A smart and energy-saving air compressor station and its management system

The intelligent and energy-saving air compressor station system, by utilizing the main pressure tank, branch pressure tank, booster device, and self-regulating filter device, solves the problems of stable energy saving and air source output of the air compressor station, and realizes stable air supply and efficient operation of the air compressor.

CN114033650BActive Publication Date: 2025-10-31HUANENG POWER INT INC YINGKOU POWER PLANT +1
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202111401367.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-19
Publication Date
2025-10-31
Estimated Expiration
2041-11-19

AI Technical Summary

Technical Problem

Existing air compressor stations struggle to achieve stable and energy-efficient compressed gas output, and the high frequency of air compressor start-up and shutdown makes it impossible to output a stable pressure gas source.

Method used

The intelligent and energy-saving air compressor station system includes a main pressure tank, sub-pressure tanks, an air compressor, a booster device, and a self-regulating filter device. It controls air pressure and air quality through electronically controlled valves and hydraulic cylinders. Multiple sub-pressure tanks work in sequence, and combined with the lifting and cleaning devices of the booster cover and filter screen, it achieves stable air supply and filtration.

Benefits of technology

It achieves stable and energy-saving operation of the air compressor, reduces the start-stop frequency, outputs a stable pressure air source, and ensures gas quality through a self-regulating filter device, reduces intake resistance and cleans the filter screen, thereby improving the operating efficiency of the air compressor station.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN114033650B_ABST
    Figure CN114033650B_ABST
Patent Text Reader

Abstract

This invention discloses a smart, energy-saving air compressor station and its management system, including a main pressure tank, an air compressor, and multiple pressure distribution tanks. Each pressure distribution tank has a booster device with its actuator extending into the tank. The air compressor's inlet end has a self-adjusting filter device. The booster device includes a booster cover plate inside the pressure distribution tank, a drive component on top of the tank, a ranging component on top of the booster cover plate, and elastic and rubber sealing components on the outer wall of the booster cover plate. The self-adjusting filter device includes a dust filter box, a cleaning box on top of the dust filter box, multiple filter screens inside the dust filter box, a lifting component on top of the cleaning box, and a cleaning component on the outer wall of the cleaning box. One end of the dust filter box is connected to a fan via a pipe, and the fan's exhaust end is connected to multiple air compressors via pipes. This invention provides an air compressor station that facilitates stable and energy-saving operation of the air compressor and provides a stable pressure air source.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention mainly relates to the technical field of air compressor stations, specifically a smart and energy-saving air compressor station and its management system. Background Technology

[0002] An air compressor station is a compressed air station that consists of an air compressor, an air tank, an air handling and purification system, and a refrigerated dryer. An air compressor station can stably provide compressed gas.

[0003] According to patent application CN202011616850.6, an intelligent group control energy-saving system and method for air compressors is provided. The system includes an air compressor module, a low-level data acquisition module, a server module, a monitoring module, a control module, and a data storage module. The air compressor module receives data from the low-level data acquisition module, interacts with the data storage module, and transmits adjustment data to the control module according to instructions from the monitoring module. The data storage module monitors the data uploaded to the server module, calculates and determines whether data adjustment is needed, and monitors whether the air compressor module achieves energy-saving effects after data adjustment. The control module is also included. This system facilitates optimal power output from the air compressor station.

[0004] The system in the aforementioned patent facilitates the air compressor station to output at its optimal power, but it is not conducive to the stable and energy-saving operation of the air compressor, nor is it conducive to the air compressor station to output a stable pressure air source. Summary of the Invention

[0005] This invention provides a smart and energy-saving air compressor station and its management system to solve the technical problems mentioned in the background section.

[0006] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows:

[0007] A smart and energy-saving air compressor station includes a main pressure tank located on the ground, multiple pressure distribution tanks located on the ground and on one side of the main pressure tank, and an air compressor located on the ground and on the side of the pressure distribution tanks away from the main pressure tank. The pressure distribution tanks are connected to the main pressure tank through a first pipe, and a first electrically controlled valve is provided on the first pipe. The air compressor is connected to the pressure distribution tanks through a second pipe, and a second electrically controlled valve is provided on the second pipe. A connecting regulating component is provided between two adjacent second pipes. A pressurizing device with an actuator extending into the pressure distribution tank is provided on the top of the pressure distribution tank. A self-regulating filter device is provided at the air inlet end of the air compressor.

[0008] The pressurization device includes a pressurization cover plate disposed inside the pressure distribution tank, a driving component disposed on the top of the pressure distribution tank for driving the pressurization cover plate to rise and fall, a ranging component disposed on the top of the pressurization cover plate, and an elastic sealing component and a rubber sealing component disposed sequentially from top to bottom on the outer wall of the pressurization cover plate. A pressure sensor is provided at the bottom of the inner wall of the pressure distribution tank.

[0009] The self-adjusting filtration device includes a dust filter box located on the ground, a cleaning box located on top of the dust filter box, multiple filter screens extending from the bottom through the top of the dust filter box into the dust filter box, a lifting component located on top of the cleaning box for driving the filter screens to rise into the cleaning box, and a cleaning component located on the outer wall of the cleaning box. One end of the dust filter box is provided with an air inlet, and the other end is connected to a ventilator through a pipe. The exhaust end of the ventilator is connected to multiple air compressors through a pipe.

[0010] Preferably, the communication regulating component includes a regulating pipe with its two ends respectively connected to two adjacent second pipes, and a third electrically controlled valve disposed on the outer wall of the regulating pipe and located in the middle of the regulating pipe. The regulating pipe is located on the side of the second electrically controlled valve away from the air compressor. In this preferred embodiment, the communication regulating component facilitates the supply of air to the pressure tank corresponding to the air compressor under maintenance using other air compressors.

[0011] Preferably, the driving component includes a plurality of hydraulic cylinders disposed on the top of the pressure-distributing tank, the actuating end of the hydraulic cylinders penetrating through the pressure-distributing tank and connecting to the top of the pressure-boosting shroud. In this preferred embodiment, the lifting and lowering of the pressure-boosting shroud is achieved by the driving component.

[0012] Preferably, the ranging component includes a reference tube whose bottom is connected to the top of the pressure-distributing tank, and a distance sensor located on the top of the pressure-boosting shroud and corresponding to the position of the reference tube. In this preferred embodiment, the ranging component facilitates the measurement of the distance between the pressure-boosting shroud and the top of the pressure-distributing tank.

[0013] Preferably, the elastic sealing component includes a groove at the bottom of the pressure booster plate, multiple connecting holes with one end connected to the inner wall of the groove and the other end connected to the outer wall of the pressure booster plate, and an elastic airbag sleeved on the outer wall of the pressure booster plate and covering the multiple connecting holes, wherein the multiple connecting holes are arranged in a ring array. In this preferred embodiment, the elastic sealing component facilitates sealing the gap between the side wall of the pressure booster plate and the inner wall of the pressure tank.

[0014] Preferably, the rubber sealing component includes an annular positioning groove disposed on the outer wall of the pressure booster shroud and a rubber ring fitted inside the annular positioning groove. In this preferred embodiment, the rubber sealing component facilitates sealing of the gap between the side wall of the pressure booster shroud and the inner wall of the pressure tank.

[0015] Preferably, the lifting component includes an L-shaped lifting frame with one end penetrating through the cleaning box and connecting to the top of the filter plate, and a drive cylinder disposed on the top of the L-shaped lifting frame and with its actuating end penetrating through the L-shaped lifting frame and connecting to the top of the cleaning box. In this preferred embodiment, the lifting component facilitates the raising and lowering of the filter plate.

[0016] Preferably, the cleaning component includes a water supply pipe and an air supply pipe connecting the cleaning box to one end near the fan, and a drain pipe at the other end. In this preferred embodiment, the cleaning component facilitates the cleaning of the filter screen.

[0017] Preferably, an air quality detector is provided on the outer wall of the cleaning chamber. In this preferred embodiment, the air quality detector facilitates the detection of the air quality of the gas to be compressed.

[0018] Based on the above-mentioned technical solution for a smart energy-saving air compressor station, a management system for the smart energy-saving air compressor station will also be provided, including a controller for a telecommunications-connected air compressor, a first electrically controlled valve, a hydraulic cylinder, a distance sensor, a pressure sensor, an air quality detector, and a drive cylinder. The controller includes a sub-tank pressure supply module, a sub-tank pressure control module, a pressure-boosting and de-supply module, and an air monitoring module. The sub-tank pressure supply module is used to open one of the first electrically controlled valves when the air pressure in the main pressure tank is lower than a set value, so that one of the sub-tanks supplies air to the main pressure tank. Multiple sub-tanks work sequentially. The sub-tank pressure control module is used to trigger the hydraulic cylinder when the sub-tank supplies air to maintain the pressure data of the pressure sensor within a set range. The pressure-boosting and de-supply module is used to receive distance data from the distance sensor and stop air supply when the distance data is greater than a set value, while triggering the corresponding air compressor to replenish air and boost pressure. The air monitoring module is used to receive air quality information measured by the air quality detector and trigger the corresponding number of drive cylinders to cause the corresponding number of filter plates to filter the air.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0020] The air compressor station in this invention facilitates stable and energy-saving operation of the air compressor and provides a stable pressure air source for the air compressor station.

[0021] The air supply method, which combines a main pressure tank with pressure-supplemented partial pressure tanks, ensures a stable air pressure source. A connecting regulating component allows for the use of other air compressors to supply air to the corresponding partial pressure tanks of the compressor under maintenance. Multiple partial pressure tanks operate sequentially, reducing the frequency of compressor start-ups and shutdowns. A booster device allows for adjustment of the volume within the partial pressure tanks to maintain sufficient pressure during supply, reducing compressor downtime. The booster device uses a drive component to raise and lower the booster shroud, a distance measuring component to measure the distance between the booster shroud and the top of the partial pressure tank, and elastic and rubber sealing components to seal the gap between the booster shroud's sidewall and the partial pressure tank's inner wall. A self-adjusting filter allows for adjustment of the number of filter plates based on air quality, minimizing intake resistance while maintaining acceptable intake air quality. The self-adjusting filter also features a lifting component for raising and lowering the filter plates, a cleaning component for cleaning the filter plates, and an air quality detector for monitoring the air quality of the compressed gas.

[0022] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0023] Figure 1 This is an isometric view of the overall structure of the present invention;

[0024] Figure 2 This is an exploded view of the overall structure of the present invention;

[0025] Figure 3 This is an exploded view of the self-adjusting filtration device of the present invention;

[0026] Figure 4 This is an exploded view of the pressurization device structure of the present invention;

[0027] Figure 5 This is a top view of the overall structure of the present invention;

[0028] Figure 6 This is a cross-sectional view of the booster device structure of the present invention;

[0029] Figure 7 This is a cross-sectional view of the self-adjusting filter device of the present invention.

[0030] Figure 8 This is an enlarged view of the structure at point A of the present invention;

[0031] Figure 9 This is a structural diagram of the controller system of the present invention.

[0032] Figure Descriptions: 10. Main pressure tank; 11. Sub-pressure tank; 12. Air compressor; 13. First pipeline; 14. First electrically controlled valve; 15. Second pipeline; 16. Second electrically controlled valve; 17. Adjusting component; 171. Adjusting pipe; 172. Third electrically controlled valve; 20. Pressure boosting device; 21. Pressure boosting cover; 22. Drive component; 221. Hydraulic cylinder; 23. Distance measuring component; 231. Reference tube; 232. Distance sensor; 24. Elastic sealing component; 241. Groove; 242. Connecting hole; 243. Elastic airbag; 25. Rubber sealing component; 251. Annular positioning groove; 252. Rubber ring; 26. Pressure sensor; 30. Self-adjusting filter device; 31. Dust filter box; 311. Air inlet; 32. Cleaning box; 33. Filter screen; 34. Lifting component; 341. L-shaped lifting frame; 342. Drive cylinder; 35. Cleaning component; 351. Water supply pipe; 352. Air supply pipe; 353. Sewage pipe; 36. Fan; 37. Air quality detector; 50. Controller; 51. Tank pressure supply module; 52. Tank pressure control module; 53. Pressure boosting module; 54. Air monitoring module. Detailed Implementation

[0033] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be given below with reference to the accompanying drawings, which illustrate several embodiments of the present invention. However, the present invention can be implemented in different forms and is not limited to the embodiments described in the text. Rather, these embodiments are provided to make the disclosure of the present invention more thorough and complete.

[0034] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated with those skilled in the art to which this invention pertains. The terminology used herein in the specification of this invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0036] Please refer to the appendix carefully. Figure 1 , 2As shown in Figure 5, in a preferred embodiment of the present invention, a smart energy-saving air compressor station includes a main pressure tank 10 located on the ground, a plurality of pressure distribution tanks 11 located on the ground and on one side of the main pressure tank 10, and an air compressor 12 located on the ground and on the side of the pressure distribution tanks 11 away from the main pressure tank 10. The pressure distribution tanks 11 are connected to the main pressure tank 10 through a first pipe 13, and a first electrically controlled valve 14 is provided on the first pipe 13. The air compressor 12 is connected to the pressure distribution tanks 11 through a second pipe 15, and a second electrically controlled valve 16 is provided on the second pipe 15. A connecting regulating component 17 is provided between two adjacent second pipes 15. A booster device 20 with its actuating end extending into the pressure tank 11 is provided at the top of the pressure tank 11. A self-regulating filter device 30 is provided at the air inlet end of the air compressor 12. The connecting regulating component 17 includes a regulating pipe 171 with its two ends respectively connected to two adjacent second pipes 15, and a third electrically controlled valve 172 located on the outer wall of the regulating pipe 171 and in the middle of the regulating pipe 171. The regulating pipe 171 is located on the side of the second electrically controlled valve 16 away from the air compressor 12.

[0037] It should be noted that in this embodiment, the air supply method of supplying air through the main pressure tank 10 and supplementing the pressure of the pressure distribution tank 11 facilitates the output of a stable pressure air source. When the air pressure of the main pressure tank 10 is insufficient, the controller 50 opens one of the first solenoid valves 14 so that one of the pressure distribution tanks 11 supplies air into the main pressure tank 10. Multiple pressure distribution tanks 11 work in sequence to reduce the start and stop frequency of the air compressor 12.

[0038] Furthermore, when one of the air compressors 12 needs to be repaired, the third electrically controlled valve 172 adjacent to the air compressor 12 to be repaired is opened so that the other air compressors 12 can supply air to the pressure tank 11 corresponding to the air compressor 12 under repair.

[0039] Furthermore, the pressure supply module 51 is used to open one of the first solenoid valves 14 when the air pressure in the main pressure tank 10 is lower than the set value, so that one of the pressure tanks 11 supplies air to the main pressure tank 10. Multiple pressure tanks 11 work in sequence. The pressure control module 52 is used to trigger the hydraulic cylinder 221 when the pressure tank 11 supplies air, so as to keep the pressure data of the pressure sensor 26 within the set range. The pressure supply stop and boost module 53 is used to receive the distance data of the distance sensor 232 and stop the air supply when the distance data is greater than the set value. At the same time, it triggers the corresponding air compressor 12 to replenish air and boost pressure. The air monitoring module 54 is used to receive the air quality information measured by the air quality detector 37 and trigger the corresponding number of drive cylinders 342 so that the corresponding number of filter plates 33 perform air filtration.

[0040] Please refer to the appendix carefully. Figure 2 , 4As shown in Figures 6, 8, and 9, in another preferred embodiment of the present invention, the pressurizing device 20 includes a pressurizing cover plate 21 disposed inside the pressure distribution tank 11, a driving component 22 disposed on the top of the pressure distribution tank 11 for driving the pressurizing cover plate 21 to rise and fall, a ranging component 23 disposed on the top of the pressurizing cover plate 21, and an elastic sealing component 24 and a rubber sealing component 25 disposed sequentially from top to bottom on the outer wall of the pressurizing cover plate 21. A pressure sensor 26 is provided at the bottom of the inner wall of the pressure distribution tank 11. The driving component 22 includes a plurality of hydraulic cylinders 221 disposed on the top of the pressure distribution tank 11. The actuating end of the hydraulic cylinder 221 penetrates the pressure distribution tank 11 and connects to the top of the pressurizing cover plate 21. The ranging component 23 includes a bottom connection to the pressure distribution tank 11. The pressure tank 11 has a reference tube 231 at the top and a distance sensor 232 at the top of the pressure boosting cover 21 corresponding to the position of the reference tube 231. The elastic sealing component 24 includes a groove 241 at the bottom of the pressure boosting cover 21, a plurality of connecting holes 242 with one end connected to the inner wall of the groove 241 and the other end connected to the outer wall of the pressure boosting cover 21, and an elastic airbag 243 sleeved on the outer wall of the pressure boosting cover 21 and covering the plurality of connecting holes 242. The plurality of connecting holes 242 are arranged in a ring array. The rubber sealing component 25 includes an annular positioning groove 251 on the outer wall of the pressure boosting cover 21 and a rubber ring 252 sleeved in the annular positioning groove 251.

[0041] It should be noted that, in this embodiment, when the pressure tank 11 supplies air, the booster device 20 facilitates the adjustment of the volume inside the pressure tank 11, so as to maintain sufficient pressure when the pressure tank 11 supplies air and reduce the working time of the air compressor 12.

[0042] The controller 50 receives pressure data from the pressure sensor 26 and triggers the hydraulic cylinder 221 to keep the pressure data of the pressure sensor 26 within the set range. The controller 50 receives distance data from the distance sensor 232 and stops supplying air when the distance data is greater than the set value, while triggering the corresponding air compressor 12 to replenish air and increase pressure.

[0043] Furthermore, when the booster device 20 is working, the hydraulic cylinder 221 drives the booster cover plate 21 to descend, thereby reducing the volume of compressed air in the pressure distribution tank 11. The rubber ring 252 can seal the gap between the side wall of the booster cover plate 21 and the inner wall of the pressure distribution tank 11. At the same time, the pressurized gas expands the elastic air bag 243 through the connecting hole 242 for secondary sealing.

[0044] Please refer to the appendix carefully. Figure 2 , 3As shown in Figures 7 and 9, in another preferred embodiment of the present invention, the self-adjusting filtration device 30 includes a dust filter box 31 disposed on the ground, a cleaning box 32 disposed on the top of the dust filter box 31, a plurality of filter screens 33 extending from the bottom through the top of the dust filter box 31 into the dust filter box 31, a lifting component 34 disposed on the top of the cleaning box 32 for driving the filter screens 33 to rise into the cleaning box 32, and a cleaning component 35 disposed on the outer wall of the cleaning box 32. One end of the dust filter box 31 is provided with an air inlet 311, and the other end is connected to a ventilator 36 via a pipe. The exhaust end of the blower 36 is connected to multiple air compressors 12 through a pipe. The lifting component 34 includes an L-shaped lifting frame 341 that passes through the cleaning box 32 and connects to the top of the filter plate 33 at one end, and a drive cylinder 342 that is located on the top of the L-shaped lifting frame 341 and whose execution end passes through the L-shaped lifting frame 341 and connects to the top of the cleaning box 32. The cleaning component 35 includes a water source pipe 351 and an air source pipe 352 that connect the cleaning box 32 near the blower 36 at one end, and a sewage pipe 353 at the other end. An air quality detector 37 is provided on the outer wall of the cleaning box 32.

[0045] It should be noted that in this embodiment, when air is intake, the fan 36 works, and the air filtered by the dust box 31 enters the air compressor 12. The controller 50 receives the air quality information measured by the air quality detector 37 and triggers the corresponding number of drive cylinders 342 so that the corresponding number of filter plates 33 filter the air, so as to minimize the intake resistance when the intake air quality meets the standard.

[0046] Furthermore, when the lifting component 34 is working, the actuator of the drive cylinder 342 drives the L-shaped lifting frame 341 to rise and fall, and the L-shaped lifting frame 341 drives the filter screen plate 33 to rise and fall.

[0047] Furthermore, when cleaning the filter screen plate 33, the lifting component 34 moves the filter screen plate 33 into the cleaning box 32, first circulates water into the water source pipe 351 to rinse the filter screen plate 33, and then circulates air into the air source pipe 352 to dry the filter screen plate 33. The wastewater and waste gas are discharged through the sewage pipe 353.

[0048] According to the above embodiments, a smart energy-saving air compressor station management system will also be provided, including a controller 50 that connects an air compressor 12, a first electrically controlled valve 14, a hydraulic cylinder 221, a distance sensor 232, a pressure sensor 26, an air quality detector 37, and a drive cylinder 342. The controller 50 includes a sub-tank pressure supply module 51, a sub-tank pressure control module 52, a pressure boosting and depressurization module 53, and an air monitoring module 54. The sub-tank pressure supply module 51 is used to open one of the first electrically controlled valves 14 when the air pressure in the main pressure tank 10 is lower than a set value, so that one of the sub-pressure tanks 11 supplies air to the main pressure tank. The system provides internal air supply, with multiple pressure tanks 11 operating sequentially. The pressure control module 52 of the pressure tanks 11 triggers the hydraulic cylinder 221 when supplying air to maintain the pressure data of the pressure sensor 26 within a set range. The pressure-boosting module 53 receives distance data from the distance sensor 232 and stops supplying air when the distance data exceeds a set value, while simultaneously triggering the corresponding air compressor 12 to replenish and boost the pressure. The air monitoring module 54 receives air quality information measured by the air quality detector 37 and triggers the corresponding number of drive cylinders 342 to enable the corresponding number of filter plates 33 to filter the air.

[0049] The specific process of this invention is as follows:

[0050] The distance sensor 232 is model "LTF12IC2LD", and the pressure sensor 26 is model "2SMPP-03".

[0051] The air supply method of supplying air through the main pressure tank 10 and supplementing the pressure through the pressure tank 11 facilitates the output of a stable pressure air source. When the air pressure in the main pressure tank 10 is insufficient, the controller 50 opens one of the first solenoid valves 14 so that one of the pressure tanks 11 supplies air into the main pressure tank 10. Multiple pressure tanks 11 work in sequence to reduce the start and stop frequency of the air compressor 12.

[0052] When one of the air compressors 12 needs to be repaired, the third electrically controlled valve 172 adjacent to the air compressor 12 to be repaired is opened so that the other air compressors 12 can supply air to the pressure tank 11 corresponding to the air compressor 12 under repair.

[0053] The pressure supply module 51 is used to open one of the first solenoid valves 14 when the air pressure in the main pressure tank 10 is lower than the set value, so that one of the pressure tanks 11 supplies air to the main pressure tank 10. Multiple pressure tanks 11 work in sequence. The pressure control module 52 is used to trigger the hydraulic cylinder 221 when the pressure tank 11 supplies air, so as to keep the pressure data of the pressure sensor 26 within the set range. The pressure supply stop and boost module 53 is used to receive the distance data of the distance sensor 232 and stop the air supply when the distance data is greater than the set value. At the same time, it triggers the corresponding air compressor 12 to replenish air and boost the pressure. The air monitoring module 54 is used to receive the air quality information measured by the air quality detector 37 and trigger the corresponding number of drive cylinders 342 so that the corresponding number of filter plates 33 filter the air.

[0054] When the pressure tank 11 supplies air, the booster device 20 facilitates the adjustment of the volume inside the pressure tank 11, so as to maintain sufficient pressure when the pressure tank 11 supplies air and reduce the working time of the air compressor 12.

[0055] The controller 50 receives pressure data from the pressure sensor 26 and triggers the hydraulic cylinder 221 to keep the pressure data of the pressure sensor 26 within the set range. The controller 50 receives distance data from the distance sensor 232 and stops supplying air when the distance data is greater than the set value, while triggering the corresponding air compressor 12 to replenish air and increase pressure.

[0056] When the booster device 20 is working, the hydraulic cylinder 221 drives the booster cover plate 21 to descend, so as to reduce the volume of compressed air in the pressure tank 11. The rubber ring 252 can seal the gap between the side wall of the booster cover plate 21 and the inner wall of the pressure tank 11. At the same time, the pressurized gas expands the elastic air bag 243 through the connecting hole 242 for secondary sealing.

[0057] During air intake, the fan 36 operates, and the air filtered by the dust filter box 31 enters the air compressor 12. The controller 50 receives the air quality information measured by the air quality detector 37 and triggers the corresponding number of drive cylinders 342 to make the corresponding number of filter plates 33 filter the air, so as to minimize the intake resistance while ensuring that the intake air quality meets the standards.

[0058] When the lifting component 34 is working, the actuator of the drive cylinder 342 drives the L-shaped lifting frame 341 to rise and fall, and the L-shaped lifting frame 341 drives the filter screen plate 33 to rise and fall.

[0059] When cleaning the filter screen plate 33, the lifting component 34 moves the filter screen plate 33 into the cleaning box 32. First, water is passed into the water source pipe 351 to rinse the filter screen plate 33. After that, air is passed into the air source pipe 352 to dry the filter screen plate 33. Wastewater and waste gas are discharged through the sewage pipe 353.

[0060] The present invention has been described by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. A smart energy-saving air compressor station, comprising a main pressure tank (10) located on the ground, a plurality of secondary pressure tanks (11) located on the ground and on one side of the main pressure tank (10), and an air compressor (12) located on the ground and on the side of the secondary pressure tanks (11) away from the main pressure tank (10), characterized in that... The pressure tank (11) is connected to the main pressure tank (10) through the first pipe (13). The first pipe (13) is equipped with a first electrically controlled valve (14). The air compressor (12) is connected to the pressure tank (11) through the second pipe (15). The second pipe (15) is equipped with a second electrically controlled valve (16). A connecting adjustment component (17) is provided between two adjacent second pipes (15). The top of the pressure tank (11) is equipped with a booster device (20) whose execution end extends into the pressure tank (11). The air compressor (12) is equipped with a self-adjusting filter device (30) at the air inlet end. The pressurization device (20) includes a pressurization cover plate (21) disposed inside the pressure distribution tank (11), a drive component (22) disposed on the top of the pressure distribution tank (11) and used to drive the pressurization cover plate (21) to rise and fall, a distance measuring component (23) disposed on the top of the pressurization cover plate (21), and an elastic sealing component (24) and a rubber sealing component (25) disposed sequentially from top to bottom on the outer wall of the pressurization cover plate (21). A pressure sensor (26) is provided at the bottom of the inner wall of the pressure distribution tank (11). The self-adjusting filtration device (30) includes a dust box (31) on the ground, a cleaning box (32) on top of the dust box (31), multiple filter plates (33) extending from the bottom through the top of the dust box (31) into the dust box (31), a lifting component (34) on top of the cleaning box (32) for driving the filter plates (33) to rise into the cleaning box (32), and a cleaning component (35) on the outer wall of the cleaning box (32). One end of the dust box (31) has an air inlet (311). The other end is connected to a ventilator (36) via a pipe. The exhaust end of the ventilator (36) is connected to multiple air compressors (12) via a pipe. The drive component (22) includes multiple hydraulic cylinders (221) located on the top of the pressure distribution tank (11). The actuating end of the hydraulic cylinder (221) passes through the pressure distribution tank (11) and connects to the top of the pressure boosting cover plate (21). The ranging component (23) includes a reference pipe (231) with its bottom connected to the top of the pressure distribution tank (11), and a reference pipe (231) located on the top of the pressure boosting cover plate (21) and connected to the reference pipe (231). 31) The distance sensor (232) corresponding to the position, the elastic sealing component (24) includes a groove (241) provided at the bottom of the pressure cover plate (21), a plurality of connecting holes (242) with one end connected to the inner wall of the groove (241) and the other end connected to the outer wall of the pressure cover plate (21), and an elastic airbag (243) sleeved on the outer wall of the pressure cover plate (21) and covering the outside of the plurality of connecting holes (242), the plurality of connecting holes (242) are arranged in a ring array, the rubber sealing component (25) includes The annular positioning groove (251) is provided on the outer wall of the pressure booster cover (21), and the rubber ring (252) is sleeved in the annular positioning groove (251). The connecting adjustment component (17) includes an adjustment pipe (171) with its two ends respectively connected to two adjacent second pipes (15), and a third electric control valve (172) provided on the outer wall of the adjustment pipe (171) and located in the middle of the adjustment pipe (171). The adjustment pipe (171) is located on the side of the second electric control valve (16) away from the air compressor (12).

2. The intelligent energy-saving air compressor station according to claim 1, characterized in that, The lifting component (34) includes an L-shaped lifting frame (341) with one end penetrating through the cleaning box (32) and connecting to the top of the filter plate (33), and a drive cylinder (342) located on the top of the L-shaped lifting frame (341) and having its actuating end penetrating through the L-shaped lifting frame (341) and connecting to the top of the cleaning box (32).

3. The intelligent energy-saving air compressor station according to claim 1, characterized in that, The cleaning component (35) includes a water supply pipe (351) and an air supply pipe (352) connecting the cleaning box (32) to one end near the fan (36), and a sewage pipe (353) at the other end.

4. The intelligent energy-saving air compressor station according to claim 1, characterized in that, An air quality detector (37) is installed on the outer wall of the cleaning box (32).

Citation Information

Patent Citations

  • Intelligent group control energy-saving system and method for air compressors

    CN112610459A

  • Environment control type air handling unit

    CN103528140A

  • Air compressor operation control device

    CN109209851A

  • Air compressor set flow intelligent control system

    CN201461359U

  • Air supply line networking device capable of improving operational efficiency of air compression stations

    CN203978784U