An integrated diaphragm pump

By integrating the foam structure into the foamed parts, an integrated diaphragm pump was designed, which solved the problems of many parts, difficulty in assembly and large volume of the existing diaphragm pump, and achieved structural optimization, simplification of assembly and improvement of the scope of application.

CN114340773BActive Publication Date: 2025-05-02XIAOWEI (SHANGHAI) BIOTECH CO LTD
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Patent Information

Application Number
CN202080057205.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2020-07-20
Filing Date
2020-07-22
Publication Date
2025-05-02
Estimated Expiration
2040-07-22

AI Technical Summary

Technical Problem

The existing diaphragm pumps have many parts, are difficult to assemble and large in size, and are complex in structure and cumbersome in assembly when mixing a variety of substances.

Method used

Design an integrated diaphragm pump to integrate the foam structure into the foamed parts to reduce the number of parts and assembly difficulty while reducing the volume. The pump includes a first stopper, a foam piece, a valve piece, a diaphragm and a motor arranged in sequence, and the foam piece includes a gas-liquid mixing tank, a foam cavity and a foaming channel for mixing and foaming gases and liquids.

Benefits of technology

The structural optimization of the integrated diaphragm pump is achieved, reducing the number of parts, assembly difficulty and volume, while simplifying the installation of the induction device, improving the convenience of use and scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

An integrated diaphragm pump comprises a first stop plate (1), a foaming member (2), a valve plate (5), a diaphragm (7) and a motor (10) which are arranged in sequence, wherein the foaming member (2) comprises a gas-liquid mixing tank (21) and a foaming cavity, and an outlet of the gas-liquid mixing tank (21) is connected to the foaming cavity for mixing gas and liquid and foaming through the foaming cavity; the integrated diaphragm pump has the advantages of high integration and small size.
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Description

Technical Field

[0001] The present invention relates to the technical field of fluid conveying devices, and in particular to an integrated diaphragm pump. Background Art

[0002] In daily life, it is often necessary to use pumps to transport various fluids, such as the application of diaphragm pumps in hand washers, fragrance machines, etc. Generally, hand washers and fragrance machines include a liquid storage bottle, a diaphragm pump and a fluid delivery channel. The diaphragm pump extracts the liquid in the liquid storage bottle and outputs it through the fluid delivery channel for users to use.

[0003] For ease of use, existing hand washing machines and fragrance machines often include sensing devices, such as infrared sensing devices. To install the infrared sensing devices, it is necessary to additionally provide infrared sensing device mounting seats or accommodating chambers in the diaphragm pump, which will undoubtedly increase the number of components of the diaphragm pump and the difficulty of assembly.

[0004] In addition, when a diaphragm pump is used to transport more than two substances, a mixing device is also provided at the outlet of the diaphragm pump to achieve uniform mixing. For example, in order to fully mix the liquid and gas and generate uniform foam, a foaming device is provided between the discharge valve plate and the foam outlet of the diaphragm pump. Generally, the foaming device includes a plurality of parallel and stacked filter screens. The gas and liquid discharged from the diaphragm pump are fully mixed and foamed in the process of passing through the filter screens in sequence. However, this foaming device has the disadvantages of complex structure, cumbersome assembly and large volume.

[0005] In order to solve the above problems, this application is proposed. Summary of the invention

[0006] In view of this, the present invention aims to provide an integrated diaphragm pump to solve the problems of the existing diaphragm pump having numerous parts, difficult assembly and large size.

[0007] To achieve the above object, the technical solution of the present invention is achieved as follows:

[0008] An integrated diaphragm pump comprises a first stop plate, a foaming part, a valve sheet, a diaphragm and a motor which are arranged in sequence. The foaming part comprises a gas-liquid mixing tank and a foaming cavity. The outlet of the gas-liquid mixing tank is connected to the foaming cavity for mixing gas and liquid and foaming through the foaming cavity.

[0009] Furthermore, the foaming element includes a plurality of foaming cavities, and a foaming channel is provided between any two adjacent foaming cavities along the flow direction of the foam.

[0010] Furthermore, a foaming channel is provided between the gas-liquid mixing tank and the adjacent foaming cavity.

[0011] Furthermore, the foaming part includes a foaming end, which includes a second foaming groove and a foam discharge port that are connected to each other, the outlet of the foaming cavity is connected to the inlet of the foam discharge port through the second foaming groove, and a foaming channel is set between the outlet of the foaming cavity and the second foaming groove.

[0012] Furthermore, the foaming channel is at least one of horizontally arranged, vertically arranged, and inclined arranged.

[0013] Furthermore, the foaming component includes a foaming device and a second stop plate. The foaming device is arranged between the first stop plate and the second stop plate. The foaming device forms a foaming cavity through the first stop plate and the second stop plate located on both sides thereof.

[0014] Furthermore, the foaming chamber includes a plurality of sub-chambers, each of which is provided with a filter screen, and a foam channel is provided between each sub-chamber and an adjacent sub-chamber, and liquid and gas can pass through the filter screen in each sub-chamber in turn through the foam channel.

[0015] Furthermore, the foaming piece is integrally formed, and includes a plurality of foaming cavities. A lower partition is provided between any two adjacent foaming cavities, and the lower partition is provided with a foaming channel.

[0016] Furthermore, a second tooth structure is provided at one end of the lower partition plate facing the first stop plate, and the second tooth structure has tooth gaps.

[0017] Furthermore, an upper partition is arranged on the side of the first stop plate facing the foaming member, the upper partition extends into the foaming cavity, and a first tooth structure is arranged on one end of the upper partition close to the foaming member, the first tooth structure having tooth gaps.

[0018] Compared with the prior art, the integrated diaphragm pump described in the present invention has the following advantages:

[0019] (1) The present invention optimizes the structure of the integrated diaphragm pump, especially integrates the foaming structure into the foaming part, thereby reducing the number of its components, lowering its assembly difficulty, and reducing its volume.

[0020] (2) The integrated diaphragm pump described in the present invention further integrates the sensing device and the foaming device, avoiding the need to separately set up a mounting base or a receiving chamber for the sensing device, and making the sensing device quick, simple to install and easy to use.

[0021] In summary, the integrated diaphragm pump described in the present application has the advantages of simple structure, quick assembly, high degree of integration and small size. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0023] Figure 1 This is a schematic structural diagram of the integrated diaphragm pump of the present invention (after removing the first stop plate);

[0024] Figure 2 Another structural schematic diagram of the integrated diaphragm pump of the present invention (after removing the first stop plate);

[0025] Figure 3 An exploded view of the integrated diaphragm pump of the present invention;

[0026] Figure 4 is a schematic structural diagram of the first stop plate of the present invention;

[0027] Figure 5 is another structural schematic diagram of the first stop plate of the present invention;

[0028] Figure 6 It is a structural schematic diagram of the foaming device of the present invention;

[0029] Figure 7 Another schematic diagram of the structure of the foaming device of the present invention;

[0030] Figure 8 Another structural schematic diagram of the integrated diaphragm pump of the present invention;

[0031] Fig. 9 for Figure 8 A schematic structural diagram of the first stop plate;

[0032] Fig.10 for Figure 8 Another structural schematic diagram of the first stop plate;

[0033] Fig.11 for Figure 8 Schematic diagram of the structure of the foam part.

[0034] Description of reference numerals:

[0035] 1-first stopper, 101-air inlet, 102-connecting groove, 103-first air inlet hole, 104-mounting hole, 105-clamping groove, 106-first foaming groove, 107-upper partition, 108-first tooth structure, 2-foaming member, 21-gas-liquid mixing groove, 22-liquid outlet, 23-liquid inlet opening, 24-air inlet opening, 25-first foaming chamber, 26-second foaming chamber, 27-third foaming chamber, 28-lower partition, 29-second tooth structure, 3-foaming device, 301-second air inlet hole, 302-liquid inlet groove, 303-first air outlet hole, 304-second air outlet hole, 305- First sub-chamber, 306-first foam outlet, 307-second sub-chamber, 308-third sub-chamber, 309-second foam outlet, 310-fourth sub-chamber, 311-third foam outlet, 312-foam discharge port, 313-second bubble outlet groove, 314-receiving groove, 315-sensing window, 316-first side, 317-second side, 318-partition, 4-second stop plate, 401-liquid inlet, 5-valve plate, 6-valve seat, 7-diaphragm, 8-diaphragm mounting seat, 9-rotor chamber, 10-motor, 11-connecting piece, 12-check valve, 13-sensing device, 14-bubble outlet end. DETAILED DESCRIPTION

[0036] The inventive concepts of the present disclosure will be described below using terms commonly used by those skilled in the art to convey the essence of their work to other persons skilled in the art. However, these inventive concepts can be embodied in many different forms and should not be considered limited to the embodiments described herein.

[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0038] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0039] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0040] Example 1

[0041] As attached Figure 1-11As shown, this embodiment proposes an integrated diaphragm pump, including a first stop plate 1, a foaming member 2, a valve plate 5, a diaphragm 7 and a motor 10 arranged in sequence, the diaphragm 7 is provided with a plurality of diaphragm bins, when the diaphragm bin is used to inhale and discharge gas, the diaphragm bin is a gas bin, when the diaphragm bin is used to inhale and discharge liquid, the diaphragm bin is a liquid bin, the motor 10 can drive the diaphragm bin to be stretched or compressed periodically, the valve plate 5 is provided with a liquid inlet valve plate, a liquid outlet valve plate, an air inlet valve plate and an air outlet valve plate, each air bin has an inlet valve plate corresponding to it one by one Air valve plate and air outlet valve plate, each liquid tank has a one-to-one corresponding liquid inlet valve plate and liquid outlet valve plate, when the gas tank is stretched and the volume increases, the air inlet valve plate opens, and external gas can enter the gas tank; when the gas tank is compressed and the volume decreases, the air outlet valve plate opens, and the gas in the gas tank is discharged; similarly, when the liquid tank is stretched and the volume increases, the liquid inlet valve plate opens, and external liquid can enter the liquid tank; when the liquid tank is compressed and the volume decreases, the liquid outlet valve plate opens, and the liquid in the liquid tank is discharged.

[0042] During the foaming process, the flow and mixed foaming of gas and liquid are required, and this embodiment introduces the relevant structure.

[0043] As for the flow of gas, the first stopper plate 1 is provided with an air inlet 101 and a first air inlet hole 103 which are interconnected. The air inlet 101 is connected to an external air inlet device, such as the atmosphere; the first air inlet hole 103 is arranged one-to-one with the gas chamber and is interconnected; when in use, it is only necessary to ventilate the air inlet 101, and driven by the motor 10, the gas can enter the diaphragm 7 through the first air inlet hole 103 respectively. The structure is simple, and the air inlet 101 and the first air inlet hole 103 can be integrally arranged on the first stopper plate 1, which can reduce the number of parts of the integrated diaphragm pump. Preferably, a plurality of first air inlet holes 103 are arranged on the first stopper plate 1.

[0044] The communication structure between the first air inlet 103 and the air chamber can be realized in the following manner:

[0045] Mode 1: The first air inlet hole 103 directly penetrates the foaming member 2 and communicates with the air chamber;

[0046] Mode 2: The foaming member 2 is provided with a second air inlet hole 301 , and the second air inlet hole 301 , the air chamber, and the first air inlet hole 103 are all provided in a one-to-one correspondence, and the first air inlet hole 103 is connected to the air chamber through the second air inlet hole 301 .

[0047] For the flow of liquid, the foaming member 2 includes a liquid inlet 401 and a liquid inlet groove 302. The liquid inlet 401 is connected to an external liquid supply device, and the liquid inlet groove 302 is connected to the liquid inlet 401. The liquid inlet groove 302 is arranged corresponding to the liquid inlet valve sheet. Thus, driven by the motor 10, as the liquid bin is stretched and the volume increases, the external liquid first enters the liquid inlet groove 302 through the liquid inlet 401, and then enters the liquid bin of the diaphragm 7 through the liquid inlet valve sheet.

[0048] For the foaming process, the foaming part 2 includes a gas-liquid mixing tank 21, a foaming cavity, and a foaming end 14. The gas-liquid mixing tank 21 is connected to the gas chamber and the liquid chamber of the diaphragm 7, that is, the air inlet 101 and the liquid inlet 401 are connected to the entrance of the gas-liquid mixing tank 21 through the diaphragm 7, which is used to transport the gas and liquid to the gas-liquid mixing tank 21; the outlet of the gas-liquid mixing tank 21 is connected to the foaming end 14 through the foaming cavity, which is used to mix the gas and liquid, and after foaming through the foaming cavity, the foam is discharged from the integrated diaphragm pump through the foaming end 14.

[0049] The foaming member 2 includes a plurality of foaming cavities; in other words, the foaming cavity includes a plurality of sub-chambers; a foaming channel is provided between any two adjacent foaming cavities along the flow direction of the foam; in addition, a foaming channel is provided between the gas-liquid mixing tank 21 and the adjacent foaming cavity; thus, a plurality of foaming cavities and a plurality of foaming channels are provided, so that the gas and the liquid are fully mixed to form a finer foam. According to the design and restriction of the foam flow direction, the foaming channel is at least one of a horizontal setting, a vertical setting, and an inclined setting.

[0050] The foaming end 14 includes a second foaming groove 313 and a foam discharge port 312 which are connected to each other. The outlet of the foaming cavity is connected to the inlet of the foam discharge port 312 through the second foaming groove 313. Preferably, a foaming channel is provided between the outlet of the foaming cavity and the second foaming groove 313.

[0051] Example 2

[0052] As attached Figure 1-7 As shown, this embodiment introduces the setting of the integrated diaphragm pump, especially the setting of the foaming part 2, based on the embodiment 1.

[0053] The foaming member 2 includes a foaming device 3 and a second stop plate 4. The foaming device 3 is disposed between the first stop plate 1 and the second stop plate 4. The foaming device 3 forms a foaming cavity through the first stop plate 1 and the second stop plate 4 located on both sides thereof.

[0054] The first stop plate 1 is provided with an air inlet 101 and a first air inlet hole 103 which are connected to each other, and the air inlet 101 is connected to an external air intake device, such as the atmosphere.

[0055] Furthermore, an air inlet 101 and a plurality of first air inlet holes 103 are provided on the first stop plate 1, and the first air inlet holes 103 are arranged one-to-one corresponding to the air chamber, and the air inlet 101 and the plurality of first air inlet holes 103 are connected through a connecting groove 102. When in use, it is only necessary to ventilate the air inlet 101, and the gas can enter the diaphragm pump through the plurality of first air inlet holes 103 respectively. The structure is simple, and the air inlet 101 and the plurality of first air inlet holes 103 can be integrally arranged on the first stop plate 1, which can reduce the number of components of the integrated diaphragm pump.

[0056] Furthermore, the foaming device 3 is provided with a second air inlet hole 301 , and the second air inlet hole 301 is provided in a one-to-one correspondence with the first air inlet hole 103 and is interconnected.

[0057] Furthermore, the second stop plate 4 is provided with air intake holes corresponding to the second air intake holes 301 one by one.

[0058] For the air intake process: when the air bin is stretched and the volume increases, the external gas first enters the first air intake hole 103 through the air inlet port 101 and the connecting groove 102, and then passes through the second air intake hole 301, the air intake hole on the second stop plate 4 and the air intake valve sheet in turn, and then enters the air bin.

[0059] Furthermore, a liquid inlet 401 is provided on the second stop plate 4, a liquid inlet groove 302 is provided on the foaming device 3, the liquid inlet 401 is connected to an external liquid supply device, the liquid inlet groove 302 is connected to the liquid inlet 401, and the liquid inlet groove 302 is provided corresponding to the liquid inlet valve plate.

[0060] Furthermore, a liquid inlet through hole corresponding to and communicating with the liquid inlet groove 302 is provided on the second stop plate 4 .

[0061] Regarding the liquid inlet process: when the liquid bin is stretched and the volume increases, the external liquid first enters the liquid inlet groove 302 through the liquid inlet port 401, and then passes through the liquid inlet through hole and the liquid inlet valve plate on the second stop plate 4 in sequence before entering the liquid bin.

[0062] Furthermore, the foaming device 3 has a first side 316 and a second side 317 that are arranged opposite to each other, the first side 316 is a side of the foaming device 3 close to the first stop plate 1 , and the second side 317 is a side of the foaming device 3 close to the second stop plate 4 .

[0063] Furthermore, a first air outlet hole 303 is provided on the foaming device 3, and the first air outlet hole 303 is located in an air collecting groove, and the air collecting groove is located on the second side 317 of the foaming device 3. The air collecting groove is arranged corresponding to the air outlet valve plate, and the second stop plate 4 is provided with air outlet holes corresponding one to one with the air outlet valve plate, and the air collecting groove is connected with the air outlet valve plate through the air outlet holes.

[0064] Regarding the gas outlet process: when the gas bin is compressed and the volume is reduced, the gas outlet valve plate opens, and the gas in the gas bin enters the gas collecting groove through the gas outlet valve plate and the gas outlet holes on the second stop plate 4, and then passes through the first gas outlet hole 303 to reach the first side 316 of the second stop plate 4.

[0065] Furthermore, the second stop plate 4 is also provided with a second air outlet 304 connected with the first side 316 of the first air outlet 303, and a one-way valve is provided on the second air outlet 304, through which the gas can flow from the first side 316 of the second air outlet 304 to the second side 317 of the second air outlet 304, and the second side 317 of the second air outlet 304 is connected with the second side 317 of the first sub-chamber 305.

[0066] Furthermore, the first sub-chamber 305 is arranged corresponding to the liquid outlet valve plate, and the second stop plate 4 is provided with liquid outlet through holes corresponding one to one to the liquid outlet valve plate, so that the liquid outlet valve plate is connected to the first sub-chamber 305.

[0067] For the liquid discharge process: when the liquid tank is compressed and the volume is reduced, the liquid discharge valve plate opens, and the liquid in the liquid tank enters the second side 317 of the first sub-chamber 305 through the liquid discharge valve plate and the liquid discharge hole on the second stop plate 4, and mixes with the gas discharged by the diaphragm pump.

[0068] Furthermore, a second stop plate 4 and a valve seat 6 are respectively provided on both sides of the valve plate 5, and the two side surfaces of the valve plate 5 are respectively tightly fitted with the second stop plate 4 and the valve seat 6 located on both sides thereof, and a plurality of through holes are provided on the valve plate 5, and the liquid outlet valve plate and the gas outlet valve plate are located in the through holes, and on the side close to the valve seat 6, the liquid outlet valve plate and the gas outlet valve plate are in the same plane as the valve plate 5, and on the side close to the second stop plate 4, the liquid outlet valve plate and the gas outlet valve plate are recessed in the valve plate 5, so that the liquid outlet valve plate and the gas outlet valve plate can only deflect toward the side close to the second stop plate 4 to open the through hole in one direction, so that the gas and liquid in the diaphragm compartment of the diaphragm 7 can pass through the liquid outlet valve plate and the gas outlet valve plate from the diaphragm 7 respectively. The liquid is discharged from the diaphragm chamber of the diaphragm 7. A check valve 12 is arranged on the side of the liquid outlet valve plate close to the valve seat 6. The check valve 12 is a spherical ball. A liquid outlet hole is arranged on the valve seat 6. The check valve 12 is at least partially located in the liquid outlet hole. When the liquid outlet valve plate is in a natural state and has not been deflected, the check valve 12 can block the liquid outlet hole so that the liquid outlet hole is in a blocked state to prevent the liquid in the diaphragm chamber of the diaphragm 7 from seeping out or the discharged liquid from flowing back. When the liquid outlet valve plate is deflected to the side close to the second stop plate 4 under the action of the pressure difference on both sides, the check valve 12 moves out of the liquid outlet hole so that the liquid outlet hole is in a connected state, so that the liquid in the diaphragm chamber of the diaphragm 7 can be discharged.

[0069] Similarly, the liquid inlet valve plate and the air inlet valve plate are located in the through hole on the valve plate 5. On the side close to the valve seat 6, the liquid inlet valve plate and the air inlet valve plate are recessed in the valve plate 5. On the side close to the second stop plate 4, the liquid inlet valve plate and the air inlet valve plate are in the same plane as the valve plate 5, so that the liquid inlet valve plate and the air inlet valve plate can only deflect to the side close to the valve seat 6 to open the through hole in one direction, so that external gas and liquid can enter the diaphragm chamber of the diaphragm 7 through the liquid inlet valve plate and the air inlet valve plate respectively.

[0070] Furthermore, the foaming device 3 forms an internal hollow chamber through the first stop plate 1 and the second stop plate 4 located on both sides thereof, the chamber is connected with the liquid outlet valve plate and the air outlet valve plate, and the chamber is also provided with a foam discharge port 312. A plurality of sub-chambers are arranged in parallel in the chamber, each sub-chamber is provided with a filter screen, and a foam channel is provided between each sub-chamber and the adjacent sub-chamber. After the liquid in the liquid tank and the gas in the gas tank enter the chamber through the liquid outlet valve plate and the air outlet valve plate respectively, they can pass through the filter screen in each sub-chamber in turn through the foam channel.

[0071] Since the chamber is provided with a plurality of sub-chambers in parallel, and each sub-chamber is provided with a filter screen, the present application changes the arrangement of the filter screens, changes the direction of the foam, and allows the foam to pass through each filter screen in sequence, so that the volume of the foaming device 3 can be very small, thereby increasing the application range of the foaming device 3. In addition, the foaming device 3 also has the advantages of simple structure and convenient preparation.

[0072] Furthermore, the foaming device 3 includes a closed side wall and a plurality of filter screens arranged in parallel inside the side wall. The first stop plate 1 and the second stop plate 4 are respectively arranged on both sides of the side wall. An internal hollow chamber is formed by the first stop plate 1, the second stop plate 4 and the side wall. The filter screens are separated by a partition plate 318. The two end surfaces of the partition plate 318 are respectively sealed and connected to the first stop plate 1 and the second stop plate 4, thereby dividing the chamber into a plurality of sub-chambers arranged in parallel.

[0073] Furthermore, a foam channel is provided between each sub-chamber and an adjacent sub-chamber. According to the order in which liquid and gas flow through each sub-chamber, the foam channels are alternately arranged on both sides of the filter screen, so that the liquid and gas can pass through the filter screen in each sub-chamber in turn through the foam channel.

[0074] Preferably, the foam channel is arranged on the partition 318 between two adjacent sub-chambers, and the foam channel includes a first foam channel, a second foam channel, a third foam channel and a fourth foam channel. The first foam channel is a barrier arranged between two adjacent sub-chambers, and the height of the barrier is lower than the partition 318, so that the barrier is not connected to the first stop plate 1 or the second stop plate 4, thereby forming a first foam channel for foam to flow through. The second foam channel is a through hole arranged on the partition 318 between adjacent sub-chambers. The third foam channel is a notch arranged on the partition 318 between adjacent sub-chambers. The fourth foam channel is formed by removing the partition 318 arranged between adjacent sub-chambers.

[0075] Preferably, in the same foaming device 3, the foam channel may be one of the first foam channel, the second foam channel, the third foam channel and the fourth foam channel, or may be several of the first foam channel, the second foam channel, the third foam channel and the fourth foam channel.

[0076] Specifically, the number of the sub-chambers is recorded as n, and the sub-chambers are recorded as the first sub-chamber 305, the second sub-chamber 307, the third sub-chamber 308...the mth sub-chamber, the m+1th sub-chamber...the nth sub-chamber, wherein n≥2, 1≤m<n. Correspondingly, the first sub-chamber 305 is provided with a first filter screen, the second sub-chamber 307 is provided with a second filter screen, ..., the nth sub-chamber is provided with an nth filter screen, and the filter screen is located in the middle of the partition 318, and each sub-chamber is divided into two parts. According to the division of the two sides of the foaming device 3, the side of each sub-chamber close to the first stop plate 1 is recorded as the first side 316, and the side of each sub-chamber close to the second stop plate 4 is recorded as the second side 317.

[0077] If the liquid and gas enter the first sub-chamber 305 from the second side 317 of the first sub-chamber 305, the foam channel between the first sub-chamber 305 and the second sub-chamber 307 is set on the first side of the partition 318 between the first sub-chamber 305 and the second sub-chamber 307. After the liquid and gas enter the first sub-chamber 305, they will pass through the first filter net and enter the second sub-chamber 307 through the foam channel between the first sub-chamber 305 and the second sub-chamber 307 to initially form foam; then pass through the second filter net and enter the third sub-chamber 308 through the foam channel set between the second sub-chamber 307 and the third sub-chamber 308. The foam channel between the second sub-chamber 307 and the third sub-chamber 308 is located on the first side 316 of the partition 318 between the second sub-chamber 307 and the third sub-chamber 308, and continue to foam, ..., and in this way, pass through the first filter net, the second filter net, ... and the nth filter net in sequence, and finally complete the foaming process and be discharged from the foam discharge port 312.

[0078] Preferably, the number of the sub-chambers is 2 to 10.

[0079] The first stop plate 1 and the second stop plate 4 are arranged in parallel on both sides of the side wall, and the side wall, the first stop plate 1 and the second stop plate 4 form an internal hollow chamber, and the filter screen in each sub-chamber can be arranged in parallel with the first stop plate 1 or the second stop plate 4, or can be arranged obliquely between the first stop plate 1 or the second stop plate 4. The first stop plate 1 and the second stop plate 4 can be prepared separately from the side wall and assembled together, or can be prepared by integral molding.

[0080] Preferably, the filter screen is arranged in parallel with the first stop plate 1 or the second stop plate 4 .

[0081] Preferably, as attached Figure 6-7As shown, four filter screens are arranged in parallel in the chamber, namely the first filter screen, the second filter screen, the third filter screen and the fourth filter screen, and each filter screen is separated by a partition 318 to form four sub-chambers, namely the first sub-chamber 305, the second sub-chamber 307, the third sub-chamber 308 and the fourth sub-chamber 310.

[0082] When the volume of the liquid bin is reduced, the liquid in the liquid bin will sequentially pass through the check valve 12, the valve seat 6, the liquid outlet valve plate and the second stop plate 4 to enter the second side 317 of the first sub-chamber 305; when the volume of the gas bin is reduced, the gas in the gas bin will sequentially pass through the valve seat 6, the gas outlet valve plate and the second stop plate 4 to enter the second side 317 of the first gas outlet hole 303, then pass through the first gas outlet hole 303 and enter the first side 316 of the second gas outlet hole 304, and then pass through the second gas outlet hole 304 and enter the second side 317 of the first sub-chamber 305, where the liquid and gas meet and are preliminarily mixed to form foam;

[0083] In order to facilitate the correspondence with Example 1, special explanation is required. The second side 317 of the first sub-chamber 305 is the gas-liquid mixing tank 21 in Example 1; all sub-chambers except the second side 317 of the first sub-chamber 305 are the foaming chambers in Example 1, and the filter holes and foam channels of the filter are the foaming channels in Example 1.

[0084] Furthermore, under the action of the pressure difference, the foam on the second side 317 of the first sub-chamber 305 passes through the first filter and enters the first side 316 of the first sub-chamber 305. The first side 316 of the first sub-chamber 305 is connected with the second side 317 of the second sub-chamber 307 through the first foam outlet 306, so the gas can enter the second side 317 of the second sub-chamber 307 through the first foam outlet 306, and then pass through the second filter to enter the first side 316 of the second sub-chamber 307. No partition 318 is provided between the first side 316 of the second sub-chamber 307 and the first side 316 of the third sub-chamber 308, so the first side 316 of the second sub-chamber 307 is directly connected with the first side 316 of the third sub-chamber 308, and the foam on the first side 316 of the second sub-chamber 307 can flow to the first side 316 of the third sub-chamber 308, and then pass through the third The filter screen enters the second side 317 of the third sub-chamber 308. The second side 317 of the third sub-chamber 308 is connected with the first side 316 of the fourth sub-chamber 310 through the second foam outlet 309. Therefore, the foam on the second side 317 of the third sub-chamber 308 can enter the first side 316 of the fourth sub-chamber 310 through the second foam outlet 309, and then pass through the fourth filter screen to enter the second side 317 of the fourth sub-chamber 310. The second side 317 of the fourth sub-chamber 310 is connected with the second bubble outlet 313 through the third foam outlet 311. Therefore, the foam on the second side 317 of the fourth sub-chamber 310 can enter the second bubble outlet 313 through the third foam outlet 311. The second bubble outlet 313 is provided with a foam discharge port 312. The foam in the second bubble outlet 313 is finally discharged out of the pump through the foam discharge port 312 on the second bubble outlet 313.

[0085] The first foam outlet 306 , the second foam outlet 309 , and the third foam outlet 311 are all through holes, and a partial foam channel is formed by the first foam outlet 306 , the second foam outlet 309 , and the third foam outlet 311 .

[0086] As some embodiments of the present application, the second bubble outlet groove 313 is arranged around the fourth sub-chamber 310, and two third foam outlets 311 are provided on the fourth sub-chamber 310. Through the third foam outlets 311, the two sides of the fourth sub-chamber 310 are respectively connected to the second bubble outlet groove 313.

[0087] As some embodiments of the present application, the second bubble outlet groove 313 is arranged along one side of the fourth sub-chamber 310, and a third foam outlet 311 is provided on one side of the fourth sub-chamber 310, through which the fourth sub-chamber 310 is communicated with the second bubble outlet groove 313.

[0088] Furthermore, the diaphragm pump is covered with an outer shell, a receiving groove 314 is provided on the foaming device 3 , the second foaming groove 313 is provided around the fourth sub-chamber 310 and the receiving groove 314 , and the sensing device 2 is installed in the receiving groove 314 .

[0089] Preferably, the sensing device 2 is an infrared sensing device, and the sensing device 2 includes an infrared transmitting device and an infrared receiving device.

[0090] More preferably, a sensing window 315 is provided at the bottom of the accommodating groove 314, and the sensing window 315 is exposed through a through hole on the outer shell. When a user places a hand or the like in the sensing area of ​​the sensing window 315, the sensing device 2 controls the diaphragm pump to turn on or off.

[0091] Correspondingly, a mounting hole 104 and a first bubble outlet groove 106 are provided on the first stop plate 1, and the mounting hole 104 is provided corresponding to the accommodating groove 314, and the mounting hole 104 is a through hole, and the first bubble outlet groove 106 is provided corresponding to the second bubble outlet groove 313, and the first stop plate 1 covers the first side 316 of the foaming device 3, so that the sensing device 2 in the accommodating groove 314 can extend out of the mounting hole 104 and be connected with other components, and the first bubble outlet groove 106 and the second bubble outlet groove 313 are arranged opposite to each other, and the first bubble outlet groove 106 covers the second bubble outlet groove 313 to form a foam discharge channel from the fourth sub-chamber 310 to the foam discharge port 312.

[0092] Furthermore, a convex rib is provided on one side of the first stop plate 1 close to the foaming device 3, and the convex rib is provided corresponding to the partition 318 between the sub-chambers, so that each sub-chamber can be relatively independent and have good sealing performance.

[0093] Furthermore, the integrated diaphragm pump also includes a valve seat 6, a diaphragm mounting seat 8, a rotor bin 9 and a connecting piece 11, one side of the valve plate 5 is tightly fitted with the second stop plate 4, and the other side is tightly fitted with the valve seat 6; the diaphragm 7 is installed and fixed in the diaphragm mounting seat 8, and the output shaft of the motor 10 is located in the rotor bin 9.

[0094] Furthermore, the first stop plate 1, the foaming device 3, the second stop plate 4, the valve plate 5, the valve seat 6, the diaphragm 7, the diaphragm mounting seat 8, and the rotor bin 9 are fixed together by a connecting member 11. Specifically, claws are provided at both ends of the connecting member 11, a clamping groove 105 is provided on the first stop plate 1, and a clamping portion is provided on the side wall of the rotor bin 9, and the claws of the connecting member 11 are respectively connected to the clamping groove 105 and the clamping portion.

[0095] Example 3

[0096] As attached Figure 8-11 As shown, this embodiment introduces the setting of the integrated diaphragm pump, especially another structural setting of the foaming part 2, based on the embodiment 1 or the embodiment 2.

[0097] First of all, it should be noted that most of the structures of the integrated diaphragm pump in this embodiment are the same as those in Embodiment 1 and Embodiment 2, and will not be described in detail here; the difference of this embodiment is that the foaming device and the second stop plate in Embodiment 2 are integrated to form an integrated foaming part 2, and the structure of the integrated foaming part 2 and the first stop plate 1 is improved, that is, another form of foaming structure is provided to further optimize the structure of the integrated diaphragm pump, so as to reduce the number of its components, reduce the difficulty of its assembly, and reduce its volume; specifically:

[0098] In this embodiment, there is no need to set a second stop plate, and the foam part 2 is an integrally formed component; one end face of the foam part 2 is connected to the first stop plate 1, and the other end face of the foam part 2 is connected to the valve plate 5; a liquid inlet groove 302, a gas-liquid mixing groove 21, a foaming cavity, and a second foam outlet groove 313 are set on the side of the foam part 2 facing the first stop plate 1.

[0099] As for the flow of liquid, it is basically the same as Example 2. The liquid inlet groove 302 is connected to the external liquid supply mechanism through the liquid inlet port 401. At the same time, the liquid inlet groove 302 is provided with a liquid outlet port 22. The liquid inlet groove 302 is connected to the liquid tank of the diaphragm 7 through the liquid outlet port 22, so that external liquid can enter the liquid tank.

[0100] The flow of gas is basically the same as that in Example 2. The gas passes through the gas inlet 101, the first gas inlet hole 103, and the second gas inlet hole 301 in sequence and enters the gas chamber of the diaphragm 7.

[0101] The gas-liquid mixing tank 21 is provided with a liquid inlet opening 23 and an air inlet opening 23, wherein the liquid inlet opening 23 is connected to the liquid tank, and the air inlet opening 23 is connected to the gas tank; thereby, driven by the motor 10, the liquid in the liquid tank enters the gas-liquid mixing tank 21 through the liquid inlet opening 23, and the gas in the gas tank enters the gas-liquid mixing tank 21 through the air inlet opening 23; in the gas-liquid mixing tank 21, the gas and the liquid are mixed and foamed to form foam.

[0102] A lower partition 28 is provided between the gas-liquid mixing tank 21 and the adjacent foaming cavity. A second tooth structure 29 is provided at one end of the lower partition 28 facing the first stop plate. The second tooth structure 29 has tooth gaps. The foam formed in the gas-liquid mixing tank 21 flows from the gas-liquid mixing tank 21 to the adjacent foaming cavity through the tooth gaps of the second tooth structure 29.

[0103] The foaming member 2 includes a plurality of foaming cavities. A lower partition 28 is provided between any two adjacent foaming cavities along the flow direction of the foam. A second tooth structure 29 is provided at one end of the lower partition 28 facing the first stop plate. The second tooth structure 29 has tooth gaps. The foam flows from the previous foaming cavity to the next foaming cavity through the tooth gaps of the second tooth structure 29.

[0104] A lower partition 28 is arranged between the second bubble outlet groove 313 and the adjacent foaming cavity. A second tooth structure 29 is arranged at one end of the lower partition 28 facing the first stop plate. The second tooth structure 29 has tooth gaps. The foam fully foamed in the foaming cavity flows from the foaming cavity to the second bubble outlet groove 313 through the tooth gaps of the second tooth structure 29 and is discharged through the foam discharge port 312.

[0105] In order to correspond to the features of the first embodiment, it should be noted that the tooth gaps of the second tooth structure 29 are foaming channels.

[0106] In addition, as an equivalent variation of the technical solution, the lower partition 28 may not be provided with a tooth structure, but the lower partition 28 may be provided with a hole structure or a notch structure, and the hole structure or the notch structure is used as a foaming channel; its setting and shape are conventionally selected, for example, a hole structure or a notch structure is provided at the middle, top, bottom and other positions of the lower partition 28, and the holes are round holes, square holes, or special-shaped holes, and the notch shapes are arc-shaped, square, special-shaped, and the like.

[0107] Preferably, three foaming chambers are provided in the present embodiment, which are the first foaming chamber 25, the second foaming chamber 26 and the third foaming chamber 27 in sequence along the flow direction of the foam; wherein the first foaming chamber 25 is provided adjacent to the gas-liquid mixing tank 21, and the third foaming chamber 27 is provided adjacent to the second foaming tank 313.

[0108] In addition, in order to further enhance the foaming effect, an upper partition 107 is provided on the side of the first stop plate 1 facing the foaming part 2, and the upper partition 107 extends into the foaming cavity. A first tooth structure 108 is provided at one end of the upper partition 107 close to the foaming part 2, and the first tooth structure 108 has tooth gaps; thereby, in the foaming cavity, at least one layer of tooth gap structure is added for the flow of the foam, which is beneficial to enhancing the foaming effect and making the foam richer and denser.

[0109] Among them, the first stop plate 1 can be provided with one upper partition 107, or multiple upper partitions 107 can be provided; preferably, the first stop plate 1 is provided with multiple upper partitions 107, the upper partitions 107 correspond to the foaming cavities one by one, and the upper partitions 107 all extend into the foaming cavities.

[0110] The tooth gaps of the first tooth structure 108 of the upper partition 107 can also be regarded as foaming channels, which can also undergo structural deformation similar to the foaming channels of the lower partition 28, which will not be elaborated here.

[0111] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated diaphragm pump, characterized in that: The invention comprises a first stopper plate (1), a foaming member (2), a valve sheet (5), a diaphragm (7) and a motor (10) which are arranged in sequence, wherein the foaming member (2) comprises a gas-liquid mixing tank (21) and a foaming cavity, and an outlet of the gas-liquid mixing tank (21) is connected to the foaming cavity for mixing gas and liquid and foaming through the foaming cavity; The foaming element (2) comprises a foaming device (3) and a second stop plate (4); the foaming device (3) is arranged between the first stop plate (1) and the second stop plate (4); the foaming device (3) forms a foaming cavity through the first stop plate (1) and the second stop plate (4) located on both sides thereof; The foaming chamber comprises a plurality of sub-chambers, each of which is provided with a filter screen, and a foam channel is provided between each sub-chamber and an adjacent sub-chamber, so that liquid and gas can pass through the filter screen in each sub-chamber in sequence through the foam channel; the filter screens are separated by a partition (318), and the two end surfaces of the partition (318) are respectively sealed and connected to the first stop plate (1) and the second stop plate (4), so as to divide the foaming chamber into a plurality of sub-chambers arranged in parallel; the foam channels are respectively alternately arranged on both sides of the filter screen, and the foam channels are arranged on the partition between two adjacent sub-chambers; the filter screen is arranged in parallel with the first stop plate or the second stop plate; The foaming member (2) is integrally formed, and comprises a plurality of foaming cavities. A lower partition (28) is arranged between any two adjacent foaming cavities, and the lower partition (28) is provided with a foaming channel; A second tooth structure (29) is provided at one end of the lower partition plate (28) facing the first stop plate, and the second tooth structure (29) has tooth gaps.

2. An integrated diaphragm pump according to claim 1, characterized in that: A foaming channel is provided between the gas-liquid mixing tank (21) and the adjacent foaming cavity.

3. An integrated diaphragm pump according to claim 1, characterized in that: The foaming part (2) comprises a foaming end (14), the foaming end (14) comprises a second foaming groove (313) and a foam discharge port (312) which are connected to each other, the outlet of the foaming cavity is connected to the inlet of the foam discharge port (312) through the second foaming groove (313), and a foaming channel is arranged between the outlet of the foaming cavity and the second foaming groove (313).

4. The integrated diaphragm pump according to claim 1, characterized in that: The foaming channel is at least one of horizontally arranged, vertically arranged, and inclined arranged.

5. The integrated diaphragm pump according to claim 1, characterized in that: An upper partition plate (107) is arranged on the side of the first stop plate (1) facing the foaming part (2), and the upper partition plate (107) extends into the foaming cavity. A first tooth structure (108) is arranged on one end of the upper partition plate (107) close to the foaming part (2), and the first tooth structure (108) has tooth gaps.

Citation Information

Patent Citations

  • General soap liquid machine

    CN108903739A

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    CN211025863U