Vertical film roll unwinding device and film roll classification unwinding conveyor line
By designing a vertical film roll unwinding device and a film roll sorting and unrolling conveyor line, the problems of low efficiency and low degree of automation in the existing film roll packaging technology have been solved, and automatic sorting, unrolling and palletizing of film rolls have been realized, improving efficiency. Handling efficiency and storage space utilization.
Patent Information
- Application Number
- CN202111624287.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-28
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2041-12-28
AI Technical Summary
The existing film roll packaging technology relies on manual operation, has low efficiency and low degree of automation, and cannot effectively utilize the storage space. Especially for film rolls with large diameters and short lengths, the stacking and placement requires multiple workers to coordinate the handling, which is very labor-intensive. .
A vertical film roll unwinding device and a film roll sorting and unrolling conveyor line are designed. Through the combination of the flipping conveyor line and the horizontal conveyor line, combined with the centering mechanism and the stacking mechanism, the automatic flipping, stacking and conveying of the film rolls are realized. , according to the diameter and length ratio of the film roll, choose vertical or horizontal unwinding method.
It realizes automatic sorting, unwinding and palletizing of film rolls, improves handling efficiency and shipping speed, reduces manual labor intensity, and improves storage space utilization.
Smart Images

Figure CN114314021B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coiled material packaging, and in particular to a vertical film roll unwinding device and a film roll classification unwinding conveying line. Background Art
[0002] The film roll is a cylindrical plastic film roll. After the roll is produced, it needs to be transported to various places for sale. In order to protect the integrity of the roll during transportation, reduce wear and tear, and increase the transportation quantity, the roll needs to be packaged. At present, the roll packaging in this industry is still mainly manual packaging, with few auxiliary packaging machinery and equipment, high labor intensity, and low degree of automation. Generally, the roll is lifted by a crane, at which time the axis of the roll extends horizontally, and then the packaging film is wrapped around the outer surface of the film roll, and then the film roll is lifted to the storage rack to wait for transportation. Not only is the efficiency of lifting and manual wrapping low, but all types of film rolls can only be stored horizontally. In order to improve the transportation efficiency and the utilization of storage space, it is now hoped that some rolls with larger diameters and shorter lengths can be stacked and placed. Due to the heavy weight of the film roll, multiple workers are required to carry it together, and the labor intensity of manual handling is high.
[0003] It can be seen that the existing technology still needs to be improved and enhanced. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a vertical film roll unwinding device and a film roll classification unwinding conveyor line, which are intended to classify the film rolls for unwinding and conveying according to their shapes, so that rolls with smaller diameters and shorter lengths can be automatically stored horizontally, while rolls with larger diameters and shorter lengths can be automatically stacked and placed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A vertical film roll unwinding device comprises a flip conveyor line, a horizontal conveyor line connected with the flip conveyor line, a centering mechanism arranged on both sides of the horizontal conveyor line, and a stacking mechanism arranged above the horizontal conveyor line; the flip conveyor line is used to flip the film roll and convey the film roll forward so that one end face of the film roll is pressed against the flip conveyor line; a stacking station is provided on the horizontal conveyor line; the centering mechanism is used to push the film roll to the stacking station; the stacking mechanism is used to grab the film roll at the stacking station and drive the film roll to move up and down to achieve stacking.
[0007] As a further improvement of the above technical solution, the centering mechanism includes two symmetrically arranged jaw assemblies, each jaw assembly includes a bracket, two arc-shaped jaws symmetrically arranged on the top of the bracket, and a jaw driving assembly arranged on the bracket and used to drive the two arc-shaped jaws to retract or open each other; one end of the two arc-shaped jaws is rotatably arranged on the bracket.
[0008] As a further improvement of the above technical solution, the arc claw includes an upper arc plate, a lower arc plate, and a plurality of push rollers vertically and rotatably arranged between the upper arc plate and the lower arc plate; the same end of the upper arc plate and the lower arc plate is fixedly connected by a sleeve, and a vertical fixed shaft is provided on the bracket, and the sleeve is sleeved on the fixed shaft and connected to the fixed shaft through a bearing.
[0009] As a further improvement of the above technical solution, the gripper drive assembly includes a cylinder bracket, a cylinder arranged on the cylinder bracket, a U-shaped joint is provided on the end of the piston rod of the cylinder, a transmission plate is fixed on each sleeve, each transmission plate is connected to the U-shaped joint through a connecting rod, one end of the connecting rod is hinged to the transmission plate, and the other end is hinged to the U-shaped joint.
[0010] As a further improvement of the above technical solution, the stacking mechanism includes two upright frames, a horizontal beam connecting the tops of the two upright frames, two first rails vertically arranged between the two upright frames, and a roll-holding drive mechanism for driving the two first rails to move closer to or away from each other; a roll-holding plate is slidably connected to each first rail, and a lifting drive mechanism is arranged on the first rail for driving the roll-holding plate to move up and down.
[0011] As a further improvement of the above technical solution, a base is provided at the bottom end of the first track, and a second track extending left and right is provided on the ground, and the base is slidably connected to the second track; a third track is provided on the bottom surface of the beam, and the top end of each of the first tracks is slidably connected to the third track.
[0012] As a further improvement of the above technical solution, the flipping conveyor line includes a base frame, a flipping frame rotatably arranged on the base frame, a horizontal conveying frame arranged downstream of the flipping frame, a plurality of first guide roller assemblies arranged on the flipping frame, a first guide roller driving mechanism for driving all guide roller assemblies to move synchronously, and a flipping driving mechanism for driving the flipping frame to flip toward the horizontal conveying frame; a plurality of second guide roller assemblies and a second guide roller driving mechanism for driving all second guide roller assemblies to move synchronously are arranged on the horizontal conveying frame.
[0013] As a further improvement of the above technical solution, the first guide roller assembly includes two first conveying rollers that are symmetrically arranged on the left and right, and the two first conveying rollers form a V-shaped positioning groove; a driven gear is provided at one end of each first conveying roller.
[0014] The present invention also provides a vertical film roll unwinding device, comprising a vertical film roll unwinding device of any of the above-mentioned technical solutions or a combination of any of the above-mentioned technical solutions and a horizontal film roll unwinding device arranged upstream of the vertical film roll unwinding device, the horizontal film roll unwinding device comprising a horizontal base frame and a swing frame swingably arranged on the horizontal base frame, a plurality of third guide roller assemblies and a third guide roller driving mechanism for driving all the third guide roller assemblies to move synchronously are arranged on the swing frame, a roll unwinding storage rack is arranged on one side of the horizontal base frame, and a side push driving mechanism for driving the swing frame to swing toward the roll unwinding storage rack is arranged on the horizontal base frame.
[0015] As a further improvement of the above technical solution, the roll-out storage rack includes two support plates which are parallel to each other and extend in the left-right direction, a stop block is provided at the end of the support plate away from the horizontal base frame, a support pillar rotatably connected to the bottom of the end of the support plate close to the horizontal base frame is provided; an inclination adjustment mechanism is provided at the end of the support plate away from the horizontal base frame.
[0016] Beneficial effects:
[0017] The present invention also provides a film roll classification unwinding conveyor line, including a film roll vertical unwinding device and a film roll horizontal unwinding device arranged upstream of the film roll vertical unwinding device. The staff flexibly selects the film roll to adopt the vertical unwinding method or the horizontal unwinding method according to the ratio of the diameter and length of the film roll. The film roll has strong applicability and high automation, and effectively improves the handling efficiency and delivery rate. When the film roll vertical unwinding device is used for unwinding, the flip conveyor line flips the film roll by 90°, so that the flip conveyor line then conveys the first film roll to the horizontal conveyor line, and the horizontal conveyor line conveys the first film roll forward to the stacking station, and the position of the first film roll is corrected by the centering mechanism, and the first film roll is accurately pushed to the stacking station. The stacking mechanism grabs the first film roll and lifts the first film roll to a suitable height, and then the horizontal conveyor line conveys the second film roll forward to the stacking station. Similarly, the position of the second film roll is corrected by the centering mechanism. At this time, the second film roll is located directly below the first film roll, and then the stacking mechanism stacks the first film roll on the second film roll. The centering mechanism and the stacking mechanism cooperate with each other to automatically stack the film rolls, which is efficient and safe and solves the problems caused by manual stacking. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a conveyor line for film roll classification and unloading.
[0019] Figure 2 A three-dimensional diagram of the vertical film roll unwinding device provided by the present invention.
[0020] Figure 3 for Figure 1 A partial enlarged view of the middle L area.
[0021] Figure 4A three-dimensional diagram of the flip conveyor line provided by the present invention.
[0022] Figure 5 It is a three-dimensional diagram of the horizontal film roll unwinding device.
[0023] Figure 6 Schematic diagram of the side-thrust drive cylinder driving the swing frame to achieve side-thrust.
[0024] Main component symbol description: 1- flip conveyor line, 11- bottom frame, 12- flip frame, 13- horizontal conveyor frame, 14- first guide roller assembly, 15- first guide roller drive mechanism, 16- flip pneumatic push rod, 17- second guide roller drive mechanism, 18- second guide roller assembly, 2- horizontal conveyor line, 3- centering mechanism, 31- bracket, 32- arc claw, 321- upper arc plate, 322- lower arc plate, 323- push roller, 324- sleeve, 33- clamping claw drive assembly, 331- cylinder bracket, 332- clamping claw drive cylinder, 333- U-shaped joint, 334- transmission Plate, 335-connecting rod, 4-stacking mechanism, 41-vertical frame, 42-crossbeam, 43-first track, 44-roll holding drive mechanism, 45-roll holding plate, 46-lifting drive mechanism, 47-base, 48-second track, 5-stacking station, 6-film roll horizontal unwinding device, 61-horizontal base frame, 62-swing frame, 63-third guide roller assembly, 64-third guide roller drive mechanism, 65-roll unwinding storage rack, 651-pallet, 652-block, 653-pillar, 654-screw lifter, 66-side push drive cylinder, 67-hinge, 7-film roll vertical unwinding device. DETAILED DESCRIPTION
[0025] The present invention provides a vertical film roll unwinding device and a film roll classification unwinding conveyor line. In order to make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the scope of protection of the present invention.
[0026] In this article, the conveying direction is the sequential connection of the horizontal unwinding device, the turning conveyor line 1 and the horizontal conveyor line 2, that is, Figure 4 The direction indicated by the arrow in the middle: "front" is the same as the conveying direction, and "back" is opposite to "front".
[0027] See also Figure 2-Figure 4The present invention provides a vertical film roll unwinding device, comprising a flip conveyor line 1, a horizontal conveyor line 2 connected to the flip conveyor line 1, a centering mechanism 3 arranged on both sides of the horizontal conveyor line 2, and a stacking mechanism 4 arranged above the horizontal conveyor line 2; the flip conveyor line 1 is used to flip the film roll and convey the film roll forward, so that one end surface of the film roll is pressed against the flip conveyor line 1; a stacking station 5 is provided on the horizontal conveyor line 2; the centering mechanism 3 is used to push the film roll to the stacking station 5; the stacking mechanism 4 is used to grab the film roll at the stacking station 5 and drive the film roll to move up and down to achieve stacking.
[0028] In practical applications, film rolls with larger diameters and shorter lengths will be stacked and unrolled through the film roll vertical unrolling device 7 provided by the present invention, and film rolls with larger diameters and shorter lengths can be understood as film rolls with a film roll diameter: film roll length ≥ 3:1; and film rolls with smaller diameters and longer lengths will be horizontally arranged and unrolled through the film roll horizontal unrolling device 6, and film rolls with smaller diameters and longer lengths can be understood as film rolls with a film roll diameter: film roll length < 3:1. Workers select vertical unrolling or horizontal unrolling for film rolls based on the ratio of the film roll diameter to the length.
[0029] The working method of the vertical unwinding is briefly described as follows: when the first film roll is conveyed to the vertical film roll unwinding device 7, the flip conveyor line 1 first receives the first film roll. At this time, the peripheral wall of the first film roll is pressed against the flip conveyor line 1, and the axis of the first film roll is parallel to the conveying direction. Then the flip conveyor line 1 flips the film roll 90°, so that the end face of the first film roll is pressed against the flip conveyor line 1, and the axis of the first film roll is parallel to the vertical direction. Then the flip conveyor line 1 conveys the first film roll to the horizontal conveyor line 2, and the horizontal conveyor line 2 conveys the first film roll forward to the stacking station 5. Since the first film roll will be displaced after being flipped, it is impossible to determine whether the first film roll is accurately moved to the stacking station 5 at this time, so the position of the first film roll is corrected by the centering mechanism 3, and the first film roll is stacked. It is pushed accurately to the stacking station 5, and the next film roll (hereinafter referred to as the second film roll) is also turned 90 degrees through the turning conveyor line 1 and transported to the horizontal conveyor line 2. Before the second film roll enters the horizontal conveyor line 2, the stacking mechanism 4 grabs the first film roll and lifts the first film roll to a suitable height, and then the horizontal conveyor line 2 transports the second film roll forward to the stacking station 5. Similarly, the position of the second film roll is corrected by the centering mechanism 3, and the second film roll is accurately pushed to the stacking station 5. At this time, the second film roll is located directly below the first film roll. Then the stacking mechanism 4 stacks the first film roll on the second film roll, and finally releases the first film roll. The first film roll and the second film roll are transported forward through the horizontal conveyor line 2, waiting for further handling and shipment. Of course, the number of stacked film rolls can be 3 or more. On the basis of completing the stacking of two film rolls, the stacking is continued according to the above-mentioned stacking method, which will not be repeated here.
[0030] Specifically, the centering mechanism 3 includes two symmetrically arranged jaw assemblies, each of which includes a bracket 31, two arc-shaped jaws 32 symmetrically arranged on the top of the bracket 31, and a jaw driving assembly 33 arranged on the bracket 31 and used to drive the two arc-shaped jaws 32 to close or open each other; one end of the two arc-shaped jaws 32 is rotatably arranged on the bracket 31. In the initial state, the two arc-shaped jaws 32 in each jaw assembly are opened toward the horizontal conveyor line 2 to form a "W" structure. When the horizontal conveyor line 2 transports the film roll to the stacking station 5, the two jaw driving assemblies 33 synchronously drive the four arc-shaped jaws 32 to close toward the stacking station 5, and the free ends of the four arc-shaped jaws 32 form a push correction for the film roll. When the free ends of the four arc-shaped jaws 32 clamp the film roll, it means that the film roll is accurately positioned at the stacking station 5.
[0031] Furthermore, the arc-shaped claw 32 includes an upper arc plate 321, a lower arc plate 322, and a plurality of push rollers 323 vertically and rotatably arranged between the upper arc plate 321 and the lower arc plate 322; these push rollers 323 are arranged on the free end of the arc-shaped claw 32, and the push rollers 323 are used to push the film roll. On the one hand, the friction impact of the arc-shaped claw 32 on the film roll can be reduced, and the contact is more flexible. On the other hand, the film roll is adaptively rotated or moved under the action of the push rollers 323, and is better moved to the stacking station 5. The same end of the upper arc plate 321 and the lower arc plate 322 is fixedly connected by a sleeve 324, and a vertical fixed shaft (not visible in the figure) is provided on the bracket 31. The sleeve 324 is sleeved on the fixed shaft and connected to the fixed shaft through a bearing, so as to ensure that the arc-shaped claw 32 swings smoothly and is better assembled with the clamping jaw drive assembly 33.
[0032] Preferably, the clamp driving assembly 33 includes a cylinder bracket 331, a clamp driving cylinder 332 arranged on the cylinder bracket 331, a U-shaped joint 333 is provided on the end of the piston rod of the clamp driving cylinder 332, a transmission sheet 334 is fixed on each sleeve 324, each transmission sheet is connected to the U-shaped joint 333 through a connecting rod 335, one end of the connecting rod 335 is hinged to the transmission sheet 334, and the other end is hinged to the U-shaped joint 333. The clamp driving cylinder 332 synchronously drives the two arc-shaped claws 32 to open or close under the rotation of the U-shaped joint 333 and the transmission sheet 334 through the extension and contraction of the piston rod, and has an ingenious structure and good action synchronization.
[0033] Specifically, the stacking mechanism 4 includes two upright frames 41, a crossbeam 42 connecting the tops of the two upright frames 41, two first rails 43 vertically arranged between the two upright frames 41, and a roll-holding driving mechanism 44 for driving the two first rails 43 to move closer to or away from each other; each first rail 43 is slidably connected with a roll-holding plate 45, and the roll-holding end face of the roll-holding plate 45 is an arc-shaped surface and extends vertically, so that the roll-holding end face better fits the peripheral wall of the film roll, increases the contact area between the roll-holding plate 45 and the film roll, improves the lifting friction of the film roll, and has the ability to grab several film rolls at a time. The first rail 43 is provided with a lifting driving mechanism 46 for driving the roll-holding plate 45 to move up and down, and the lifting driving mechanism 46 can adopt an electric push rod, a linear module, a screw mechanism, etc., and its main effect is to provide an output end of linear motion. During stacking, the roll-holding drive mechanism 44 drives the two first rails 43 and the roll-holding plate 45 to move synchronously toward the stacking station until the two roll-holding plates 45 clamp the film roll, and then the lifting drive mechanism 46 drives the roll-holding plate 45 to move upward, so that the film roll is lifted to a certain height, so that the next film roll can have space to enter the stacking station, and when the next film roll is accurately placed at the stacking station, the lifting drive mechanism 46 drives the roll-holding plate 45 to descend, and stack the previous film roll on the next film roll. It can be seen that the centering mechanism 3 and the stacking mechanism 4 cooperate with each other to automatically complete the stacking of film rolls, which is efficient and safe, and solves the problems caused by manual stacking.
[0034] Furthermore, a base 47 is provided at the bottom end of the first track 43, a second track 48 extending left and right is provided on the ground, the base 47 and the second track 48 are slidably connected, a third track (not visible in the figure) is provided on the bottom surface of the crossbeam 42, and the top end of each first track 43 is slidably connected to the third track. Through such an arrangement, the first track 43 always maintains vertical extension under the positioning effect of the second track 48 and the third track, and will not tilt during the movement, and the first track 43 has less movement resistance and can move smoothly left and right.
[0035] In this embodiment, the wrapping and rolling driving mechanism 44 includes two wrapping and rolling driving cylinders, the cylinder bodies of the wrapping and rolling driving cylinders are fixed on the stand 41 , and the piston rod ends of the wrapping and rolling driving cylinders are connected to the first rail 43 .
[0036] Specifically, the overturning conveyor line 1 comprises a base frame 11, an overturning frame 12 rotatably arranged on the base frame 11, a horizontal conveying frame 13 arranged downstream of the overturning frame 12, a plurality of first guide roller assemblies 14 arranged on the overturning frame 12, a first guide roller driving mechanism 15 for driving all guide roller assemblies to move synchronously, and an overturning driving mechanism for driving the overturning frame 12 to overturn toward the horizontal conveying frame 13; a plurality of second guide roller assemblies 18 and a second guide roller driving mechanism 17 for driving all second guide roller assemblies 18 to move synchronously are arranged on the horizontal conveying frame 13. Driven by the first guide roller assemblies 14, the film roll completely enters the overturning frame 12 in a horizontal state, and then the overturning driving mechanism drives the overturning frame 12 to overturn 90° toward the horizontal conveying frame 13, so that the film roll overturns and falls on the second guide roller assembly 18, that is, switches from a horizontal state to a vertical state, and then the second guide roller assembly 18 drives the film roll to enter the horizontal conveying line 2.
[0037] Furthermore, the first guide roller assembly 14 includes two first conveying rollers that are symmetrically arranged on the left and right, and the two first conveying rollers are inclined to form a V-shaped positioning groove; a driven gear is provided at one end of each first conveying roller. The center of gravity of the coil is positioned on the V-shaped positioning groove, which plays a central positioning role to prevent the coil from shaking or rolling during movement.
[0038] In this embodiment, the first guide roller driving mechanism 15 includes a first guide roller driving motor, a driving gear arranged at the output end of the first guide roller driving motor, and the driving gear is connected to all driven gears through a chain. The second guide roller assembly 18 is a second conveying roller extending in the left-right direction, and the second guide roller driving mechanism 17 drives all second conveying rollers to move synchronously through a chain transmission method.
[0039] In this embodiment, the flip driving mechanism includes a plurality of flip pneumatic push rods 16, the guide sleeve end of the pneumatic push rod is hinged to the base frame 11, and the push rod end of the pneumatic push rod is hinged to the flip frame 12. When the push rod of the pneumatic push rod is extended, the flip frame 12 swings toward the horizontal conveying frame 13, so that the film roll is flipped 90 degrees, that is, the film roll is converted from a horizontal state to a vertical state.
[0040] The present invention also provides a film roll classification unwinding conveyor line, comprising a vertical film roll unwinding device 7 of any of the above-mentioned embodiments or any combination of the above-mentioned embodiments and a horizontal film roll unwinding device 6 arranged upstream of the vertical film roll unwinding device 7, the horizontal film roll unwinding device 6 comprising a horizontal base frame 61 and a swing frame 62 swingably arranged on the horizontal base frame 61, the swing frame 62 being connected to the horizontal base frame 61 via a hinge 67, a plurality of third guide roller assemblies 63 and a third guide roller driving mechanism 64 for driving all the third guide roller assemblies 63 to move synchronously are arranged on the swing frame 62, a roll unwinding storage rack 65 is arranged on one side of the horizontal base frame 61, and a side push driving mechanism for driving the swing frame 62 to swing toward the roll unwinding storage rack 65 is arranged on the horizontal base frame 61.
[0041] After all the film rolls are packaged, their axes will be parallel to the conveying direction. At this time, the staff can flexibly select the vertical or horizontal unwinding method for the film rolls according to the ratio of the diameter to the length of the film rolls. It is highly applicable and highly automated, and can effectively improve the handling efficiency and delivery rate. If the horizontal unwinding method is adopted, when the film roll completely enters the swing frame 62, the forward conveying of the film roll is stopped. At this time, the side push drive mechanism drives the swing frame 62 to swing toward the unwinding storage rack 65, so that the swing frame 62 tilts, so that the film roll rolls autonomously roll onto the unwinding storage rack 65 for caching, waiting for further transportation by the forklift. When the vertical unwinding method is adopted, the film roll enters the vertical unwinding device 7 of the film roll through the swing frame 62, and the vertical unwinding device 7 of the film roll begins to stack the film rolls. Since the above description has been made for the vertical unwinding device 7 of the film roll, the technicians in this field should be able to understand it in conjunction with the accompanying drawings, so the vertical unwinding device 7 of the film roll will not be described here.
[0042] Preferably, the side-push driving mechanism includes a plurality of side-push driving cylinders 66, the cylinder body of each side-push driving cylinder 66 is hinged to the horizontal base frame 61, and the piston rod end of each side-push driving cylinder 66 is hinged to the swing frame 62; the swing frame 62 is initially placed horizontally, and the piston rod of the side-push driving cylinder 66 extends upward, driving the swing plate to tilt toward the unwinding storage rack 65, thereby providing power and guidance for the film roll to roll down.
[0043] In this embodiment, the roll-out storage rack 65 includes two support plates 651 which are parallel to each other and extend in the left-right direction. A stopper 652 is provided at one end of the support plate 651 away from the horizontal base frame 61, and the film roll will be blocked by the stopper 652 to prevent the film roll from rolling off the support plate 651; a support column 653 is provided at the bottom of one end of the support plate 651 close to the horizontal base frame 61 and is rotatably connected thereto; and a slope adjustment mechanism is provided at one end of the support plate 651 away from the horizontal base frame 61. The slope adjustment mechanism is a screw lifter 654, the top end of the screw of the screw lifter 654 supports the support plate 651, and a hand wheel is provided on the screw lifter 654. The main body of the screw lifter 654 is fixed on the ground. The hand wheel is manually driven to rotate, so as to control the screw lift and drive the support plate 651 to swing, thereby swinging the tilt angle of the support plate 651, and then making the film roll generate suitable rolling potential energy.
[0044] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of the present invention, and all these changes or substitutions should fall within the protection scope of the present invention.
Claims
1. Film roll classification and unloading conveyor line, characterized by: The film roll discharging device comprises a vertical film roll discharging device and a horizontal film roll discharging device arranged upstream of the vertical film roll discharging device. The film roll with a large diameter and a short length can be stacked and discharging through the vertical film roll discharging device. The film roll with a large diameter and a short length is a film roll with a film roll diameter: film roll length of ≥3:1; and the film roll with a small diameter and a long length can be horizontally arranged and discharging through the horizontal film roll discharging device. The film roll with a small diameter and a long length is a film roll with a film roll diameter: film roll length of <3:1; the horizontal film roll discharging device comprises a horizontal base frame and a swing frame swingably arranged on the horizontal base frame, on which a plurality of third guide roller assemblies and a third guide roller driving mechanism for driving all the third guide roller assemblies to move synchronously are arranged, a roll-out storage rack is arranged on one side of the horizontal base frame, and a side-pushing driving mechanism for driving the swing frame to swing toward the roll-out storage rack is arranged on the horizontal base frame; the vertical roll-out device for film rolls comprises a turnover conveyor line, a horizontal conveyor line connected with the turnover conveyor line, a centering mechanism arranged on both sides of the horizontal conveyor line, and a The stacking mechanism above the line; the flip conveyor line is used to flip the film roll and convey the film roll forward so that one end face of the film roll is pressed against the flip conveyor line; the horizontal conveyor line is provided with a stacking station; the centering mechanism is used to push the film roll to the stacking station; the stacking mechanism is used to grab the film roll at the stacking station and drive the film roll to move up and down to achieve stacking; the centering mechanism includes two symmetrically arranged jaw assemblies, each jaw assembly includes a bracket, two arc-shaped jaws symmetrically arranged on the top of the bracket, and a jaw driving assembly arranged on the bracket and used to drive the two arc-shaped jaws to retract or open each other; one end of the two arc-shaped jaws is rotatably arranged on the bracket; the stacking mechanism includes two vertical frames, a crossbeam connecting the tops of the two vertical frames, two first rails vertically arranged between the two vertical frames, and a roll-holding driving mechanism for driving the two first rails to approach or move away from each other; a roll-holding plate is slidably connected to each first rail, and a lifting driving mechanism for driving the roll-holding plate to move up and down is arranged on the first rail.
2. The film roll sorting and unrolling conveyor line according to claim 1 is characterized in that: The arc-shaped claw includes an upper arc-shaped plate, a lower arc-shaped plate, and a plurality of push rollers vertically and rotatably arranged between the upper arc-shaped plate and the lower arc-shaped plate; the same end of the upper arc-shaped plate and the lower arc-shaped plate are fixedly connected by a sleeve, and a vertical fixed shaft is provided on the bracket, and the sleeve is sleeved on the fixed shaft and connected to the fixed shaft through a bearing.
3. The film roll sorting and unrolling conveyor line according to claim 1 is characterized in that: The gripper driving assembly includes a cylinder bracket, a gripper driving cylinder arranged on the cylinder bracket, a U-shaped joint is provided on the end of the piston rod of the gripper driving cylinder, a transmission plate is fixed on each sleeve, each transmission plate is connected to the U-shaped joint through a connecting rod, one end of the connecting rod is hinged to the transmission plate, and the other end is hinged to the U-shaped joint.
4. The film roll sorting and unrolling conveyor line according to claim 1 is characterized in that: A base is provided at the bottom end of the first track, a second track extending left and right is provided on the ground, and the base is slidably connected to the second track; a third track is provided on the bottom surface of the beam, and the top end of each of the first tracks is slidably connected to the third track.
5. The film roll sorting and unrolling conveyor line according to claim 1 is characterized in that: The flip conveyor line includes a base frame, a flip frame rotatably arranged on the base frame, a horizontal conveyor frame arranged downstream of the flip frame, a plurality of first guide roller assemblies arranged on the flip frame, a first guide roller driving mechanism for driving all guide roller assemblies to move synchronously, and a flip driving mechanism for driving the flip frame to flip toward the horizontal conveyor frame; a plurality of second guide roller assemblies and a second guide roller driving mechanism for driving all second guide roller assemblies to move synchronously are arranged on the horizontal conveyor frame.
6. The film roll sorting and unrolling conveyor line according to claim 5 is characterized in that: The first guide roller assembly comprises two first conveying rollers which are symmetrically arranged on the left and right sides, and the two first conveying rollers form a V-shaped positioning groove; and a driven gear is arranged at one end of each first conveying roller.
7. The film roll sorting and unrolling conveyor line according to any one of claims 1 to 6, characterized in that: The unwinding storage rack comprises two support plates which are parallel to each other and extend in the left-right direction. A stopper is provided at one end of the support plate away from the horizontal base frame, and a support pillar rotatably connected to the bottom of the end of the support plate close to the horizontal base frame is provided. An inclination adjustment mechanism is provided at one end of the support plate away from the horizontal base frame.
Citation Information
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