Vehicle-mounted electrostatic sprayer

By designing a vehicle-mounted electrostatic sprayer, the spray angle and spacing are adjusted using the rotating and telescopic frames, uniform spraying of pesticides is achieved, solving the problem of low automation of traditional spray equipment, and improving pesticide utilization and environmental protection.

CN114258902BActive Publication Date: 2025-08-26TAIZHOU XINYI INTERNET OF THINGS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202210105288.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-28
Publication Date
2025-08-26
Estimated Expiration
2042-01-28

AI Technical Summary

Technical Problem

Traditional pesticide spraying equipment has low degree of automation and poor spraying effect, resulting in the risk of pesticide waste and personnel poisoning, and does not meet environmental protection requirements.

Method used

A vehicle-mounted electrostatic sprayer is designed, using the main frame, medicine box, aerodynamic power supply device, rotary frame, telescopic frame and air-assisted two-fluid electrostatic spray head. The injection angle and spacing are adjusted by the rotation and telescopic frame, and the booster box is driven by the aerodynamic power supply device, providing compressed air to multiple spray heads to achieve uniform spraying.

Benefits of technology

It improves the utilization rate of pesticides, reduces pesticide waste, reduces environmental pollution and personnel poisoning risks, and meets environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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    Figure CN114258902B_ABST
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Abstract

The present invention relates to a vehicle-mounted electrostatic sprayer, comprising a main frame, a medicine box, an air power supply device, a rotating frame, a telescopic frame, a booster box, and a plurality of air-assisted two-fluid electrostatic spray heads, wherein the medicine box is mounted on the main frame, the rotating frame is arranged on one side of the main frame, the telescopic frame is directly or indirectly arranged on the rotating frame, and the booster box is fixedly arranged on the telescopic frame; the booster box can achieve angle adjustment through the rotating frame; the air-assisted two-fluid electrostatic spray heads are mounted on the booster box, the air power supply device is used to provide compressed air to the booster box, and the compressed air stored in the booster box can simultaneously provide power air for more than one air-assisted electrostatic two-fluid spray head; the medicine box is input to more than one air-assisted electrostatic two-fluid spray head through a medicine delivery pipeline. This vehicle-mounted electrostatic sprayer can be adapted to different application scenarios.
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Description

Technical Field

[0001] The present invention relates to the technical field of spray equipment, in particular to a vehicle-mounted electrostatic sprayer. Background Art

[0002] In traditional related technologies, manual spraying is used, the degree of automation is not high enough, the spraying effect is not good, and the use of manual spraying can easily cause poisoning such as dizziness.

[0003] Manual spraying with knapsack sprayers and other agricultural machinery is facing rising labor costs, from 4 yuan per sprayer to 8 yuan per barrel. Peak greenhouse pesticide spraying occurs in the summer, when the weather is hot and the temperature inside is even higher. Every spraying session requires workers to wear respirators, putting them at risk of heatstroke. Many workers avoid wearing respirators to stay cool, putting them at risk of poisoning. Conventional sprayers produce a large, uneven spray volume, resulting in wasted pesticides and excessive residues in agricultural products, which violates national environmental protection standards.

[0004] To this end, being able to provide an automated spraying device to adapt to the needs of current greenhouses has become a technical problem that needs to be urgently solved by those skilled in the art. Summary of the Invention

[0005] In view of this, the purpose of the present invention is to overcome the shortcomings of the existing technology and provide a vehicle-mounted electrostatic sprayer with a high degree of automation and good spraying effect, thereby reducing the waste of pesticides, improving the utilization rate of pesticides, reducing the pollution of pesticides to the environment, and reducing agricultural residues in crops.

[0006] To achieve the above object, the present invention provides a vehicle-mounted electrostatic sprayer, comprising a main frame, a medicine box, an air power supply device, a rotating frame, a telescopic frame, a pressurizing box and a plurality of air-assisted two-fluid electrostatic spray heads, wherein

[0007] The medicine box is mounted on the main frame, the rotating frame is arranged on one side of the main frame, the telescopic frame is directly or indirectly arranged on the rotating frame, and the booster box is fixedly arranged on the telescopic frame; the booster box can achieve angle adjustment through the rotating frame;

[0008] The air-assisted two-fluid electrostatic nozzle is installed on the booster box, and the air power providing device is used to provide compressed air to the booster box. The compressed air stored in the booster box can provide power air for more than one air-assisted electrostatic two-fluid nozzle at the same time; the medicine box is input to more than one air-assisted electrostatic two-fluid nozzle through a medicine delivery pipeline.

[0009] Furthermore, the booster boxes are a pair, and the distance between the two booster boxes can be adjusted by respective telescopic frames.

[0010] Furthermore, the telescopic frame includes a slide and a sliding member, the slide is fixedly arranged on the rotating frame, the sliding member is arranged in the slide, and the booster box is fixedly arranged on the sliding member.

[0011] Furthermore, the boost box is provided with a connecting pipe and a hose, one end of the hose is connected to the air power providing device, and the other end of the hose is connected to the connecting pipe.

[0012] Furthermore, the medicine box is connected to a water pump, one end of the medicine delivery tube is connected to the water pump, and the other end of the medicine delivery tube is connected to several branch medicine delivery tubes through a branch joint. The free end of each branch medicine delivery tube extends into the interior of the booster box and is correspondingly connected to each air-assisted electrostatic two-fluid nozzle.

[0013] Furthermore, it also includes a baffle, which is arranged on the booster box and located at the rear side of the air-assisted two-fluid electrostatic nozzle.

[0014] Furthermore, the air power providing device includes an air compressor and a power device for driving the air compressor to operate, and the power device includes an engine, and the engine is used to drive the air compressor to operate.

[0015] Furthermore, the air power providing device includes an air compressor and a power device for driving the air compressor to operate. The power device includes an external transfer case and a spline shaft for connecting to the drive shaft of the transfer case. The spline shaft is used to drive the air compressor to operate.

[0016] Furthermore, a tractor bracket is provided on the main frame.

[0017] Furthermore, it also includes a wash-hand box, a corner of the medicine box is provided with a storage space, and the wash-hand box is arranged in the storage space.

[0018] The present invention adopts the above technical solution, and a rotating frame is provided on the main frame. The rotating frame can be used to adjust the spray angle of the air-assisted two-fluid electrostatic nozzle to improve the utilization rate of pesticides; in order to adapt to different spacings, a telescopic frame is provided on the rotating frame in the present invention, so that the spacing between the two booster boxes can be adjusted by respective telescopic frames. The present invention adopts a variety of power equipment to drive the air compressor, which is suitable for different application scenarios. The vehicle-mounted electrostatic sprayer provided by the utility model saves labor costs and eliminates the risk of heatstroke and poisoning from the source. The spray device provided by the utility model adopts an air-assisted electrostatic nozzle with a small water output, a large mist output, good adsorption, high sedimentation, and uniform spraying. The effect of spraying mist in the greenhouse increases the utilization rate of pesticides, reduces the amount of pesticides used, and thus reduces the amount of waste of agricultural products, which meets the current national requirements for environmental protection of agricultural products. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is one of the structural schematic diagrams of the vehicle-mounted electrostatic sprayer of the present invention;

[0021] Figure 2 This is the second structural diagram of the vehicle-mounted electrostatic sprayer of the present invention;

[0022] Figure 3 This is the third structural diagram of the vehicle-mounted electrostatic sprayer of the present invention;

[0023] Figure 4 It is a partial structural diagram of the rotating frame of the vehicle-mounted electrostatic sprayer of the present invention.

[0024] In the figure: 1. Main frame; 2. Medicine box; 3. Rotating frame; 4. Telescopic frame; 5. Booster box; 6. Air-assisted two-fluid electrostatic nozzle; 7. Slide; 8. Connecting pipe; 9. Baffle; 10. Spline shaft; 11. Tractor bracket; 12. Washing box; 13. Dosing and water inlet. DETAILED DESCRIPTION

[0025] Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. In the following description, when referring to the drawings, like numbers in different figures represent like or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all possible embodiments consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present invention, as detailed in the appended claims.

[0026] See also Figure 1 、 Figure 2 and Figure 3 As shown, the present invention provides a vehicle-mounted electrostatic sprayer, which is characterized by comprising a main frame 1, a medicine box 2, an air power supply device, a rotating frame 3, a telescopic frame 4, a booster box 5 and a plurality of air-assisted two-fluid electrostatic spray heads 6, wherein

[0027] The medicine box 2 is mounted on the main frame 1, the rotating frame 3 is arranged on one side of the main frame 1, the telescopic frame 4 is directly or indirectly arranged on the rotating frame 3, and the booster box 5 is fixedly arranged on the telescopic frame 4; the booster box 5 can be adjusted in angle through the rotating frame 3;

[0028] The air-assisted two-fluid electrostatic nozzle 6 is installed on the booster box 5, and the air power providing device is used to provide compressed air to the booster box 5. The compressed air stored in the booster box 5 can provide power air for more than one air-assisted electrostatic two-fluid nozzle at the same time; the medicine box 2 is input to more than one air-assisted electrostatic two-fluid nozzle through the medicine delivery pipeline.

[0029] The present invention has a wide range of uses, and is primarily used for: (1) preventing and controlling pests and diseases of rice, wheat, cotton, and other crops; (2) preventing and controlling pests and diseases of vegetables, cash crops, and fruit trees; (3) spraying growth hormones and liquid fertilizers; (4) disinfecting poultry and livestock farms; and (5) disinfecting public places such as hospitals, schools, parks, and squares.

[0030] It should be noted that the medicine box 2 in the present invention is a detachable medicine box 2, and different types of medicine barrels can be replaced according to different land areas or different tractor models. Different booster boxes 5 can be replaced according to different scenarios, and the number of air-assisted two-fluid electrostatic nozzles 6 can be increased or decreased according to the different booster boxes 5.

[0031] This part can be rotated according to different application scenarios (the maximum rotation angle is 90°) to achieve the purpose of effective spraying. Figure 1 The illustrated embodiment shows a situation where one of the booster boxes 5 is rotated 45°.

[0032] The main purpose of providing the telescopic frame 4 is to be able to extend and retract it according to different application scenarios to achieve the purpose of effective spraying.

[0033] As a preferred embodiment, the booster boxes 5 in this embodiment are a pair, and the distance between the two booster boxes 5 can be adjusted by respective telescopic frames 4 .

[0034] As a preferred embodiment, the telescopic frame 4 in this embodiment includes a slide 7 and a sliding member, the slide 7 is fixedly arranged on the rotating frame 3, the sliding member is arranged in the slide 7, and the booster box 5 is fixedly arranged on the sliding member.

[0035] As a preferred embodiment, the boost box 5 in this embodiment is provided with a connecting pipe 8 and also includes a hose, one end of which is connected to the air power providing device, and the other end of the hose is connected to the connecting pipe 8.

[0036] like Figure 4 As shown, in this embodiment, the connecting pipe 8 has a bending portion, and a portion of the connecting pipe 8 serves as a sliding member that can drive the entire booster box 5 to slide in the slide 7. One end of the connecting pipe 8 is connected to the booster box 5, and the other end of the connecting pipe 8 is connected to the other end of the hose.

[0037] As a preferred embodiment, the medicine box 2 in this embodiment is connected to a water pump (not shown in the figure), one end of the drug delivery tube is connected to the water pump, and the other end of the drug delivery tube is connected to several branch drug delivery tubes through a branch joint. The free end of each branch drug delivery tube extends into the interior of the booster box 5 and is correspondingly connected to each air-assisted electrostatic two-fluid nozzle.

[0038] As a preferred implementation, this embodiment further includes a baffle 9 , which is arranged on the booster box 5 at the rear side of the air-assisted two-fluid electrostatic nozzle 6 .

[0039] As a preferred embodiment, the air power supply device in this embodiment includes an air compressor (not shown) and a power device for driving the air compressor. The power device includes an engine (not shown) that drives the air compressor. The engine can be replaced with gasoline power, diesel power, or tractor direct drive according to different production needs.

[0040] As a preferred embodiment, the air power supply device in this embodiment includes an air compressor and a power device for driving the air compressor. The power device includes an external transfer case (not shown) and a spline shaft 10 for connecting to the transfer case's drive shaft. The spline shaft 10 is used to drive the air compressor. When using a tractor as a power source, the tractor's transfer case drive shaft is connected to the spline shaft 10 to drive the air compressor.

[0041] As a preferred embodiment, the main frame 1 in this embodiment is provided with a tractor hanger 11. When a tractor is used as a power source, the tractor's lifting and lowering angle locking position is used.

[0042] As a preferred embodiment, this embodiment further includes a hand-washing box 12. A storage space is provided in one corner of the medicine box 2, and the hand-washing box 12 is provided in the storage space. The medicine box 2 is provided with a medicine and water addition port 13.

[0043] It should be noted that

[0044] (1) This electrostatic sprayer is composed of a 200L-1500L (optional) medicine barrel, an air compressor, an electrostatic generator, an electrostatic nozzle, a main frame, an engine (optional) and other components.

[0045] (2) The sprayer uses an air compressor to drive the front-stage electrostatic two-fluid nozzle, thereby breaking up the water droplets and spraying them out of the nozzle.

[0046] (3) When the droplets are sprayed out of the nozzle, the electrostatic nozzle charges the droplets with high voltage and breaks up the droplets again. Thus, the droplets are sprayed out with ionic charge.

[0047] (4) The high-speed turbine blower generates a wind pressure of approximately 37 kp, which disperses the droplets and can deliver droplets with a median diameter of 80 μm to a height of approximately 6 meters. The spray nozzles on both sides spray a 12-meter radius within the greenhouse. The sprayer produces approximately 200 liters of mist per hour and can cover approximately 15 mu of land per hour. This saves approximately twice as much liquid as conventional sprayers.

[0048] (5) Uniform load droplets. Electrostatic charge can effectively reduce the size of droplets and improve the uniformity of droplets.

[0049] (6) The same charge, large diffusion area, and good sedimentation of distributed droplets. The droplets formed by static electricity have the same charge. They repel each other in space and do not condense with each other, so the coverage of the target is very uniform. The droplets float in the air for a long time and spread over a wide area. The adsorption and disinfection effect on bacteria and dust in the air is twice that of ordinary sprayers. Under the premise of the same amount of medicine, the amount of medicine applied by the electrostatic sprayer is about half that of the ordinary sprayer.

[0050] (7) Long lasting effect. Since the charged droplets have a strong adsorption capacity on the target and are evenly distributed, the application efficiency is high and the effect lasts longer.

[0051] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are exemplary and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. Vehicle-mounted electrostatic sprayer, characterized by: It includes a main frame, a medicine box, an air power supply device, two rotating frames, two telescopic frames, a pair of booster boxes and several air-assisted two-fluid electrostatic spray heads, among which: The medicine box is mounted on the main frame, the two rotating frames are both arranged on one side of the main frame, the two telescopic frames are respectively arranged on the two rotating frames, and the booster box is fixedly arranged on the telescopic frames; the booster box can be adjusted in angle through the rotating frames; The air-assisted two-fluid electrostatic spray nozzle is installed on the booster box, and the air power supply device is used to provide compressed air to the booster box. The compressed air stored in the booster box can simultaneously provide power air for more than one air-assisted two-fluid electrostatic spray nozzle; the medicine box is supplied with power air to more than one air-assisted two-fluid electrostatic spray nozzle through a medicine delivery tube; A pair of booster boxes can adjust the distance between the two booster boxes through their respective telescopic frames; The telescopic frame includes a slide and a sliding member, the slide is fixedly arranged on the rotating frame, the sliding member is arranged in the slide, and the booster box is fixedly arranged on the sliding member; The boost box is provided with a connecting pipe, one end of which is in communication with the boost box, and a hose, one end of which is connected to the air power providing device, and the other end of which is in communication with the connecting pipe; the connecting pipe has a bent portion, and a portion of the connecting pipe serves as a sliding member capable of driving the entire boost box to slide in the slideway; The medicine box is connected to a water pump, one end of the medicine delivery tube is connected to the water pump, and the other end of the medicine delivery tube is connected to a plurality of branch medicine delivery tubes through a branch joint. The free end of each branch medicine delivery tube extends into the interior of the booster box and is correspondingly connected to each air-assisted two-fluid electrostatic nozzle; It also includes a baffle, which is arranged on the booster box and located at the rear side of the air-assisted two-fluid electrostatic nozzle; The air power providing device includes an air compressor and a power device for driving the air compressor to operate. The power device includes an engine, and the engine is used to drive the air compressor to operate.

2. The vehicle-mounted electrostatic sprayer according to claim 1, characterized in that: The air power providing device includes an air compressor and a power device for driving the air compressor to operate. The power device includes an external transfer case and a spline shaft for connecting to the drive shaft of the transfer case. The spline shaft is used to drive the air compressor to operate.

3. The vehicle-mounted electrostatic sprayer according to claim 1, characterized in that: A tractor hanger is provided on the main frame.

4. The vehicle-mounted electrostatic sprayer according to any one of claims 1 to 3, characterized in that: A hand-washing box is also included. A accommodating space is provided at one corner of the medicine box, and the hand-washing box is arranged in the accommodating space.

Citation Information

Patent Citations

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