An adaptive dewatering device for belt conveyors

Abstract

This invention provides an adaptive dewatering device for belt conveyors, solving the problem of reduced friction between the belt and the rollers, or even slippage, leading to a shortened conveyor belt lifespan, caused by liquid falling onto the belt during empty sections of the conveyor belt during cleaning. The invention includes: a support assembly located on the return section of the conveyor belt redirection roller; the support assembly consists of left and right supports, left and right support shafts, and four side bearings; a mesh roller composed of spokes, a cylindrical shell, and a cotton / linen mesh, wherein the cotton / linen mesh contacts the conveyor belt for water absorption and scraping; the roller shaft passes through the center of the mesh roller; grooves are formed on the outer surface of the roller bearings to hold the tension belt; the left side of the tension belt is fixed to the middle section of the left support; the right side of the tension belt is connected to a tension sensor and then connected to a pre-tensioning clamp; and distance measuring modules are installed in the middle sections of the left and right supports respectively. This invention achieves functions such as rolling dewatering, adjustable clamping force, adjustable air pressure spray drying, and replaceable cotton / linen mesh.

Description

Technical Field

[0001] This invention relates to the field of material conveying equipment, specifically to an adaptive dewatering device for belt conveyors. Background Technology

[0002] When conveyor belts transport materials, water spraying is sometimes used to suppress dust, especially when there is a certain height difference during transportation. If water spraying is not carried out in time, a large amount of dust will be thrown out from the end of the conveyor belt, thus polluting the environment and causing certain harm to the workers' health.

[0003] However, after the materials are transported to the designated area, there will still be residual ash and water on the surface of the conveyor belt. If it is not cleaned in time, it will enter the idler rollers and other components, which will reduce the surface friction of the belt conveyor, cause uneven tension of the entire cross section of the belt, and accelerate the wear of the conveyor belt components due to uneven stress, resulting in a decrease in the life of the entire machine. In severe cases, it may cause the belt to run off-center, which can easily damage the belt and affect safe production. Summary of the Invention

[0004] To address the issue of dust and water adhering to the return section of the belt in the prior art, which is difficult to clean, this invention proposes an adaptive dewatering device for belt conveyors.

[0005] To achieve the above objectives, the technical solution proposed by this invention is as follows:

[0006] An adaptive dewatering device for a belt conveyor consists of a support group (1), a roller bearing (2), a roller shaft (3), a distance measuring module (4), an adaptive pressing device (5), a mesh roller (6), a conveyor belt (7), a redirecting roller (8), an air circuit (9), and a controller (10).

[0007] The support group (1) is located below the entire belt conveyor. The support group (1) is located in the return section of the conveyor belt redirection roller. The support group (1) consists of a left support (1-1), a right support (1-2), a left support shaft (1-3), a right support shaft (1-4), and four side bearings (1-5). The left support shaft (1-2) is installed above the left support (1-1), and two side bearings (1-5) are installed on the left support shaft (1-2). The right support shaft (1-4) is installed above the right support (1-2), and two side bearings (1-5) are installed on the right support shaft (1-4).

[0008] The roller bearing (2) is installed on both sides of the roller shaft (3) to fix the roller shaft (3). The outer ring of the roller bearing (2) has a groove to fit the front tension belt (5-4) and the rear tension belt (5-5).

[0009] The mesh roller (6) is composed of spokes (6-1), tubular skin (6-2), and cotton and linen mesh (6-3). The cotton and linen mesh (6-3) is in contact with the conveyor belt (7) of the conveyor to absorb and scrape water. The roller shaft (3) is located at the axis of the mesh roller (6). The cotton and linen mesh (6-3) is made of porous fiber material.

[0010] The ranging module consists of a left sensor mounting bracket (4-1), a left laser displacement sensor (4-2), a right sensor mounting bracket (4-3), a right laser displacement sensor (4-4), and a photoelectric sensor (4-5). The left sensor mounting bracket (4-1) is installed on the middle crossbeam of the left support (1-1), the right sensor mounting bracket (4-3) is installed on the middle crossbeam of the right support (1-2), the left laser displacement sensor (4-2) is installed on the left sensor mounting bracket (4-1) with its sensing direction facing upward, and the right laser displacement sensor (4-4) is installed on the right sensor mounting bracket (4-3) with its sensing direction facing upward.

[0011] A photoelectric sensor (4-5) is installed on the upper front part of the left bracket, and the sensing direction is towards the mesh roller (6).

[0012] The adaptive clamping device (5) consists of a pre-tightening clamp (5-1), a front servo motor (5-2), a rear servo motor (5-3), a front tension belt (5-4), a rear tension belt (5-5), a front tension sensor (5-6), and a rear tension sensor (5-7).

[0013] The left side of the front tension belt (5-4) is bolted to the front middle part of the left bracket (1-1), and passes over the left bracket shaft (1-3) and right bracket shaft (1-4) to connect to the front tension sensor (5-6). The left side of the rear tension belt (5-5) is bolted to the rear middle part of the left bracket (1-1), and passes over the left bracket shaft (1-3) and right bracket shaft (1-4) to connect to the rear tension sensor (5-7).

[0014] The lower side of the front tension sensor (5-6) is fixed to the front compensation belt (5-8) by bolts. The lower side of the front compensation belt (5-8) is connected to the front pretension clamp (5-1-A) and fixed by bolts. The lower side of the rear tension sensor (5-7) is fixed to the rear compensation belt (5-9) by bolts. The lower side of the rear compensation belt (5-9) is connected to the rear pretension clamp (5-1-B) and fixed by bolts.

[0015] The front servo motor (5-2) is bolted to the front surface of the right bracket (1-2), and the shaft of the front servo motor (5-2) is inserted into the front preload clamp (5-1-A) and locked by bolts. The rear servo motor (5-3) is bolted to the rear surface of the right bracket (1-2), and the shaft of the rear servo motor (5-3) is inserted into the rear preload clamp (5-1-B) and locked by bolts.

[0016] The air circuit (9) consists of a nozzle (9-1), an air pipe (9-2), a pressure sensor (9-3), an electromagnetic pressure regulating valve (9-4), and an air source (9-5). The nozzle (9-1) is connected to the electromagnetic pressure regulating valve (9-4) and the pressure sensor (9-3) by the air pipe (9-2), and the electromagnetic pressure regulating valve (9-4) is connected to the air source (9-5) by the air pipe (9-2).

[0017] The controller (10) detects data from the left laser displacement sensor (4-2), the right laser displacement sensor (4-4), the photoelectric sensor (4-5), the front tension sensor (5-6), the rear tension sensor (5-7), and the pressure sensor (9-3), and controls the front servo motor (5-2), the rear servo motor (5-3), and the electromagnetic pressure regulating valve (9-4).

[0018] The specific control process is as follows:

[0019] First, the controller (10) initializes and powers on, and then collects the values ​​of the front tension sensor (5-6), rear tension sensor (5-7), left laser displacement sensor (4-2), right laser displacement sensor (4-4), photoelectric sensor (4-5), and pressure sensor (9-3) in real time; at the same time, the controller (10) controls the front servo motor (5-2) and the rear servo motor (5-3).

[0020] Control the front servo motor (5-2) to loosen the front tension belt (5-4) so ​​that the value of the front tension sensor (5-6) reaches the minimum; control the rear servo motor (5-3) to loosen the rear tension belt (5-5) so that the value of the rear tension sensor (5-7) reaches the minimum; so that the mesh roller (6) is completely separated from the conveyor belt (7).

[0021] Then, the distance variable of the left laser displacement sensor (4-2) is read and recorded as H1, and the distance variable of the right laser displacement sensor (4-4) is recorded as H2. The intersection line of the lower surface of the conveyor belt (7) and the axis of the mesh roller (6) is estimated using equation (1). The vertical height H of this intersection line and the line connecting the left laser displacement sensor (4-2) and the right laser displacement sensor (4-4) is calculated. * .

[0022] (1)

[0023] Ignoring the vibration of the mesh roller (6) during operation, the distance H between the axis of the mesh roller (6) and the plane formed by the axes of the left support shaft (1-3) and the right support shaft (1-4) during operation under ideal conditions can be calculated by equation (2).

[0024] (2)

[0025] Where D is the outer diameter of the mesh roller (6); H0 is the distance between the plane formed by the right laser displacement sensor (4-4) and the axes of the left support shaft (1-3) and the right support shaft (1-4).

[0026] Assuming that the mesh roller (6) moves up and down within the central symmetry plane of the support group (1), the horizontal distance from the axis of the mesh roller (6) to the axis of the left support shaft (1-3) or the right support shaft (1-4) is equal, denoted as V; then when performing force analysis on the axis of the roller shaft (3) in the front view section, the angle between the front tension belt (5-4) and the gravity direction of the roller shaft (3) is θ, which can be calculated by equation (3).

[0027] (3)

[0028] Assuming the total mass of the mesh roller (6), roller bearing (2), and roller shaft (3) is M, the gravitational acceleration is g, and the required compressive stress of the mesh roller (6) on the conveyor belt (7) is N, the required tension force Fn to be applied to the belt can be obtained from equation (4):

[0029] (4)

[0030] From equations (3) and (4), we can obtain:

[0031] (5)

[0032] Therefore, the controller (10) adjusts the front servo motor (5-2) and the rear servo motor (5-3), and adjusts the values ​​of the front tension sensor (5-6) and the rear tension sensor (5-7) by Fn, so that the mesh roller (6) can press the conveyor belt (7) within a certain range, and its compressive stress is N, thereby performing adaptive adjustment.

[0033] During machine operation, the photoelectric sensor (4-5) can collect the rotation speed of the mesh drum (6) in real time and feed it back to the controller (10). The controller (10) controls the output of the electromagnetic pressure regulating valve (9-4) according to the rotation speed signal given by the photoelectric sensor (4-5) so that when the mesh drum (6) runs fast, the air pressure and air flow of the nozzle are high and large, and when the mesh drum (6) runs slow, the air pressure and air flow of the nozzle are low, which is more conducive to saving air supply and achieving a certain drying effect.

[0034] The pressure sensor (9-3) is connected to the controller (10) and provides real-time feedback on the pressure of the air pipe (9-2), making the entire air pressure drying system a closed-loop control.

[0035] In summary, this invention installs an adaptive dewatering device for belt conveyors below the conveyor belt. Relying on various sensors to collect and provide real-time feedback information, this device has functions such as rolling dewatering, adjustable clamping force, adjustable air pressure spray drying, and replaceable cotton and linen mesh, ensuring that the advantages of mesh roller dewatering and spray drying are fully utilized under economical and practical conditions. Attached Figure Description

[0036] To more clearly illustrate the technical solutions implemented in this invention, the accompanying drawings used in the description of the embodiments or prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0037] Figure 1 This is a three-dimensional structural diagram of the front side of the redirecting roller (8) of the present invention, with the conveyor belt (7) removed;

[0038] Figure 2 This is a front view of the present invention;

[0039] Figure 3 This is a schematic diagram of the structure of the present invention after removing the mesh roller (6), conveyor belt (7), and redirecting roller (8);

[0040] Figure 4 This is a schematic diagram of the structure of the present invention after removing the support group (1), ranging module (4), mesh roller (6), conveyor belt (7), redirecting roller (8), and air passage (9);

[0041] Figure 5 This is a schematic diagram of the structure of the mesh roller (6) of the present invention;

[0042] Figure 6 This is a schematic diagram of the gas path (9) of the present invention;

[0043] Figure 7 , Figure 8 The accompanying drawings are for the theoretical calculations of this invention;

[0044] Figure 9 This is a signal transmission flow diagram of the controller (10) of the present invention;

[0045] In the diagram, 1. Support assembly, 1-1 left support, 1-2 right support, 1-3 left support shaft, 1-4 right support shaft, 1-5 side bearing, 2 roller bearing, 3 roller shaft, 4 ranging module, 4-1 left sensor mounting bracket, 4-2 left laser displacement sensor, 4-3 right sensor mounting bracket, 4-4 right laser displacement sensor, 4-5 photoelectric sensor, 5 adaptive clamping device, 5-1-A front pre-clamp, 5-1-B rear pre-clamp, 5- 2. Front servo motor, 5-3. Rear servo motor, 5-4. Front tension belt, 5-5. Rear tension belt, 5-6. Front tension sensor, 5-7. Rear tension sensor, 5-8. Front compensation belt, 5-9. Rear compensation belt, 6. Mesh roller, 6-1. Spoke plate, 6-2. Cylindrical skin, 6-3. Cotton and linen mesh, 7. Conveyor belt, 8. Redirecting roller, 9. Air passage, 9-1. Nozzle, 9-2. Air pipe, 9-3. Pressure sensor, 9-4. Electromagnetic pressure regulating valve, 9-5. Air source. Detailed Implementation

[0046] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0047] Example 1:

[0048] like Figure 1 As shown, a roller adaptive dewatering device for a belt conveyor consists of a support assembly 1, a roller bearing 2, a roller shaft 3, a distance measuring module 4, an adaptive pressing device 5, a mesh roller 6, and an air passage 9.

[0049] like Figure 2 As shown, the conveyor belt 7 contacts the mesh roller 6 and drives the mesh roller 6 to roll for water removal. The left laser displacement sensor 4-2 is mounted on the left sensor bracket 4-1 with its sensing direction upwards, and the right laser displacement sensor 4-4 is mounted on the right sensor bracket 4-3 with its sensing direction upwards.

[0050] like Figure 3 The diagram shows a support group 1, a roller bearing 2, a roller shaft 3, and a distance measuring module 4. The support group 1 consists of a left support 1-1, a right support 1-2, a left support shaft 1-3, a right support shaft 1-4, and four side bearings 1-5.

[0051] A left support shaft 1-2 is installed above the left support 1-1, and two side bearings 1-5 are installed on the left support shaft 1-2; a right support shaft 1-4 is installed above the right support 1-2, and two side bearings 1-5 are installed on the right support shaft 1-4.

[0052] Roller bearing 2 is installed on both sides of roller shaft 3 to fix roller shaft 3. The outer ring of roller bearing 2 has a groove to hold the front tension belt 5-4 and the rear tension belt 5-5.

[0053] The left sensor mounting bracket 4-1 is installed on the middle section of the crossbeam of the left bracket 1-1, the right sensor mounting bracket 4-3 is installed on the middle section of the crossbeam of the right bracket 1-2, and a photoelectric sensor 4-5 is installed on the upper front part of the left bracket with the sensing direction facing the mesh roller 6.

[0054] like Figure 4 As shown, the adaptive clamping device 5 consists of a pre-clamping clamp 5-1, a front servo motor 5-2, a rear servo motor 5-3, a front tensioning belt 5-4, a rear tensioning belt 5-5, a front tensioning sensor 5-6, and a rear tensioning sensor 5-7.

[0055] The left side of the front tension belt 5-4 is fixed to the front middle part of the left bracket 1-1 with bolts, and after passing around the left bracket shaft 1-3 and the right bracket shaft 1-4 from the left side, it is connected to the upper part of the front tension sensor 5-6.

[0056] The left side of the rear tension belt 5-5 is fixed to the middle and rear part of the left bracket 1-1 with bolts, and after passing around the left bracket shaft 1-3 and the right bracket shaft 1-4 from the left side, it is connected to the upper part of the rear tension force sensor 5-7.

[0057] The lower side of the front tension sensor 5-6 is fixed to the front compensation belt 5-8 by bolts, and the lower side of the front compensation belt 5-8 is connected to the front preload clamp 5-1-A and fixed by bolts.

[0058] The lower side of the rear tension sensor 5-7 is fixed to the rear compensation belt 5-9 by bolts, and the lower side of the rear compensation belt 5-9 is connected to the rear preload clamp 5-1-B and fixed by bolts.

[0059] The front servo motor 5-2 is bolted to the front surface of the right bracket 1-2, and the shaft of the front servo motor 5-2 is inserted into the front preload clamp 5-1-A and locked by bolts; the rear servo motor 5-3 is bolted to the rear surface of the right bracket 1-2, and the shaft of the rear servo motor 5-3 is inserted into the rear preload clamp 5-1-B and locked by bolts.

[0060] like Figure 5As shown, the mesh roller 6 is composed of spokes 6-1, a cylindrical shell 6-2, and a cotton and linen mesh 6-3. The cotton and linen mesh 6-3 is in contact with the conveyor belt 7 of the conveyor to absorb and scrape water. The roller shaft 3 is located at the axis of the mesh roller 6. The cotton and linen mesh 6-3 is made of porous fiber material.

[0061] like Figure 6 As shown, this is air path 9, which consists of nozzle 9-1, air pipe 9-2, pressure sensor 9-3, electromagnetic pressure regulating valve 9-4, and air source 9-5. Nozzle 9-1 is connected to electromagnetic pressure regulating valve 9-4 and pressure sensor 9-3 via air pipe 9-2, and electromagnetic pressure regulating valve 9-4 is connected to air source 9-5 via air pipe 9-2.

[0062] like Figure 7 and 8 The figure shown is a geometric calculation diagram for calculating the deflection angle Θ and the applied stress, where:

[0063] The distance is the plane formed by the axes of the right laser displacement sensor 4-4, the left support shaft 1-3, and the right support shaft 1-4. For the distance variable of the left laser displacement sensor 4-2, For the distance variable of the right laser displacement sensor 4-4, The perpendicular height of the line connecting the lower surface of the conveyor belt 7 and the axis of the mesh roller 6 to the line connecting the left laser displacement sensor 4-2 and the right laser displacement sensor 4-4. It is the distance between the axis of the mesh roller 6 and the plane formed by the axes of the left support shaft 1-3 and the right support shaft 1-4.

[0064] The mesh roller has a diameter of 6. The outer diameter of roller bearing 2 The diameter of the right support shaft 1-4, It is the horizontal distance from the axis of the mesh roller 6 to the vertical plane of the axis of the left support shaft 1-3 or the right support shaft 1-4.

[0065] like Figure 9 The diagram shows the signal transmission flow of the controller 10, where the arrows indicate the direction of information flow. The controller 10 collects signals from the left laser displacement sensor 4-2, the right laser displacement sensor 4-4, the front tension sensor 5-6, and the rear tension sensor 5-7 to ensure that the mesh roller 6 can press the conveyor belt 7, thereby performing adaptive adjustment.

[0066] Furthermore, during machine operation, the photoelectric sensor 4-5 can collect the rotation speed of the mesh drum 6 in real time and feed it back to the controller 10. The controller 10 controls the output of the electromagnetic pressure regulating valve 9-4 according to the rotation speed signal given by the photoelectric sensor 4-5, so that when the mesh drum 6 runs fast, the air pressure and air flow of the nozzle are high and large, and when the mesh drum 6 runs slow, the air pressure and air flow of the nozzle are low, which is more conducive to saving air supply and achieving a certain drying effect.

[0067] Pressure sensor 9-3 is connected to controller 10 and provides real-time feedback on the pressure of air pipe 9-2, making the entire air pressure drying system a closed-loop control system.

[0068] The specific control process is as follows:

[0069] 1. When the machine is powered on, it is first reset and the tension value of the current tension belt 5-4 and 5-5 is sampled and recorded as F1.

[0070] 2. Control the front servo motor 5-2 and the rear servo motor 5-3 to deflect by a certain angle φ.

[0071] 3. Resample the tension values ​​of the current tension belts 5-4 and 5-5 and record them as F2.

[0072] 4. The difference between the previous sample and the subsequent sample is denoted as ΔF.

[0073] 5. If the difference ΔF is positive, the servo motors 5-2 and 5-3 will continue to deflect φ in the direction of the previous deflection. If ΔF is negative, they will deflect φ in the opposite direction of the previous deflection.

[0074] 6. Let F1 = F2, and repeat the above steps 3 to 5 until t time intervals have elapsed, where t > 10.

[0075] 7. Take the tension at this moment as the initial tension F of our tension belts 5-4 and 5-5.

[0076] 8. Turn on laser displacement sensors 4-2 and 4-4, measure the values ​​of H1 and H2, and then calculate H using Equation 1. * , as the reference height.

[0077] 9. The deflection angle θ can be calculated using formula 3 from the known parameters V, H0, D, D1, D2.

[0078] 10. Substituting the known parameters and the assumed pressure N of the mesh roller 6 on the conveyor belt 7 into formula 4, the target tension Fn can be obtained.

[0079] 11. Sample the tension values ​​of the current tension belts 5-4 and 5-5 and record them as F2.

[0080] 12. The difference between the previous sample and the subsequent sample is denoted as ΔF.

[0081] 13. Control the front servo motor 5-2 and the rear servo motor 5-3 to deflect by a certain angle φ.

[0082] 14. Repeat steps 11-12.

[0083] 15. If the difference ΔF increases, the front servo motor 5-2 and the rear servo motor 5-3 will deflect 2φ in the opposite direction of φ. If ΔF is negative, they will deflect 2φ in the direction of φ.

[0084] 16. Repeat steps 11-15 until the machine is powered off.

[0085] 17. After the photoelectric sensor 4-5 collects the speed of the mesh roller 6, the desired pressure P is obtained after proportional calculation. * .

[0086] 18. Read the value P1 of pressure sensor 9-3.

[0087] 19. Place P * The difference between P1 and P1 is ΔP.

[0088] 20. If ΔP is not less than 0, adjust the valve core of the electromagnetic pressure regulating valve 9-4 according to a certain ratio to make its opening larger; conversely, if ΔP < 0, adjust the valve core of the electromagnetic pressure regulating valve 9-4 according to a certain ratio to make its opening smaller, thereby achieving the purpose of pressure regulation.

[0089] This invention installs an adaptive dewatering device for belt conveyors below the conveyor belt. Relying on various sensors to collect and provide real-time feedback information, this device has functions such as rolling dewatering, adjustable clamping force, adjustable air pressure spray drying, and replaceable cotton and linen mesh, ensuring that the advantages of mesh roller dewatering and spray drying are brought into play under economical and practical conditions.

[0090] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.

[0091] Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A roller adaptive dewatering device for belt conveyors, characterized in that... It consists of a support group (1), roller bearing (2), roller shaft (3), distance measuring module (4), adaptive clamping device (5), mesh roller (6), conveyor belt (7), redirecting roller (8), air circuit (9), and controller (10); the adaptive dewatering device for the belt conveyor is installed below the conveyor belt. The support assembly (1) is located below the entire belt conveyor and is located in the return section of the conveyor belt redirection roller. The support assembly (1) consists of a left support (1-1), a right support (1-2), a left support shaft (1-3), a right support shaft (1-4), and four side bearings (1-5). The left support shaft (1-2) is installed above the left support (1-1), and two side bearings (1-5) are installed on the left support shaft (1-2). The right support shaft (1-4) is installed above the right support (1-2), and two side bearings (1-5) are installed on the right support shaft (1-4). The roller bearings (2) are installed on both sides of the roller shaft (3) to fix the roller shaft (3); The mesh roller (6) is composed of spokes (6-1), cylindrical skin (6-2), and cotton and linen mesh (6-3). The cotton and linen mesh (6-3) is in contact with the conveyor belt (7) of the conveyor to absorb and scrape water. The roller shaft (3) passes through the center of the mesh roller (6). The cotton and linen mesh (6-3) is made of porous fiber material. The ranging module consists of a left sensor mounting bracket (4-1), a left laser displacement sensor (4-2), a right sensor mounting bracket (4-3), a right laser displacement sensor (4-4), and a photoelectric sensor (4-5). The left sensor mounting bracket (4-1) is installed on the middle crossbeam of the left support (1-1), the right sensor mounting bracket (4-3) is installed on the middle crossbeam of the right support (1-2), the left laser displacement sensor (4-2) is installed on the left sensor mounting bracket (4-1) with its sensing direction facing upward, and the right laser displacement sensor (4-4) is installed on the right sensor mounting bracket (4-3) with its sensing direction facing upward. A photoelectric sensor (4-5) is installed on the upper front part of the left bracket, and the sensing direction is towards the mesh roller (6); The adaptive clamping device (5) consists of a pre-clamp (5-1), a front servo motor (5-2), a rear servo motor (5-3), a front tension belt (5-4), a rear tension belt (5-5), a front tension sensor (5-6), and a rear tension sensor (5-7); The left side of the front tension belt (5-4) is bolted to the front middle part of the left bracket (1-1), and passes over the left bracket shaft (1-3) from the left side. The right bracket shaft (1-4) is then connected to the front tension sensor (5-6). The left side of the rear tension belt (5-5) is bolted to the rear middle part of the left bracket (1-1), and passes over the left bracket shaft (1-3) from the left side. The right bracket shaft (1-4) is then connected to the rear tension sensor (5-7). The lower side of the front tension sensor (5-6) is bolted to the front compensation belt (5-8), and the lower side of the front compensation belt (5-8) is connected to the preload clamp and fixed with bolts. The lower side of the rear tension sensor (5-7) is bolted to the rear compensation belt (5-9), and the lower side of the rear compensation belt (5-9) is connected to the preload clamp and fixed with bolts. The front servo motor (5-2) is bolted to the front surface of the right bracket (1-2), and the shaft of the front servo motor (5-2) is inserted into the pre-tightening clamp and locked by bolts. The rear servo motor (5-3) is bolted to the rear surface of the right bracket (1-2), and the shaft of the rear servo motor (5-3) is inserted into the pre-tightening clamp and locked by bolts. The outer ring of the roller bearing (2) has a groove for inserting the front tension belt (5-4) and the rear tension belt (5-5). The air circuit (9) consists of a nozzle (9-1), an air pipe (9-2), a pressure sensor (9-3), an electromagnetic pressure regulating valve (9-4), and an air source (9-5). The nozzle (9-1) is connected to the electromagnetic pressure regulating valve (9-4) and the pressure sensor (9-3) via the air pipe (9-2), and the electromagnetic pressure regulating valve (9-4) is connected to the air source (9-5) via the air pipe (9-2). The controller (10) detects data from the left laser displacement sensor (4-2), the right laser displacement sensor (4-4), the photoelectric sensor (4-5), the front tension sensor (5-6), the rear tension sensor (5-7), and the pressure sensor (9-3), and controls the front servo motor (5-2), the rear servo motor (5-3), and the electromagnetic pressure regulating valve (9-4); By relying on sensors to collect and provide real-time feedback information, this device features functions such as rolling water removal, adjustable clamping force, adjustable air pressure spray drying, and replaceable cotton and linen nets.

2. The adaptive dewatering device for a belt conveyor as described in claim 1, characterized in that... The controller (10) adjusts the front servo motor (5-2) and the rear servo motor (5-3), and adjusts the values ​​of the front tension sensor (5-6) and the rear tension sensor (5-7) to Fn. This ensures that the mesh roller (6) can press the conveyor belt (7) tightly within a certain range, with a compressive stress of N, thereby enabling adaptive adjustment, where Fn is... in in In the above formula: the total mass of the mesh roller (6), roller bearing (2), and roller shaft (3) is M, the gravitational acceleration is g, the required compressive stress of the mesh roller (6) on the conveyor belt (7) is N, H0 is the vertical distance from the right laser displacement sensor (4-4) to the right support shaft (1-4), H1 is the vertical distance from the left laser displacement sensor (4-2) to the conveyor belt (7), and H2 is the vertical distance from the right laser displacement sensor (4-4) to the conveyor belt (7). H is the height of the conveyor belt above the plane of the two displacement sensors, and H is the vertical height from the center of the roller shaft (3) to the center of the right support shaft (1-4). D is the diameter of the mesh roller (6), D1 is the outer diameter of the roller bearing (2), D2 is the diameter of the right support shaft (1-4), and V is the horizontal distance from the center of the left support shaft (1-4) to the center of the roller shaft (3).

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