valve I 106 and a temperature protection valve II 107. The temperature protection valve 114 is connected to the other end of the pressure reducing valve 105. The temperature protection valve 114 regulates and controls the sample water temperature, including two schemes:

[0046] Solution 1

[0047] The temperature protection valve Ⅰ106 is connected to the other end of the pressure reducing valve 105. The temperature protection valve Ⅰ106 includes a filter Ⅰ1061 and a temperature shut-off valve 1062 (a temperature alarm 1063 may also be provided as required). One end of the filter Ⅰ1061 is connected to the other end of the pressure reducing valve 105. The filter Ⅰ1061 may use a filter with a filter area of ​​600 mm2 and a mesh of 140 microns to filter impurities and protect downstream components from damage. The other end of the filter Ⅰ1061 is connected to the temperature shut-off valve 1062. The temperature shut-off valve 1062 may use a mechanical temperature shut-off valve with a pressure tolerance of 350 bar. The temperature alarm 1063 is provided on one side of the temperature shut-off valve 1062 and cooperates with the temperature shut-off valve 1062. When the temperature shut-off valve 1062 exceeds the set shut-off temperature, the temperature alarm 1063 sends an alarm to the outside world.

[0048] Solution 2

[0049] The temperature protection valve II 107 is connected to the other end of the pressure reducing valve 105. The temperature protection valve II 107 includes a filter II 1071, a solenoid valve 1072, a digital temperature controller 1073 and a temperature electrode 1074. One end of the filter II 1071 is connected to the other end of the pressure reducing valve 105. The filter II 1071 can use a filter screen area of ​​600mm 2 , a filter with a mesh size of 140 microns is used to filter impurities and protect downstream components from damage. The other end of the filter II 1071 is connected to the solenoid valve 1072, and the digital display thermostat 1073 is connected to the other end of the solenoid valve 1072. When the solenoid valve 1072 is closed, it can withstand the maximum design pressure of the sampling point. It is usually controlled and operated by the digital display thermostat 1073. The solenoid valve 1072 can be switched by remote control. The temperature electrode 1074 is connected to the digital display thermostat 1073, and the digital display thermostat 1073 is installed in the main electrical cabinet. The digital display thermostat 1073 measures the temperature at the temperature electrode 1074, and at the same time judges the temperature to control the switch of the solenoid valve 1072. When the sample water temperature exceeds the set point (default 45°C), the solenoid valve 1072 is closed. At this time, the digital display thermostat 1073 will issue an alarm to request a manual reset operation. When an unexpected power failure occurs, the solenoid valve 1072 will be closed immediately to protect the safety of downstream instruments or other equipment. The temperature electrode 1074 can be a temperature sensor, and is in contact with the sample water, and can respond quickly to the temperature.

[0050] The regulating unit 62 also includes a back pressure valve 108 and a drain port III 109. The back pressure valve 108 includes at least a valve body II 1083, a valve body I 1084 and a bypass overflow port 1085. The back pressure valve 108 provides a stable sample water pressure of 0.5 bar for the instrument to ensure reliable and stable operation of the instrument. At the same time, it integrates 4 airtight film valves for diverting sample water to the instrument and manual sampling. The back pressure valve 108 can effectively ensure a stable sample water inlet pressure to prevent the current online instrument detection from being affected by changes in the unit load, manual sampling or operation of other instrument flow paths. At the same time, the back pressure valve 108 can quickly reach a stable pressure state, significantly reduce the waiting time of online instruments in the startup phase, and improve the economic benefits of the unit. The back pressure valve 108 can be used as a safety release valve, which can release a flow of 600L / H in a short time, while the back pressure output pressure will not increase significantly. Due to the constant pressure output to the instrument, the sample water flow of each instrument can be adjusted independently, which is not affected by system pressure fluctuations and will not affect the flow of other instruments.

[0051] Each group of regulating units 62 also has a cooling assembly 2 to cool the sample water. The cooling assembly 2 includes a cooling pipeline 21, on which are sequentially provided a cooling water inlet 201, a drain port I 202, a three-way valve 203, a cooler I 204, a check valve 2051, a flow monitor 2052, a stop valve I 2053 and a cooler II 207. The three-way valve 203 includes a port I 2031, a port II 2033 and a port III 2032. The cooling water inlet 201 is connected to the port I 2031, the drain port I 202 is connected to the port III 2032, and the cooler I 204 is connected to the port II 2033. When the three-way valve 203 is in a normal working state, the valve remains open so that cooling water can enter the cooler I 204. Port III 2032 is only used for maintenance operations. When the cooling water supply is interrupted, the cooling water in cooler I 204 can be normally discharged into the drain pipe through port III 2032. This can keep the water in cooler I 204 in a flowing state, and there is no need to equip each cooler with a pressure safety valve.

[0052] Cooler I 204 is disposed between stop valve III 104 and pressure reducing valve 105 to cool the sample water once.

[0053] The stop valve I2053 is connected to the cooler I204. The stop valve I2053 is installed downstream of the cooler I204 and is used to switch the cooling water. The other end of the stop valve I2053 is connected to the drain port IV206 for discharging the cooling water.

[0054] The check valve 2051 and the flow monitor 2052 are arranged between the stop valve Ⅰ 2053 and the cooler Ⅰ 204. The check valve 2051 is installed downstream of the cooler Ⅰ 204 to automatically cut off the flow and prevent the water of the cooling water outlet main pipe from flowing back to the cooler Ⅰ 204.

[0055] Cooler II 207 is arranged between the back pressure valve 108 and the temperature protection valve 114 to perform secondary cooling on the sample water.

[0056] Each group of regulating units 62 also has an analysis component 3 , which is connected to the back pressure valve 108 . The analysis component 3 includes an analysis unit 301 and a manual sampling point 302 .

[0057] The secondary cooled sample water is processed in three ways through the back pressure valve 108:

[0058] Method 1

[0059] The sample water is connected to the drain port III 109 through the bypass overflow port 1085 .

[0060] Method 2

[0061] The sample water is connected to the manual sampling point 302 through the valve body Ⅰ1084, and the manual sampling point 302 manually samples the sample water. At the same time, the manual sampling point 302 is connected to the drain port Ⅲ109.

[0062] Method 3

[0063] The sample water is connected to the analysis unit 301 through the valve body II 1083 , and the analysis unit 301 detects the sample water. Meanwhile, the analysis unit 301 is connected to the drain port III 109 .

[0064] The analysis unit 301 includes an instrument valve 3011, an ion exchange column 3012, a conductivity analyzer 3014, a temperature indicator 3013 and a flow indicator 3015, which are connected to the valve body II 1083 through a pipeline; that is, the instrument valve 3011 is installed on the pipeline, the ion exchange column 3012 is also installed on the pipeline and is located downstream of the instrument valve 3011, and the conductivity analyzer 3014, the temperature indicator 3013 and the flow indicator 3015 are connected to the pipeline in sequence and arranged in parallel (such as Fig.10As shown). The ion exchange column 3012 is used to exchange the sample water ions. The temperature indicator 3013 and the flow indicator 3015 monitor the temperature and flow of the sample water. The conductivity analyzer 3014 is used to measure the specific conductivity (sample water before cation exchange) and cation conductivity (sample water after cation exchange) in the sample water, and then detect the ions in the water. According to the monitoring requirements of "DL / T 246-2015 Chemical Supervision Guidelines", different analysis units can be configured, such as online pH analyzer, online sodium ion analyzer, online silicate analyzer, etc. The modular soda sampling device also includes an electrical control box connected to at least the sampling component 6, and the electrical control box is used to control the sampling component 6; specifically, it can complete the control of the over-temperature shut-off valve, the power distribution of the analytical instrument, the transmission of the analytical instrument, flow, and pressure signals, and other functions.

[0065] The modular steam-water sampling device of the present application has the following advantages: when the sample water is over-temperature, it is fully closed without any discharge port, ensuring the safety of personnel and chemical instruments. A three-way ball valve is used at the inlet of the cooler, which will not cut off the inner cavity of the cooler cylinder. When the sample water coil leaks and causes high-temperature and high-pressure sample water to enter the inner cavity of the cooler cylinder, the three-way ball valve is depressurized to connect the cooling water mother pipe or is in a discharge state. At the same time, a safety valve is set on the cooling water mother pipe to ensure that the cooling water will not be over-pressured. A pressure reducing valve plus a back pressure valve is adopted. The pressure reducing valve is responsible for reducing the pressure and throttling the high-pressure sample water. The back pressure valve is placed in the low-pressure sample water pipeline, responsible for stabilizing the pressure and flow, which is suitable for the unstable sample water pressure caused by the variable load operation of the generator set, and provides stable sample water conditions for the analytical instrument. A low-pressure back pressure valve is set in the low-pressure sample water pipeline, making it easier to adjust the sample water changes, without worrying about the damage to parts caused by the overpressure of the low-pressure sample water pipeline when the pressure reducing valve is operated improperly. The modular design is adopted. The high pressure valve, cooler, pressure reducing valve and other high pressures in the water sample are placed on a bottom plate to form a soda sampling tray. The parts can be replaced separately, and the soda sampling tray can also be replaced. A C-shaped groove is set to fix the soda sampling tray or instrument. There is no need to perform drilling, welding and other work during expansion. The modular soda sampling tray or analytical instrument is installed on the C-shaped groove. The pipeline and cable can be connected to expand a new water sample measurement point. The operation and maintenance of the sampling device can be completed on one side without entering the sampling device. The chain structure distribution is adopted, that is, all the parts on the water sample are arranged compactly up and down. During operation, the related parts can be observed and adjusted at the same time. For example, when calibrating the analytical instrument, the instrument flow cell and electrode are just below the transmitter, and there is no need to look for them elsewhere, making operation and maintenance more convenient and quick. The cooling water jelly pipe is connected to the cooler on the soda sampling tray with a high temperature and high pressure hose, which is more convenient when replaced. The high and low pressure sample water pipelines are special ferrules, and the connection is connected with double ferrules to ensure reliable connection and convenient replacement. The lower end of the sampling device adopts an integral stainless steel water collection tray (the same length as the device) to prevent the sample water from dripping during debugging and maintenance, ensure the dryness of the ground, and do not need to set up a special trench for the sampling device. Appropriate height control, the instrument transmitter is close to the height of the human eye, and the height of the main components is controlled between 0.8-1.7 meters, which is convenient for observation, operation and maintenance. A variety of optional parts, such as cooling water flow monitor, sample water total flow meter, double primary door, etc. The frame, bottom plate, water collection tank, cooling water pipeline, sample water pipeline, etc. are made of stainless steel to increase the service life of the device.

[0066] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A modular soda sampling device, characterized in that: It includes: Support assembly (1); A cooling water outlet main pipe (2), wherein the cooling water outlet main pipe (2) is installed on the top of the support assembly (1); A cooling water inlet main pipe (3), the cooling water inlet main pipe (3) being installed in the support assembly (1) and located below the cooling water outlet main pipe (2); A plurality of groups of installation modules (4), each group of the installation modules (4) being detachably mounted on the support assembly (1) and located between the cooling water outlet main pipe (2) and the cooling water inlet main pipe (3); A sampling assembly (6), the sampling assembly (6) comprising a sampling tray mounted on each group of the mounting modules (4); the sampling tray comprising a matching cooling unit (61) and a regulating unit (62); the cooling unit (61) comprising a cooler (611) detachably mounted on the mounting module (4) and a three-way valve (614) connected to the cooler (611) through a first water pipe (612) and connected to the cooling water inlet main pipe (3); the cooler (611) is also connected to the cooling water outlet main pipe (2) through a second water pipe (613); the regulating unit (62) comprises a three-way valve (614) detachably mounted on the mounting module (4) and connected to the cooling water inlet main pipe (3) through a first water pipe (612); A drainage pipe (621) is connected to a filter (624) in communication with the cooler (611), an over-temperature shut-off valve (623) in communication with the filter (624), a first three-way pipe (625) connected to the over-temperature shut-off valve (623), a second drainage pipe (620) having one end connected to the cooler (611), and a second three-way pipe (626) connected to the other end of the second drainage pipe (620) and having an injection port; the regulating unit (62) further comprises a back-pressure valve (108) placed in the low-pressure sample water pipeline, the back-pressure valve (108) comprising at least a valve body II (1083), a valve body I (1084), and a bypass overflow port (1085); a low-temperature drainage component (5), the low-temperature drainage component (5) being used to receive water output from a plurality of the three-way valves (614); an analysis unit (301), the analysis unit (301) comprising an instrument valve (3011), an ion exchange column (3012), a conductivity analyzer (3014), a temperature indicator (3013), and a flow indicator (3015), The instrument valve (3011), the ion exchange column (3012), the conductivity analyzer (3014), the temperature indicator (3013) and the flow indicator (3015) are respectively connected to the valve body II (1083) through pipelines, so that the instrument valve (3011) is installed on the pipeline, the ion exchange column (3012) is installed on the pipeline and is located downstream of the instrument valve (3011), and the conductivity analyzer (3014), the temperature indicator (3013) and the flow indicator (3015) are arranged in parallel.

2. The modular soda sampling device according to claim 1, characterized in that: It also comprises an electrical control box connected to at least the sampling component (6), wherein the electrical control box is used to control the sampling component (6).

3. The modular soda sampling device according to claim 1, characterized in that: It also comprises a constant temperature component, which is respectively connected to the cooling water inlet main pipe (3) and the cooling water outlet main pipe (2).

4. The modular soda sampling device according to claim 1, characterized in that: The support assembly (1) is a support frame; the support assembly (1) comprises a support base frame (11), a plurality of support vertical frames (12) erected on the support base frame (11), and a support seat (13) installed on the top of the plurality of support vertical frames (12); the support assembly (1) further comprises a reinforcing rod (14) connecting the support base frame (11) and the plurality of support vertical frames (12); the cooling water outlet main pipe (2) is arranged on the support seat (13).

5. The modular soda sampling device according to claim 1, characterized in that: Each group of the mounting modules (4) comprises a plurality of slot rods (41) installed in the support assembly (1) or on its side and spaced apart from each other, and a support plate (42) detachably mounted on the plurality of slot rods (41).

6. The modular soda sampling device according to claim 1, characterized in that: The cooling unit (61) further comprises a first stop valve (615) installed on the second water pipe (613); or the regulating unit (62) further comprises a flow meter connected to the first three-way pipe (625).

7. The modular soda sampling device according to claim 1 or 6, characterized in that: The regulating unit (62) further comprises a second stop valve (628) installed on the second drainage pipe (620) and located between the second three-way pipe (626) and the cooler (611), and a high-pressure valve (627) connected to the second three-way pipe (626); the modular steam-water sampling device further comprises a high-temperature sewage main pipe (7) connected to the high-pressure valve (627) through a pipeline.

8. The modular soda sampling device according to claim 1 or 6, characterized in that: The regulating unit (62) further comprises a pressure reducing valve (622) connected to the first drainage pipe (621).

9. The modular soda sampling device according to claim 1, characterized in that: The low-temperature drainage assembly (5) comprises a water collecting trough (51) mounted on the support assembly (1) and located below the cooling water inlet main pipe (3), a plurality of low-temperature water outlet pipes (52) connected to the bottom of the water collecting trough (51), and a low-temperature water outlet main pipe (53) connected to the ends of the plurality of low-temperature water outlet pipes (52).

10. The modular soda sampling device according to claim 1, characterized in that: The support assembly (1) is a support cabinet or a support box, and the support assembly (1) further comprises an outer cover shell (11', 11'').

Citation Information

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