Gear and screw connection equipment
By designing gear and screw screw connection equipment, and using mechanization and automation technology to realize automatic screw connection between gear and screw, the problems of low manual screw connection efficiency and high labor intensity in the prior art are solved, and assembly efficiency is improved and labor intensity is reduced.
Patent Information
- Application Number
- CN202111323928.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-10
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2041-11-10
AI Technical Summary
In the prior art, the screw connection between the gear and the screw needs to be manually operated, resulting in low assembly efficiency and high labor intensity.
A gear and screw screw connection device is designed to connect the threads of the gear to the screw through mechanized means. The equipment includes a frame, a gear feeding mechanism, a screw feeding mechanism, a screw connection mechanism, a discharge mechanism and a down hopper. The screwing mechanism adopts a linear drive structure, a rotary drive structure and a load seat. The rotating sleeve and the load seat are driven by the servo motor to rotate, so that the gears and screws can be automatically screwed.
Automatic screw connection between gears and screws is realized, assembly efficiency is improved, and labor intensity of staff is reduced.
Smart Images

Figure CN114012381B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear and screw assembly equipment, and in particular to a gear and screw screw connection equipment. Background Art
[0002] At present, in order to realize the threaded connection between the gear and the screw, the gear needs to be screwed onto the screw manually. Since the screwing of the gear and the screw needs to be done manually, there is not only the disadvantage of low efficiency in assembling the gear and the screw, but also the disadvantage of high labor intensity for the staff. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a gear and screw connection device, which can connect the gear thread to the screw in a mechanized manner, thereby facilitating the assembly process of the gear and the screw and reducing the labor intensity of the staff.
[0004] The gear and screw connection equipment of the present invention comprises a frame, a gear feeding mechanism, a screw feeding mechanism, a connection mechanism, a discharging mechanism and a lower hopper. The gear feeding mechanism, the screw feeding mechanism, the connection mechanism, the discharging mechanism and the lower hopper are all installed on the frame. The gear feeding mechanism is used to transport the gear to the connection mechanism. The screw feeding mechanism is used to transport the screw to the connection mechanism. The connection mechanism is used to connect the gear from the gear feeding mechanism to the screw from the screw feeding mechanism. The discharging mechanism is used to take out the connected gear and screw from the connection mechanism and place them in the lower hopper.
[0005] The gear and screw connection equipment of the present invention, wherein the connection mechanism includes a linear drive structure, a rotary drive structure and a bearing seat, the linear drive structure is installed on the frame, the rotary drive structure is installed on the driving end of the linear drive structure, the left end of the bearing seat is connected to the driving end of the rotary drive structure, a channel with openings at the upper end and the right end is provided in the bearing seat, the channel is used for the gear from the gear feeding mechanism to slide in from top to bottom and for the screw from the screw feeding mechanism to insert from right to left, limiting grooves are provided on the inner walls on both sides of the front and rear sides of the channel, the limiting grooves are used for the outer edge of the gear from the gear feeding mechanism to slide in, and the linear drive structure is used to drive the rotary drive structure to move left and right so that the channel moves to the lower part of the discharge end of the gear feeding mechanism. The gear feeding mechanism is used to intermittently convey the gear into the channel, the screw feeding mechanism is used to intermittently insert the screw into the channel, and the rotary drive structure is used to drive the bearing seat to rotate so that the gear is screwed onto the screw; by adopting this screwing mechanism, when the gear from the gear feeding mechanism falls into the channel and the outer edge of the gear slides into the limiting groove, the linear drive mechanism can drive the rotary drive structure and the bearing seat to move to the right. At this time, the channel can be moved out from under the discharge end of the gear feeding mechanism, and then the rotary drive structure can drive the bearing seat and the gear located in the bearing seat to rotate. When the gear rotates, the gear can be screwed onto the screw from the screw feeding structure.
[0006] The gear and screw connection equipment of the present invention, wherein the linear drive structure includes a sliding seat and a first cylinder, the sliding seat can be connected to the frame in a sliding manner to the left and right, the first cylinder is fixed on the frame, the sliding seat is fixed to the piston rod of the first cylinder, and the rotary drive structure is installed on the sliding seat; by adopting this linear drive structure, when the piston rod of the first cylinder is extended, the first cylinder can push the sliding seat, the rotary drive structure and the bearing seat to move to the right into place, and when the piston rod of the first cylinder is contracted, the first cylinder can push the sliding seat, the rotary drive structure and the bearing seat to move to the left into place.
[0007] The gear and screw connection device of the present invention has two slide rails distributed in the front-to-back direction fixed on the frame, each slide rail extends from left to right, and each slide rail is slidably connected to two sliders, and each slider is fixed to the bottom of the sliding seat; by adopting this structure, the sliding seat can be reliably slidably connected to the frame.
[0008] The gear and screw connection device of the present invention, wherein the rotation drive structure includes a servo motor, a bracket and a rotating sleeve, the servo motor and the bracket are both fixed on the sliding seat, the rotating sleeve is inserted into the bracket and is rotationally connected to the bracket through a bearing, one end of the rotating sleeve is transmission connected to the rotating shaft of the servo motor, and the other end of the rotating sleeve is transmission connected to the left end of the bearing seat; by adopting this rotation drive structure, when the servo motor is working, the servo motor can drive the rotating sleeve to rotate, when the rotating sleeve rotates, the rotating sleeve can drive the bearing seat to rotate, when the bearing seat rotates, the bearing seat can drive the gear located in the channel to rotate, so that the gear is screwed onto the screw.
[0009] The gear and screw connection device of the present invention, wherein a plug-in portion is provided at the left end of the bearing seat, and the plug-in portion is movably plugged with the other end of the rotating sleeve, and at least one first plane is provided on the outer wall of the plug-in portion, and a second plane corresponding to each first plane is provided on the inner wall of the other end of the rotating sleeve. After the plug-in portion is inserted into the rotating sleeve, each first plane abuts against the second plane at the corresponding position; a pin shaft is passed through the plug-in portion, and two elongated holes are provided on the side wall of the other end of the rotating sleeve, and the two ends of the pin shaft are respectively inserted into one of the elongated holes and slidably connected with the elongated holes at the corresponding positions, and each elongated hole is used for the end of the pin shaft to slide along the axial direction of the rotating sleeve, and a spring is provided inside the rotating sleeve. One end of the spring abuts against the inner wall of the rotating sleeve, and the other end of the spring abuts against the plug-in part; by adopting this structure, after the plug-in part and the rotating sleeve are plugged in, the first plane located on the plug-in part can abut against the second plane located on the inner wall of the rotating sleeve, so that the function of circumferential limiting can be achieved between the bearing seat and the rotating sleeve, so that the rotating sleeve can reliably drive the bearing seat to rotate; in addition, through the arrangement of the pin shaft, the elongated hole and the spring, the bearing seat can slide relative to the rotating sleeve, that is, the purpose of flexible connection is achieved between the bearing seat and the rotating sleeve, so that in the process of the bearing seat driving the gear to rotate so that the gear is screwed onto the screw, the bearing seat and the rotating sleeve can have a buffering function.
[0010] The gear and screw connection equipment of the present invention, wherein the gear feeding mechanism includes a conveying track for conveying gears, the conveying track is fixed on the frame, the upper end of the conveying track forms a feeding end and is used to connect with the vibrating loading plate, the lower end of the conveying track forms a discharging end, and the side wall of the conveying track is movably provided with a first stopper and a second stopper distributed along the moving direction of the gear and used to block the gear, the distance between the first stopper and the second stopper is greater than the outer diameter of a single gear and less than the sum of the outer diameters of the two gears, a second cylinder and a third cylinder are fixed on the outer wall of the conveying track, the piston rod of the second cylinder and the piston rod of the third cylinder are respectively fixed to the first stopper and the second stopper, when the piston rod of the second cylinder is contracted, the second cylinder is used to drive the first stopper to move so that the first stopper releases the blockage of the gear, and when the piston rod of the third cylinder is contracted, the third cylinder is used to drive the second stopper to move so that the second stopper releases the blockage of the gear; by adopting this gear After the wheel feeding mechanism, first, the piston rod of the second cylinder contracts, and at this time the first stopper can release the obstruction of the gear in the conveying track. Since the distance between the first stopper and the second stopper is greater than the outer diameter of a single gear and smaller than the sum of the outer diameters of the two gears, under the action of the gravity of the gears in the conveying track, only one gear is allowed to enter the gap between the first stopper and the second stopper, and then the piston rod of the second cylinder extends, and at this time the first stopper can press the gear located at the first stopper, and then the piston rod of the third cylinder contracts, and at this time the second stopper can release the obstruction of the gear located in the gap between the first stopper and the second stopper, so that one of the gears located in the gap between the first stopper and the second stopper can be discharged through the conveying track and fall into the channel located on the supporting seat; by repeating the above process, the track assembly can intermittently feed the gears one by one into the channel located on the supporting seat.
[0011] The gear and screw connection equipment of the present invention, wherein the screw feeding mechanism includes a material rack, a discharge track, a push plate and a fourth cylinder, the discharge track is fixed on a rack located on the right side of the bearing seat, the discharge track extends from left to right, and a material trough with left and right ends and an upper end opening is arranged on the upper end surface of the discharge track, the material rack is fixed on the discharge track, a storage cavity for storing screws is arranged in the material rack, the lower end of the storage cavity is connected with the material trough, the screws located in the storage cavity are arranged one by one from bottom to top, each screw located in the storage cavity extends from left to right, and the material trough is only for one screw located at the bottom of the storage cavity to fall into, the fourth cylinder is fixed on the frame, the left end of the push plate is fixed to the piston rod of the fourth cylinder, the fourth cylinder is used to drive the push plate to move left and right to allow the push plate to enter and exit the material trough, and the bottom of the material trough is provided with a material trough for feeding the push plate An opening groove for entry and exit, the opening of the opening groove faces the right side, the opening groove is located below the storage chamber, and the groove width of the opening groove is smaller than the outer diameter of the screw; by adopting this screw feeding mechanism, when the piston rod of the fourth cylinder extends, the push plate can move to the right and into position, at this time, the push plate can move out from the material groove below the storage chamber from left to right, so that a screw located at the bottom of the storage chamber can fall into the material groove, and when the piston rod of the fourth cylinder contracts, the push plate can move to the left and into position, at this time, the push plate can move to the material groove below the storage chamber, and at the same time, a screw in the material groove below the storage chamber can be pushed out from the material groove below the storage chamber from right to left; by repeating the above steps, the screws located in the storage chamber can be pushed out one by one to realize feeding of the screws one by one.
[0012] The gear and screw connection equipment of the present invention, wherein the screw feeding mechanism also includes a fifth cylinder and a limit block, the limit block is arranged above the left side of the discharge track, the fifth cylinder is fixed to the frame, the limit block is fixed to the piston rod of the fifth cylinder, when the piston rod of the fifth cylinder is extended, the limit block is used to move to the top of the material trough and to prevent the screw located in the material trough from tilting, when the piston rod of the fifth cylinder is contracted, the fifth cylinder is used to drive the limit block to move from front to back so that the limit block is moved out from above the material trough; by adopting this structure, when the piston rod of the fifth cylinder is extended, the limit block can move to the top of the material trough, so that when the gear and the screw are screwed together, the limit block can block the screw to avoid the screw in the material trough from tilting; when the piston rod of the fifth cylinder is contracted, the limit block can release the limit on the screw located in the material trough.
[0013] The gear and screw connection equipment of the present invention, wherein the discharging mechanism includes a rodless cylinder, a sixth cylinder and a pneumatic clamp, the rodless cylinder is fixed on the frame, the sixth cylinder is fixed on the driving end of the rodless cylinder, and the pneumatic clamp is fixed on the driving end of the sixth cylinder; the rodless cylinder is used to drive the sixth cylinder to move forward and backward, and the sixth cylinder is used to drive the pneumatic clamp to move up and down; after adopting this discharging mechanism, when it is necessary to place the gear and screw connected by the screw connection mechanism into the lower hopper, first, the rodless cylinder drives the sixth cylinder to move the sixth cylinder backward into place, and then the piston of the sixth cylinder The rod extends to allow the pneumatic clamp to move downward into position, and then the pneumatic clamp can clamp the gear and screw that are screwed together by the screwing mechanism. Subsequently, the piston rod of the sixth cylinder contracts to allow the pneumatic clamp to move upward into position, and then the rodless cylinder drives the sixth cylinder to move the sixth cylinder forward into position, and then the piston rod of the sixth cylinder extends to allow the pneumatic clamp to move downward into position, and then the pneumatic clamp can release the screwed gear and screw. At this time, the screwed gear and screw can fall into the lower hopper, and finally, the piston rod of the sixth cylinder contracts to allow the pneumatic clamp to move upward and reset.
[0014] The present invention can connect the gear thread to the screw rod in a mechanized manner, thereby facilitating the assembly process of the gear and the screw rod and reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0017] Figure 2 for Figure 1 The schematic diagram of the structure after the enlargement of A in the middle;
[0018] Figure 3 for Figure 1 The schematic diagram of the structure after enlargement at B in the middle;
[0019] Figure 4 for Figure 1 The schematic diagram of the structure after enlargement at C in the middle;
[0020] Figure 5 for Figure 1 The schematic diagram of the structure after the enlargement of D in the middle;
[0021] Figure 6 This is a schematic diagram of the three-dimensional structure of the present invention after removing some structures;
[0022] Figure 7for Figure 6 The schematic diagram of the structure after enlargement at E in the middle;
[0023] Figure 8 It is a schematic diagram of the three-dimensional structure after the bearing seat and the rotating sleeve are separated. DETAILED DESCRIPTION
[0024] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these practical details are not necessary. In addition, for the purpose of simplifying the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.
[0025] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0026] The gear and screw connection equipment of the present invention comprises a frame 1, a gear feeding mechanism 2, a screw feeding mechanism 3, a connection mechanism 4, a discharging mechanism 5 and a lower hopper 6. The gear feeding mechanism 2, the screw feeding mechanism 3, the connection mechanism 4, the discharging mechanism 5 and the lower hopper 6 are all installed on the frame 1. The gear feeding mechanism 2 is used to convey the gear 7 to the connection mechanism 4. The screw feeding mechanism 3 is used to convey the screw 8 to the connection mechanism 4. The connection mechanism 4 is used to connect the gear 7 from the gear feeding mechanism 2 to the screw 8 from the screw feeding mechanism 3. The discharging mechanism 5 is used to take out the connected gear 7 and screw 8 from the connection mechanism 4 and place them in the lower hopper 6.
[0027] The screwing mechanism 4 includes a linear drive structure 41, a rotary drive structure 42 and a bearing seat 43. The linear drive structure 41 is installed on the frame 1, and the rotary drive structure 42 is installed on the driving end of the linear drive structure 41. The left end of the bearing seat 43 is connected to the driving end of the rotary drive structure 42. A channel 431 with openings at the upper end and the right end is provided in the bearing seat 43. The channel 431 is used for the gear 7 from the gear feeding mechanism 2 to slide in from top to bottom and for the screw 8 from the screw feeding mechanism 3 to be inserted from right to left. Limiting grooves 432 are provided on the inner walls on both sides of the front and rear sides of the channel 431. The limiting grooves 432 are used for the outer edge of the gear 7 from the gear feeding mechanism 2 to slide in. The linear drive structure 41 is used to drive the rotary drive structure 42 to move left and right so that the channel 431 moves to the gear feeding mechanism The gear feeding mechanism 2 is used to intermittently convey the gear 7 to the channel 431, the screw feeding mechanism 3 is used to intermittently insert the screw 8 into the channel 431, and the rotary drive structure 42 is used to drive the bearing seat 43 to rotate so that the gear 7 is screwed onto the screw 8; by adopting this screwing mechanism, when the gear from the gear feeding mechanism falls into the channel and the outer edge of the gear slides into the limiting groove, the linear drive mechanism can drive the rotary drive structure and the bearing seat to move to the right, at this time, the channel can be moved out from under the discharge end of the gear feeding mechanism, and then the rotary drive structure can drive the bearing seat and the gear located in the bearing seat to rotate, and when the gear rotates, the gear can be screwed onto the screw from the screw feeding structure.
[0028] The linear drive structure 41 includes a sliding seat 411 and a first cylinder 412. The sliding seat 411 can be connected to the frame 1 in a sliding manner to the left and right. The first cylinder 412 is fixed on the frame 1. The sliding seat 411 is fixed to the piston rod of the first cylinder 412. The rotary drive structure 42 is installed on the sliding seat 411. By adopting this linear drive structure, when the piston rod of the first cylinder is extended, the first cylinder can push the sliding seat, the rotary drive structure and the bearing seat to move to the right into place. When the piston rod of the first cylinder is retracted, the first cylinder can push the sliding seat, the rotary drive structure and the bearing seat to move to the left into place.
[0029] Two slide rails 11 distributed in the front-to-back direction are fixed on the frame 1, each slide rail 11 extends from left to right, and each slide rail 11 is slidably connected to two sliders 12, and each slider 12 is fixed to the bottom of the sliding seat 411; by adopting this structure, the sliding seat can be reliably slidably connected to the frame.
[0030] The rotary drive structure 42 includes a servo motor 421, a bracket 422 and a rotating sleeve 423. The servo motor 421 and the bracket 422 are both fixed on the sliding seat 411. The rotating sleeve 423 is inserted into the bracket 422 and is rotatably connected to the bracket 422 through a bearing. One end of the rotating sleeve 423 is transmission-connected to the rotating shaft of the servo motor 421, and the other end of the rotating sleeve 423 is transmission-connected to the left end of the bearing seat 43. After adopting this rotary drive structure, when the servo motor is working, the servo motor can drive the rotating sleeve to rotate, and when the rotating sleeve rotates, the rotating sleeve can drive the bearing seat to rotate. When the bearing seat rotates, the bearing seat can drive the gear located in the channel to rotate so that the gear is screwed onto the screw; in addition, the number of turns that the bearing seat drives the gear to rotate relative to the screw can be set in the controller in the gear and screw screwing device, that is, the controller can control the number of turns that the servo motor drives the rotating sleeve and the bearing seat to rotate. In addition, since the rotary drive structure drives the rotating sleeve and the bearing seat to rotate by the servo motor, and the servo motor has the advantage of high positioning accuracy, after the rotary drive structure stops working, the channel located on the bearing seat can return to its initial angle.
[0031] A plug-in portion 433 is provided at the left end of the bearing seat 43, and the plug-in portion 433 is movably plugged with the other end of the rotating sleeve 423. At least one first plane 434 is provided on the outer wall of the plug-in portion 433, and a second plane 424 corresponding to each first plane 434 is provided on the inner wall of the other end of the rotating sleeve 423. After the plug-in portion 433 is inserted into the rotating sleeve 423, each first plane 434 abuts against the second plane 424 at the corresponding position; a pin shaft 44 is passed through the plug-in portion 433, and two elongated holes 425 are provided on the side wall of the other end of the rotating sleeve 423. The two ends of the pin shaft 44 are respectively inserted into one of the elongated holes 425 and are slidably connected to the elongated holes 425 at the corresponding position, and each elongated hole 425 is used for the end of the pin shaft 44 to move along the axial direction of the rotating sleeve 423 The rotating sleeve 423 slides in the direction of rotation, and a spring 45 is arranged inside the rotating sleeve 423, one end of the spring 45 abuts against the inner wall of the rotating sleeve 423, and the other end of the spring 45 abuts against the plug-in portion 433; by adopting this structure, after the plug-in portion and the rotating sleeve are plugged in, the first plane located on the plug-in portion can abut against the second plane located on the inner wall of the rotating sleeve, so that the function of circumferential limiting can be achieved between the bearing seat and the rotating sleeve, so that the rotating sleeve can reliably drive the bearing seat to rotate; in addition, through the arrangement of the pin shaft, the elongated hole and the spring, the bearing seat can slide relative to the rotating sleeve, that is, the purpose of flexible connection is achieved between the bearing seat and the rotating sleeve, so that in the process of the bearing seat driving the gear to rotate so that the gear is screwed onto the screw, the bearing seat and the rotating sleeve can have a buffering function.
[0032] The gear feeding mechanism 2 includes a conveying track 21 for conveying the gear 7. The conveying track 21 is fixed on the frame 1. The upper end of the conveying track 21 forms a feeding end and is used to be connected to the vibrating loading plate. The lower end of the conveying track 21 forms a discharging end. The side wall of the conveying track 21 is movably provided with a first stopper 22 and a second stopper 23 distributed along the moving direction of the gear 7 and used to block the gear 7. The distance between the first stopper 22 and the second stopper 23 is greater than the outer diameter of a single gear 7 and less than the sum of the outer diameters of the two gears 7. A second cylinder 24 and a third cylinder 25 are fixed on the outer wall of the conveying track 21. The piston rod of the second cylinder 24 and the piston rod of the third cylinder 25 are respectively fixed to the first stopper 22 and the second stopper 23. When the piston rod of the second cylinder 24 is contracted, the second cylinder 24 is used to drive the first stopper 22 to move so that the first stopper 22 releases the blockage of the gear 7. When the piston rod of the third cylinder 25 is contracted, the third cylinder 25 is used to drive the second stopper 23 to move so that the second stopper 23 Block 23 releases the obstruction to gear 7; after adopting this gear feeding mechanism, first, the piston rod of the second cylinder contracts, and at this time the first block can release the obstruction to the gear in the conveying track. Since the distance between the first block and the second block is greater than the outer diameter of a single gear and less than the sum of the outer diameters of the two gears, under the gravity of the gears in the conveying track, only one gear is allowed to enter the gap between the first block and the second block, and then the piston rod of the second cylinder extends, and at this time the first block can press the gear located at the first block, and then the piston rod of the third cylinder contracts, and at this time the second block can release the obstruction to the gear located in the gap between the first block and the second block, so that one of the gears located in the gap between the first block and the second block can be discharged through the conveying track and fall into the channel located on the bearing seat; by repeating the above process, the track assembly can intermittently feed the gears one by one into the channel located on the bearing seat.
[0033] The screw feeding mechanism 3 includes a material rack 31, a discharge track 32, a push plate 33 and a fourth cylinder 34. The discharge track 32 is fixed on the frame 1 located on the right side of the bearing seat 43. The discharge track 32 extends from left to right. The upper end surface of the discharge track 32 is provided with a material trough 321 with left and right ends and an upper end opening. The material rack 31 is fixed on the discharge track 32. A storage chamber 311 for storing the screw 8 is provided in the material rack 31. The lower end of the storage chamber 311 is provided with a storage chamber 311 for storing the screw 8. The fourth cylinder 34 is fixed on the frame 1, and the left end of the push plate 33 is fixed to the piston rod of the fourth cylinder 34. The fourth cylinder 34 is used to drive the push plate 33 to move left and right so that the push plate 33 can enter and exit the trough 321. 1. An opening groove 322 for the push plate 33 to enter and exit is provided at the bottom of the material trough 321. The opening of the opening groove 322 faces the right side. The opening groove 322 is located below the storage chamber 311. The groove width of the opening groove 322 is smaller than the outer diameter of the screw 8. After adopting this screw feeding mechanism, when the piston rod of the fourth cylinder extends, the push plate can move to the right and into position. At this time, the push plate can move out from the material trough below the storage chamber from left to right. In this way, a screw located at the bottom of the storage chamber can fall into the material trough. When the piston rod of the fourth cylinder contracts, the push plate can move to the left and into position. At this time, the push plate can move to the material trough below the storage chamber. At the same time, a screw in the material trough below the storage chamber can be pushed out from the material trough below the storage chamber from right to left. By repeating the above steps, the screws in the storage chamber can be pushed out one by one to realize feeding of the screws one by one.
[0034] The screw feeding mechanism 3 also includes a fifth cylinder 35 and a limit block 36. The limit block 36 is arranged above the left side of the discharge track 32. The fifth cylinder 35 is fixed to the frame 1, and the limit block 36 is fixed to the piston rod of the fifth cylinder 35. When the piston rod of the fifth cylinder 35 is extended, the limit block 36 is used to move to the top of the material trough 321 and to prevent the screw 8 located in the material trough 321 from tilting. When the piston rod of the fifth cylinder 35 is retracted, the fifth cylinder 35 is used to drive the limit block 36 to move from front to back so that the limit block 36 is moved out from above the material trough 321. After adopting this structure, when the piston rod of the fifth cylinder is extended, the limit block can move to the top of the material trough. In this way, when the gear is screwed to the screw, the limit block can block the screw to avoid the screw in the material trough from tilting. When the piston rod of the fifth cylinder is retracted, the limit block can release the limit on the screw located in the material trough.
[0035] The discharging mechanism 5 comprises a rodless cylinder 51, a sixth cylinder 52 and a pneumatic clamp 53. The rodless cylinder 51 is fixed on the frame 1, the sixth cylinder 52 is fixed on the driving end of the rodless cylinder 51, and the pneumatic clamp 53 is fixed on the driving end of the sixth cylinder 52; the rodless cylinder 51 is used to drive the sixth cylinder 52 to move forward and backward, and the sixth cylinder 52 is used to drive the pneumatic clamp 53 to move up and down; after adopting this discharging mechanism, when it is necessary to place the gear and screw connected by the screwing mechanism into the lower hopper, first, the rodless cylinder drives the sixth cylinder to move the sixth cylinder backward into place, and then the sixth cylinder The piston rod of the cylinder extends to move the pneumatic clamp downward into place, and then the pneumatic clamp can clamp the gear and screw that are screwed together by the screwing mechanism. Subsequently, the piston rod of the sixth cylinder contracts to move the pneumatic clamp upward into place, and then the rodless cylinder drives the sixth cylinder to move the sixth cylinder forward into place, and then the piston rod of the sixth cylinder extends to move the pneumatic clamp downward into place, and then the pneumatic clamp can release the screwed gear and screw. At this time, the screwed gear and screw can fall into the lower hopper, and finally, the piston rod of the sixth cylinder contracts to move the pneumatic clamp upward and reset.
[0036] When the present invention is working, first, the gear feeding mechanism can convey a gear to the supporting seat so that the gear from the gear feeding mechanism can slide into the channel and the limit groove located on the supporting seat, and at the same time, the screw feeding mechanism can convey a screw to the screwing mechanism (after a screw is conveyed to the screwing mechanism, the piston rod of the fifth cylinder can extend, so that the limit block can move to the top of the material trough, so that when the subsequent gear and the screw are screwed together, the limit block can block the screw to avoid the material screw in the material trough from warping). Then, the linear drive structure drives the rotary drive structure to move the rotary drive structure and the supporting seat to the right into position. At this time, the left end of the screw from the screw feeding mechanism can be inserted into the channel from right to left, so that the left end of the screw from the screw feeding mechanism can pass through the threaded hole in the gear and make the threaded portion on the outer wall of the screw abut against the threaded hole in the gear. Then, the rotary drive structure drives The movable bearing seat and the gear located in the bearing seat rotate. When the gear rotates, the gear can be screwed onto the screw. After the rotation driving structure drives the bearing seat and the gear to rotate the set number of circles, the rotation driving structure stops working (because the rotation driving structure drives the rotating sleeve and the bearing seat to rotate by the servo motor, and the servo motor has the advantage of high positioning accuracy, so that after the rotation driving structure stops working, the channel located on the bearing seat can return to its initial angle), that is, the gear and the screw are screwed together (the gear and the screw are screwed together, and the piston rod of the fifth cylinder can be retracted, so that the limit block can release the limit on the screw located in the material trough), then, the discharging mechanism clamps the screwed gear and screw and places the screwed gear and screw into the lower hopper, finally, the linear drive structure drives the rotation driving structure to move the rotation driving structure and the bearing seat to the left and reset, after the above process, the screwing of the gear and the screw is completed.
[0037] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A gear and screw connection device, characterized in that: The invention comprises a frame (1), a gear feeding mechanism (2), a screw feeding mechanism (3), a screw connection mechanism (4), a discharging mechanism (5) and a lower hopper (6), wherein the gear feeding mechanism (2), the screw feeding mechanism (3), the screw connection mechanism (4), the discharging mechanism (5) and the lower hopper (6) are all mounted on the frame (1), the gear feeding mechanism (2) is used to transport the gear (7) to the screw connection mechanism (4), the screw feeding mechanism (3) is used to transport the screw (8) to the screw connection mechanism (4), the screw connection mechanism (4) is used to screw the gear (7) from the gear feeding mechanism (2) onto the screw (8) from the screw feeding mechanism (3), and the discharging mechanism (5) is used to screw the screwed gear (7) and the screw (8) 8) is taken out from the screwing mechanism (4) and placed in the lower hopper (6); the screwing mechanism (4) comprises a linear drive structure (41), a rotary drive structure (42) and a bearing seat (43), the linear drive structure (41) is mounted on the frame (1), the rotary drive structure (42) is mounted on the driving end of the linear drive structure (41), the left end of the bearing seat (43) is connected to the driving end of the rotary drive structure (42), and the bearing seat (43) is provided with a channel (431) with upper and right ends opened, the channel (431) is used for the gear (7) from the gear feeding mechanism (2) to slide in from top to bottom and for the screw (8) from the screw feeding mechanism (3) to be inserted from right to left, Limiting grooves (432) are provided on the inner walls on both the front and rear sides of the channel (431), and the limiting grooves (432) are used for the outer edge of the gear (7) from the gear feeding mechanism (2) to slide into, and the linear drive structure (41) is used to drive the rotary drive structure (42) to move left and right so that the channel (431) moves to the bottom of the discharge end of the gear feeding mechanism (2) or moves out from the bottom of the discharge end of the gear feeding mechanism (2), and the gear feeding mechanism (2) is used to intermittently convey the gear (7) to the channel (431), and the screw feeding mechanism (3) is used to intermittently insert the screw (8) into the channel (431), and the rotary drive structure (42) is used to drive the bearing seat (43) to rotate so that the gear (7) is intermittently conveyed ... The wheel (7) is screwed onto the screw rod (8); the linear drive structure (41) comprises a sliding seat (411) and a first cylinder (412); the sliding seat (411) is connected to the frame (1) in a manner that it can slide left and right; the first cylinder (412) is fixed to the frame (1); the sliding seat (411) is fixed to the piston rod of the first cylinder (412); the rotary drive structure (42) is mounted on the sliding seat (411); two slide rails (11) are fixed to the frame (1) and are distributed in a front-to-back direction; each of the slide rails (11) extends from left to right; each of the slide rails (11) is slidably connected to two sliders (12); each of the sliders (12) is fixed to the bottom of the sliding seat (411);The rotary drive structure (42) comprises a servo motor (421), a bracket (422) and a rotating sleeve (423); the servo motor (421) and the bracket (422) are both fixed on the sliding seat (411); the rotating sleeve (423) is inserted into the bracket (422) and is rotatably connected to the bracket (422) via a bearing; one end of the rotating sleeve (423) is drivingly connected to the rotating shaft of the servo motor (421); and the other end of the rotating sleeve (423) is drivingly connected to the left end of the bearing seat (43). ; 2. The gear and screw connection device according to claim 1, characterized in that: The left end of the bearing seat (43) is provided with a plug-in portion (433), and the plug-in portion (433) is movably plugged with the other end of the rotating sleeve (423). The outer wall of the plug-in portion (433) is provided with at least one first plane (434), and the inner wall of the other end of the rotating sleeve (423) is provided with a second plane (424) corresponding to each of the first planes (434). After the plug-in portion (433) is inserted into the rotating sleeve (423), each of the first planes (434) abuts against the second plane (424) at the corresponding position; a pin is inserted into the plug-in portion (433). The rotating sleeve (423) is provided with a spring (45), one end of the spring (45) is against the inner wall of the rotating sleeve (423), and the other end of the spring (45) is against the inner wall of the rotating sleeve (423). The two end portions of the pin shaft (44) are respectively inserted into one of the elongated holes (425) and are slidably connected with the elongated holes (425) at corresponding positions. Each of the elongated holes (425) is used for allowing the end portion of the pin shaft (44) to slide along the axial direction of the rotating sleeve (423). The rotating sleeve (423) is provided with a spring (45), one end of the spring (45) is against the inner wall of the rotating sleeve (423), and the other end of the spring (45) is against the plug-in portion (433).
3. The gear and screw connection device according to claim 1, characterized in that: The gear feeding mechanism (2) comprises a conveying track (21) for conveying gears (7), the conveying track (21) being fixed on the frame (1), the upper end of the conveying track (21) forming a feeding end and being used to be connected to a vibrating loading tray, the lower end of the conveying track (21) forming a discharging end, and a first stopper (22) and a second stopper (23) distributed along the moving direction of the gear (7) and used to block the gear (7) being movably provided on the side wall of the conveying track (21), the first stopper (22) and the second stopper (23) being distributed along the moving direction of the gear (7) and being used to block the gear (7), the distance between the first stopper (22) and the second stopper (23) being greater than the outer diameter of a single gear (7) and less than the sum of the outer diameters of the two gears (7). A second cylinder (24) and a third cylinder (25) are fixed on the outer wall of the conveying track (21); the piston rod of the second cylinder (24) and the piston rod of the third cylinder (25) are respectively fixed to the first stopper (22) and the second stopper (23); when the piston rod of the second cylinder (24) is retracted, the second cylinder (24) is used to drive the first stopper (22) to move so that the first stopper (22) releases the blockage of the gear (7); when the piston rod of the third cylinder (25) is retracted, the third cylinder (25) is used to drive the second stopper (23) to move so that the second stopper (23) releases the blockage of the gear (7).
4. The gear and screw connection device according to claim 1, characterized in that: The screw feeding mechanism (3) comprises a material rack (31), a discharge track (32), a push plate (33) and a fourth cylinder (34); the discharge track (32) is fixed on a frame (1) located on the right side of a bearing seat (43); the discharge track (32) extends from left to right; a material trough (321) with left and right ends and an upper end opening is provided on the upper end surface of the discharge track (32); the material rack (31) is fixed on the discharge track (32); a storage chamber (311) for storing screws (8) is provided in the material rack (31); the lower end of the storage chamber (311) is communicated with the material trough (321); the screws (8) located in the storage chamber (311) are arranged one by one from bottom to top; the screws (8) located in the storage chamber (311) are arranged one by one from bottom to top; 1) each screw rod (8) extends from left to right, the material trough (321) is only for one screw rod (8) located at the bottom of the storage chamber (311) to fall into, the fourth cylinder (34) is fixed on the frame (1), the left end of the push plate (33) is fixed to the piston rod of the fourth cylinder (34), the fourth cylinder (34) is used to drive the push plate (33) to move left and right so that the push plate (33) enters and exits the material trough (321), the bottom of the material trough (321) is provided with an opening groove (322) for the push plate (33) to enter and exit, the opening of the opening groove (322) faces the right side, the opening groove (322) is located below the storage chamber (311), and the groove width of the opening groove (322) is smaller than the outer diameter of the screw rod (8).
5. The gear and screw connection device according to claim 4, characterized in that: The screw feeding mechanism (3) further comprises a fifth cylinder (35) and a stop block (36), wherein the stop block (36) is arranged above the left side of the discharge track (32), the fifth cylinder (35) is fixed to the frame (1), and the stop block (36) is fixed to the piston rod of the fifth cylinder (35), when the piston rod of the fifth cylinder (35) is extended, the stop block (36) is used to move to the top of the material trough (321) and to prevent the screw (8) located in the material trough (321) from tilting, and when the piston rod of the fifth cylinder (35) is retracted, the fifth cylinder (35) is used to drive the stop block (36) to move from front to back so that the stop block (36) is moved out from the top of the material trough (321).
6. The gear and screw connection device according to claim 1, characterized in that: The discharging mechanism (5) comprises a rodless cylinder (51), a sixth cylinder (52) and a pneumatic clamp (53); the rodless cylinder (51) is fixed on the frame (1); the sixth cylinder (52) is fixed on the driving end of the rodless cylinder (51); and the pneumatic clamp (53) is fixed on the driving end of the sixth cylinder (52); the rodless cylinder (51) is used to drive the sixth cylinder (52) to move forward and backward, and the sixth cylinder (52) is used to drive the pneumatic clamp (53) to move up and down.
Citation Information
Patent Citations
Nut automatic feed with screw up device
CN206936792U
Gear and screw screwing device
CN216359413U
Gear and screw screwing equipment
CN216370928U