An automatic wheel - feeding device for a giant wheel toy car
By designing automatic wheel entry equipment, the problems of low wheel assembly efficiency and high employee work intensity of alloy plastic car molds are solved, automatic assembly of wheels is realized, production efficiency and capacity are improved, and the working environment of employees is improved.
Patent Information
- Application Number
- CN202111311023.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-06
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2041-11-06
AI Technical Summary
When manufacturing alloy plastic car molds, especially the wheel assembly of giant wheel toy cars, the existing technology relies on manual operations, resulting in low efficiency, high employee work intensity, and easy to cause fatigue.
An automatic wheel entry device is designed, including a tire feeding device and a wheel core feeding device. Through multiple modules such as screening, feeding, conveying, assembling platform and wheel entry assembly device, automatic assembly of wheel core and tire is realized.
The automatic assembly of wheels of giant toy cars has been achieved, which has improved production efficiency, reduced work intensity for employees, improved working environment, and improved production capacity.
Smart Images

Figure CN113894528B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of alloy plastic car models, and particularly relates to an automatic wheel - inserting device for a giant wheel toy car. Background Art
[0002] An alloy plastic car model is a simulation - scale model that is completely in accordance with the shape and color of a real car and is disassembled into a varying number of components according to the real - car structure, and is assembled in strict proportion. The whole model is composed of different components, such as components of structures like the body, doors, car bottom, wheels, etc. After mold - making, processing, and decorative coloring, employees use tooling tools / equipment to assemble each component into a highly - simulated car model product with collection value.
[0003] Since the design and development of car models are based on real cars for structural design, like real cars, each component needs to be assembled together through worker production. Workers repeating the same work for a long time is not only boring but also greatly increases the workers' work intensity and makes them prone to fatigue. For example, in the design of wheel models, they are generally designed as two main components, namely the tire and the wheel hub. During the assembly process, such as in the assembly of engineering - vehicle models and farmer - vehicle models, workers need to manually use tools to fit them together and assemble them individually by hand. The efficiency is low, and the workers' work intensity is high, resulting in low production capacity. Summary of the Invention
[0004] An automatic wheel - inserting device for a giant wheel toy car provided by the present invention aims to solve the problems existing in the above - mentioned background art.
[0005] In order to achieve the above - mentioned technical objectives, the present invention mainly adopts the following technical solutions:
[0006] An automatic wheel - inserting device for a giant wheel toy car, comprising a tire feeding device and a wheel core feeding device. The tire feeding device and the wheel core feeding device are respectively connected with a first screening device and a second screening device. Above the first screening device and the second screening device, there are a feeding device A and a feeding device B respectively. The feeding device B puts the wheel core screened by the second screening device into the tire screened by the first screening device. The feeding device A puts the tire - wheel core assembly onto a conveying device. Above the end of the conveying device, there is a feeding device C. The feeding device C puts the tire - wheel core assembly onto an assembly platform. The assembly platform is circular and rotatably installed above the frame. A plurality of wheel clamps are evenly installed at intervals in the circumferential direction of the assembly platform. The tire - wheel core assembly is placed into the wheel clamps. And above the assembly platform, there is a fixed - installed wheel - inserting frame. On the wheel - inserting frame, there is a fixed - installed wheel - inserting assembly device. The wheel - inserting assembly device fixedly installs the wheel core inside the tire. On the wheel - inserting frame, there is also a fixed - installed blanking device. The blanking device puts the tire - wheel core assembly into a blanking chute. Below the bottom of the blanking chute, there is a collection basin.
[0007] Among them, in the present invention, the tire feeding device and the wheel core feeding device have the same structure, including a support table. Above the four corners of the support table, a plurality of support rods are fixedly installed. The top of the support rods is installed with a mounting plate through bolts. The mounting plate is fixedly installed on both sides below the bottom of the feeding conveyor belt. Above the feeding conveyor belt, there is a communicating feeding chute.
[0008] Furthermore, a quantity sensor is installed at the end of the feeding conveyor belt.
[0009] In the present invention, the feeding device A and the feeding device B respectively include a first electric clamp driven to move up and down by a first air cylinder and a second electric clamp driven to move up and down by a second air cylinder. The first air cylinder is slidably arranged on a first slide rail, and the second air cylinder is slidably arranged on a second slide rail. And the first slide rail and the second slide rail partially overlap at the end feeding chute of the first screening device.
[0010] In the present invention, the conveying device includes a conveying conveyor belt. Above the conveying conveyor belt, there are a first in - position confirmation device and a feeding device C. The first in - position confirmation device is located in the downstream direction of the second electric clamp, and the feeding device C is located in the downstream direction of the first in - position confirmation device. And the first in - position confirmation device includes a third electric clamp driven to move up and down by a third air cylinder. The third air cylinder is fixedly installed on the wheel - inserting frame. The feeding device C includes a fourth electric clamp driven to move up and down by a fourth air cylinder. The fourth air cylinder is fixedly installed on the wheel - inserting frame.
[0011] In the present invention, the wheel clamp is rotatably installed in a circular hole set in the circumferential direction of the assembly platform, and two adjacent wheel clamps are set as a group, the bottom of the wheel clamp of each group passes through the assembly platform and is rotatably installed on the assembly platform through a bearing, the bearing is set in a bearing base, and a sprocket is installed at the lower part of one of the wheel clamps, the sprocket is connected to another sprocket through a chain, the other sprocket is installed on the other wheel clamp in the group, and a driven gear is fixedly installed under the bottom of the other wheel clamp, the driven gear can be meshed with a driving wheel, and the driving wheel is driven to rotate by a motor.
[0012] Furthermore, a second positioning confirmation device is fixedly installed on the wheel entry frame. The second positioning confirmation device has the same structure as the first positioning confirmation device, and the second positioning confirmation device corrects the posture of the tire wheel core assembly grasped by the loading device C and placed into the wheel clamp.
[0013] Furthermore, the wheel assembly device includes a positioning device, a clamping device, a prying device and a wheel rotation device, the positioning device includes a positioning fixture, the positioning fixture is fixedly mounted on the mounting plate, a fifth cylinder is fixedly mounted on the other side of the mounting plate, the fifth cylinder is fixedly mounted on the upper part of the assembly platform, the positioning fixture fits the shape of the tire wheel core assembly, and a notch is provided on the top pressure side of the positioning fixture, the notch allows the (33) pry bar of the prying device to be inserted and tilted at a certain angle;
[0014] The prying device is located directly above the wheel clamp, including a first fixed plate fixed on the wheel entry frame, a sixth cylinder is fixedly installed under the first fixed plate, a second fixed plate is installed on the output shaft of the sixth cylinder, a third fixed plate is fixedly installed at the bottom of the second fixed plate, an eighth cylinder is installed on the third fixed plate, and a kinetic energy transmission frame is installed on the output shaft of the eighth cylinder; a pry bar mechanism is arranged in the kinetic energy transmission frame, the pry bar mechanism includes a pry bar and a pry bar support frame, the pry bar is composed of an iron shaft and a pry bar sleeve, the top of the pry bar sleeve is respectively arranged as a positioning rod and a force-bearing rod, the positioning rod is sleeved with a movable bearing, and the force-bearing rod is sleeved with a movable sleeve; the pry bar support frame is an irregular rectangular box, and upper arc grooves and lower arc grooves are respectively arranged on two parallel sides of the irregular rectangular box, the bearing of the positioning rod is arranged in the upper arc groove, and the end of the kinetic energy transmission frame is connected to the lower arc groove through the movable sleeve of the force-bearing rod;
[0015] A closing device is also fixedly installed at the bottom of the second fixed plate. The closing device is arranged on the side of the prying device away from the assembly platform, and includes a door-shaped bracket fixedly installed at the bottom of the second fixed plate, a ninth cylinder is installed at the bottom of the door-shaped bracket, and a closing clamp is fixedly installed on the output shaft of the ninth cylinder.
[0016] Furthermore, the clamping device includes a fixing frame fixedly installed on the rack, and two electric clamps are fixedly installed on the fixing frame. The two electric clamps are respectively located on each group of wheel clamps and are arranged opposite to the positioning clamp.
[0017] Preferably, the wheel entering and rotating device includes a jacking device fixedly installed in the rack. The jacking device includes a seventh cylinder, a motor is fixedly installed on the output shaft of the seventh cylinder, a rotating shaft is arranged through a speed reducer connected to the motor, the rotating shaft passes through the top of the rack and is fixedly connected with a driving wheel, and the driving wheel is meshed with a driven gear at the bottom of the wheel clamp.
[0018] Compared with the prior art, the present invention has the following beneficial effects: Through the independently developed automatic wheel entering equipment for giant wheel toy cars, the present invention can realize the mechanical automatic assembly of wheels for engineering vehicle models and farmer vehicle models, replace the manual operation of employees, and improve the production capacity and the working environment of employees. Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of an automatic wheel entering equipment for a giant wheel toy car of the present invention;
[0020] Figure 2 It is a top view of an automatic wheel entering equipment for a giant wheel toy car of the present invention;
[0021] Figure 3 It is a schematic structural diagram at the feeding device A and the feeding device B of the present invention;
[0022] Figure 4 It is a schematic structural diagram at the conveying conveyor belt of the present invention;
[0023] Figure 5 It is a schematic structural diagram on the rack of the present invention;
[0024] Figure 6 It is a schematic structural diagram of another angle on the rack of the present invention;
[0025] Figure 7 It is a schematic structural diagram at the assembly platform of the present invention;
[0026] Figure 8 It is a schematic structural diagram of the wheel entering and assembling device at the assembly platform of the present invention;
[0027] Figure 9 It is a schematic structural diagram of another position of the wheel entering and assembling device at the assembly platform of the present invention;
[0028] Figure 10 It is a schematic structural diagram of yet another position of the wheel entering and assembling device at the assembly platform of the present invention;
[0029] Figure 11 This is a schematic structural diagram of the prying-in device in the present invention;
[0030] Figure 12 This is a schematic structural diagram of the kinetic energy transmission frame in the present invention;
[0031] Figure 13 This is a schematic structural diagram of the pry bar in the present invention. Detailed implementation manners
[0032] The present invention will be further described in detail below in conjunction with the specification drawings and specific embodiments.
[0033] As Figure 1 、 Figure 2 shown, an automatic wheel-inserting device for a giant wheel toy car includes a tire feeding device 1 and a wheel core feeding device 2. Among them, the tire feeding device 1 and the wheel core feeding device 2 are respectively connected with a first screening device 3 and a second screening device 4. The structures of the first screening device 3 and the second screening device 4 are the same, and they are composed of a funnel iron trough 16, a screening track 17, a vibration mechanism A, a feeding trough 18, a limiting device, and a vibration mechanism B. The specific structure and working principle have been disclosed in the Chinese patent with the application number 202021365729.6. According to the vibration principle generated by the vibration mechanism A, the funnel iron trough vibrates at a certain vibration frequency to screen products from the funnel iron trough along the unique spiral channel of the screening track to select products in the correct orientation. When the product passes through the screening track and gradually rises in the spiral design, the screening track is provided with special obstacles at a certain position, so as to identify the products in the required correct orientation, enable the products meeting the orientation requirements to pass through the special obstacles in the screening track and be sent into the feeding trough, while the products with incorrect orientations fall into the funnel iron trough to repeat the work process. The product (tire or wheel core) enters the feeding trough after passing through the screening track. In the feeding trough, the vibration source generated by the vibration mechanism B pushes the product towards the end of the feeding trough 18; an inductor is arranged at an appropriate position in the feeding trough to sense the quantity of products in the feeding trough and confirm whether the screening device needs to work; the inductor at the end of the feeding trough is used to sense whether there is a product, and feedback the information to the feeding device A or the feeding device B. At the same time, to ensure that the feeding device A5 or the feeding device B6 can grab the product in the feeding trough 18, at the same time, a limiting mechanism is arranged at the end of the feeding trough 18 to limit that only one product is suitable for the feeding device A5 or the feeding device B6 to grab each time.
[0034] Above the ends of the feeding troughs 18 of the first screening device 3 and the second screening device 4, a feeding device A5 and a feeding device B6 are respectively arranged. The feeding device B6 grabs the wheel cores and places the wheel cores screened by the second screening device 4 into the tires screened by the first screening device 3, so that the wheel cores are preliminarily stacked on the tires. Then, the feeding device A5 grabs the tires with the wheel cores placed thereon and places the tire-wheel core assembly onto the conveying device 7. That is, the feeding device B6 grabs the wheel cores from the end of the feeding trough 18 in the second screening device 4 and places them on the tires at the end of the feeding trough 18 in the first screening device 3. When the feeding device B6 is working, the feeding device A5 grabs the wheel core-tire assembly that has been stacked well from the end of the feeding trough 18 in the first screening device 3 and places it onto the conveying device 7, synchronously completing the actions of one grab and one release.
[0035] Among them, as Figure 3 shown, the feeding device A5 and the feeding device B6 respectively include a first electric fixture 19 driven to move up and down by a first air cylinder 18 and a second electric fixture 22 driven to move up and down by a second air cylinder 21. The first air cylinder 18 is slidably arranged on a first slide rail 20, and the second air cylinder 21 is slidably arranged on a second slide rail 23. Moreover, the first slide rail 20 and the second slide rail 23 partially overlap at the end feeding trough 18 of the first screening device 3. When the first electric fixture 19 grabs the wheel core-tire assembly, during the process of moving downward under the drive of the first air cylinder 18, it can also apply a certain pressure to the wheel core, so that the wheel core is effectively sleeved into the tire.
[0036] Continue to refer to Figure 4 , in the present invention, the conveying device includes a conveying conveyor belt 24 for receiving and conveying the wheel core-tire assembly grabbed and sent by the feeding device A5. Above the conveying conveyor belt 24, a first in-position confirmation device 8 and a feeding device C26 are arranged. The first in-position confirmation device 8 is located in the downstream direction of the second electric fixture 22, and the feeding device C26 is located in the downstream direction of the first in-position confirmation device 8. The conveying conveyor belt 24 is also provided with a quantity sensor for sensing the quantity of the wheel core-tire assembly. After the feeding device A5 grabs and places the stacked wheel core-tire assembly onto the receiving end of the conveying device 7, the wheel core-tire assembly is conveyed along with the conveying conveyor belt 24 towards the end direction of the conveying device, and the quantity sensor senses the quantity of the products on the conveying device to confirm whether the feeding device A5 needs to grab and send the wheel core-tire assembly onto the conveying device 7. During the process of the wheel core-tire assembly from the feeding end to the end of the conveying device 7, the first in-position confirmation device 8 on the conveying device can correct the wheel core-tire assembly that has deviated during the grabbing process of the feeding device A5. A quantity sensor is arranged at the end of the conveying device 7, and a feeding device C26 is arranged above the end. The quantity sensor gives a signal to the feeding device C26, and after receiving the signal, the feeding device C26 grabs the product from the end of the conveying device 7 and places the tire-wheel core assembly onto the assembly platform 9 through the feeding device C26.
[0037] Among them, the first in-position confirmation device 8 includes a third electric clamp 25 driven by a third cylinder 27 to move up and down. The third cylinder 27 is fixedly installed on the wheel inlet frame 12. The feeding device C26 includes a fourth electric clamp driven by a fourth cylinder to move up and down. The fourth cylinder is fixedly installed on the wheel inlet frame 12.
[0038] The assembly platform 9 is set to be circular and is rotatably installed above the frame 10. It cooperates with the feeding device C26, the second in-position confirmation device 28, the wheel inlet assembly device 13, and the discharging device 14 to complete the operations of feeding, wheel inlet, and discharging. A plurality of wheel clamps 11 are evenly installed at intervals in the circumferential direction of the assembly platform 9. The tire-wheel core assembly is placed into the wheel clamps 11 to fix it. And above the assembly platform 9, a wheel inlet frame 12 is fixedly installed. On the wheel inlet frame 12, a wheel inlet assembly device 13 is fixedly installed. The wheel inlet assembly device 13 fixedly installs the wheel core inside the tire. On the wheel inlet frame 12, a discharging device 14 is also fixedly installed. The discharging device 14 has the same structure as the feeding device. The discharging device 14 places the tire-wheel core assembly into the discharging chute 15. A collection basin is arranged below the bottom of the discharging chute 15.
[0039] Among them, in the present invention, the tire feeding device 1 has the same structure as the wheel core feeding device 2, including a support table 29. At the four corners above the support table 29, a plurality of support rods 30 are fixedly installed. At the top of the support rods 30, a mounting plate 31 is installed through bolts. The mounting plate 31 is fixedly installed on both sides below the bottom of the feeding conveyor belt 32. A feeding chute 33 is communicated and arranged above the feeding conveyor belt 32. By adjusting the angle of the mounting plate 31 on the support rods 30, the feeding chute 33 can be adjusted at a certain angle for elevation angle adjustment, and automatic feeding is carried out according to the number of products in the first screening device 3 or the second screening device 4. Further, a quantity sensor 34 is installed at the end of the feeding conveyor belt 32.
[0040] Continue to refer to Figures 5 - 13 , in the present invention, the wheel clamps 11 are rotatably installed in the circular holes provided in the circumferential direction of the assembly platform 9. And two adjacent wheel clamps 11 are set as a group. The bottom of each group of wheel clamps 11 passes through the assembly platform 9 and is rotatably installed on the assembly platform 9 through bearings. The bearings are arranged in the bearing bases. And a sprocket 52 is installed below one of the wheel clamps 11. The sprocket 52 is connected to another sprocket through a chain 53. The other sprocket is installed on the other wheel clamp 11 in this group. And a driven gear 54 is fixedly installed below the bottom of the other wheel clamp 11. The driven gear 54 can be meshed with a driving wheel, and the driving wheel is driven to rotate by a motor. By the rotation of the motor, the wheel clamps 11 on the assembly platform 9 can be driven to rotate, which is convenient for the wheel inlet assembly of the tire-wheel core assemblies in different groups of wheel clamps 11.
[0041] In addition, a second positioning confirmation device 28 is fixedly installed on the wheel entry frame 12. The second positioning confirmation device 28 has the same structure as the first positioning confirmation device 8, and the second positioning confirmation device 35 corrects the posture of the tire wheel core assembly grabbed by the loading device C26 and placed into the wheel clamp 11.
[0042] The further wheel assembly device includes a positioning device, a clamping device, a prying device and a wheel rotation device. The positioning device includes a positioning fixture 35, which is fixedly mounted on a mounting plate 36. A fifth cylinder 37 is fixedly mounted on the other side of the mounting plate 36. The fifth cylinder 37 is fixedly mounted on the upper part of the assembly platform 9. The positioning fixture 35 fits the shape of the tire wheel core assembly, and a notch is provided on the top pressure side of the positioning fixture 35. The notch allows a pry bar 39 of the prying device to be inserted and tilted at a certain angle.
[0043] The prying device is located directly above the wheel fixture 11, and includes a first fixing plate 49 fixedly mounted on the wheel entry frame 12, a sixth cylinder 41 is fixedly mounted below the first fixing plate 49, a second fixing plate 40 is mounted on the output shaft of the sixth cylinder 41, a third fixing plate 56 is fixedly mounted on the bottom of the second fixing plate 40, an eighth cylinder 62 is mounted on the third fixing plate 56, and a kinetic energy transmission frame 50 is mounted on the output shaft of the eighth cylinder 62; a prying rod mechanism is arranged inside the kinetic energy transmission frame 50, and the prying rod mechanism includes a prying rod. The lever 39 and the pry bar support frame 38, the pry bar is composed of an iron shaft and a pry bar sleeve 59, the top of the pry bar sleeve is respectively set with a positioning rod 60 and a force rod 61, the positioning rod 60 is sleeved with a movable bearing, and the force rod 61 is sleeved with a movable sleeve; the pry bar support frame 38 is an irregular rectangular box, and the two parallel sides of the irregular rectangular box are respectively provided with an upper arc groove and a lower arc groove, the bearing of the positioning rod 60 is set in the upper arc groove, and the end of the kinetic energy transmission frame 50 is connected to the lower arc groove through the movable sleeve of the force rod 61;
[0044] A closing device is also fixedly installed at the bottom of the second fixed plate 40. The closing device is arranged on the side of the prying device away from the assembly platform 9, and includes a door-shaped bracket fixedly installed at the bottom of the second fixed plate 40. A ninth cylinder 57 is installed at the bottom of the door-shaped bracket, and a closing clamp 58 is fixedly installed on the output shaft of the ninth cylinder 57.
[0045] Among them, in the present invention, the clamping device includes a fixing frame 43 fixedly mounted on the frame 10 , and two electric clamps 42 are fixedly mounted on the fixing frame 43 . The two electric clamps 42 are respectively located on each set of wheel clamps 11 and are arranged opposite to the positioning clamps 35 .
[0046] In the present invention, the wheel entering rotation device 48 includes a jacking device fixedly installed inside the frame 10. The jacking device includes a seventh cylinder 55. A motor is fixedly installed on the output shaft of the seventh cylinder 55 (generally, after installing a mounting plate, the motor is installed on the mounting plate. In the present invention, it is a gantry frame). The motor is connected with a rotating shaft through a speed reducer. The rotating shaft passes through the top of the frame 10 and is fixedly connected with a driving wheel. The driving wheel is meshed with a driven gear 54 at the bottom of the wheel fixture 11.
[0047] The seventh cylinder drives the motor to move upward, so that the driving wheel moves upward until it meshes with the driven gear. At the same time, the driving wheel drives the driven gear to rotate. The driven gear drives a wheel fixture and the sprocket on the wheel fixture to rotate. The sprocket drives another wheel fixture to rotate through a chain, so as to realize the rotation of this group of wheel fixtures. This action is combined with the positioning device, the clamping device, and the prying-in device to synchronously complete the insertion of the wheel core into the tire.
[0048] In addition, the following devices are also provided in the present invention:
[0049] 1. Function control screen 44: It is placed at one end of the frame close to the staff. The operation and use of the equipment are realized through the function control screen.
[0050] 2. Safety protection device 45: It is placed on one side of the frame close to the staff to prevent the operator's hand or other limbs from accidentally entering the feeding device C and the wheel entering frame during the mechanical operation, resulting in mechanical injury. In the full-automatic mode of the equipment, when the operator's hand or other limbs enter this area, the equipment will stop.
[0051] 3. Status display lamp 46: It is used to display the current status of the equipment: in production, fault alarm.
[0052] 4. Circuit control system 47: It is connected to all mechanisms and devices to meet the realization of the required functions.
[0053] The working principle of the present invention is as follows:
[0054] 1. The feeding device quantitatively conveys the products (wheel core, tire) to the hopper iron trough in the screening device according to the conveying amount set by the hopper iron trough through the quantity sensor. After meeting the requirement, the feeding device stops feeding.
[0055] 2. The screening device screens the products from the hopper iron trough according to the material shortage signal given by the feeding trough along the screening track at a certain vibration frequency set by the vibration mechanism A and sends them into the feeding trough. Then, the vibration mechanism B vibrates the feeding trough at a certain frequency to send the products to the end of the feeding trough. Until the capacity of the feeding trough is reached and the full material sensor is touched, the hopper iron trough, the screening track, and the vibration mechanism A stop feeding.
[0056] 3. After the product is sent to the end of the feeding chute by the vibration mechanism B, it touches the sensor, which transmits a signal to the feeding device A or the feeding device B. The feeding device B grabs the wheel core from the end of the feeding chute in the second screening device and places it on top of the tire at the end of the feeding chute in the first screening device. When the feeding device B is working, the feeding device A grabs the stacked wheel core and tire assembly from the end of the feeding chute in the first screening device and places it on the conveying device.
[0057] 4. After the wheel core and tire assembly is grabbed by the feeding device A and placed on the conveying device, it is conveyed towards the end of the conveying device by the conveying conveyor belt. The sensor confirms the number of wheel core and tire assemblies at the end of the conveying device to meet the requirements for the feeding device C to grab. The sensor on the conveying device confirms the number of products on the conveying device and feeds back a signal to the feeding device A or the feeding device B to confirm whether it is still necessary to grab and send wheel core and tire assemblies to the conveying device. During the process of the wheel core and tire assembly being conveyed on the conveying conveyor belt to the end of the conveying device, after the position is confirmed correctly by the first positioning confirmation device, it is confirmed that the wheel core has been sleeved into the tire.
[0058] 5. The feeding device C receives the signal transmitted by the sensor, drives the feeding device C to grab the wheel core and tire assembly from the end of the conveying device, and places it in the wheel fixture in the assembly platform.
[0059] 6. After the assembly platform receives the signal indicating that the feeding by the feeding device C is completed, it rotates the assembly platform and the wheel fixture already loaded with the wheel core and tire assembly to be directly below the second positioning confirmation device. After the second positioning confirmation device receives the signal indicating that the rotation of the assembly platform is completed, it pats the product to confirm that the wheel core has been sleeved into the tire and to confirm that the tire is in an effective posture in the wheel fixture.
[0060] 7. After the assembly platform receives the signal indicating that the patting by the second positioning confirmation device is completed, it rotates the assembly platform and the wheel fixture that has patted the product to be directly below the wheel insertion assembly device. After the wheel insertion assembly device receives the signal indicating that the rotation of the assembly platform is completed, the positioning device, clamping device, prying-in device, and wheel insertion rotation device in the wheel insertion assembly device synchronously complete five actions of positioning, clamping, inserting the rod, fixing, and rotating according to the program flow, realizing the insertion of the wheel core into the tire and completing the assembly of the wheel.
[0061] 8. After the assembly platform receives the signal indicating that the wheel insertion is completed transmitted by the wheel insertion assembly device, it rotates the assembly platform (driven by the other motor to rotate) and the wheel fixture with the product that has completed the wheel insertion to be directly below the discharging device. After the discharging device receives the signal indicating that the rotation of the assembly platform is completed, it grabs the wheel and places it in the discharging chute, and the product falls into the collection basin along the discharging chute.
[0062] 9. Multiple wheel fixtures are placed on the assembly platform, which can continuously receive products from the feeding device C in a cycle. The assembly platform, the feeding device C, the wheel assembly device, and the discharging device form a continuous cyclic production process. The products are fed from the feeding device, screened by the screening device, the preliminary wheel insertion of the wheel core and the tire is completed by the feeding device, and the final wheel insertion is completed on the assembly platform.
[0063] As described above, it is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. An automatic wheel - inserting device for a giant wheel toy car, Characterized in that: It includes a tire feeding device and a wheel core feeding device. The tire feeding device and the wheel core feeding device are respectively connected with a first screening device and a second screening device. Above the first screening device and the second screening device, there are a feeding device A and a feeding device B respectively. The feeding device B puts the wheel core screened by the second screening device into the tire screened by the first screening device. The feeding device A puts the tire - wheel core assembly onto a conveying device. Above the end of the conveying device, there is a feeding device C. The feeding device C puts the tire - wheel core assembly onto an assembling platform. The assembling platform is circular and rotatably installed above the frame. A plurality of wheel clamps are evenly installed at intervals in the circumferential direction of the assembling platform. The tire - wheel core assembly is put into the wheel clamps. And above the assembling platform, there is an in - wheel frame fixedly installed. On the in - wheel frame, there is an in - wheel assembling device fixedly installed. The in - wheel assembling device fixedly installs the wheel core inside the tire. On the in - wheel frame, there is also a blanking device fixedly installed. The blanking device puts the tire - wheel core assembly into a blanking chute. Below the bottom of the blanking chute, there is a collecting basin; The feeding device A and the feeding device B respectively include a first electric clamp driven to move up and down by a first air cylinder and a second electric clamp driven to move up and down by a second air cylinder. The first air cylinder is slidably arranged on a first slide rail, and the second air cylinder is slidably arranged on a second slide rail. And the first slide rail and the second slide rail partially overlap at the end feeding chute of the first screening device; The conveying device includes a conveying belt. Above the conveying belt, there are a first in - position confirmation device and a feeding device C. The first in - position confirmation device is located downstream of the second electric clamp, and the feeding device C is located downstream of the first in - position confirmation device. And the first in - position confirmation device includes a third electric clamp driven to move up and down by a third air cylinder. The third air cylinder is fixedly installed on the in - wheel frame. The feeding device C includes a fourth electric clamp driven to move up and down by a fourth air cylinder. The fourth air cylinder is fixedly installed on the in - wheel frame; The wheel clamps are rotatably installed in the circular holes arranged in the circumferential direction of the assembling platform. And two adjacent wheel clamps are set as a group. The bottom of each group of wheel clamps passes through the assembling platform and is rotatably installed on the assembling platform through a bearing. The bearing is arranged in a bearing base. And a sprocket is installed at the lower part of one of the wheel clamps. The sprocket is connected with another sprocket through a chain. The other sprocket is installed on the other wheel clamp in this group. And a driven gear is fixedly installed below the bottom of the other wheel clamp. The driven gear is meshed with a driving gear. The driving gear is driven to rotate by a motor; On the in - wheel frame, there is also a second in - position confirmation device fixedly installed. The second in - position confirmation device has the same structure as the first in - position confirmation device. And the second in - position confirmation device corrects the posture of the tire - wheel core assembly grabbed by the feeding device C and put into the wheel clamps; The wheel assembly device comprises a positioning device, a clamping device, a prying device and a wheel rotation device, wherein the positioning device comprises a positioning fixture, wherein the positioning fixture is fixedly mounted on a mounting plate, a fifth cylinder is fixedly mounted on the other side of the mounting plate, and the fifth cylinder is fixedly mounted on the upper part of the assembly platform, the positioning fixture fits the outer shape of the tire wheel core assembly, and a notch is provided on the top pressure side of the positioning fixture, wherein the notch allows a (33) pry bar of the prying device to be inserted and tilted at a certain angle; The prying device is located directly above the wheel clamp, and includes a first fixed plate fixed on the wheel entry frame, a sixth cylinder is fixedly installed under the first fixed plate, a second fixed plate is installed on the output shaft of the sixth cylinder, a third fixed plate is fixedly installed at the bottom of the second fixed plate, an eighth cylinder is installed on the third fixed plate, and a kinetic energy transmission frame is installed on the output shaft of the eighth cylinder; a pry bar mechanism is arranged in the kinetic energy transmission frame, and the pry bar mechanism includes a pry bar and a pry bar support frame, the pry bar is composed of an iron shaft and a pry bar sleeve, and the top of the pry bar sleeve is respectively arranged as a positioning rod and a force-bearing rod, the positioning rod is sleeved with a movable bearing, and the force-bearing rod is sleeved with a movable sleeve; the pry bar support frame is a rectangular box, and upper arc grooves and lower arc grooves are respectively arranged on two parallel side surfaces of the rectangular box, and the bearing of the positioning rod is arranged in the upper arc groove, and the end of the kinetic energy transmission frame is connected to the lower arc groove through the movable sleeve of the force-bearing rod; A closing device is also fixedly installed at the bottom of the second fixing plate, and the closing device is arranged on the side of the prying device away from the assembly platform, and includes a gate-shaped bracket fixedly installed at the bottom of the second fixing plate, a ninth cylinder is installed at the bottom of the gate-shaped bracket, and a closing fixture is fixedly installed on the output shaft of the ninth cylinder; The clamping device comprises a fixing frame fixedly mounted on the frame, and two electric clamps are fixedly mounted on the fixing frame. The two electric clamps are respectively located on each set of wheel clamps and are arranged opposite to the positioning clamps. The wheel rotation device includes a lifting device fixedly installed in the frame, the lifting device includes a seventh cylinder, a motor is fixedly installed on the output shaft of the seventh cylinder, the motor is connected to a rotating shaft through a reducer, the rotating shaft passes through the top of the frame and is fixedly connected to a driving wheel, and the driving wheel is meshed with a driven gear at the bottom of the wheel clamp.
2. The automatic wheel-entry device for a giant wheel toy car according to claim 1, Features: The tire feeding device has the same structure as the wheel core feeding device, including a support platform, a plurality of support rods are fixedly installed at the four corners above the support platform, a mounting plate is installed on the top of the support rod by bolts, and the mounting plate is fixedly installed on both sides below the bottom of the feeding conveyor belt, and a feeding trough is provided above the feeding conveyor belt.
3. The automatic wheel-entry device for a giant wheel toy car according to claim 2, Features: A quantity sensor is installed at the end of the feeding conveyor belt.
Citation Information
Patent Citations
3-inch vehicle surface electrostatic oil injection auxiliary equipment
CN212284584U
Automatic wheel entering equipment for giant-wheel toy car
CN216939281U