A water meter load detection device simulating a water meter use environment

By designing a water meter load detection device that simulates the use environment of water meter, automated technology is used to reduce human error, solve the problem of human error in water meter accuracy detection, and improve the accuracy of detection.

CN114166319BActive Publication Date: 2025-04-15HUNAN CHANGDE WATER METER MFG CO LTD
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Patent Information

Application Number
CN202111440039.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-27
Publication Date
2025-04-15
Estimated Expiration
2041-11-27

AI Technical Summary

Technical Problem

There are human errors during the water meter accuracy detection process, which affects the detection accuracy.

Method used

Design a water meter load detection device that simulates the use environment of water meter, including a base, mounting frame, rotating plate, abutment mechanism, lifting components and return components, and simulates the use environment of water meter through automated means to reduce human intervention.

Benefits of technology

It effectively reduces human error and improves the accuracy and reliability of water meter accuracy detection.

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Abstract

The present invention is applicable to the field of water meters and provides a water meter load detection device that simulates the use environment of the water meter, including a base, a mounting frame is fixed on the base, a rotating plate is arranged on the base, and an abutment mechanism for fixing the water meter is arranged on the rotating plate, the abutment mechanism is connected and conducted with the water meter, and the abutment mechanism is connected and conducted with a discharge assembly arranged on the mounting frame; the two ends of the rotating plate are respectively connected to the discharge assembly through two symmetrically arranged No. 2 connecting rods; a lifting assembly, the lifting assembly is arranged on the base and connected to one end of the rotating plate, and the lifting assembly is connected to a ratchet disk arranged on the mounting frame through a No. 1 belt, a turntable is arranged on the ratchet disk, the turntable is in an annular stepped shape, and a ratchet adapted to the ratchet disk is rotatably installed thereon, and the ratchet is elastically connected to the turntable through a spring sheet; a reflux assembly, the reflux assembly is arranged on the mounting frame and connected to the turntable, the reflux assembly can drive the water in the discharge assembly to reflux, so as to realize high-efficiency detection.
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Description

Technical Field

[0001] The invention belongs to the field of water meters, and in particular relates to a water meter load detection device for simulating the use environment of the water meter. Background Art

[0002] A water meter is an instrument for measuring water flow, most of which measure the cumulative flow of water. It is generally divided into two categories: volumetric water meters and velocity water meters. It originated in the UK and has a history of nearly two hundred years. When choosing the specifications of a water meter, you should first estimate the size and range of the flow rate normally used, and then choose the water meter with the specification that is closest to the commonly used flow rate as the first choice.

[0003] At present, water meters have been widely used in all walks of life. With the rapid development of electronic information technology, electronic water meters have gradually become the development direction of the water meter industry. Enterprises or measurement departments that produce water meters need to perform performance verification of the indication error of these water meters according to the verification procedures formulated by relevant departments.

[0004] The collection method is the most commonly used detection method. It collects the water flowing through the water meter to be tested into one or several containers, and uses the static volume method or static weighing method to measure the water volume in the container. The calibration personnel need to manually switch the water flow three times, read the water meter reading four times, and read the water level of the standard measuring instrument three times. Manually record these data and calculate various errors and compare them with the water meter indication to determine the indication error of the water meter. During the entire calibration process, the calibration personnel need to control the operation of the calibration device in real time. When reading various indications manually, they need to close the valve and wait for the liquid level in the standard metal measuring instrument to stabilize. The stability of these start and stop stages, the interpretation error of the liquid level reading, the resolution of the indication scale of the water meter being tested, and human factors will affect the calibration accuracy. Summary of the invention

[0005] The present invention provides a water meter load detection device for simulating a water meter use environment, aiming to solve the problem of human error in the water meter accuracy detection process.

[0006] The present invention is implemented as follows: a water meter load detection device simulating a water meter use environment, comprising:

[0007] A base, the base is a rectangular parallelepiped structure, and a mounting frame is fixed on the upper part thereof, a rotatable rotating plate is arranged on the base, and an abutment mechanism for fixing the water meter is arranged on the rotating plate, the abutment mechanism is connected and conducted with the water meter, and the abutment mechanism is connected and conducted with the liquid discharge assembly arranged on the mounting frame;

[0008] The two ends of the rotating plate are respectively connected to the liquid discharge assembly through two symmetrically arranged No. 2 connecting rods;

[0009] A lifting assembly, the lifting assembly is arranged on the base and connected to one end of the rotating plate, and the lifting assembly is connected to a ratchet disk arranged on the mounting frame through a No. 1 belt, a rotating disk is arranged on the ratchet disk, the rotating disk is in an annular stepped shape, and a ratchet pawl adapted to the ratchet disk is rotatably mounted thereon, and the ratchet pawl is elastically connected to the rotating disk through a spring sheet;

[0010] A reflux component is arranged on the mounting frame and connected to the turntable. The reflux component can drive the water in the liquid discharge component to reflux.

[0011] Furthermore, the abutment mechanism includes a first drive device fixedly mounted on the rotating plate, a bidirectional drive assembly arranged on the rotating plate and connected to the output shaft of the first drive device, and two sets of elastic sealing assemblies connected to the bidirectional drive assembly and symmetrically arranged;

[0012] The elastic sealing component is connected and communicated with the liquid discharge component through a hose.

[0013] Furthermore, the bidirectional drive assembly includes a bidirectional screw rod rotatably mounted on the rotating plate, and two No. 1 threaded sleeves symmetrically arranged on the bidirectional screw rod;

[0014] The rotating plate is provided with a through slot along its length direction, and a connecting piece penetrating the through slot is fixedly mounted on the No. 1 threaded sleeve, and the connecting piece is connected to the elastic sealing assembly.

[0015] Furthermore, the elastic sealing assembly includes a connecting pipe which is hollow inside and connected to the connecting piece, a rubber pad sleeved on the connecting pipe, and a spring sleeved on the connecting pipe;

[0016] The connecting pipe is provided with limiting rings on both sides of the connecting piece to abut against it, one end of the spring is connected to the limiting ring, and the other end is connected to the rubber pad, and a protrusion for limiting the rubber pad is provided on the connecting pipe.

[0017] Furthermore, the liquid discharge assembly includes a water discharge tank and a water collection tank which are movably connected to the mounting frame through a guide structure and are arranged at both ends of the base;

[0018] The water discharge tank and the water collection tank are respectively connected to the two ends of the rotating plate through the second connecting rod, and the two are connected to the reflux assembly and connected to the connecting pipe through the hose and conducted;

[0019] The water collecting box is provided with a detection rod which can be raised and lowered, and a floating ball is fixedly installed at the lower part of the detection rod.

[0020] Furthermore, the guide structure includes two sets of guide plates symmetrically fixedly mounted on the mounting frame, long slots arranged on the guide plates, and pulleys slidably arranged in the long slots;

[0021] The pulleys are respectively installed on both sides of the water discharge box and the water collection box, and two pulleys are arranged on the same side of the two along the vertical direction.

[0022] Furthermore, the lifting assembly includes a No. 2 driving device fixedly mounted on the mounting frame, a one-way screw connected to the output shaft of the No. 2 driving device and rotatably mounted between the mounting frame and the base, and a No. 2 threaded sleeve threadably matched with the one-way screw;

[0023] The No. 2 threaded sleeve is connected to one end of the rotating plate through a No. 1 connecting rod.

[0024] Furthermore, the reflux assembly includes a water pump fixedly mounted on the mounting frame, and a bevel gear set connected to the water pump via a second belt;

[0025] The water inlet of the water pump is arranged in the water collecting tank, and the water outlet is arranged in the water discharging tank;

[0026] The bevel gear set includes a first bevel gear connected to the water pump through the second belt and rotatably mounted on the mounting frame, a second bevel gear meshing with the first bevel gear and rotatably mounted on the mounting frame, and the second bevel gear is connected to the turntable.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] Since the existing water meters use manual visual data when detecting accuracy, there is a certain error in the detected accuracy. Therefore, we fix the water meter with abutment mechanism, and rotate the rotating plate at a certain angle under the action of the lifting component, so that the liquid level heights of the water discharge tank and the water collection tank change. Under the principle of communicating vessels, the water in the water discharge tank flows through the water meter to the water collection tank. After stabilization, the value on the detection rod is directly read and compared with the value displayed on the water meter. At the same time, in order to avoid the contingency of a single measurement, the lifting component restores the rotating plate to a horizontal level for the next test. In the process of the lifting component restoring the level, the reflux component can make the water in the water collection tank flow back to the water discharge tank, ensuring that in the initial state, the liquid levels of the water discharge tank and the water collection tank remain at the same height. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0031] Figure 1 It is a schematic diagram of the three-dimensional structure provided by the present invention.

[0032] Figure 2 It is a schematic diagram of a three-dimensional structure from another angle provided by the present invention.

[0033] Figure 3 It is a structural schematic diagram of the elastic sealing component provided by the present invention.

[0034] Figure 4 It is a partial disassembly diagram provided by the present invention.

[0035] Figure 5 It is a structural schematic diagram of the detection rod provided by the present invention.

[0036] Reference numerals:

[0037] 1-base, 2-mounting frame, 3-rotating plate, 4-No. 1 driving device, 5-bidirectional screw, 6-No. 1 threaded sleeve, 7-connecting piece, 8-connecting pipe, 9-limiting ring, 10-spring, 11-rubber pad, 12-protrusion, 13-No. 2 driving device, 14-unidirectional screw, 15-No. 2 threaded sleeve, 16-No. 1 connecting rod, 17-No. 2 connecting rod, 18-drain tank, 19-guide plate, 20-pulley, 21-water collecting tank, 22-detection rod, 23-No. 1 belt, 24-bevel gear set, 25-turntable, 26-pawl, 27-shrapnel, 28-ratchet disk, 29-No. 2 belt, 30-water pump, 31-float. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0039] In order to effectively illustrate the embodiments of the present invention, the embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0040] See also Figure 1-5 The present invention provides a water meter load detection device that simulates the water meter use environment to solve the problem of human error in the water meter accuracy detection process.

[0041] An embodiment of the present invention provides a water meter load detection device for simulating a water meter use environment, comprising:

[0042] A base 1, wherein the base 1 is a rectangular parallelepiped structure, and a mounting frame 2 is fixed on the upper part thereof, a rotatable rotating plate 3 is provided on the base 1, and an abutment mechanism for fixing a water meter is provided on the rotating plate 3, the abutment mechanism is connected and conducted with the water meter, and the abutment mechanism is connected and conducted with a liquid discharge assembly provided on the mounting frame 2;

[0043] The abutment mechanism includes a first drive device 4 fixedly mounted on the rotating plate 3, a bidirectional drive assembly arranged on the rotating plate 3 and connected to the output shaft of the first drive device 4, and two sets of elastic sealing assemblies connected to the bidirectional drive assembly and symmetrically arranged;

[0044] The elastic sealing component is connected and communicated with the liquid discharge component through a hose;

[0045] The bidirectional driving assembly includes a bidirectional screw rod 5 rotatably mounted on the rotating plate 3, and two No. 1 threaded sleeves 6 symmetrically arranged on the bidirectional screw rod 5;

[0046] The rotating plate 3 is provided with a through groove along its length direction, and a connecting piece 7 penetrating the through groove is fixedly mounted on the No. 1 threaded sleeve 6, and the connecting piece 7 is connected to the elastic sealing assembly;

[0047] The elastic sealing assembly includes a connecting pipe 8 which is hollow inside and connected to the connecting piece 7, a rubber pad 11 sleeved on the connecting pipe 8, and a spring 10 sleeved on the connecting pipe 8;

[0048] The connecting tube 8 is provided with limiting rings 9 on both sides of the connecting piece 7 to abut against it, one end of the spring 10 is connected to the limiting ring 9, and the other end is connected to the rubber pad 11, and a protrusion 12 for limiting the rubber pad 11 is provided on the connecting tube 8.

[0049] When in use, by controlling the rotation of the No. 1 driving device 4, the bidirectional screw 5 is driven to rotate, so that the No. 1 threaded sleeve 6 threadedly matched with the bidirectional screw 5 moves toward each other in the axial direction of the bidirectional screw 5 until the rubber pad 11 is tightly fitted with both ends of the water meter.

[0050] Among them, the two-way screw rod 5 and the No. 1 threaded sleeve 6 are threadedly matched, so that when the two ends of the water meter are tightly fitted with the rubber pad 11, even if the No. 1 drive device 4 is powered off and stops working, the rubber pad 11 will not be separated from the water meter, thereby ensuring the precision of the connection between the two.

[0051] The two ends of the rotating plate 3 are respectively connected to the liquid discharge assembly through two symmetrically arranged No. 2 connecting rods 17;

[0052] A lifting assembly, the lifting assembly is arranged on the base 1 and connected to one end of the rotating plate 3, and the lifting assembly is connected to a ratchet disk 28 arranged on the mounting frame 2 through a No. 1 belt 23, a rotating disk 25 is arranged on the ratchet disk 28, the rotating disk 25 is annular stepped, and a ratchet pawl 26 adapted to the ratchet disk 28 is rotatably mounted thereon, and the ratchet pawl 26 is elastically connected to the rotating disk 25 through a spring sheet 27;

[0053] The liquid discharge assembly includes a water discharge tank 18 and a water collection tank 21 which are movably connected to the mounting frame 2 through a guide structure and are arranged at both ends of the base 1;

[0054] The water discharge tank 18 and the water collection tank 21 are respectively connected to the two ends of the rotating plate 3 through the second connecting rod 17, and both are connected to the reflux assembly and connected to the connecting pipe 8 through the hose and conducted;

[0055] The water collecting box 21 is provided with a detection rod 22 which can be raised and lowered, and a floating ball 31 is fixedly installed at the lower part of the detection rod 22;

[0056] The guide structure includes two sets of guide plates 19 symmetrically fixedly mounted on the mounting frame 2, long grooves arranged on the guide plates 19, and pulleys 20 slidably arranged in the long grooves;

[0057] The pulleys 20 are respectively installed on both sides of the water discharge box 18 and the water collection box 21, and two pulleys 20 are arranged on the same side of the two along the vertical direction;

[0058] The lifting assembly includes a No. 2 driving device 13 fixedly mounted on the mounting frame 2, a one-way screw 14 connected to the output shaft of the No. 2 driving device 13 and rotatably mounted between the mounting frame 2 and the base 1, and a No. 2 threaded sleeve 15 threadably matched with the one-way screw 14;

[0059] The No. 2 threaded sleeve 15 is connected to one end of the rotating plate 3 via a No. 1 connecting rod 16 .

[0060] When in use, when the No. 2 driving device 13 rotates, it drives the one-way screw 14 to rotate, so that the No. 2 threaded sleeve 15 moves in the axial direction of the one-way screw 14, and the rotating plate 3 rotates through the No. 1 support rod 16, thereby changing the height of the water discharge tank 18 and the water collection tank 21.

[0061] It should be noted that, in the process of the rotating plate 3 rotating from horizontal to inclined, the ratchet plate 28 rotates with the No. 1 drive device 13, but it will give way to the ratchet 26, and the reflux assembly will not rotate at this time. On the contrary, in the process of the rotating plate 3 rotating from inclined to horizontal, the reflux assembly will operate to discharge the water pump in the water collection tank 21 back into the water tank 18.

[0062] A reflux component, which is disposed on the mounting frame 2 and connected to the rotating disk 25, and can drive the water in the tapping component to reflux;

[0063] The reflux assembly includes a water pump 30 fixedly mounted on the mounting frame 2, and a bevel gear set 24 connected to the water pump 30 via a second belt 29;

[0064] The water inlet of the water pump 30 is arranged in the water collecting tank 21, and the water outlet is arranged in the water discharging tank 18;

[0065] The bevel gear set 24 includes a first bevel gear connected to the water pump 30 through the second belt 29 and rotatably mounted on the mounting frame 2 , and a second bevel gear meshing with the first bevel gear and rotatably mounted on the mounting frame 2 , and the second bevel gear is connected to the turntable 25 .

[0066] When the rotating plate 3 is in the process of being tilted to being horizontal, the water pump 30 is activated to discharge the water in the water collecting box 21 back into the water tank 18 .

[0067] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A water meter load detection device simulating the use environment of a water meter, characterized in that: include: A base (1), the base (1) being in a rectangular parallelepiped structure, and having a mounting frame (2) fixed on its upper portion, the base (1) being provided with a rotatable rotating plate (3), and a contact mechanism for fixing a water meter being provided on the rotating plate (3), the contact mechanism being connected and in conduction with the water meter, and the contact mechanism being connected and in conduction with a liquid discharge assembly provided on the mounting frame (2); The two ends of the rotating plate (3) are respectively connected to the liquid discharge assembly via two symmetrically arranged No. 2 connecting rods (17); A lifting assembly, the lifting assembly being arranged on the base (1) and connected to one end of the rotating plate (3), and the lifting assembly being connected to a ratchet plate (28) arranged on the mounting frame (2) via a No. 1 belt (23), a rotating disk (25) being arranged on the ratchet plate (28), the rotating disk (25) being in an annular stepped shape, and a ratchet pawl (26) adapted to the ratchet plate (28) being rotatably mounted thereon, the ratchet pawl (26) being elastically connected to the rotating disk (25) via a spring sheet (27); A reflux component is arranged on the mounting frame (2) and connected to the rotating disk (25), and the reflux component can drive water in the liquid discharge component to reflux.

2. The water meter load detection device for simulating the water meter use environment according to claim 1, characterized in that: The abutment mechanism comprises a first drive device (4) fixedly mounted on the rotating plate (3), a bidirectional drive assembly arranged on the rotating plate (3) and connected to the output shaft of the first drive device (4), and two sets of elastic sealing assemblies connected to the bidirectional drive assembly and symmetrically arranged; The elastic sealing component is connected and communicated with the liquid discharge component through a hose.

3. The water meter load detection device for simulating the water meter use environment according to claim 2, characterized in that: The bidirectional drive assembly comprises a bidirectional screw rod (5) rotatably mounted on the rotating plate (3), and two No. 1 threaded sleeves (6) symmetrically arranged on the bidirectional screw rod (5); The rotating plate (3) is provided with a through slot along its length direction, and a connecting piece (7) penetrating the through slot is fixedly mounted on the No. 1 threaded sleeve (6), and the connecting piece (7) is connected to the elastic sealing assembly.

4. The water meter load detection device for simulating the water meter use environment according to claim 3, characterized in that: The elastic sealing assembly comprises a connecting pipe (8) which is hollow inside and connected to the connecting piece (7), a rubber pad (11) sleeved on the connecting pipe (8), and a spring (10) sleeved on the connecting pipe (8); The connecting tube (8) is provided with limiting circular rings (9) on both sides of the connecting piece (7) and are in contact with the connecting piece (7); one end of the spring (10) is connected to the limiting circular ring (9) and the other end is connected to the rubber pad (11); and a protrusion (12) for limiting the rubber pad (11) is provided on the connecting tube (8).

5. The water meter load detection device for simulating the water meter use environment according to claim 4, characterized in that: The liquid discharge assembly comprises a water discharge tank (18) and a water collection tank (21) which are movably connected to the mounting frame (2) via a guide structure and are arranged at both ends of the base (1); The water discharge tank (18) and the water collection tank (21) are respectively connected to the two ends of the rotating plate (3) via the second connecting rod (17), and both are connected to the return assembly and connected to the connecting pipe (8) via the hose and conduction; The water collecting box (21) is provided with a detection rod (22) that can be raised and lowered, and a floating ball (31) is fixedly mounted at the bottom of the detection rod (22).

6. The water meter load detection device for simulating the water meter use environment according to claim 5, characterized in that: The guide structure comprises two sets of guide plates (19) symmetrically fixedly mounted on the mounting frame (2), long grooves arranged on the guide plates (19), and pulleys (20) slidably arranged in the long grooves; The pulleys (20) are respectively installed on both sides of the water discharge box (18) and the water collection box (21), and two pulleys (20) are arranged on the same side of the two along the vertical direction.

7. The water meter load detection device for simulating the water meter use environment according to claim 5, characterized in that: The lifting assembly comprises a No. 2 driving device (13) fixedly mounted on the mounting frame (2), a one-way screw (14) connected to the output shaft of the No. 2 driving device (13) and rotatably mounted between the mounting frame (2) and the base (1), and a No. 2 threaded sleeve (15) threadably matched with the one-way screw (14); The No. 2 threaded sleeve (15) is connected to one end of the rotating plate (3) via a No. 1 connecting rod (16).

8. The water meter load detection device for simulating the water meter use environment according to claim 7, characterized in that: The reflux assembly comprises a water pump (30) fixedly mounted on the mounting frame (2), and a bevel gear set (24) connected to the water pump (30) via a second belt (29); The water inlet of the water pump (30) is arranged in the water collection tank (21), and the water outlet is arranged in the water discharge tank (18); The bevel gear set (24) comprises a first bevel gear connected to the water pump (30) via the second belt (29) and rotatably mounted on the mounting frame (2), and a second bevel gear meshing with the first bevel gear and rotatably mounted on the mounting frame (2), wherein the second bevel gear is connected to the rotating disk (25).

Citation Information

Patent Citations

  • Liquid flow calibration device

    CN110631664A

  • Water meter load detection device capable of simulating water meter using environment

    CN112179459A