A coffee fruit flotation, anhydrous peeling, and glue drying processing system
By designing a coffee fresh fruit flotation, waterless peeling, and glue-carrying treatment system, the problems of low efficiency and serious resource waste in the existing technology are solved, and efficient and environmentally friendly coffee fresh fruit treatment is achieved.
Patent Information
- Application Number
- CN202111328255.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-10
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2041-11-10
AI Technical Summary
The existing fresh coffee fruit selection, peeling and drying process is inefficient, consumes a lot of manpower and water resources, and the mechanical equipment is complex, difficult to install, and high purchase costs, resulting in waste of resources and environmental pollution.
A coffee fresh fruit flotation, waterless peeling, glue-drying treatment system is designed, including lifting conveyors, flotation machines, fruit peeling machines, fruit peeling machines, fruit separators, dryers, etc. Through flotation, multi-stage screening and water peeling, efficient separation and drying of peel and fruit, recycling of water resources, and centralized waste treatment.
It realizes efficient flotation, multi-stage screening and water peeling of fresh coffee fruits, reduces human and water resources consumption, reduces resource waste and environmental pollution, and improves treatment efficiency and product quality.
Smart Images

Figure CN114100839B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a processing system, in particular to a coffee fruit flotation, anhydrous peeling and glue drying processing system, belonging to the technical field of mechanical design and manufacturing. Background Art
[0002] As people's living standards continue to improve, coffee, one of the world's three major beverages, has begun to enter the consumption list of the general public. Many areas in my country have also begun to introduce a large number of coffee trees for local cultivation, and the coffee processing industry, following the planting industry, has also developed vigorously. After the fresh coffee berries are picked, they need to go through the steps of fruit selection, peeling, drying, etc. before they can get the coffee beans used to make coffee. At present, the selection, peeling, drying and other processing of fresh coffee berries are mainly completed manually, which is not only inefficient and labor-intensive, but also requires a lot of human resources to ensure normal production. However, the commercially available coffee berry selection machines, peeling machines, dryers and other equipment have problems such as complex structure, inconvenient installation and debugging, and high purchase costs. Especially for the selection and peeling of fresh coffee berries, the selection machine is difficult to separate the high-quality berries from the floating berries and the shrunken berries, and there are problems such as low selection efficiency, large consumption of water resources, and excessive waste of water resources; the peeling machine often has problems such as unclean peeling or serious damage of coffee beans during peeling, resulting in a large number of reworks and serious waste of coffee beans. The above-mentioned situations will restrict the development of the coffee processing industry and pose a serious threat to the survival of small and medium-sized enterprises. Therefore, it is necessary to improve the existing technology. Summary of the invention
[0003] In order to solve the problems of low efficiency and human resource consumption caused by the manual operation of existing fresh coffee fruit selection, peeling, screening and drying, as well as the high purchase cost, poor screening and peeling effects, serious waste of resources caused by the mechanical operation, the present invention provides a fresh coffee fruit flotation, waterless peeling and glue drying processing system.
[0004] The present invention is completed by the following technical scheme: a coffee fruit flotation, anhydrous peeling, and glue drying processing system, characterized in that it includes: a lifting conveyor connected to a lower hopper, the output end of the lifting conveyor is connected to a flotation machine, the high-quality fruit discharge port of the flotation machine is connected to a high-quality fruit peeling machine, the floating fruit discharge port is connected to a floating fruit separator, the high-quality fruit peeling machine discharge port is connected to a high-quality fruit sorting machine, the first-level fruit discharge port of the high-quality fruit sorting machine is connected to a dryer, the second-level fruit discharge port is connected to the second-level fruit peeling machine, the peeled fruit outlet of the second-level fruit peeling machine is connected to the dryer, the coffee skin outlet is connected to a waste collection station through a waste conveying mechanism, the floating fruit outlet of the floating fruit separator is connected to the floating fruit peeling machine, and the shriveled fruit outlet is connected to the waste conveying station through a waste conveying mechanism. The mechanism is connected to the waste collection station so that after the fresh coffee fruits are transported to the lower hopper by the conveying vehicle, they are sent to the flotation machine through the lifting conveyor for flotation. The floated high-quality fruits are sent to the high-quality fruit peeling machine for fruit and skin separation. The peeled coffee fruits are then sent to the high-quality fruit sorting machine to sort out the first-class fruits and the second-class fruits. The first-class fruits are directly sent to the dryer for drying. The second-class fruits are peeled again and sent to the dryer for drying. The floated fruits are sent to the floated fruit separator for separation of floated fruits and shriveled fruits. The separated floated fruits are sent to the floated fruit peeling machine for peeling and then sent to the dryer for drying. The removed coffee skins and separated shriveled fruits are sent to the waste collection station for centralized treatment through the waste conveying mechanism. The water floated and filtered out is recovered and recycled.
[0005] The flotation machine includes a shell with a water material chamber therein and a material inlet thereon, a high-quality fruit conveyor is arranged in the water material chamber, the input end of which is connected to the bottom of the water material chamber and the output end is connected to a high-quality fruit peeling machine, and a drop hopper with an open top and the bottom connected to a floating fruit separator through a material pipe, a push plate connected to a driving mechanism is arranged above the water material chamber, wherein: a drain rack and a reflux trough are arranged below the output end of the high-quality fruit conveyor, and the open edge of the top of the drop hopper is adapted to the liquid level in the water material chamber.
[0006] The shell of the flotation machine is set as an inverted right-angled trapezoidal body with a large top and a small bottom and an outer plate set as an inclined plate, the water-material chamber is set as an inverted right-angled trapezoidal chamber adapted to the shape of the shell, the top of the water-material chamber is set as an open, and the feed inlet is set at the open top of the water-material chamber and located on the side of the inclined plate;
[0007] The high-quality fruit conveyor is configured as a screw conveyor, which is vertically arranged in the water material cavity on the side of the vertical plate of the shell, and comprises a vertical cylinder with a feed inlet at the bottom and a discharge outlet on the top side wall, a vertical rotating shaft with spiral blades arranged in the vertical cylinder, the bottom end of the vertical rotating shaft is matched with a bearing with a seat arranged at the bottom of the shell, and the top end extends upward out of the top of the shell and is connected to the main shaft of the power machine arranged at the top of the shell, the feed inlet at the bottom of the vertical cylinder is located at the bottom of the water material cavity, and the discharge outlet at the top is located on one side of the top of the shell;
[0008] The drain frame is arranged below the discharge port of the high-quality fruit conveyor, the upper end of the drain frame is connected with the lower edge of the discharge port, the lower end is connected with the upper end of the downwardly inclined conveying ramp, and the lower end of the conveying ramp is matched with the high-quality fruit peeling machine; the drain frame includes a drain plate with a plurality of long through grooves arranged along the conveying direction, and side baffles arranged on both sides of the drain plate, the long through grooves are evenly spaced from the upper end to the lower end of the drain plate, the reflux trough is arranged below the drain frame, which is an inclined trough body, the high end of the reflux trough is connected with the low end of the drain plate of the drain frame, the low end is connected with the water material chamber, and the water material chamber is provided with a horizontal filter plate matched with the low end of the reflux trough, the outer end of the horizontal filter plate is fixed on the shell, and the inner end is provided with a vertical baffle, so that the water mixed in the high-quality fruit output by the high-quality fruit conveyor can be drained out through the drain frame, and the reflux trough returns the drained water to the water material chamber for continued use to avoid waste of water resources, and at the same time, the horizontal filter plate and the vertical baffle are used to prevent impurities from entering the water material chamber;
[0009] The push plate is transversely arranged at the upper part of the water material chamber, and is set as a vertical long strip whose width is adapted to the inner width of the water material chamber. A protective cover is arranged above the push plate and its driving mechanism, and the protective cover is arranged on the top opening of the water material chamber, and an observation window is arranged on the protective cover. The driving mechanism includes two horizontal rotating shafts which are spaced apart and transversely arranged at the upper part of the water material chamber, and both ends of each horizontal rotating shaft are rotatably connected with the bearing seat arranged on the side wall of the shell body respectively, and two spaced sprockets are respectively sleeved on the two horizontal rotating shafts, and a chain is sleeved between the sprockets on the same side, and both ends of the push plate are respectively fixed on the corresponding chains, and one end of one of the horizontal rotating shafts extends outward from the side wall of the shell body and is connected to an external power machine, so that under the drive of the power machine, the chain is driven to rotate through the horizontal rotating shaft, and then the push plate is driven to move, so as to push the floating coffee fruits into the drop hopper and send them to the floating fruit separator through the material pipe.
[0010] The high-quality fruit conveyor is provided with two parallel and spaced units, both of which are arranged in the water-material cavity. A plurality of vertical drainage grooves are spaced apart on the upper part of the vertical cylinder wall of the high-quality fruit conveyor. The drop hopper is provided in a funnel shape with a large top opening and a small bottom outlet. The top width is consistent with the internal width of the water-material cavity, and the height of the top opening edge is lower than the top height of the shell. The upper end of the material pipe is connected with the bottom outlet of the drop hopper, and the lower end extends vertically downward out of the shell and is connected with the floating fruit separator. The drop hopper and the material pipe are located in front of the high-quality fruit conveyor and behind the inclined plate of the shell, and The front edge of the top opening is set as a transition plate inclined backward and upward, and a triangular diverter plate is provided at the angle between the material pipe and the inclined plate of the shell body, so that the high-quality fruits that sink to the bottom of the water material chamber can be guided by the inclined plate through the high-quality fruit conveyor to be lifted and conveyed, and then discharged from the discharge port. The floating coffee fruits and shriveled fruits enter from the top opening of the drop hopper, and then are conveyed to the floating fruit separator through the material pipe. The setting of the transition plate facilitates the floating coffee fruits to enter the drop hopper over the open front edge of the drop hopper, and the triangular diverter plate prevents the sinking high-quality coffee fruits from accumulating between the inclined plate and the material pipe.
[0011] The superior fruit sorting machine comprises a shell with a cavity disposed on a frame, a screening cylinder with a through hole disposed therein, an inlet end of the screening cylinder being connected to a superior fruit peeling machine through an input mechanism, and an outlet end of the screening cylinder being connected to a secondary fruit peeling machine, a primary fruit discharge port and a primary fruit conveying mechanism matched with the primary fruit discharge port being provided at the bottom of the shell, and the primary fruit discharge port being connected to a drying machine through a conveyor; wherein:
[0012] The shell is horizontally placed on the frame, the upper part of which is a long rectangular body, the middle part is a long conical body with two long sides inclined inwards, a vertical rear partition plate is provided at the rear side of the shell cavity, the rear partition plate divides the cavity into a front screening cavity and a rear drop cavity, a primary fruit discharge port is provided at the bottom of the screening cavity, and a secondary fruit discharge port is provided at the bottom of the drop cavity;
[0013] The screening drum is a long drum which is horizontally arranged and open at both ends. The inner wall thereof is provided with spiral convex ribs extending from one open end to the other open end. A horizontal rotating shaft is provided at the center of the long drum. The front end of the horizontal rotating shaft is connected to the input mechanism, and the rear end is matched with a bearing with a seat on a cross bar arranged in the shell. A circular through hole which is adapted to the screening drum is provided on the rear partition plate. The rear end of the screening drum passes through the circular through hole on the rear partition plate and is located in the screening cavity and the blanking cavity. The front end of the screening drum is fixed to the input mechanism through a bearing with a seat, and the rear end is connected to the horizontal rotating shaft through a plurality of support rods arranged at intervals, so that the screening drum rotates synchronously with the horizontal rotating shaft.
[0014] The front opening of the screening drum in the screening chamber is the inlet end, and the rear opening of the screening drum in the blanking chamber is the outlet end. A plurality of longitudinal strip through holes are arranged on the wall of the screening drum in the screening chamber. The plurality of longitudinal strip through holes are evenly spaced along the wall of the drum, so that when the screening drum rotates, the peeled fruits therein can be transported from the inlet end to the outlet end driven by the spiral convex ribs, and when passing through the screening chamber during the transportation process, the first-level coffee fruits that meet the requirements fall from the through holes, and the coffee fruits that are larger than the through holes enter the blanking chamber from the outlet end and are sent to the second-level fruit peeling machine through the outlet.
[0015] The input mechanism is set as a first screw conveyor, which includes a cylinder with an open end and a closed end, and a first screw conveying rod arranged in the cylinder, one end of which is connected to the horizontal rotating shaft of the screening cylinder, and a feed inlet is opened on the side wall of the cylinder, the feed inlet is connected to the hopper, and the open end of the cylinder is set as a discharge port;
[0016] The first screw conveyor is horizontally arranged on the outer wall of the housing on the same side as the inlet end of the screening drum, and the outer wall is provided with a connecting hole connected to the discharge port of the first screw conveyor;
[0017] The first spiral conveying rod passes through the bearing on the closed end of the cylinder and is connected to the external power machine;
[0018] The first screw conveying rod is driven to rotate by the power machine, and the first screw conveying rod drives the horizontal rotating shaft of the screening drum connected thereto to rotate, thereby driving the screening drum to rotate, and the peeled coffee cherries in the hopper are sent into the screening drum through the first screw conveying rod for screening.
[0019] A primary fruit conveying mechanism is provided above the primary fruit discharge port, and the primary fruit conveying mechanism is a second screw conveyor, which includes a cylinder with an open top and closed ends, and a second screw conveying rod arranged in the cylinder. The second screw conveyor is arranged parallel to the screening cylinder and has the same length as the screening chamber, and the open top of the cylinder is connected to the bottom of the screening chamber;
[0020] The first-stage fruit discharge port is arranged at the center of the bottom of the cylinder body, and the spiral directions of the spiral blades on the second spiral conveying rod above the first-stage fruit discharge port are opposite to each other with the midpoint as the boundary, so that the first-stage fruit falling into the bottom of the screening chamber can be conveyed from the front and rear directions to the first-stage fruit discharge port in the middle, and then discharged and sent to the dryer.
[0021] The floating fruit separator comprises a shell with a cavity disposed on a frame, a screening cylinder with a through hole disposed therein, an inlet end of the screening cylinder being connected to a first floating fruit conveyor, and an outlet end of the screening cylinder being connected to a second floating fruit conveyor, the first floating fruit conveyor being connected to a flotation machine, and the second floating fruit conveyor being connected to a floating fruit peeling machine; wherein:
[0022] The shell is horizontally placed on the frame, the upper part of which is set as a long rectangular body, and the middle part is set as a long conical body with two long sides inclined inwards. The front and rear sides of the shell cavity are respectively provided with vertical front and rear partition plates, and the front and rear partition plates divide the cavity into a front drainage chamber, a middle screening chamber and a rear material drop chamber, and a drainage port is provided at the bottom of the drainage chamber, a waste port is provided at the bottom of the screening chamber, and a material drop chamber is provided at the bottom of the material drop chamber, wherein: a second floating fruit conveyor is provided below the material drop port, and the second floating fruit conveyor is connected to the floating fruit peeling machine, a waste conveyor is provided above the waste port, and the waste port is connected to the waste collection station through a waste conveying mechanism, and the drainage port is connected to the pool through a pipe or a water tank;
[0023] The first coffee fruit conveyor conveys the coffee fruit sent by the flotation machine to the screening cylinder, and the waste fruit and impurities with smaller diameters are screened out through the through holes on the screening cylinder and fall into the waste outlet below, and then sent to the waste collection station through the waste conveying mechanism; the screened coffee fruit is sent to the coffee fruit peeling machine through the second coffee fruit conveyor; the water discharged from the drainage outlet is sent to the water pool and used as circulating water;
[0024] The screening drum is a horizontally arranged long drum with open ends, and its inner wall is provided with spiral convex ribs extending from one open end to the other open end. A horizontal rotating shaft is provided at the center of the long drum, and the front end of the horizontal rotating shaft is connected to the first floating fruit conveyor, and the rear end is matched with a bearing with a seat on a cross bar arranged in the shell. The front end of the screening drum is fixed to the first floating fruit conveyor through the bearing with a seat, and the rear end is connected to the horizontal rotating shaft through a plurality of spaced support rods, so that the screening drum rotates synchronously with the horizontal rotating shaft.
[0025] The front and rear partition plates are respectively provided with circular through holes adapted to the sieve drum, and the front and rear ends of the sieve drum are respectively passed through the circular through holes corresponding to the front and rear partition plates and are located in the drain chamber, the sieve chamber and the blanking chamber. The opening of the sieve drum in the drain chamber is the inlet end, and the opening of the sieve drum in the blanking chamber is the outlet end. The wall of the sieve drum in the drain chamber is provided with a plurality of circular drain holes, and the plurality of drain holes are evenly spaced along the wall. The wall of the sieve drum in the sieve chamber is provided with a plurality of longitudinal strip through holes, and the plurality of longitudinal strip through holes are evenly spaced along the wall.
[0026] When the screening drum rotates, the coffee berries and impurities therein can be transported from the inlet end to the outlet end driven by the spiral ribs, and when passing through the drain chamber during the transportation process, the excess water is drained from the drain holes and enters the drain chamber, and then discharged to the water pool through the drain port and used as circulating water, while the waste berries and impurities with small diameters fall from the strip through holes and enter the screening chamber, and then are sent to the waste collection station through the waste port and the waste conveying mechanism, and the screened coffee berries enter the drop chamber from the outlet end, and are sent to the berries peeling machine through the drop port and the second berries conveyor below.
[0027] The first floating fruit conveyor is configured as a third screw conveyor, which includes a cylinder with an open end and a closed end, a third screw conveying rod arranged in the cylinder, the left end of the third screw conveying rod is connected to the horizontal rotating shaft of the screening cylinder as a whole, and the right end is connected to an external motor after passing through the bearing on the closed end of the cylinder, a feed inlet is opened on the side wall of the cylinder, the feed inlet is connected to the hopper, and the open end of the cylinder is configured as a discharge port;
[0028] The first floating fruit conveyor is horizontally arranged on the housing wall on the same side as the inlet end of the screening drum, so that the first screw conveyor rod is driven to rotate by the motor, and the first screw conveyor rod in turn drives the horizontal rotating shaft in the screening drum connected thereto to rotate, thereby rotating the screening drum;
[0029] The second floating fruit conveyor is configured as a fourth screw conveyor, which comprises a cylinder with a discharge port at one end and a closed end at the other end, and a fourth screw conveying rod arranged in the cylinder. The second floating fruit conveyor is horizontally arranged at the bottom of the blanking cavity, the top of the cylinder is connected to the discharge port, and the discharge port of the cylinder is connected to the floating fruit peeling machine;
[0030] The two ends of the fourth spiral conveying rod are rotatably connected to the corresponding bearings at the two ends of the cylinder, and one end thereof extends outward and is connected to an external power machine;
[0031] So that the fourth spiral conveying rod can be rotated under the drive of the power machine, and then the screened floating fruits can be sent to the floating fruit peeling machine;
[0032] The waste conveyor is configured as a fifth screw conveyor, which includes a cylinder with an open top and closed ends, and a fifth screw conveying rod arranged in the cylinder. The waste conveyor is arranged in parallel with the screening cylinder and has the same length as the screening chamber. The open top of the cylinder is connected to the bottom of the screening chamber. The waste port is arranged at the center of the bottom of the cylinder. The spiral directions of the spiral blades on the fifth screw conveying rod above the waste port are opposite to each other with the midpoint as the boundary.
[0033] So that the waste fruit and impurities falling into the bottom of the screening chamber can be transported to the waste outlet and discharged from the shell through the waste conveyor;
[0034] A cylinder brush is provided on one side of the screening cylinder in the screening chamber and is parallel to the screening cylinder and has the same length as the screening cylinder. The cylinder brush includes a horizontal roller and bristles provided on the horizontal roller. The roller shafts at both ends of the horizontal roller are matched with bearings with seats provided on the inner wall of the screening chamber, and the bristles are in contact with the screening cylinder.
[0035] So that the floating fruits or impurities stuck in the strip through-holes can be cleaned by the bristles.
[0036] The high-quality fruit peeling machine includes a frame, a fruit bin arranged on the frame and having a feed port connected to a conveying ramp of a flotation machine, a feed guide plate arranged on the upper part of the fruit bin, a rotating material tray in the middle of the lower part, push blocks arranged at intervals on the periphery of the rotating material tray, a rotating skin rubbing cylinder connected to the rotating material tray and rotating therewith, a plurality of feed troughs arranged at intervals on the periphery of the rotating skin rubbing cylinder, the upper ends of the plurality of feed troughs are connected to the fruit bin, the middle parts are provided with a slide groove with a larger upper part and a smaller lower part, and the lower ends are provided with a discharge port, a discharge plate is arranged below the plurality of feed troughs, a feed hole is arranged on the discharge plate that is connected to the discharge port of the feed trough, a coffee bean trough is arranged below the feed hole, the coffee bean trough is connected to a coffee fruit sorting machine, a coffee skin trough is arranged below the feed trough and the periphery of the rotating skin rubbing cylinder, the coffee skin trough is connected to a waste collection station through a waste conveying mechanism, the rotating material tray and The rotating leather scraping cylinder is fixed on the rotating shaft through a shaft sleeve, and the lower end of the rotating shaft is connected to the inner end of the horizontal shaft through a bevel gear pair, and the outer end of the horizontal shaft extends outward through the horizontal shaft sleeve and is connected to the driven wheel, which is connected to the driving wheel on the main shaft of the power machine - the motor through a transmission belt, so that under the drive of the power machine, the driven wheel is driven to rotate through the driving wheel and the transmission belt, and then the horizontal shaft, the bevel gear pair, the rotating shaft, the rotating material tray and the rotating leather scraping cylinder are driven to rotate together, and the coffee fruits entering the fruit bin are pushed into the lower chute by the pushing block on the edge of the rotating material tray, and the coffee peels are rubbed and peeled off through the larger upper and smaller lower chute, and the peeled coffee beans are sent to the coffee fruit sorting machine through the coffee bean trough, and the peeled coffee peels enter the coffee peel trough from the gap between the outer wall of the lower trough and the rotating leather scraping cylinder, and are sent to the waste collection station through the waste conveying mechanism.
[0037] The structure of the secondary fruit peeling machine is exactly the same as that of the superior fruit peeling machine. The secondary fruit outlet of the secondary fruit peeling machine is connected to the dryer through a conventional conveyor, and the coffee skin outlet is connected to the waste collection station through a waste conveying mechanism, so that the peeled coffee fruits can be sent to the dryer, and the peeled coffee skin can be sent to the waste collection station through the waste conveying mechanism.
[0038] The structure of the floating fruit peeling machine is exactly the same as that of the high-quality fruit peeling machine. The floating fruit outlet of the floating fruit peeling machine is connected to the dryer through a conventional conveyor, and the coffee skin outlet is connected to the waste collection station through a waste conveying mechanism, so that the peeled floating fruit can be sent to the dryer, and the peeled coffee skin can be sent to the waste collection station through the waste conveying mechanism.
[0039] The dryer comprises a cylindrical shell with an open top and a material cavity therein, a bottom mesh plate with a plurality of through holes is provided at the bottom of the material cavity, a heating cavity is provided at the bottom of the bottom mesh plate, a heating pipe connected to an external heating device is provided in the heating cavity, a circle of chain is provided around the outer periphery of the cylindrical shell, a vertical shaft cylinder with a seat bearing therein is provided at the center of the material cavity, a stirrer shaft is inserted in the vertical shaft cylinder, the stirrer comprises a rotating rod horizontally provided at the top of the material cavity, a vertical rotating shaft provided at the center of the rotating rod and extending downward, and a vertical rotating shaft A plurality of vertical rods with scooping plates thereon are provided on the rotating rods on both sides, and traveling teeth connected to the power mechanism are provided at the ends of the rotating rods, and the traveling teeth are meshed with the chain on the periphery of the cylindrical shell so that heat is supplied to the heating cavity through the heating pipe, and then to the material cavity through the bottom mesh plate for drying the coffee cherries therein. The traveling teeth are driven by the motor to move along the chain, and the rotating rod is driven by the traveling teeth to rotate along the material cavity, and the scooping plates thereon continuously scoop up the coffee cherries in the material cavity, thereby ensuring the uniformity of drying.
[0040] The dryer may also be a conventional drying device.
[0041] The power mechanism and the power machine are a combination of a conventional power machine and a reducer so as to provide power for each component in the system.
[0042] The waste conveying mechanism is a conventional conveyor, including multiple branch conveyors respectively connected to the coffee skin trough on the high-quality fruit peeling machine, the coffee skin trough on the secondary fruit peeling machine, the coffee skin trough on the floating fruit peeling machine and the waste port on the floating fruit separator, the output ends of the multiple branch conveyors are connected to the input end of the main conveyor, and the output end of the main conveyor is connected to the waste collection station, wherein the multiple branch conveyors and the main conveyor are configured as conventional screw conveyors or belt conveyors, so that the waste generated by each device can be aggregated to the waste collection station for centralized treatment through the waste conveying mechanism.
[0043] The lower hopper is set as an inverted conical hopper with an open top, a closed bottom, a large top and a small bottom. It is fixed to the ground through a frame. The input end at the low position of the lifting conveyor is connected to the bottom of the lower hopper, and the lower edge of the output end at the high position is connected to the discharge channel. The lifting conveyor is a conventional equipment, which includes a casing, low-position rollers respectively arranged at the low end of the casing, and high-position rollers at the high end. A conveyor belt with several hoppers arranged thereon is wound between the low-position rollers and the high-position rollers. One of the rollers is connected to a power machine arranged on the lifting conveyor casing through its wheel axle, so that the conveyor belt is driven by the power machine to operate between the low-position roller and the high-position roller, thereby transporting the fresh coffee fruit from the lower hopper to the feed channel through the hopper, and now to the flotation machine.
[0044] The present invention has the following advantages and effects: adopting the above scheme, the flotation, multi-stage screening and multi-stage waterless peeling of fresh coffee fruits can be completed at one time, and the coffee fruits of different grades after peeling are sent to the dryer for drying with glue through a conveyor, the water after flotation and screening is recycled, and the waste materials such as coffee skins and impurities are centrally transported, recycled and processed. The whole system has clear division of labor, compact structure, high efficiency and fast, does not discharge any substances, realizes the integrated processing of fresh coffee fruits, and solves the problems of poor screening effect, serious waste of coffee fruits and water resources, environmental pollution caused by waste stacking, high purchase cost and so on in traditional manual processing and mechanical processing. It is indeed an ideal fresh coffee fruit processing system. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 This is a general diagram of the system of the present invention;
[0046] Figure 2 It is a structural diagram of the flotation machine of the present invention;
[0047] Figure 3 for Figure 2 AA view;
[0048] Figure 4 This is a structural diagram of a high-quality fruit peeling machine according to the present invention;
[0049] Figure 5 This is a structural diagram of the coffee cherry sorting machine of the present invention;
[0050] Figure 6 This is a structural diagram of the floating fruit separator of the present invention;
[0051] Figure 7 for Figure 6 BB view;
[0052] Figure 8 This is a structural diagram of the coffee fruit drying machine of the present invention. DETAILED DESCRIPTION
[0053] The present invention will be further described below in conjunction with the accompanying drawings.
[0054] The coffee fruit flotation, waterless peeling and glue drying processing system provided by the present invention comprises: a lifting conveyor 2 connected to a lower hopper 1, the output end of the lifting conveyor 2 is connected to a flotation machine 3, the high-quality fruit discharge port of the flotation machine 3 is connected to a high-quality fruit peeling machine 4, the floating fruit discharge port is connected to a floating fruit separator 11, the high-quality fruit peeling machine 4 discharge port is connected to a high-quality fruit sorting machine 5, the first-level fruit discharge port of the high-quality fruit sorting machine 5 is connected to a dryer 7, the second-level fruit discharge port is connected to a second-level fruit peeling machine 9, the peeled fruit outlet of the second-level fruit peeling machine 9 is connected to the dryer 7, the coffee skin outlet is connected to a waste collection station 8 through a waste conveying mechanism 10, the floating fruit outlet of the floating fruit separator 11 is connected to the floating fruit peeling machine 12, and the shrunken fruit outlet is connected to the waste collection station 8 through the waste conveying mechanism 10; wherein:
[0055] The lower hopper 1 is set as an inverted conical hopper with an open top and a closed bottom, and the top is large and the bottom is small. It is fixed on the ground through a frame. The input end of the lower position of the lifting conveyor 2 is connected to the bottom of the lower hopper 1, and the lower edge of the output end at the high position is connected to the discharge channel 24. The lifting conveyor 2 is a conventional device, which includes a casing 21, low-position rollers 26 respectively arranged at the low end of the casing 21, and high-position rollers 25 at the high end. A conveyor belt 22 with a plurality of hoppers 23 arranged thereon is wound between the low-position rollers 26 and the high-position rollers 25. One of the rollers 26 or 25 is connected to a power machine (not shown in the figure) arranged on the casing 21 of the lifting conveyor 1 through its wheel axle, so that the conveyor belt 22 is driven by the power machine to operate between the low-position rollers 26 and the high-position rollers 25, so that the fresh coffee fruit is transported from the lower hopper 1 to the feed channel 24 through the hoppers 23, and then to the flotation machine 3.
[0056] The flotation machine 3 comprises a housing 32 with a water material chamber 34 and a feed inlet 31, the feed inlet 31 being connected to the discharge channel 24 of the lifting conveyor 2, a high-quality fruit conveyor 318 having an input end connected to the bottom of the water material chamber 34 and an output end connected to the high-quality fruit peeling machine 4, and a drop hopper 317 having an open top and a bottom connected to the floating fruit separator 11 through a feed pipe 322, a push plate 36 connected to the driving mechanism being provided above the water material chamber 34, wherein: a push plate 36 connected to the driving mechanism being provided below the output end of the high-quality fruit conveyor 318 There are drain racks 311 and reflux grooves 312, and the open edge of the top of the drop hopper 317 is adapted to the liquid level in the water material chamber 34, so that after the fresh coffee fruits enter the water material chamber 34 filled with water through the discharge channel 24 and the inlet 31 of the lifting conveyor 2, under the buoyancy of the water, the heavier high-quality fruits sink to the bottom and enter the high-quality fruit conveyor 318 to be sent to the high-quality fruit peeling machine 4, and the lighter floating fruits and shriveled fruits are pushed by the push plate 36 into the drop hopper 317, and are transported to the floating fruit separator 11 through the material pipe 322 to complete the coffee. Flotation; the shell 32 of the flotation machine 3 is set as an inverted right-angled trapezoidal body with a large top and a small bottom and an outer plate set as an inclined plate, the water material chamber 34 is set as an inverted right-angled trapezoidal chamber adapted to the shape of the shell 32, the top of the water material chamber 34 is set as an open, and the feed inlet 31 is set at the top of the water material chamber 34 and is located on the side of the inclined plate; the high-quality fruit conveyor 318 is set as a screw conveyor, which is vertically arranged in the water material chamber 34 on the vertical plate side of the shell 32, and it includes a vertical cylinder with a feed inlet at the bottom and a discharge port on the top side wall, and a screw conveyor with a screw on it is arranged in the vertical cylinder. The vertical rotating shaft 319 of the rotary blade, the bottom end of the vertical rotating shaft 319 is matched with the seat bearing 321 arranged at the bottom of the shell 32, and the top end extends upward from the top of the shell 32, and is connected to the main shaft of the power machine 310 arranged at the top of the shell 32. The bottom inlet of the vertical cylinder is located at the bottom of the water material chamber 34, and the top outlet is located on the right side of the top of the shell 32; the high-quality fruit conveyor 318 is set as two parallel and spaced units, both of which are arranged in the water material chamber 34, and a plurality of vertical drainage grooves 324 are arranged at intervals on the upper part of the vertical cylinder wall of the high-quality fruit conveyor 318;The hopper 317 is designed to be in the shape of a funnel with a large top opening and a small bottom outlet. The top width is consistent with the internal width of the water cavity 34, and the top opening edge height is lower than the top height of the shell 32. The upper end of the material pipe 322 is connected to the bottom outlet of the hopper 317, and the lower end extends vertically downward out of the shell and is connected to the floating fruit separator 11. The hopper 317 and the material pipe 322 are located in front of the high-quality fruit conveyor 318 and behind the inclined plate of the shell 32, and the front edge of the top opening is set as a transition plate 39 inclined backward and upward. A triangular diverter plate 320 is provided at the angle between the material pipe 322 and the inclined plate of the shell 32, so that the inclined plate can be guided through the high-quality fruit conveyor 318. After the high-quality fruits that sink to the bottom of the water material chamber 34 are lifted and transported, they are discharged from the discharge port into the high-quality fruit peeling machine 4, while the floating fruits and shriveled fruits enter from the open top of the drop hopper 317, and then are transported to the floating fruit separator 11 through the material pipe 322. The setting of the transition plate 39 facilitates the floating fruits and shriveled fruits to cross the open front edge of the drop hopper 317 and enter the drop hopper 317. The triangular diverter plate 320 prevents the sinking high-quality fruits from piling up between the inclined plate and the material pipe 322; the drain rack 311 is arranged below the discharge port of the high-quality fruit conveyor 318, the upper end of the drain rack 311 is connected to the lower edge of the discharge port, and the lower end is connected to the upper end of the downwardly inclined conveying ramp 314, The lower end of the delivery ramp 314 is connected to the high-quality fruit peeling machine 4; the drain rack 311 includes a drain plate 323 with a plurality of long through grooves 325 arranged along the conveying direction, and side baffles 313 arranged on both sides of the drain plate 323, the long through grooves 325 are evenly spaced from the upper end to the lower end of the drain plate 323, and the reflux groove 312 is arranged below the drain rack 311, which is an inclined groove body, the high end of the reflux groove 312 is connected to the low end of the drain plate 323 of the drain rack 311, and the low end is connected to the water material chamber 34, and the water material chamber 34 is provided with a horizontal filter plate 316 matched with the lower end of the reflux groove 312, and the outer end of the horizontal filter plate 316 is fixed at A vertical baffle 315 is provided on the inner end of the shell 32 so that the water carried by the high-quality fruits output by the high-quality fruit conveyor 318 can be drained out through the draining rack 311, and the reflux groove 312 returns the drained water to the water material chamber 34 for continued use to avoid water resource waste. At the same time, the horizontal filter plate 316 and the vertical baffle 315 prevent impurities from entering the water material chamber 34; the push plate 36 is transversely arranged on the upper part of the water material chamber 34, and is set as a vertical long strip with a width adapted to the internal width of the water material chamber 34. A protective cover 38 is provided above the push plate 36 and its driving mechanism, and the protective cover 38 is arranged on the top opening of the water material chamber 34, and an observation window 37 is provided on the protective cover 38;The driving mechanism includes two horizontal rotating shafts 326 which are spaced apart and transversely arranged on the upper part of the water material chamber 34. The two ends of each horizontal rotating shaft 326 are respectively rotatably connected to the seat bearing 327 arranged on the side wall of the shell 32. Two sprockets 33 are respectively sleeved on the two horizontal rotating shafts 326. A chain 35 is sleeved between the sprockets 33 on the same side. The two ends of the push plate 36 are respectively fixed on the corresponding chain 35. One end of one of the horizontal rotating shafts extends outward from the side wall of the shell 32 and is connected to an external power machine (not shown in the figure). So that under the drive of the power machine, the chain 35 is driven to rotate through the horizontal rotating shaft 326, and then the push plate 36 is driven to move, so that the floating coffee berries and shrunken berries are pushed into the drop hopper 317 and sent to the floating fruit separator 11 through the material pipe 322.
[0057] The superior fruit peeling machine 4 comprises a frame, a fruit bin 48 arranged on the frame and having a feed port 410 connected to the conveying ramp 314 of the flotation machine 3, a feed guide plate 49 arranged on the upper part of the fruit bin 48, a rotating material tray 47 in the middle of the lower part, a push block 46 arranged at intervals on the periphery of the rotating material tray 47, a rotating skinning cylinder 45 connected to the rotating material tray 47 and rotating therewith, and a plurality of feed troughs 412 arranged at intervals on the periphery of the rotating skinning cylinder 45, the upper ends of the plurality of feed troughs 412 being connected to the fruit bin 48, A chute with a larger upper part and a smaller lower part is provided in the middle part, and a discharge port 413 is provided at the lower end. A discharge plate 414 is provided below the multiple discharge troughs 412. A discharge hole 42 connected to the discharge port 413 of the discharge trough 412 is provided on the discharge plate 414. A coffee bean trough 416 is provided below the discharge hole 42. The coffee bean trough 416 is connected to the coffee fruit sorting machine 5. A coffee skin trough 41 is provided below the outer periphery of the discharge trough 412 and the rotating skin rubbing cylinder 45. The coffee skin trough 41 is connected to the waste collection device 10 through the waste conveying mechanism 10. The rotating material tray 47 and the rotating leather rubbing cylinder 45 are fixed on the rotating shaft through the shaft sleeve 411. The lower end of the rotating shaft is connected to the inner end of the horizontal shaft 44 through the bevel gear pair 415. The outer end of the horizontal shaft 44 passes through the horizontal shaft sleeve and extends outward to be connected to the driven wheel 43. The driven wheel 43 is connected to the driving wheel on the main shaft of the power machine-the motor through a transmission belt, so that under the drive of the power machine, the driven wheel 43 is driven to rotate through the driving wheel and the transmission belt, thereby driving the horizontal shaft 44, the bevel gear pair 415, and the rotating shaft 4 11. The rotating material tray 47 and the rotating skin scraping cylinder 45 rotate together, and the pushing block 46 on the edge of the rotating material tray 47 pushes the coffee berries entering the fruit bin 48 into the lower chute 412, and the coffee berries are rubbed and peeled off through the upper larger and lower smaller chute. The peeled coffee beans are sent to the coffee berry sorting machine 5 through the coffee bean trough 416. The peeled coffee berries enter the coffee berries trough 41 through the gap between the outer wall of the lower chute 412 and the rotating skin scraping cylinder 45, and are sent to the waste collection station 8 through the waste conveying mechanism 10.
[0058] The superior fruit sorting machine 5 comprises a shell 51 with a cavity arranged on a frame, a screening drum 59 with a through hole 58 arranged thereon is arranged in the cavity, an inlet end 57 of the screening drum 59 is connected with the superior fruit peeling machine 4 through an input mechanism 52, and an outlet end 514 is connected with the secondary fruit peeling machine 9, a primary fruit discharge port 521 is arranged at the bottom of the shell 51, and a primary fruit conveying mechanism 520 matched with the primary fruit discharge port 521 is arranged, and the primary fruit discharge port 521 is connected with the drying machine 7 through a conventional conveyor 6, so that the input mechanism 52 can convey the peeled fruits sent by the superior fruit peeling machine 4 to the screening drum 59, and the peeled primary fruit that meets the size requirements can be conveyed to the screening drum 59 through the through hole 58 on the screening drum 59. After the fruit is screened, it is sent to the dryer 7 through the first-level fruit conveying mechanism 520 and the first-level fruit discharge port 521 through the conventional conveyor 6, and the screened second-level coffee fruit is sent to the second-level fruit peeling machine 9 through the outlet end 514; the shell 51 is horizontally placed on the frame, the upper part of which is set as a long rectangular body, and the middle part is set as a long conical body with two long sides inclined inwards. A vertical rear partition plate 513 is provided on the rear side of the cavity of the shell 51, and the rear partition plate 513 divides the cavity into a front screening cavity 510 and a rear drop cavity 515, wherein: a first-level fruit discharge port 521 is provided at the bottom of the screening cavity 510, and a second-level fruit discharge port 518 is provided at the bottom of the drop cavity 515, and the screening cylinder 59 is horizontally arranged and open at both ends. The inner wall of the long drum is provided with a spiral convex rib 511 extending from one open end to the other open end. A horizontal rotating shaft 512 is provided in the center of the long drum. The front end of the horizontal rotating shaft 512 is connected to the input mechanism 52, and the rear end is matched with the bearing 516 with a seat on the cross bar 517 arranged in the shell 51. The rear partition plate 513 is provided with a circular through hole adapted to the screening drum 59. The rear end of the screening drum 59 passes through the circular through hole on the rear partition plate 513 and is located in the screening cavity 510 and the blanking cavity 515. The front end of the screening drum 59 is fixed to the input mechanism 52 through the bearing with a seat, and the rear end is connected to the horizontal rotating shaft 512 through a plurality of support rods arranged at intervals, so that the screening drum 59 can move horizontally. The rotating shaft 512 rotates synchronously, the front opening of the screening drum 59 in the screening chamber 510 is the inlet end 57, and the rear opening of the screening drum 59 in the blanking chamber 515 is the outlet end 514. A plurality of longitudinal strip through holes 58 are arranged on the wall of the screening drum 59 in the screening chamber 510. The plurality of longitudinal strip through holes 58 are evenly spaced along the wall of the drum, so that when the screening drum 59 rotates, the peeled coffee beans therein can be transported from the inlet end 57 to the outlet end 514 driven by the spiral convex ribs 511, and when passing through the screening chamber 510 during the transportation process, the first-grade coffee beans that meet the requirements fall from the through holes 58, and the coffee beans that are larger than the through holes 58 enter the blanking chamber 515 from the outlet end 514;The input mechanism 52 is configured as a first screw conveyor, which includes a cylinder with an open end and a closed end, and a first screw conveying rod 54 arranged in the cylinder, one end of the first screw conveying rod 54 is connected to the horizontal rotating shaft 512 of the screening drum 59 as a whole, an inlet is provided on the side wall of the cylinder, the inlet is connected to the hopper 55, and the open end of the cylinder is configured as a discharge port 56; the first screw conveyor is horizontally arranged on the outer side wall of the shell 51 on the same side as the inlet end of the screening drum 59, and a connecting hole connected to the discharge port of the first screw conveyor is provided on the outer side wall; the first screw conveying rod 54 passes through the bearing 53 on the closed end of the cylinder and is connected to an external power machine, so that the first screw conveying rod 54 is driven to rotate by the power machine, and the first screw conveying rod 54 drives the horizontal rotating shaft 512 of the screening drum 59 connected thereto to rotate, and then drives the screening drum 59 to rotate, and the first screw conveying rod 54 drives the first screw conveying rod 54 to rotate. The delivery rod 54 delivers the peeled coffee fruits in the hopper 55 into the screening cylinder 59 for screening. A first-stage fruit conveying mechanism is provided above the first-stage fruit discharge port 521. The first-stage fruit conveying mechanism is a second screw conveyor, which includes a cylinder 519 with an open top and closed at both ends, and a second screw conveying rod 520 provided in the cylinder 519. The second screw conveyor is arranged in parallel with the screening cylinder 59 and has the same length as the screening chamber 510. The open top of the cylinder 519 is connected to the bottom of the screening chamber 510. The first-stage fruit discharge port 521 is provided at the center of the bottom of the cylinder 519. The spiral directions of the spiral blades on the second screw conveying rod 520 located above the first-stage fruit discharge port 521 are opposite to each other with the midpoint as the boundary, so that the first-stage fruit falling into the bottom of the screening chamber 510 can be transported from the front and rear directions to the first-stage fruit discharge port 521 in the middle and then discharged and then sent to the dryer 7.
[0059] The structure of the secondary fruit peeling machine 9 is completely the same as that of the superior fruit peeling machine 4. The secondary fruit outlet of the secondary fruit peeling machine 9 is connected to the dryer 7 through a conventional conveyor 6, and the coffee skin outlet is connected to the waste collection station 8 through a waste conveying mechanism 10, so that the peeled coffee fruits are sent to the dryer 7, and the peeled coffee skins are sent to the waste collection station 8 through the waste conveying mechanism 10.
[0060] The floating fruit separator 11 comprises a housing 114 provided on a frame and having a cavity therein, a screening drum 1113 provided with a through hole therein is provided in the cavity, the inlet end 1118 of the screening drum 1113 is connected to the first floating fruit conveyor 1122, and the outlet end 115 is connected to the second floating fruit conveyor 112, the first floating fruit conveyor 1122 is connected to the flotation machine 3, and the second floating fruit conveyor 112 is connected to the floating fruit peeling machine 12; wherein: the housing 114 is placed horizontally on the frame, the upper part of which is set as a long rectangular body, and the middle part is set as a long conical body with two long sides inclined inwards. The front and rear sides of the cavity of the shell 114 are respectively provided with a vertical front partition plate 1115 and a rear partition plate 1110. The front partition plate 1115 and the rear partition plate 1110 divide the cavity into a front drainage cavity 1117, a middle screening cavity 1114 and a rear material discharge cavity 118, and a drainage port 112 is provided at the bottom of the drainage cavity 1117. 3. A waste outlet 1125 is provided at the bottom of the screening chamber 1114, and a drop outlet 113 is provided at the bottom of the drop outlet 118, wherein: a second fruit float conveyor 112 is provided below the drop outlet 113, and the second fruit float conveyor 112 is connected to the fruit float peeling machine 12, a waste conveyor is provided above the waste outlet 1125, and the waste outlet 1125 is connected to the waste collection station 8 through a waste conveying mechanism 10, and the drain outlet 1123 is connected to the pool through a pipe or a water tank. The first coffee fruit conveyor 1122 is connected so that the coffee fruit conveyed by the flotation machine 3 is conveyed to the screening cylinder 1113, and the waste fruit and impurities with smaller diameters are screened out through the through holes on the screening cylinder 1113 and fall into the waste port 1125 below, and are sent to the waste collection station 8 through the waste conveying mechanism 10; the screened coffee fruit is sent to the coffee fruit peeling machine 12 through the second coffee fruit conveyor 112; the water discharged from the drainage port 1123 is sent to the water pool and used as circulating water;
[0061] The screening drum 1113 is a long drum which is horizontally arranged and open at both ends. The inner wall thereof is provided with a spiral rib 119 extending from one open end to the other open end. A horizontal rotating shaft 1111 is provided at the center of the long drum. The front end of the horizontal rotating shaft 1111 is connected to the first floating fruit conveyor 1122, and the rear end is matched with a bearing 117 with a seat on the cross bar 116 arranged in the shell 114. The front end of the screening drum 1113 is fixed to the first floating fruit conveyor 1122 through a bearing with a seat, and the rear end is connected to the horizontal rotating shaft 512 through a plurality of struts arranged at intervals, so that the screening drum 59 rotates synchronously with the horizontal rotating shaft 512. The front partition plate 1115 and the rear partition plate 1110 are respectively provided with circular through holes adapted to the screening drum 1113. The front and rear ends respectively pass through the circular through holes corresponding to the front partition plate 1115 and the rear partition plate 1110 and are located in the drain chamber 1117, the sieving chamber 1114 and the material dropping chamber 118. The sieving cylinder 1113 located in the drain chamber 1117 is open as the inlet end 1118, and the sieving cylinder 1113 located in the material dropping chamber 118 is open as the outlet end 115. The cylinder wall of the sieving cylinder 1113 located in the drain chamber 1117 is provided with a plurality of circular drain holes 1116, and the plurality of drain holes 1116 are evenly spaced along the cylinder wall. The cylinder wall of the sieving cylinder 1113 located in the sieving chamber 1114 is provided with a plurality of longitudinal strip through holes 1112, and the plurality of longitudinal strip through holes 1112 are evenly spaced along the cylinder wall, so that when the sieving cylinder 1113 rotates, the coffee cherries and Impurities can be transported from the inlet end 1118 to the outlet end 115 driven by the spiral convex rib 119, and when passing through the drain chamber 1117 during the transportation process, excess water is drained from the drain hole 1116 and enters the drain chamber 1117, and then discharged to the pool through the drain port 1123 for use as circulating water, while small-diameter waste fruits and impurities fall from the bar-shaped through holes 1112 and enter the screening chamber 1114, and then are sent to the waste collection station 8 through the waste port 1125 and the waste conveying mechanism 10. The screened coffee floating fruits enter the dropping chamber 118 from the outlet end 115, and are sent to the floating fruit peeling machine 12 through the dropping port 113 and the second floating fruit conveyor 112 below; the first floating fruit conveyor 1122 is set as a third screw conveyor, which includes one end A cylinder with an open end and the other end closed, a third screw conveying rod 1119 is arranged in the cylinder, the left end of the third screw conveying rod 1119 is connected to the horizontal rotating shaft 1111 of the screening cylinder 1113 as a whole, and the right end passes through the bearing 1121 on the closed end of the cylinder and is connected to an external motor, a feed inlet is provided on the side wall of the cylinder, the feed inlet is connected to the hopper 1120, and the open end of the cylinder is set as a discharge port 1124; the first floating fruit conveyor 1122 is horizontally arranged on the wall of the shell 114 on the same side as the inlet end 1118 of the screening cylinder 1113, so that the first screw conveying rod 1119 is driven to rotate by the motor, and the first screw conveying rod 1119 drives the horizontal rotating shaft 1111 in the screening cylinder 1113 connected thereto to rotate, thereby rotating the screening cylinder 1113;The second floating fruit conveyor 112 is configured as a fourth screw conveyor, which includes a cylinder with a discharge port at one end and a closed end at the other end, a fourth screw conveying rod 111 arranged in the cylinder, the second floating fruit conveyor 112 is horizontally arranged at the bottom of the blanking cavity 118, the top of the cylinder is connected with the discharge port 113, and the cylinder discharge port is connected with the floating fruit peeling machine 12; the two ends of the fourth screw conveying rod 111 are rotatably connected with the corresponding bearings at the two ends of the cylinder respectively, one end of which is extended outward and connected to an external power machine, so that the fourth screw conveying rod is rotated under the drive of the power machine, and then the screened floating fruits are sent to the floating fruit peeling machine 12; the waste conveyor is configured as a fifth screw conveyor, which includes a cylinder 1126 with an open top and closed at both ends, and a fifth screw conveying rod 1127 arranged in the cylinder 1126, the waste conveyor is arranged parallel to the screening cylinder 1113 and connected to the screening cavity 11 14 is of equal length, the open opening at the top of the cylinder 1126 is connected to the bottom of the screening chamber 1114, the waste port 1125 is arranged at the center of the bottom of the cylinder 1126, and the spiral directions of the spiral blades on the fifth spiral conveying rod 1127 located above the waste port 1125 are opposite to each other with the midpoint as the boundary, so that the waste fruits and impurities falling into the bottom of the screening chamber 1114 can be transported to the waste port 1125 and discharged from the shell through the waste conveyor; a cylinder brush parallel to and equal in length to the screening cylinder 1113 located in the screening chamber 1114 is provided on one side, and the cylinder brush includes a horizontal roller 1129, and bristles 1128 arranged on the horizontal roller 1129, and the roller shafts at both ends of the horizontal roller 1129 are matched with the bearings with seats arranged on the inner wall of the screening chamber 1114, and the bristles 1128 are in contact with the screening cylinder 1113, so that the floating fruits or impurities stuck on the strip-shaped through-holes 1112 can be cleaned by the bristles 1128;
[0062] The structure of the fruit peeling machine 12 is completely the same as that of the superior fruit peeling machine 4. The fruit outlet of the fruit peeling machine 12 is connected to the dryer 7 through a conventional conveyor 6, and the coffee skin outlet is connected to the waste collection station 8 through a waste conveying mechanism 10, so that the peeled fruit is sent to the dryer 7, and the peeled coffee skin is sent to the waste collection station 8 through the waste conveying mechanism 10.
[0063] The dryer 7 comprises a cylindrical shell 71 with an open top and a material chamber 72 therein. A bottom mesh plate with a plurality of through holes is provided at the bottom of the material chamber 72. The lower part of the bottom mesh plate is a heating chamber. A heating pipe 710 connected to an external heating device is provided in the heating chamber. A circle of chain 79 is provided around the outer periphery of the cylindrical shell 71. A vertical shaft cylinder 77 with a seat bearing therein is provided at the center of the material chamber 72. A stirrer shaft 78 is inserted in the vertical shaft cylinder 77. The stirrer comprises a rotating rod 76 horizontally provided at the top of the material chamber 72, a vertical rotating shaft 78 provided at the center of the rotating rod 76 and extending downward, and two ends of the vertical rotating shaft 78 are provided. A plurality of vertical rods 74 with scooping plates 75 are provided on the rotating rod 76 on the side. A travel tooth 73 connected to the power mechanism is provided at the end of the rotating rod 76. The travel tooth 73 is meshed with a chain 79 on the outer periphery of the cylindrical shell 71, so that after the heat is supplied to the heating cavity through the heat supply pipe 710, the heat is supplied to the material cavity 72 through the bottom mesh plate to dry the coffee cherries therein. Then, the travel tooth 73 is driven by the motor to move along the chain 79, and the rotating rod 76 is driven by the travel tooth 73 to rotate along the material cavity 72, and the scooping plates 75 thereon continuously scoop up the coffee cherries in the material cavity 72, thereby ensuring the uniformity of drying.
[0064] The power mechanism and the power machine are a combination of a conventional motor and a reducer to provide power to various components in the system;
[0065] The waste conveying mechanism 10 includes a plurality of branch conveyors respectively connected with the coffee skin trough on the superior fruit peeling machine 4, the coffee skin trough on the secondary fruit peeling machine 9, the coffee skin trough on the floating fruit peeling machine 12 and the waste port on the floating fruit separator 11, the output ends of the plurality of branch conveyors are connected with the input end of the main conveyor, and the output end of the main conveyor is connected with the waste collection station 8, wherein the plurality of branch conveyors and the main conveyor are screw conveyors, so that the waste generated by each device can be aggregated to the waste collection station 8 for centralized treatment through the waste conveying mechanism 10.
Claims
1. A coffee fruit flotation, anhydrous peeling, and glue drying processing system, characterized in that It includes: a lifting conveyor connected to a lower hopper, the output end of the lifting conveyor is connected to a flotation machine, the high-quality fruit discharge port of the flotation machine is connected to a high-quality fruit peeling machine, the floating fruit discharge port is connected to a floating fruit separator, the high-quality fruit peeling machine discharge port is connected to a high-quality fruit sorting machine, the first-level fruit discharge port of the high-quality fruit sorting machine is connected to a dryer, the second-level fruit discharge port is connected to a second-level fruit peeling machine, the peeled fruit outlet of the second-level fruit peeling machine is connected to the dryer, the coffee skin outlet is connected to a waste collection station through a waste conveying mechanism, the floating fruit outlet of the floating fruit separator is connected to the floating fruit peeling machine, and the shrunken fruit outlet is connected to a waste collection station through a waste conveying mechanism; The superior fruit sorting machine comprises a shell with a cavity disposed on a frame, a screening cylinder with a through hole disposed therein, an inlet end of the screening cylinder being connected to a superior fruit peeling machine through an input mechanism, and an outlet end of the screening cylinder being connected to a secondary fruit peeling machine, and a primary fruit discharge port being disposed at the bottom of the shell, wherein: The shell is horizontally placed on the frame, the upper part of which is a long rectangular body, the middle part is a long conical body with two long sides inclined inwards, a vertical rear partition plate is provided at the rear side of the shell cavity, the rear partition plate divides the cavity into a front screening cavity and a rear drop cavity, a primary fruit discharge port is provided at the bottom of the screening cavity, and a secondary fruit discharge port is provided at the bottom of the drop cavity; The screening drum is a long drum which is horizontally arranged and open at both ends. The inner wall thereof is provided with spiral convex ribs extending from one open end to the other open end. A horizontal rotating shaft is provided at the center of the long drum. The front end of the horizontal rotating shaft is connected to the input mechanism, and the rear end is matched with a bearing with a seat on a cross bar arranged in the shell. A circular through hole which is adapted to the screening drum is provided on the rear partition plate. The rear end of the screening drum passes through the circular through hole on the rear partition plate and is located in the screening cavity and the blanking cavity. The front end of the screening drum is fixed to the input mechanism through a bearing with a seat, and the rear end is connected to the horizontal rotating shaft through a plurality of support rods arranged at intervals. The front opening of the screening cylinder in the screening cavity is the inlet end, and the rear opening of the screening cylinder in the blanking cavity is the outlet end. The screening cylinder wall in the screening cavity is provided with a plurality of longitudinal strip through holes, which are evenly spaced along the cylinder wall.
2. The coffee fruit flotation, anhydrous peeling and glue drying processing system according to claim 1 is characterized in that The flotation machine includes a shell with a water material chamber therein and a material inlet thereon, a high-quality fruit conveyor is arranged in the water material chamber, the input end of which is connected to the bottom of the water material chamber and the output end is connected to a high-quality fruit peeling machine, and a drop hopper with an open top and the bottom connected to a floating fruit separator through a material pipe, a push plate connected to a driving mechanism is arranged above the water material chamber, wherein: a drain rack and a reflux trough are arranged below the output end of the high-quality fruit conveyor, and the open edge of the top of the drop hopper is adapted to the liquid level in the water material chamber.
3. The coffee fruit flotation, anhydrous peeling and adhesive drying processing system according to claim 2 is characterized in that The shell of the flotation machine is set as an inverted right-angled trapezoidal body with a large top and a small bottom and an outer plate set as an inclined plate, the water-material chamber is set as an inverted right-angled trapezoidal chamber adapted to the shape of the shell, the top of the water-material chamber is set as an open, and the feed inlet is set at the open top of the water-material chamber and located on the side of the inclined plate; The high-quality fruit conveyor is configured as a screw conveyor, which is vertically arranged in the water material cavity on the side of the vertical plate of the shell, and comprises a vertical cylinder with a feed inlet at the bottom and a discharge outlet on the top side wall, a vertical rotating shaft with spiral blades arranged in the vertical cylinder, the bottom end of the vertical rotating shaft is matched with a bearing with a seat arranged at the bottom of the shell, and the top end extends upward out of the top of the shell and is connected to the main shaft of the power machine arranged at the top of the shell, the feed inlet at the bottom of the vertical cylinder is located at the bottom of the water material cavity, and the discharge outlet at the top is located on one side of the top of the shell; The drain frame is arranged below the discharge port of the high-quality fruit conveyor, the upper end of the drain frame is connected to the lower edge of the discharge port, the lower end is connected to the upper end of the downwardly inclined conveying ramp, and the lower end of the conveying ramp is matched with the high-quality fruit peeling machine; the drain frame includes a drain plate with a plurality of long through grooves arranged along the conveying direction, and side baffles arranged on both sides of the drain plate, the long through grooves are evenly spaced from the upper end to the lower end of the drain plate, the reflux trough is arranged below the drain frame, which is an inclined trough body, the high end of the reflux trough is connected to the low end of the drain plate of the drain frame, and the low end is connected to the water material chamber, and a horizontal filter plate matched with the lower end of the reflux trough is arranged in the water material chamber, the outer end of the horizontal filter plate is fixed on the shell, and the inner end is provided with a vertical baffle; The push plate is transversely arranged at the upper part of the water material chamber, and is set as a vertical long strip whose width is adapted to the internal width of the water material chamber. A protective cover is arranged above the push plate and its driving mechanism, and the protective cover is arranged on the top opening of the water material chamber, and an observation window is arranged on the protective cover. The driving mechanism includes two horizontal rotating shafts which are spaced apart and transversely arranged at the upper part of the water material chamber, and the two ends of each horizontal rotating shaft are respectively rotatably connected with the bearing seat arranged on the side wall of the shell, and two spaced sprockets are respectively sleeved on the two horizontal rotating shafts, and a chain is sleeved between the sprockets on the same side, and the two ends of the push plate are respectively fixed on the corresponding chains, and one end of one of the horizontal rotating shafts extends outward from the side wall of the shell and is connected to an external power machine.
4. The coffee fruit flotation, anhydrous peeling and adhesive drying processing system according to claim 2 is characterized in that The high-quality fruit conveyor is set as two parallel and spaced units, both of which are arranged in the water-material cavity. A number of vertical drainage grooves are arranged at intervals on the upper part of the vertical cylinder wall of the high-quality fruit conveyor. The hopper is set in a funnel shape with a large top opening and a small bottom outlet. Its top width is consistent with the internal width of the water-material cavity, and the height of the top opening edge is lower than the top height of the shell. The upper end of the material pipe is connected with the bottom outlet of the hopper, and the lower end extends vertically downward out of the shell and is connected to the floating fruit separator. The hopper and the material pipe are located in front of the high-quality fruit conveyor and behind the inclined plate of the shell, and the front edge of the top opening is set as a transition plate inclined backward and upward, and a triangular diverter plate is provided at the angle between the material pipe and the inclined plate of the shell.
5. The coffee fruit flotation, anhydrous peeling and adhesive drying processing system according to claim 1 is characterized in that The input mechanism of the superior fruit sorting machine is set as a first screw conveyor, which includes a cylinder with an open end and a closed end, and a first screw conveying rod arranged in the cylinder, one end of which is connected to the horizontal rotating shaft of the screening cylinder, and a feed inlet is opened on the side wall of the cylinder, which is connected to the hopper, and the open end of the cylinder is set as a discharge port; The first screw conveyor is horizontally arranged on the outer wall of the housing on the same side as the inlet end of the screening drum, and the outer wall is provided with a connecting hole connected to the discharge port of the first screw conveyor; The first spiral conveying rod passes through the bearing on the closed end of the cylinder and is connected to the external power machine; A primary fruit conveying mechanism is provided above the primary fruit discharge port, and the primary fruit conveying mechanism is a second screw conveyor, which includes a cylinder with an open top and closed ends, and a second screw conveying rod arranged in the cylinder. The second screw conveyor is arranged parallel to the screening cylinder and has the same length as the screening chamber, and the open top of the cylinder is connected to the bottom of the screening chamber; The first-stage fruit discharge port is arranged at the center of the bottom of the cylinder, and the spiral directions of the spiral blades on the second spiral conveying rod located above the first-stage fruit discharge port are opposite to each other with the midpoint as the boundary.
6. The coffee fruit flotation, anhydrous peeling, and adhesive drying processing system according to claim 1 is characterized in that The floating fruit separator comprises a shell with a cavity disposed on a frame, a screening cylinder with a through hole disposed therein, an inlet end of the screening cylinder being connected to a first floating fruit conveyor, and an outlet end of the screening cylinder being connected to a second floating fruit conveyor, the first floating fruit conveyor being connected to a flotation machine, and the second floating fruit conveyor being connected to a floating fruit peeling machine, wherein: The shell is horizontally placed on the frame, the upper part of which is set as a long rectangular body, and the middle part is set as a long conical body with two long sides inclined inwards. The front and rear sides of the shell cavity are respectively provided with vertical front and rear partition plates, and the front and rear partition plates divide the cavity into a front drainage chamber, a middle screening chamber and a rear material drop chamber, and a drainage port is provided at the bottom of the drainage chamber, a waste port is provided at the bottom of the screening chamber, and a material drop chamber is provided at the bottom of the material drop chamber, wherein: a second floating fruit conveyor is provided below the material drop port, and the second floating fruit conveyor is connected to the floating fruit peeling machine, a waste conveyor is provided above the waste port, and the waste port is connected to the waste collection station through a waste conveying mechanism, and the drainage port is connected to the pool through a pipe or a water tank; The screening drum is a horizontally arranged long drum with open ends, and its inner wall is provided with spiral convex ribs extending from one open end to the other open end. A horizontal rotating shaft is provided in the center of the long drum, and the front end of the horizontal rotating shaft is connected to the first floating fruit conveyor, and the rear end is matched with a bearing with a seat on the cross bar arranged in the shell. The front end of the screening drum is fixed to the first floating fruit conveyor through the bearing with a seat, and the rear end is connected to the horizontal rotating shaft through a plurality of spaced support rods. The front and rear partition plates are respectively provided with circular through holes adapted to the screening cylinder, the front and rear ends of the screening cylinder are respectively passed through the circular through holes corresponding to the front and rear partition plates and are located in the drain chamber, the screening chamber and the material blanking chamber, the opening of the screening cylinder in the drain chamber is the inlet end, the opening of the screening cylinder in the material blanking chamber is the outlet end, a plurality of circular drain holes are provided on the wall of the screening cylinder in the drain chamber, and the plurality of drain holes are evenly spaced along the wall, a plurality of longitudinal strip through holes are provided on the wall of the screening cylinder in the screening chamber, and the plurality of longitudinal strip through holes are evenly spaced along the wall.
7. The coffee fruit flotation, anhydrous peeling and adhesive drying processing system according to claim 6 is characterized in that The first floating fruit conveyor is configured as a third screw conveyor, comprising a cylinder with an open end and a closed end, a third screw conveying rod arranged in the cylinder, the left end of the third screw conveying rod is connected to the horizontal rotating shaft of the screening cylinder as a whole, and the right end is connected to an external motor after passing through the bearing on the closed end of the cylinder, a feed inlet is opened on the side wall of the cylinder, the feed inlet is connected to the hopper, and the open end of the cylinder is configured as a discharge port; The first floating fruit conveyor is horizontally arranged on the housing wall on the same side as the inlet end of the screening drum; The second floating fruit conveyor is configured as a fourth screw conveyor, which comprises a cylinder with a discharge port at one end and a closed end at the other end, and a fourth screw conveying rod arranged in the cylinder. The second floating fruit conveyor is horizontally arranged at the bottom of the blanking cavity, the top of the cylinder is connected to the discharge port, and the discharge port of the cylinder is connected to the floating fruit peeling machine; The two ends of the fourth spiral conveying rod are rotatably connected to the corresponding bearings at the two ends of the cylinder, and one end thereof extends outward and is connected to an external power machine; The waste conveyor is configured as a fifth screw conveyor, which includes a cylinder with an open top and closed ends, and a fifth screw conveying rod arranged in the cylinder. The waste conveyor is arranged in parallel with the screening cylinder and has the same length as the screening chamber. The open top of the cylinder is connected to the bottom of the screening chamber. The waste port is arranged at the center of the bottom of the cylinder. The spiral directions of the spiral blades on the fifth screw conveying rod above the waste port are opposite to each other with the midpoint as the boundary. A cylinder brush parallel to and of equal length to the screening cylinder in the screening chamber is provided on one side of the screening cylinder. The cylinder brush comprises a horizontal roller and bristles arranged on the horizontal roller. The roller shafts at both ends of the horizontal roller are matched with seat bearings arranged on the inner wall of the screening chamber, and the bristles are in contact with the screening cylinder.
8. The coffee fruit flotation, anhydrous peeling and adhesive drying processing system according to claim 1 is characterized in that The high-quality fruit peeling machine includes a frame, a fruit bin arranged on the frame and having a feed port connected to a conveying ramp of a flotation machine, a feed guide plate arranged on the upper part of the fruit bin, a rotating feed tray in the middle of the lower part, push blocks arranged at intervals on the periphery of the rotating feed tray, a rotating skinning cylinder connected to the rotating feed tray and rotating therewith, a plurality of feed troughs arranged at intervals on the periphery of the rotating skinning cylinder, the upper ends of the plurality of feed troughs are connected to the fruit bin, a sliding groove with a larger upper part and a smaller lower part is arranged in the middle part, and a discharge port is arranged at the lower end, and a discharge plate is arranged below the plurality of feed troughs, and a The discharge port of the feed chute is connected to a feed hole, a coffee bean trough is arranged below the feed hole, the coffee bean trough is connected to a coffee fruit sorting machine, a coffee skin trough is arranged below the feed chute and the outer periphery of the rotary skin rubbing cylinder, the coffee skin trough is connected to a waste collection station through a waste conveying mechanism, the rotary feed tray and the rotary skin rubbing cylinder are fixed on the rotating shaft through a shaft sleeve, the lower end of the rotating shaft is connected to the inner end of the horizontal shaft through a bevel gear pair, the outer end of the horizontal shaft passes through the horizontal shaft sleeve and extends outwards to be connected to a driven wheel, and the driven wheel is connected to a driving wheel on the main shaft of the power machine through a transmission belt; The structure of the secondary fruit peeling machine is exactly the same as that of the superior fruit peeling machine. The secondary fruit outlet of the secondary fruit peeling machine is connected to the dryer through a conventional conveyor, and the coffee peel outlet is connected to the waste collection station through a waste conveying mechanism. The structure of the fruit floating and peeling machine is exactly the same as that of the high-quality fruit peeling machine. The floating fruit outlet of the fruit floating and peeling machine is connected to the dryer through a conventional conveyor, and the coffee skin outlet is connected to the waste collection station through a waste conveying mechanism.
9. The coffee fruit flotation, anhydrous peeling, and adhesive drying processing system according to claim 1 is characterized in that The dryer comprises a cylindrical shell with an open top and a material cavity therein, a bottom mesh plate with a plurality of through holes is provided at the bottom of the material cavity, a heating cavity is provided at the lower part of the bottom mesh plate, a heating pipe connected to an external heating device is provided in the heating cavity, a circle of chain is provided around the outer periphery of the cylindrical shell, a vertical shaft cylinder with a seat bearing therein is provided at the center of the material cavity, a stirrer shaft is inserted in the vertical shaft cylinder, the stirrer comprises a rotating rod horizontally arranged at the top of the material cavity, a vertical rotating shaft arranged at the center of the rotating rod and extending downward, a plurality of vertical rods with material copying plates thereon are provided on the rotating rods on both sides of the vertical rotating shaft, and traveling teeth connected to a power mechanism are provided at the ends of the rotating rods, the traveling teeth are meshed with the chain on the outer periphery of the cylindrical shell.
Citation Information
Patent Citations
Efficient high-quality coffee huller
CN209862247U
Coffee fresh fruit flotation, waterless peeling and adhesive drying treatment system
CN217093869U