Tx Coil Automatic Wire Arrangement, Angle Alignment and Soldering Equipment

Abstract

The present invention provides an automatic wire arranging, angle straightening and soldering device for Tx coils, which only requires one worker to operate, reduces labor costs, and has high processing efficiency. It includes: a frame body; a turntable module, which includes a rotating disk body, and the upper surface of the outer circumferential ring of the rotating disk body is provided with uniformly distributed clamping fixtures for clamping the turntable fixtures, and the rotating disk body on the turntable module performs step-by-step rotation operations; a wire removing module; a right-angle folding and cutting module; a soldering transfer module; a solder pot module; a soldering and cutting module; a plurality of turntable fixtures, each turntable fixture is used for positioning and setting Tx coils; the upper central area of the frame body is provided with a turntable module, and the outer circumferential ring of the turntable module is sequentially provided with upper and lower fixture stations, a wire removing station, a right-angle folding and cutting station, and a soldering station; a fixture unlocking mechanism is arranged at the corresponding position of the upper and lower fixture stations, and the fixture unlocking mechanism is used to open the clamping fixture and replace the turntable fixture.

Description

Technical Field

[0001] The present invention relates to the technical field of Tx coil processing equipment, and specifically to an automatic wire arranging, angle aligning and soldering equipment for Tx coils. Background Art

[0002] In the prior art, the angle aligning and soldering of Tx coils basically rely on manual operations for each process. Different jigs need to be made to assist production in each process, resulting in low efficiency and high costs. Moreover, the temperature of the soldering furnace is relatively high during operation, and the risk factors are high during operations such as adding solder, soldering, and cutting after soldering. The smoke generated by soldering affects health.

[0003] The manual operation process of the prior art is as follows: First, the worker puts the coil into the bending jig, flips the two crossed wires to a state close to a right angle in advance, then places the product in the cutting and soldering jig, positions the jig, and cuts the coil. The worker then places the cutting and soldering jig on the solder dipping moving module for soldering. The whole process has low efficiency and high risk. It requires corresponding workers to be set at each work station, resulting in high labor costs. Summary of the Invention

[0004] In view of the above problems, the present invention provides an automatic wire arranging, angle aligning and soldering equipment for Tx coils, which only requires one worker to operate, reducing labor costs and having high processing efficiency.

[0005] The automatic wire arranging, angle aligning and soldering equipment for Tx coils is characterized in that it includes:

[0006] A frame body;

[0007] A turntable module, which includes a rotating disk body. The upper surface of the outer circumference of the rotating disk body is provided with evenly distributed clamping jigs. The clamping jigs are used to clamp the turntable jigs, and the rotating disk body on the turntable module rotates step by step for operation;

[0008] A wire removing module;

[0009] A right angle folding and cutting module;

[0010] A solder transferring module;

[0011] A solder furnace module;

[0012] A solder cutting module;

[0013] A number of turntable jigs, each of which is used to position and set a Tx coil;

[0014] The turntable module is arranged in the upper central area of the frame body, and the upper and lower jig work stations, wire removing work station, right angle folding and cutting work station, and soldering work station are sequentially arranged on the outer circumference of the turntable module;

[0015] A jig unlocking mechanism is provided at the corresponding position of the upper and lower jig workstations. The jig unlocking mechanism is used to open the clamping tooling and replace the turntable jig.

[0016] A wire removal module is provided on the outer periphery of the wire removal workstation. The wire removal module includes a clamping and moving mechanism corresponding to each coil position. The wire removal module straightens the downwardly protruding crossed tail wires of the Tx coil.

[0017] A right-angle folding and cutting module is provided on the outer periphery of the right-angle folding and cutting workstation. The right-angle folding and cutting module cuts the straightened tail wires to the required length and arranges the coil roots in a right-angle state.

[0018] A soldering furnace module is provided outside the soldering workstation. A soldering furnace module is provided at the corresponding outer position of the soldering workstation on the frame body. A soldering transfer module is provided on one side of the frame body corresponding to the position of the soldering furnace module. A soldering cutting module is provided outside the soldering furnace module. A clamping component is provided on the soldering transfer module. The clamping component is used to transfer the turntable jig located at the soldering workstation to the soldering furnace module and the soldering cutting module.

[0019] Its further features include:

[0020] The upper working surface area of the frame body is covered with a three-dimensional enclosure structure. An open working window is provided at the position of the three-dimensional enclosure structure corresponding to the upper and lower jig workstations. A smoke exhaust device is provided at the top of the three-dimensional enclosure structure corresponding to the position of the soldering furnace module. The smoke exhaust device is externally connected to a smoke treatment structure through a pipeline to ensure that the smoke generated by the entire equipment is reasonably and reliably treated.

[0021] An operation panel is provided on the upper surface area of the open working window to ensure the normal and reliable operation of a single worker.

[0022] It further includes a turntable positioning module. Four downwardly protruding positioning protrusions are provided at the bottom of the rotating disk body. The four downwardly protruding positioning protrusions are evenly distributed in a ring shape. Each downwardly protruding positioning protrusion is provided with a notch groove. The turntable positioning module includes a lifting cylinder. A protruding positioning block is provided at the output end of the lifting cylinder. After the rotating disk body rotates to the in-place position, the lifting cylinder drives the protruding positioning block to be embedded in the notch groove to complete the locking operation of the rotating disk body.

[0023] It further includes a waste collection module. The waste collection module is used to collect the cut waste wires.

[0024] The solder transfer module includes a vertical gantry, a horizontal drive module, and a vertical drive module. A horizontal drive module is provided on the crossbeam of the vertical gantry. The output end of the horizontal drive module is connected to a vertical drive module, and a clamping component is fixedly installed at the output end of the vertical drive module. The clamping component is used to clamp the turntable jig.

[0025] The clamping tooling includes a support body and a pressing body. The pressing body presses and attaches the turntable jig through a vertical module and is supported on the support body. The upper and lower jig stations include a lifting cylinder. After the lifting cylinder drives the pressing body to rise and separate from the support body, the turntable jig is taken and placed.

[0026] Sensors are arranged on both sides of the upper and lower jig stations. The sensors are used to sense whether the turntable jig is installed in place.

[0027] After adopting the above technical solution, the turntable module rotates step by step, driving the turntable jig to pass through four stations in sequence. The jig unlocking mechanism corresponding to the upper and lower jig stations is opened, the completed turntable jig is removed, and at the same time, the unprocessed turntable jig is placed on the turntable body. The tail wires of the Tx coils on the turntable body cross and are fixed in the jig slot. Then the equipment executes the automatic wire arranging, angle aligning, and soldering process. The turntable module rotates 90°. After the turntable jig moves in place, the turntable positioning module positions the turntable. The wire removing module straightens the crossed tail wires through clamping and up-and-down movements. The right-angle folding and cutting module cuts the straightened tail wires to the required length and arranges the coil roots in a right-angle state. The solder transfer module removes the turntable jig corresponding to the solder station position of the turntable module and moves it to the tin furnace module to dip in flux, scrape tin, and solder. According to the solder effect, the solder temperature and number of times are adjusted. Then, through the solder transfer module, the turntable jig is moved to the corresponding position of the solder cutting module. The solder cutting module cuts the coil pins after soldering. Then the turntable jig is reset to the solder station of the turntable module again. The soldered turntable jig is rotated to the upper and lower jig stations. The above work is cycled in sequence. Workers only need to load and unload the turntable jig at the upper and lower jig stations. Only one worker is required to operate, reducing labor costs and having high processing efficiency. Description of the Drawings

[0028] Figure 1 It is a three-dimensional structure schematic diagram of the present invention;

[0029] Figure 2 It is a three-dimensional view of the present invention excluding the three-dimensional enclosure structure Figure 1 ;

[0030] Figure 3 It is a three-dimensional view of the present invention excluding the three-dimensional enclosure structure Figure 2 ;

[0031] Figure 4For the three-dimensional of the present invention excluding the three-dimensional enclosure structure Figure 3 ;

[0032] Figure 5 is Figure 3 a partial enlarged schematic view of part A of;

[0033] The names corresponding to the serial numbers in the figure are as follows:

[0034] Frame body 10, turntable module 20, rotating disk body 21, lower convex positioning projection 22, notch groove 23, clamping tooling 30, support body 31, pressing attachment 32, vertical module 33, turntable fixture 40, wire removal module 50, right-angle folding and cutting module 60, solder transfer module 70, clamping assembly 71, vertical gantry 72, horizontal drive module 73, vertical drive module 74, solder furnace module 80, solder cutting module 90, upper and lower fixture stations 100, wire removal station 110, right-angle folding and cutting station 120, soldering station 130, fixture unlocking mechanism 140, lifting cylinder 141, three-dimensional enclosure structure 150, open working window 151, smoke exhaust device 160, operation panel 170, turntable positioning module 180, lifting cylinder 181, convex positioning block 182, waste collection module 190, sensor 200. Detailed implementation manners

[0035] The Tx coil automatic wire arranging, angle aligning and soldering device, as shown in Figures 1 - 5 , includes:

[0036] Frame body 10;

[0037] Turntable module 20, which includes a rotating disk body 21, and evenly distributed clamping toolings 30 are arranged on the upper surface of the outer circumference of the rotating disk body 21. The clamping toolings 30 are used to clamp the turntable fixture 40, and the rotating disk body 21 on the turntable module 20 performs step-by-step rotation operation;

[0038] Wire removal module 50;

[0039] Right-angle folding and cutting module 60;

[0040] Solder transfer module 70;

[0041] Solder furnace module 80;

[0042] Solder cutting module 90;

[0043] A number of turntable fixtures 40, and each turntable fixture 40 is used to position and set the Tx coil;

[0044] The turntable module 20 is arranged in the upper central area of the frame body 10, and the upper and lower fixture stations 100, wire removal station 110, right-angle folding and cutting station 120, and soldering station 130 are sequentially arranged on the outer circumference of the turntable module 20;

[0045] A jig unlocking mechanism 140 is provided at the corresponding position of the upper and lower jig stations 100. The jig unlocking mechanism 140 is used to open the clamping tooling 30 and replace the turntable jig 40.

[0046] A wire removal module 50 is provided on the outer periphery of the wire removal station 110. The wire removal module includes a clamping and moving mechanism corresponding to each coil position. The wire removal module 50 straightens the downwardly protruding crossed tail wires of the Tx coil.

[0047] A right-angle folding and cutting module 60 is provided on the outer periphery of the right-angle folding and cutting station 120. The right-angle folding and cutting module 60 cuts the straightened tail wires to the required length and arranges the roots of the coils in a right-angle state.

[0048] A soldering furnace module 80 is provided outside the soldering station 130. A soldering furnace module 80 is provided at the position of the frame body 10 corresponding to the outside of the soldering station 130. A soldering transfer module 90 is provided on one side of the frame body 10 corresponding to the position of the soldering furnace module 80. A soldering cutting module 90 is provided outside the soldering furnace module 80. A clamping component 71 is provided on the soldering transfer module 70. The clamping component 71 is used to transfer the turntable jig 40 located at the soldering station 130 to the soldering furnace module 80 and the soldering cutting module 90.

[0049] In a specific embodiment, the upper working surface area of the frame body 10 is covered with a three-dimensional enclosure structure 150. An open working window 151 is opened at the position of the three-dimensional enclosure structure 150 corresponding to the upper and lower jig stations 100. A smoke exhaust device 160 is provided at the top of the three-dimensional enclosure structure 150 corresponding to the position of the soldering furnace module 80. The smoke exhaust device 160 is externally connected to a smoke treatment structure through a pipeline to ensure that the smoke generated by the entire equipment is reasonably and reliably treated.

[0050] An operation panel 170 is provided on the upper surface area of the open working window 151 to ensure the normal and reliable operation of a single worker.

[0051] It further includes a turntable positioning module 180. Four downwardly protruding positioning protrusions 22 are provided at the bottom of the rotating disk body 21. The four downwardly protruding positioning protrusions 22 are evenly distributed in a ring shape. Each downwardly protruding positioning protrusion 22 is provided with a notch groove 23. The turntable positioning module 180 includes a lifting cylinder 181. A protruding positioning block 182 is provided at the output end of the lifting cylinder 181. After the rotating disk body 21 rotates to the in-place position, the lifting cylinder 181 drives the protruding positioning block 182 to be embedded in the notch groove 23 to complete the locking operation of the rotating disk body 21.

[0052] It further includes a waste collection module 190. The waste collection module 190 is used to collect the waste wires cut by rotation.

[0053] The solder transfer module 70 includes a vertical gantry 72, a horizontal drive module 73, and a vertical drive module 74. A horizontal drive module 73 is provided on the crossbeam of the vertical gantry 72. The driving direction of the horizontal drive module 73 is arranged along the straight line direction formed by the turntable fixture 40, the tin furnace module 80, and the solder cutting module 90 at the solder station 130. The output end of the horizontal drive module 73 is connected to a vertical drive module 74, and a clamping assembly 71 is fixedly installed at the output end of the vertical drive module 73. The clamping assembly 71 is used to clamp the turntable fixture 40;

[0054] The clamping tooling 30 includes a support body 31 and a pressing body 32. The pressing body 32 is pressed against the turntable fixture 40 through a vertical module 33 and supported on the support body 31. A driving plate is provided at the bottom of the pressing body 32. The tool unlocking mechanism 140 includes a lifting cylinder 141. After the lifting cylinder 141 drives the pressing body 32 to rise and separate from the support body 31, the turntable fixture 40 is taken and placed;

[0055] A jacking cylinder (blocked in the figure, a conventional cylinder) is provided at the bottom position of the turntable body 21 corresponding to the solder station 130. The jacking cylinder drives the pressing body 32 to separate from the turntable fixture 40 to ensure the normal transfer operation of the solder transfer module 70;

[0056] Sensors 200 are provided on both sides of the upper and lower tool stations 100. The sensors 200 are used to sense whether the turntable fixture 40 is installed in place.

[0057] After adopting the above technical solution, the turntable module rotates step by step, driving the turntable fixture to pass through four stations in sequence. The tool unlocking mechanism corresponding to the upper and lower tool stations is opened, the completed turntable fixture is taken off, and at the same time, the unprocessed turntable fixture is placed on the turntable body. The tail wires of the Tx coils on the turntable body cross and are fixed in the tool clamping wire grooves. Then, the equipment executes the automatic wire arranging, angle aligning, and soldering program. The turntable module rotates 90°. After the turntable fixture moves into place, the turntable positioning module positions the turntable. The wire disconnecting module straightens the crossed tail wires through clamping and up-and-down movements. The right-angle cutting module cuts the straightened tail wires to the required length and arranges the coil roots in a right-angle state. The solder transfer module takes off the turntable fixture corresponding to the solder station position of the turntable module and moves it to the tin furnace module to dip the flux, scrape the tin, and solder. According to the soldering effect, the soldering temperature and times are adjusted. Then, the solder transfer module moves the turntable fixture to the corresponding position of the solder cutting module. The solder cutting module cuts the coil pins after soldering. Then, the turntable fixture is reset to the solder station of the turntable module again. The soldered turntable fixture is rotated to the upper and lower tool stations. The above work is cycled in sequence. The worker only needs to load and unload the turntable fixture at the upper and lower tool stations. Only one worker is required to operate, reducing the labor cost and having high processing efficiency.

[0058] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

[0059] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should take the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. The Tx coil automatic wire arranging, angle aligning and soldering equipment is characterized in that It includes: The frame body; The turntable module, which includes a rotating disk body. The upper surface of the outer circumference of the rotating disk body is provided with evenly distributed clamping fixtures for clamping the turntable jig, and the rotating disk body on the turntable module rotates step by step for operation; The wire removal module; The right-angle folding and cutting module; The soldering transfer module; The tin furnace module; The soldering cutting module; A number of turntable jigs, each turntable jig is used to position and set the Tx coil; The turntable module is arranged in the upper central area of the frame body, and the outer circumference of the turntable module is successively provided with upper and lower jig stations, wire removal stations, right-angle folding and cutting stations, and soldering stations; A jig unlocking mechanism is arranged at the corresponding position of the upper and lower jig stations, and the jig unlocking mechanism is used to open the clamping fixture and replace the turntable jig; The wire removal module is arranged on the outer circumference of the wire removal station. The wire removal module includes a clamping and moving mechanism corresponding to each coil position, and the wire removal module straightens the downward protruding crossed tail wires of the Tx coil; The right-angle folding and cutting module is arranged on the outer circumference of the right-angle folding and cutting station. The right-angle folding and cutting module cuts the straightened tail wires to the required length and arranges the roots of the coils in a right-angle state; The tin furnace module is arranged outside the soldering station. The tin furnace module is arranged at the corresponding position on the outer side of the soldering station of the frame body. A soldering transfer module is arranged on one side of the frame body corresponding to the position of the tin furnace module. The soldering cutting module is arranged outside the tin furnace module. A clamping component is arranged on the soldering transfer module, and the clamping component is used to transfer the turntable jig located at the soldering station to the tin furnace module and the soldering cutting module; It also includes a turntable positioning module. Four downward protruding positioning protrusions are arranged at the bottom of the rotating disk body, and the four downward protruding positioning protrusions are evenly distributed in a ring. Each downward protruding positioning protrusion is provided with a notch groove. The turntable positioning module includes a lifting cylinder, and a protruding positioning block is arranged at the output end of the lifting cylinder. After the rotating disk body rotates to the position, the lifting cylinder drives the protruding positioning block to be embedded in the notch groove to complete the locking operation of the rotating disk body; It also includes a waste collection module, and the waste collection module is used to collect the cut waste wires; The soldering transfer module includes a vertical gantry, a horizontal driving module, and a vertical driving module. The horizontal driving module is arranged on the cross beam of the vertical gantry, the output end of the horizontal driving module is connected with the vertical driving module, and the output end of the vertical driving module is fixedly equipped with a clamping component for clamping the turntable jig; The clamping fixture includes a supporting body and a pressing body. The pressing body presses the turntable jig through a vertical module and is supported on the supporting body. The upper and lower jig stations include a lifting cylinder. After the lifting cylinder drives the pressing body to rise and separate from the supporting body, the turntable jig is taken and placed; Sensors are arranged on both sides of the upper and lower jig stations, and the sensors are used to sense whether the turntable jig is installed in place.

2. The Tx coil automatic wire arranging, angle aligning and soldering equipment according to claim 1, characterized in that: The upper working surface area of the frame body is covered with a three-dimensional enclosure structure. An open working window is provided at the position of the three-dimensional enclosure structure corresponding to the upper and lower fixture stations. A smoke exhaust device is arranged at the top of the three-dimensional enclosure structure corresponding to the position of the tin furnace module. The smoke exhaust device is externally connected to a smoke treatment structure through a pipeline.

3. The Tx coil automatic wire arranging, angle aligning and soldering equipment according to claim 2, characterized in that: An operation panel is arranged on the upper surface area of the open working window.

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