Product production management system based on secondary analysis

Abstract

The present application provides a product production management system based on secondary analysis, which includes an MES system; the MES system is used to obtain the production order and production data of the target product, automatically match and perform logical operations based on the production order and production data, generate MES work order information, and generate product barcodes based on the MES work order information; wherein the production data includes: basic process information, process route base table, material master information and process and material comparison information; MES work order information includes: order quantity, production date, process route information and process material BOM information. The product production management system based on secondary analysis provided by the present application can create a product production management, product traceability and after-sales service system with a unified identification system based on secondary analysis, realize resource sharing and business collaboration, and provide data support for procurement optimization, intelligent manufacturing, and large-scale customization models.

Description

Technical Field

[0001] The present application relates to the field of management software technology, and in particular to a product production management system based on secondary analysis. Background Art

[0002] At present, due to the large number of enterprises and wide range of products in the small household appliance industry, different manufacturers have their own identification and coding systems, and different identification and coding systems cannot be mutually recognized. Therefore, data interconnection and information sharing at the industrial Internet platform level requires the unification of identification systems among different enterprises to improve resource sharing efficiency.

[0003] However, since there are relatively few small home appliance industry companies on the platform, and the integration and sharing of product life cycle data requires the joint efforts of a large number of companies, leading companies in vertical industries need to promote the construction of industrial Internet platforms through unified identification resolution services to help the entire industry companies continuously integrate into the industrial Internet ecosystem.

[0004] Moreover, the current application of the industrial Internet platform mainly comes from the practice of application demonstration cases, and value is obtained through the promotion of demonstration cases, which are not based on the identification resolution system. Such value acquisition is based on known models, and it is difficult to go beyond the demonstration model and carry out innovative applications. Summary of the invention

[0005] The purpose of this application is to provide a product production management system based on secondary analysis, which can create a product production management, product traceability and after-sales service system based on a unified identification system based on secondary analysis, realize resource sharing and business collaboration, and provide data support for procurement optimization, intelligent manufacturing, and large-scale customization models.

[0006] In the first aspect, an embodiment of the present application provides a product production management system based on secondary analysis, which includes an MES system; the MES system is used to obtain production orders and production data of target products, automatically match and perform logical operations based on the production orders and production data, generate MES work order information, and generate product barcodes based on the MES work order information; wherein the production data includes: basic process information, process route base table, material master information and process and material comparison information; the MES work order information includes: order quantity, production date, process path information and process material BOM information.

[0007] In an optional embodiment, the above-mentioned product production management system also includes: an ERP system and a PDM system respectively connected to the MES system; the ERP system is used to obtain sales orders for target products, generate production orders based on the sales orders, and send the production orders to the MES system; the PDM system is used to provide the MES system with production data corresponding to the target products.

[0008] In an optional embodiment, the above-mentioned product production management system also includes: an APS system connected to the MES system; the APS system is used to perform scheduling processing according to production orders and MES work orders, so that the production plant produces target products according to the scheduling processing results.

[0009] In an optional implementation, the MES system is also used to collect the correspondence between key component barcodes and product barcodes; based on the correspondence, card control is performed during the assembly process of key components and products to ensure the uniqueness of the key component and product barcodes.

[0010] In an optional embodiment, the above-mentioned product production management system also includes: a quality inspection terminal connected to the MES system; the quality inspection terminal is used to scan and parse the product barcode, obtain product-related information of the target product for quality inspection, and enter the quality inspection results into the MES system.

[0011] In an optional implementation, the MES system is also used to issue early warning and card control when the quality inspection result is a defective product to ensure information consistency.

[0012] In an optional embodiment, the above-mentioned product production management system also includes: a WMS system connected to the MES system; the MES system is also used to send the product barcode to the WMS system after the production of the target product is completed and the quality inspection result is qualified, so that the WMS system stores the product barcode.

[0013] In an optional embodiment, the above-mentioned product production management system also includes: a user terminal connected to the MES system; the user terminal is used to obtain product-related information of the target product by scanning and parsing the product barcode to achieve product information traceability; the product-related information includes: production batch number, production date, manufacturer, and at least one of raw materials.

[0014] In an optional embodiment, the above-mentioned product production management system also includes: an after-sales terminal connected to the MES system; the after-sales terminal is used to obtain product production-related information of the target product by scanning and parsing the barcodes of products entering the after-sales link, so as to achieve traceability and handling of after-sales quality issues; product production-related information includes: production batch number, production date, process parameters, and at least one of the test data.

[0015] In an optional implementation, the target products of the above-mentioned product production management system based on secondary analysis include one of the following: small household appliances, maternal and child products, and automotive products.

[0016] The embodiments of the present application bring the following beneficial effects:

[0017] The present application provides a product production management system based on secondary analysis, which includes an MES system; the MES system is used to obtain the production order and production data of the target product, automatically match and perform logical operations based on the production order and production data, generate MES work order information, and generate product barcodes based on the MES work order information; wherein the production data includes: basic process information, process route base table, material master information and process and material comparison information; MES work order information includes: order quantity, production date, process route information and process material BOM information. The product production management system can achieve resource sharing and business collaboration by creating a product production management, product traceability and after-sales service system with a unified identification system based on secondary analysis, providing data support for future procurement optimization, intelligent manufacturing and large-scale customization models.

[0018] Other features and advantages of the present application will be described in the following description, and partly become apparent from the description, or understood by practicing the present application. The purpose and other advantages of the present application are realized and obtained by the structures specifically pointed out in the description, claims and drawings.

[0019] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 A schematic diagram of the structure of a product production management system based on secondary analysis provided in an embodiment of the present application;

[0022] Figure 2 A schematic diagram of the structure of another product production management system based on secondary analysis provided in an embodiment of the present application;

[0023] Figure 3 A schematic diagram of the relationship between an MES system and an ERP system provided in an embodiment of the present application;

[0024] Figure 4 An industrial Internet secondary analysis flowchart provided for an embodiment of the present application. DETAILED DESCRIPTION

[0025] The technical solution of the present application will be described clearly and completely below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0026] At present, there are many companies in the small household appliance industry with a wide range of products. Different manufacturers have their own identification and coding systems, and different identification and coding systems cannot recognize each other. To achieve data interconnection and information sharing at the industrial Internet platform level, it is necessary to unify the identification systems of different companies and improve resource sharing efficiency. In addition, leading companies in vertical industries need to promote the construction of industrial Internet platforms through unified identification resolution services to help the entire industry continue to integrate into the industrial Internet ecosystem.

[0027] Based on this, the embodiment of the present application provides a product production management system based on secondary analysis, which can adopt a unified identification, realize resource sharing, business collaboration, and value sharing; create a product traceability and after-sales service system based on a unified identification system, and provide data support for future procurement optimization, intelligent manufacturing, and large-scale customization models.

[0028] To facilitate understanding of this embodiment, a product production management system based on secondary analysis disclosed in an embodiment of the present application is first introduced in detail.

[0029] An embodiment of the present application provides a product production management system based on secondary analysis, and the product production management system includes a MES system.

[0030] like Figure 1 As shown, the MES system is used to obtain the production order and production data of the target product, perform automatic matching and logical operations based on the production order and production data, generate MES work order information, and generate a product barcode based on the MES work order information.

[0031] Among them, production order data can be obtained through the ERP system integrated with MES, or data can be collected and entered into the MES system through other means.

[0032] The above production data includes: basic process information, process route base table, material master information and process and material comparison information. Production data can be obtained through the PDM system integrated with MES, or through other methods to collect data and enter it into the MES system.

[0033] MES work order information includes: order quantity, production date, process path information and process material BOM information.

[0034] The product production management system is based on the MES system, which barcodes the semi-finished products or finished products in each process according to the serial number; generates corresponding barcodes according to different coding rules; and each barcode is associated with the corresponding MES work order information and the basic data information of the corresponding material.

[0035] An embodiment of the present application provides a product production management system based on secondary analysis. The product production management system creates a product production management system based on a unified identification system based on secondary analysis, which can achieve data interconnection and information sharing and business collaboration among manufacturers within the industrial Internet platform, and improve resource sharing efficiency.

[0036] The embodiment of the present application also provides another product production management system based on secondary analysis, which is implemented on the basis of the system in the above embodiment; this embodiment focuses on describing the specific implementation method of the MES system performing secondary analysis at different stages of product production.

[0037] like Figure 2 As shown, a product production management system based on secondary analysis provided in an embodiment of the present application also includes: an ERP system, a PDM system and an APS system respectively connected to the MES system.

[0038] The MES system is the main system for secondary analysis of the production management system. The MES system also includes an integrated interface for connecting other systems for collaborative work. The MES system uses the integrated interface to connect with the ERP system, PDM system and APS system through the Industrial Internet.

[0039] See also Figure 3 As shown, the ERP system can be used to obtain sales orders for target products, generate production orders based on the sales orders, and send the production orders to the MES system.

[0040] The PDM system can be used to provide the MES system with production data corresponding to the target product.

[0041] The APS system can be used to schedule production orders and MES work orders so that the production plant can produce target products according to the scheduling results.

[0042] like Figure 4 As shown, the product production management system provided in the embodiment of the present application can provide a unified identification based on secondary resolution in the accessory production, product assembly, product use and product after-sales stages, thereby realizing business collaboration and resource sharing.

[0043] First, in the accessories production stage, the MES system is used to realize the identification application of the production process.

[0044] During the production of accessories, based on the MES system, each key part that needs to be traced is coded according to the coding rules, and a key part barcode is generated. The key part barcode is associated with the production process parameters corresponding to the key part.

[0045] After the key parts are produced, they are immediately marked with a laser QR code, and the production process of the parts is associated with them. The relevant data is saved in the database. The corresponding production process can be found in real time during the use of the parts or in real time afterwards.

[0046] Secondly, during the product assembly stage, the MES system is used to realize the identification application of the production process.

[0047] In the product assembly stage, based on the MES work order generated by the MES system, each finished product is barcoded according to the serial number according to the coding rules, and a finished product barcode is generated. The MES system can connect to the ERP and PDM systems across systems to obtain the information required for barcode features, or collect relevant data through other means and enter it into the MES system.

[0048] The above coding rules can be formulated according to different product attributes, including product location, product type (domestic sales, export sales), product function, etc.

[0049] When production is started, each product is affixed with a unique barcode and bound to a work order. If the barcode has been put into production, the barcode is not produced by this work order, or the work order is in an abnormal state, the MES system will perform card control to ensure data accuracy.

[0050] The MES system provided in this application is also used to collect the correspondence between key parts barcodes and product barcodes; based on the correspondence, card control is performed during the assembly process of key parts and products to ensure the uniqueness of the key parts and product barcodes.

[0051] For processes involving key parts in the production process, the MES system will collect the correspondence between product barcodes and key part barcodes, detect whether the barcodes of key parts have been used, and whether there are standard parsing rules for key parts, so as to perform card control and ensure the uniqueness of key parts and product barcodes.

[0052] The product production management system provided in the embodiment of the present application also supports operations such as scrapping and transfer of barcodes.

[0053] The product production management system provided by the present application also includes: a quality inspection terminal connected to the MES system;

[0054] The quality inspection terminal is used to scan and parse product barcodes to obtain product-related information of the target product for quality inspection and to enter the quality inspection results into the MES system.

[0055] When the quality inspection result is unqualified, the MES system is also used for early warning and card control to ensure information consistency.

[0056] During the entire production process of the product, the quality process will collect data. For unqualified products, the barcode must be scanned, the unqualified classification must be entered, and the products must be sent to the maintenance process. After the maintenance is completed, the quality must be re-inspected and confirmed, and the barcode must be scanned for data collection to ensure that all inspections are qualified.

[0057] like Figure 2 As shown, the product production management system provided by the present application also includes: a WMS system connected to the MES system; after the production of the target product is completed and the quality inspection result is qualified, the MES system sends the product barcode to the WMS system so that the WMS system stores the product barcode.

[0058] In addition, during the product usage phase, the product production management system implements identification applications through user terminals.

[0059] like Figure 2 As shown, the product production management system also includes: a user terminal connected to the MES system.

[0060] The user terminal is used to obtain product-related information of the target product by scanning and parsing the product barcode to achieve product information traceability; the product-related information includes: at least one of the production batch number, production date, manufacturer, and raw materials.

[0061] Finally, in the after-sales stage of the product, the product production management system realizes identification application through the after-sales terminal.

[0062] like Figure 2 As shown, the product production management system also includes: an after-sales terminal connected to the MES system.

[0063] The after-sales terminal is used to obtain the target product's production-related information by scanning and parsing the product barcodes entering the after-sales link, so as to trace and handle after-sales quality issues; product production-related information includes: at least one of the production batch number, production date, process parameters, and test data.

[0064] The above-mentioned customer terminal or after-sales terminal can be an APP developed corresponding to the system. Customers or after-sales personnel can scan the product barcode through the APP to intuitively see product-related information and realize product information query or quality traceability.

[0065] The product production management system provided in the embodiment of the present application can also control the content displayed on the customer terminal or after-sales terminal through permission settings; different users are granted different permissions, and related summary information can be displayed on different display pages.

[0066] The product production management system based on secondary analysis provided in the embodiment of the present application can target products not only for small household appliance platform products, but also for maternal and child products, automotive products, etc.

[0067] The embodiment of the present application provides a product production management system based on secondary analysis. The product production management system provides a unified identification in the MES system, and realizes the application of identification in each stage such as accessory production, product assembly, product use and product after-sales. By creating a product production management system, product traceability and after-sales service system based on a unified identification system, it is possible to achieve data interconnection, information sharing and business collaboration among manufacturers in the industrial Internet platform, provide data support for procurement optimization, intelligent manufacturing and large-scale customization models, and improve resource sharing efficiency.

[0068] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solutions of the present application, rather than to limit them. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the above-described embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above-described embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. A product production management system based on secondary analysis, characterized in that: The product production management system includes an MES system; The MES system is used to obtain the production order and production data of the target product, automatically match and perform logical operations according to the production order and the production data, generate MES work order information, and generate a product barcode according to the MES work order information; The production data includes: basic process information, process route base table, material master information and process and material comparison information; the MES work order information includes: order quantity, production date, process route information and process material BOM information; The MES system is also used to collect the correspondence between the key component barcode and the product barcode; according to the correspondence, card control is performed during the assembly process of the key component and the product to ensure the uniqueness of the key component and the product barcode; In the accessory production stage, based on the MES system, each key part that needs to be traced is coded according to the coding rules, and a key part barcode is generated, and the key part barcode is associated with the production process parameters corresponding to the key part; Among them, in the product assembly stage, based on the MES work order generated by the MES system, each finished product is barcoded according to the serial number according to the coding rules, and a product barcode is generated; the MES system can connect to the ERP and PDM systems across systems to obtain the information required for the barcode features and enter it into the MES system; The product production management system further includes: an ERP system and a PDM system respectively connected to the MES system; the ERP system is used to obtain the sales order of the target product, generate a production order according to the sales order, and send the production order to the MES system; the PDM system is used to provide the MES system with the production data corresponding to the target product; The product production management system further includes: an APS system connected to the MES system; the APS system is used to perform scheduling processing according to the production order and the MES work order, so that the production plant produces the target product according to the scheduling processing result; The product production management system further includes: a quality inspection terminal connected to the MES system; the quality inspection terminal is used to scan and parse the product barcode, obtain product-related information of the target product, perform quality inspection, and enter the quality inspection results into the MES system; The MES system is also used to issue early warning and card control when the quality inspection result is a defective product, so as to ensure information consistency; Among them, for the processes involving key parts in the production process, the MES system will collect the correspondence between the product barcode and the key part barcode, detect whether the barcode of the key part has been used and whether there are standard parsing rules for the key part, so as to perform card control and ensure the uniqueness of the key part and product barcode.

2. The product production management system based on secondary analysis according to claim 1 is characterized in that: The product production management system also includes: a WMS system connected to the MES system; The MES system is also used to send the product barcode to the WMS system after the production of the target product is completed and the quality inspection result is a qualified product, so that the WMS system stores the product barcode.

3. According to the product production management system based on secondary analysis as described in claim 1, it is characterized in that: The product production management system also includes: a user terminal connected to the MES system; The user terminal is used to obtain product-related information of the target product by scanning and parsing the product barcode to achieve product information traceability; the product-related information includes: at least one of: production batch number, production date, manufacturer, and raw materials.

4. The product production management system based on secondary analysis according to claim 1 is characterized in that: The product production management system also includes: an after-sales terminal connected to the MES system; The after-sales terminal is used to obtain product production-related information of the target product by scanning and parsing the product barcode entering the after-sales link, so as to trace and handle after-sales quality problems; the product production-related information includes: at least one of: production batch number, production date, process parameters, and test data.

5. The product production management system based on secondary analysis according to claim 1 is characterized in that: The target product includes one of the following: small household appliances, maternal and child products, and automotive products.

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