A frame insertion and blanking device

Abstract

The present application provides a frame inserting and blanking device, comprising: a lifting mechanism and a flipping mechanism; the lifting mechanism includes a pair of lifting platforms, a conveying mechanism, a first positioning mechanism and a pair of second positioning mechanisms. Each of the lifting platforms has an independent lifting frame. The conveying mechanism is located between the pair of lifting platforms. The feeding end of the flipping mechanism is close to one side of the conveying mechanism. The first positioning mechanism is close to the side of the conveying mechanism away from the flipping mechanism. The pair of second positioning mechanisms are symmetrically arranged on the other two sides of the conveying mechanism. The frame inserting and blanking device of the present application can automatically adjust the basket in all directions through the first positioning mechanism, the pair of second positioning mechanisms and the independent lifting frame, ensuring that the conveying mechanism can accurately feed the materials into the basket, which is beneficial to saving labor costs and improving production efficiency.

Description

Technical Field

[0001] This application belongs to the technical field of blanking equipment, and more specifically, relates to an inserting-frame blanking equipment. Background Art

[0002] In the blanking process of sheet products such as tempered glass and tiles, it is necessary to take the products from the production line and then insert each product into a special basket. There are several slots in the basket, and each product can be inserted into a corresponding slot, and the products are transported through the basket.

[0003] However, in the blanking process of sheet products such as tempered glass and tiles, currently, workers manually take the products from the production line and insert them into the basket one by one, and then the whole basket of products is manually carried to other positions. The whole process requires a large amount of manpower and time, and even requires multiple people to cooperate, which not only wastes manpower but also affects production efficiency. Summary of the Invention

[0004] The purpose of the embodiments of this application is to provide an inserting-frame blanking equipment to solve the technical problems of large manpower consumption and low production efficiency existing in the blanking process of sheet products in the prior art.

[0005] To achieve the above purpose, the technical solution adopted in this application is: providing an inserting-frame blanking equipment, including: a lifting mechanism and a flipping mechanism;

[0006] The lifting mechanism includes a pair of lifting platforms, a conveying mechanism, a first positioning mechanism, and a pair of second positioning mechanisms. Each lifting platform has an independent lifting frame. The conveying mechanism is located between the pair of lifting platforms. The feeding end of the flipping mechanism is close to one side of the conveying mechanism. The first positioning mechanism is close to the side of the conveying mechanism away from the flipping mechanism. The pair of second positioning mechanisms are symmetrically arranged on the other two sides of the conveying mechanism.

[0007] Preferably, the conveying mechanism has a conveyor belt and a material sensor, and the material sensor is located at one end of the conveyor belt close to the flipping mechanism.

[0008] Preferably, the first positioning mechanism includes a first driving device, a first substrate, and several first buffer wheels. The several first buffer wheels are installed on the first substrate, and the first substrate is installed on the output end of the first driving device. Through the first driving device, the first substrate and the several first buffer wheels can be moved closer to or farther away from the conveying mechanism.

[0009] Preferably, the second positioning mechanism includes a second driving device, a second substrate, and a plurality of second buffer wheels. The plurality of second buffer wheels are installed on the second substrate, and the second substrate is installed on the output end of the second driving device. By means of a pair of the second driving devices, the plurality of second buffer wheels can be respectively moved closer to or away from the lifting table from both sides.

[0010] Preferably, the independent lifting frame includes a support frame and a screw rod driving assembly. The support frame is vertically arranged, the screw rod driving assembly is installed on the support frame, and the output end of the screw rod driving assembly is connected to the lifting table. Each screw rod driving assembly can drive a corresponding lifting table to move in the vertical direction.

[0011] Preferably, the lifting mechanism further includes a pair of leveling detection mechanisms, which are respectively located on two opposite sides of the conveying mechanism. By means of the pair of leveling detection mechanisms, the height difference between the card slots on both sides of the basket can be detected.

[0012] Preferably, the lifting mechanism further includes a pair of third positioning mechanisms, which are respectively located on two sides of the incoming material direction of the conveying mechanism. Each third positioning mechanism includes a third driving mechanism and a push plate. The output end of the third driving mechanism is connected to the push plate, and the pair of push plates are arranged oppositely. By driving the push plate by the third driving mechanism, the material entering the conveying mechanism can be positioned.

[0013] Preferably, the flipping mechanism has a conveying device, a load-bearing beam, and a flipping driving device. The load-bearing beam is vertically arranged on one side of the conveying device, and the flipping driving device can drive the conveying device and the load-bearing beam to rotate towards the direction close to the lifting mechanism.

[0014] Preferably, the flipping mechanism has a clamping mechanism, which includes a fixing plate and a clamping driving device. The output end of the clamping driving device is connected to the fixing plate, and the clamping driving device can drive the fixing plate to fasten the basket between the fixing plate and the load-bearing beam.

[0015] Preferably, the flipping mechanism has a displacement device. The conveying device, the load-bearing beam, and the flipping driving device are installed on the displacement device. By means of the displacement device, the conveying device, the load-bearing beam, and the flipping driving device can be moved in the vertical direction.

[0016] The beneficial effects of the frame inserting and blanking equipment provided by the present application are as follows: Compared with the prior art, through the first positioning mechanism, a pair of the second positioning mechanisms and the independent lifting frame, the basket can be automatically adjusted in all directions, ensuring that the conveying mechanism can accurately feed the materials into the basket, which is beneficial to saving labor costs and improving production efficiency. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the frame inserting and blanking equipment provided by the embodiment of the present application when a basket is loaded;

[0019] Figure 2 For Figure 1 The top view of the frame inserting and blanking equipment in

[0020] Figure 3 For Figure 1 The three-dimensional structural schematic diagram of the basket in

[0021] Figure 4 For Figure 1 The three-dimensional structural schematic diagram of the lifting mechanism in

[0022] Figure 5 For Figure 4 The enlarged view of area A in

[0023] Figure 6 For Figure 1 The three-dimensional structural schematic diagram of the flipping mechanism in Detailed Embodiments

[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the following further details the present application in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0025] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0026] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application.

[0027] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0028] Please refer to Figures 1 to 3 , and now the frame inserting and blanking device 100 provided by the embodiment of the present application will be described. The frame inserting and blanking device 100 includes: a lifting mechanism 10 and a flipping mechanism 20. The empty basket can be transported to the lifting mechanism 10 through the flipping mechanism 20, and after the slots 201 of the basket 200 are filled with materials such as glass and tiles, the basket 200 is then removed from the flipping mechanism 20 to complete the blanking process.

[0029] Specifically, the lifting mechanism 10 includes a pair of lifting platforms 11, a conveying mechanism 12, a first positioning mechanism 13, and a pair of second positioning mechanisms 14. Each lifting platform 11 has an independent lifting frame 111. The conveying mechanism 12 is located between the pair of lifting platforms 11. The feeding end of the flipping mechanism 20 is close to one side of the conveying mechanism 12. The first positioning mechanism 13 is close to the side of the conveying mechanism 12 away from the flipping mechanism 20. The pair of second positioning mechanisms 14 are symmetrically arranged on the other two sides of the conveying mechanism 12.

[0030] It can be understood that during use, first, the basket 200 needs to be placed at the discharging end of the flipping mechanism 20. The flipping mechanism 20 can rotate the vertically placed basket 200 by 90 degrees, so that the basket 200 lies flat on a pair of lifting platforms 11. It must be noted that since the conveying mechanism 12 is located between the pair of lifting platforms 11 and the middle of the basket 200 is empty, at this time the conveying mechanism 12 is exactly inside the basket 200. Then, a pair of second positioning mechanisms 14 can clamp the basket 200 from the front and back sides to achieve longitudinal positioning of the basket 200, and the first positioning mechanism 13 can push the basket 200 from the front side so that the basket 200 abuts against the flipping mechanism 20 to achieve lateral positioning of the basket 200, and finally the basket 200 is centered on the pair of lifting platforms 11. At the same time, a pair of independent lifting frames 111 can respectively adjust the heights on both sides of the lifting platform 11 so that the basket 200 on the lifting platform 11 remains horizontally placed. Through the first positioning mechanism 13, a pair of second positioning mechanisms 14 and the independent lifting frames 111, the basket 200 can be automatically adjusted in all directions to ensure that the basket 200 is accurately positioned on the lifting platform 11, enabling the material to be accurately inserted into the basket 200, saving labor costs and improving production efficiency.

[0031] It is worth supplementing that after the basket 200 is adjusted in place, the materials conveyed by the production line can be transferred to the conveying mechanism 12. The conveying mechanism 12 can insert the materials from the card slots 201 at the top layer of the basket 200. For each material inserted into the basket 200, a pair of independent lifting frames 111 drive the basket 200 to rise synchronously by one layer. Until the basket 200 is filled with materials, the flipping mechanism 20 rotates 90 degrees in the reverse direction to take away the basket 200 from the lifting platform 11, completing the discharging process.

[0032] Compared with the prior art, the frame inserting and discharging device 100 provided by the present application can automatically adjust the basket 200 in all directions through the first positioning mechanism 13, a pair of second positioning mechanisms 14 and the independent lifting frames 111, ensuring that the conveying mechanism 12 can accurately feed the materials into the basket 200, which is beneficial to saving labor costs and improving production efficiency.

[0033] In another embodiment of the present application, please refer to Figure 4 and Figure 5, the conveying mechanism 12 has a conveyor belt 121 and a material sensor 122. The material sensor 122 is located at one end of the conveyor belt 121 close to the flipping mechanism 20. It can be understood that when the basket 200 is adjusted in place, the materials conveyed by the production line can be transferred onto the conveyor belt 121 of the conveying mechanism 12, and the conveyor belt 121 then inserts the materials into the card slots 201 of the basket 200 until the material sensor 122 senses that the materials are completely inserted into the card slots 201 of the basket 200, at which point the conveyor belt 121 stops working. Finally, a pair of independent lifting frames 111 rises one layer synchronously, and the conveyor belt 121 is ready to insert materials into the next card slot 201 of the basket 200. Preferably, the material sensor 122 can be a fiber optic sensor, which has the characteristics of high sensitivity and low cost, improving production efficiency.

[0034] In another embodiment of the present application, please refer to Figure 4 and Figure 5 , the first positioning mechanism 13 includes a first driving device 131, a first substrate 132, and a plurality of first buffer wheels 133. The plurality of first buffer wheels 133 are installed on the first substrate 132, and the first substrate 132 is installed on the output end of the first driving device 131. By means of the first driving device 131, the first substrate 132 and the plurality of first buffer wheels 133 can be moved closer to or farther away from the conveying mechanism 12. It can be understood that the first driving device 131 is preferably a cylinder. When the basket 200 is placed flat on a pair of lifting platforms 11, the first driving device 131 extends and drives the plurality of first buffer wheels 133 to push the basket 200, so that the basket 200 is close to the flipping mechanism 20, realizing the lateral positioning of the basket 200. In addition, by directly contacting the basket 200 with the plurality of first buffer wheels 133, the basket 200 can form a rolling friction with the plurality of first buffer wheels 133, facilitating the longitudinal positioning of the basket 200 by a pair of second positioning mechanisms 14 and ensuring that the basket 200 can move freely.

[0035] In another embodiment of the present application, please refer to Figure 4 and Figure 5, the second positioning mechanism 14 includes a second driving device 141, a second substrate 142, and a plurality of second buffer wheels 143. The plurality of second buffer wheels 143 are installed on the second substrate 142, and the second substrate 142 is installed on the output end of the second driving device 141. By means of a pair of second driving devices 141, the plurality of second buffer wheels 143 can approach or move away from the lifting and lowering platform 11 respectively from both sides. It can be understood that the second driving device 141 is preferably a cylinder. When the basket 200 is placed flat on the lifting and lowering platform 11, the second driving devices 141 of the two second positioning mechanisms 14 extend and drive the plurality of second buffer wheels 143 to push the basket 200 from both sides respectively, realizing the longitudinal positioning of the basket 200. In addition, by using the plurality of second buffer wheels 143 to directly contact the basket 200, the basket 200 can form a rolling friction with the plurality of second buffer wheels 143, which is convenient for the first positioning mechanism 13 and the second positioning mechanism 14 to position the basket 200 simultaneously, ensuring that the basket 200 can move freely.

[0036] In another embodiment of the present application, please refer to Figure 4 and Figure 5 , the independent lifting frame 111 includes a support frame 1111 and a screw drive assembly 1112. The support frame 1111 is vertically arranged, the screw drive assembly 1112 is installed on the support frame 1111, and the output end of the screw drive assembly 1112 is connected to the lifting and lowering platform 11. Each screw drive assembly 1112 can drive a corresponding lifting and lowering platform 11 to move in the vertical direction. It can be understood that the screw drive assembly 1112 can include a servo motor, a screw, and a bearing. The screw passes through the bearing, and the servo motor drives the screw to move linearly. Using the screw drive assembly 1112 to drive the lifting and lowering platform 11 to move in the vertical direction has the characteristics of accurate positioning and high movement stability, ensuring that the material can be accurately inserted into the card slot 201 of the basket 200.

[0037] In another embodiment of the present application, please refer to Figure 4 and Figure 5 , the lifting mechanism 10 further includes a pair of leveling detection mechanisms 15. The pair of leveling detection mechanisms 15 are respectively located on the two opposite sides of the conveying mechanism 12. Through the pair of leveling detection mechanisms 15, the height difference between the two sides of the card slot 201 of the basket 200 can be detected. It can be understood that the leveling detection mechanism 15 is preferably a charge-coupled device camera, which can take pictures of the card slots 201 on both sides of the basket 200, calculate the height difference between the two sides of the card slots 201, and finally adjust the basket 200 through a pair of independent lifting frames 111. Taking the height of the card slot 201 on any one side as a reference, the heights of the card slots 201 on both sides of the basket 200 are kept consistent.

[0038] In another embodiment of the present application, please refer to Figure 4 andFigure 5 The lifting mechanism 10 further includes a pair of third positioning mechanisms 16. The pair of third positioning mechanisms 16 are respectively located on both sides of the incoming material direction of the conveying mechanism 12. Each third positioning mechanism 16 includes a third driving mechanism 161 and a push plate 162. The output end of the third driving mechanism 161 is connected to the push plate 162. The pair of push plates 162 are arranged oppositely. By driving the push plate 162 through the third driving mechanism 161, the material entering the conveying mechanism 12 can be positioned. It can be understood that when the third driving mechanism 161 respectively pushes the push plate 162, the pair of push plates 162 can clamp the material about to enter the conveying mechanism 12, ensuring that the direction of the material is directly opposite to the card slot 201 of the basket 200, and ensuring that the material can be accurately inserted into the card slot 201 of the basket 200.

[0039] In another embodiment of the present application, please refer to Figure 6 The flipping mechanism 20 has a conveying device 21, a load-bearing beam 22, and a flipping driving device 23. The load-bearing beam 22 is vertically arranged on one side of the conveying device 21. The flipping driving device 23 can drive the conveying device 21 and the load-bearing beam 22 to rotate towards the lifting mechanism 10. It can be understood that the flipping driving device 23 can be a servo motor, and the conveying device 21 can be a conveyor belt. An empty basket 200 can be placed at the discharging end of the conveying device 21 by a worker or an automated device. The conveying device 21 can convey the empty basket 200 to one end close to the lifting mechanism 10. Under the action of the flipping driving device 23, the vertically placed basket 200 can be rotated 90 degrees, so that the basket 200 is placed flat on a pair of lifting platforms 11, and the conveying mechanism 12 is located inside the basket 200 at this time. After the basket 200 is filled with materials, the flipping driving device 23 rotates reversely by 90°. The conveying device 21, the load-bearing beam 22, and the basket 200 filled with materials can complete the reset. Finally, under the conveying of the conveying device 21, the basket 200 filled with materials is conveyed to the discharging end of the conveying device 21, waiting for a worker or an automated device to carry the basket 200 to complete the discharging process. Preferably, two load-bearing beams 22 can be provided, which is beneficial to maintaining the stability of the basket 200 when the load-bearing beam 22 bears the basket 200.

[0040] In another embodiment of the present application, please refer to Figure 6, the flipping mechanism 20 is provided with a clamping mechanism 24. The clamping mechanism 24 includes a fixing plate 241 and a clamping driving device 242. The output end of the clamping driving device 242 is connected to the fixing plate 241. The clamping driving device 242 can drive the fixing plate 241 to fasten the basket 200 between the fixing plate 241 and the load-bearing beam 22. It can be understood that the clamping driving device 242 can be a cylinder. Before the flipping driving device 23 is started, the clamping driving device 242 can push the fixing plate 241 to clamp the basket 200, which can prevent the basket 200 from shaking violently during the flipping process and is beneficial to maintaining the stability of the basket 200.

[0041] In another embodiment of the present application, please refer to Figure 6 , the flipping mechanism 20 is provided with a displacement device 25. The conveying device 21, the load-bearing beam 22 and the flipping driving device 23 are installed on the displacement device 25. Through the displacement device 25, the conveying device 21, the load-bearing beam 22 and the flipping driving device 23 can be moved in the vertical direction. It can be understood that the displacement device 25 can be a servo motor, a lead screw and a bearing. The lead screw passes through the bearing. The servo motor drives the lead screw to move linearly. When the flipping mechanism 20 rotates the vertically placed basket 200 by 90 degrees, the displacement device 25 can drive the conveying device 21, the load-bearing beam 22, the flipping driving device 23 and the basket 200 to descend until the basket 200 lies flat on a pair of lifting tables 11. At this time, the load-bearing beam 22 does not exert force on the basket 200, which facilitates the first positioning mechanism 13 and a pair of second positioning mechanisms 14 to position the basket 200. When the basket 200 is filled with materials, the displacement device 25 can drive the conveying device 21, the load-bearing beam 22, the flipping driving device 23 and the basket 200 to rise until the load-bearing beam 22 completely supports the basket 200. Finally, the flipping driving device 23 rotates 90° in the reverse direction, and the conveying device 21 conveys the basket 200 filled with materials to the discharging end of the conveying device 21, and the worker or the automated equipment can take away the basket 200 filled with materials.

[0042] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A frame inserting and blanking device, characterized in that, Including: A lifting mechanism and a tipping mechanism; The lifting mechanism includes a pair of lifting platforms, a conveying mechanism, a first positioning mechanism and a pair of second positioning mechanisms. Each lifting platform has an independent lifting frame. The conveying mechanism is located between the pair of lifting platforms. The feeding end of the tipping mechanism is close to one side of the conveying mechanism. The first positioning mechanism is close to the side of the conveying mechanism away from the tipping mechanism. The pair of second positioning mechanisms are symmetrically arranged on the other two sides of the conveying mechanism; Wherein, the empty basket is transported to the lifting mechanism by the tipping mechanism, and after the card slots of the basket are filled with materials, the basket is removed from the tipping mechanism to complete the blanking process; The first positioning mechanism, the pair of second positioning mechanisms and the independent lifting frame automatically adjust the basket in all directions; The lifting mechanism further includes a pair of leveling detection mechanisms, and the pair of leveling detection mechanisms are respectively located on the opposite sides of the conveying mechanism. The height difference between the card slots on both sides of the basket can be detected by the pair of leveling detection mechanisms; The lifting mechanism further includes a pair of third positioning mechanisms, and the pair of third positioning mechanisms are respectively located on both sides of the feeding direction of the conveying mechanism. Each third positioning mechanism includes a third driving mechanism and a push plate. The output end of the third driving mechanism is connected to the push plate. The pair of push plates are arranged oppositely. The materials entering the conveying mechanism can be positioned by driving the push plate by the third driving mechanism; The tipping mechanism has a conveying device, a load-bearing beam and a tipping driving device. The load-bearing beam is vertically arranged on one side of the conveying device. The tipping driving device can drive the conveying device and the load-bearing beam to rotate towards the direction close to the lifting mechanism; The tipping mechanism has a clamping mechanism, and the clamping mechanism includes a fixing plate and a clamping driving device. The output end of the clamping driving device is connected to the fixing plate. The clamping driving device can drive the fixing plate to fasten the basket between the fixing plate and the load-bearing beam; The tipping mechanism has a displacement device, and the conveying device, the load-bearing beam and the tipping driving device are installed on the displacement device. The conveying device, the load-bearing beam and the tipping driving device can be moved in the vertical direction by the displacement device.

2. The insert frame blanking device according to claim 1, wherein, The conveying mechanism has a conveyor belt and a material sensor, and the material sensor is located at one end of the conveyor belt close to the tipping mechanism.

3. The frame cutting equipment according to claim 1, characterized in that The first positioning mechanism includes a first driving device, a first substrate and a plurality of first buffer wheels. The plurality of first buffer wheels are installed on the first substrate. The first substrate is installed on the output end of the first driving device. The first substrate and the plurality of first buffer wheels can be moved closer to or away from the conveying mechanism by the first driving device.

4. The insert frame blanking device according to claim 1, characterized in that, The second positioning mechanism includes a second driving device, a second substrate, and a plurality of second buffer wheels. The plurality of second buffer wheels are installed on the second substrate, and the second substrate is installed on the output end of the second driving device. By means of a pair of the second driving devices, the plurality of second buffer wheels can approach or move away from the lifting material table from both sides respectively.

5. The blanking device for the insertion frame according to claim 1, characterized in that, The independent lifting frame includes a support frame and a screw rod driving assembly. The support frame is vertically arranged, the screw rod driving assembly is installed on the support frame, and the output end of the screw rod driving assembly is connected to the lifting material table. Each screw rod driving assembly can drive a corresponding lifting material table to move in the vertical direction.

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