A curing furnace for producing power transformers for medical equipment and a method of using the same

Abstract

The present invention discloses a curing furnace for producing power transformers for medical equipment and a method for using the same, including a frame, a machine room and a support frame, an electric control cabinet is installed on one side of the frame, an operation panel is connected to the electric control cabinet, and a conveyor chain is connected to the frame. The beneficial effects are: the present invention has a novel structure and is easy to operate. By setting a limit plate, a cavity, a ball and a limit groove, during the falling process of the machine room, the ball on the limit plate can enter the limit groove on the machine room and roll along the cavity, thereby limiting the machine room, avoiding position deviation between the machine room and the frame, and facilitating installation by the staff. By setting an electric push rod and a mounting frame, the heating pipe can be fixed on the mounting frame. During maintenance, the mounting frame can be driven to move by the electric push rod, thereby driving the heating pipe to move out of the machine room, facilitating maintenance by the staff and reducing the work intensity of the staff.

Description

Technical Field

[0001] The invention relates to the technical field of curing furnaces for producing power transformers, and in particular to a curing furnace for producing power transformers for medical equipment and a use method thereof. Background Art

[0002] Curing refers to the production process of heating parts, curing resin and drying in the electronics industry and other industries to enhance the stress of material bonding. The container for curing is the curing oven.

[0003] During use of the existing curing furnace for the production of power transformers for medical equipment, the machine chamber and the frame are connected by a lock. When the two are connected, the machine chamber will shake during the falling process, resulting in a deviation in the position of the machine chamber and the frame, which is inconvenient for the staff to install. Secondly, during use of the existing curing furnace for the production of power transformers for medical equipment, the air is heated by a heating tube to cure the transformer. During maintenance, since the heating tube is located inside the machine chamber, the operating space is greatly restricted, which makes maintenance difficult for the staff and increases the work intensity of the staff. In addition, during use of the existing curing furnace for the production of power transformers for medical equipment, when the transformer enters the machine chamber, the impurities attached to the transformer are easily affected by the curing and reduce the quality of the transformer. Therefore, a curing furnace for the production of power transformers for medical equipment is urgently needed to solve the existing problems. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In order to overcome the shortcomings of the prior art, a curing furnace for the production of power transformers for medical equipment is proposed, which solves the problem that during the use of the existing curing furnace for the production of power transformers for medical equipment, the machine chamber and the frame are connected by a lock, and when the two are connected, the machine chamber will shake during the falling process, resulting in a deviation in the position of the machine chamber and the frame, which is inconvenient for staff to install. Secondly, during the use of the existing curing furnace for the production of power transformers for medical equipment, the air is heated by a heating tube to cure the transformer, and during maintenance, since the heating tube is located inside the machine chamber, the operating space is greatly restricted, resulting in difficulty for staff to repair and increase the work intensity of the staff. In addition, during the use of the existing curing furnace for the production of power transformers for medical equipment, when the transformer enters the machine chamber, the impurities attached to the transformer are easily affected by the curing and reduce the quality of the transformer.

[0006] (II) Technical solution

[0007] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0008] A curing furnace for producing power transformers for medical equipment, comprising a frame, a machine chamber and a support frame, wherein an electric control cabinet is installed on one side of the frame, an operation panel is connected to the electric control cabinet, a conveyor chain is connected to the frame, the machine chamber is connected to one side above the frame, a lock is connected to the frame and the machine chamber, a limit plate is provided on one side of the lock, a cavity is provided on one side wall of the limit plate, a ball is installed in the cavity, limit grooves are provided on both side walls of the machine chamber, a temperature sensor is installed on one side of the top of the machine chamber, and both ends of the machine chamber are provided with An air inlet, a dust cover is installed on the outside of the air inlet, electric push rods are installed at the four corners of the top of the machine room, the bottom of the electric push rods is connected to a mounting frame, a heating pipe is fixed in the mounting frame, a motor is installed in the middle of the top of the machine room, a connecting shaft is installed at the bottom of the motor, a fan is connected to the bottom of the connecting shaft, an exhaust port is provided on one side of the motor, an air pipe is connected to the exhaust port, the support frame is installed on the other side of the frame, an air pump is installed on the top of the support frame, a pipe rack is installed in the support frame, and a nozzle is installed at the bottom of the pipe rack.

[0009] Furthermore, the frame and the cabin are connected via the lock, and the lock is a split structure.

[0010] By adopting the above technical solution, the frame and the cabin can be connected through the lock, and at the same time, it is easy to disassemble and convenient for staff to perform maintenance.

[0011] Furthermore, the cavity is formed on the limiting plate, the ball is rollingly connected to the limiting plate, and the limiting groove is formed on the cabin.

[0012] By adopting the above technical solution, during the falling process of the machine chamber, the ball on the limit plate can enter the limit groove on the machine chamber and roll, thereby limiting the position of the machine chamber and avoiding position deviation between the machine chamber and the frame.

[0013] Furthermore, the temperature sensor is electrically connected to the operation panel, and the operation panel is electrically connected to the electric control cabinet.

[0014] By adopting the above technical solution, the heating temperature can be detected by the temperature sensor, and then the staff can use the operation panel to adjust the heating temperature through the electric control cabinet.

[0015] Furthermore, the air inlet is formed on the engine compartment, and the dust cover is welded to the engine compartment.

[0016] By adopting the above technical solution, the gas flowability in the cabin can be ensured through the air inlet hole, and then dust can be prevented through the dust cover.

[0017] Furthermore, the electric push rod is connected to the mounting frame by bolts, the heating tube is connected to the mounting frame by bolts, and the mounting frame is rectangular.

[0018] By adopting the above technical solution, the heating pipe can be fixed on the mounting frame. During maintenance, the mounting frame can be moved by the electric push rod, thereby driving the heating pipe out of the cabin to facilitate maintenance by the staff.

[0019] Furthermore, the motor output shaft is key-connected to the connecting shaft, and the connecting shaft is bolt-connected to the fan.

[0020] By adopting the above technical solution, the motor can drive the fan to rotate through the connecting shaft, and the fan blows hot air toward the transformer for curing.

[0021] Furthermore, the exhaust port is welded to the engine compartment, and the air supply pipe is connected to the exhaust port pipe clamp.

[0022] By adopting the above technical solution, the waste gas generated during the curing process can be discharged through the exhaust port and the gas pipe.

[0023] Furthermore, the air pump is connected to the pipe rack pipeline, and the nozzle is threadedly connected to the pipe rack.

[0024] By adopting the above technical solution, the high-pressure gas generated by the air pump can be transported to the pipe rack through the pipeline, and then the pipe rack transports the high-pressure gas to the nozzle, and the nozzle sprays the high-pressure gas onto the transformer, thereby preventing impurities from adhering to the transformer and affecting it.

[0025] The beneficial effects of the present invention are:

[0026] 1. In order to solve the problem that in the existing curing furnace for producing power transformers for medical equipment, the machine room and the frame are connected by a lock during use, and when the two are connected, the machine room will shake during the falling process, resulting in a deviation in the position of the machine room and the frame, which is inconvenient for the staff to install. The present invention provides a limit plate, a cavity, a ball and a limit groove, so that during the falling process of the machine room, the ball on the limit plate can enter the limit groove on the machine room and roll along the cavity, thereby limiting the machine room, avoiding the position deviation between the machine room and the frame, and facilitating the installation of the staff;

[0027] 2. In order to solve the problem that the existing curing furnace for producing power transformers of medical equipment heats the air through the heating tube during use to cure the transformer, and during maintenance, the heating tube is located inside the machine room, which greatly limits the operating space, resulting in difficulty in maintenance for the staff and increasing the work intensity of the staff, the present invention can fix the heating tube on the mounting frame by providing an electric push rod and a mounting frame. During maintenance, the mounting frame can be driven to move by the electric push rod, thereby driving the heating tube to move out of the machine room, which is convenient for the staff to perform maintenance and reduces the work intensity of the staff;

[0028] 3. In order to solve the problem that during the use of the existing curing furnace for the production of power transformers for medical equipment, when the transformer enters the machine room, the impurities attached to the transformer are easily affected by the curing and reduce the quality of the transformer, the present invention arranges an air pump, a pipe rack and a nozzle, so that the high-pressure gas generated by the air pump can be transported to the pipe rack through a pipeline, and then the pipe rack transports the high-pressure gas to the nozzle, and the nozzle sprays the high-pressure gas onto the transformer, so as to avoid the impurities attached to the transformer and affect it, thereby ensuring the quality of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of a curing furnace for producing a power transformer for medical equipment according to the present invention;

[0030] Figure 2 It is a main cross-sectional view of a curing furnace for producing a power transformer for medical equipment according to the present invention;

[0031] Figure 3 It is a schematic diagram of the relationship between the limit plate, the cavity and the ball in the curing furnace for producing the power transformer of medical equipment described in the present invention;

[0032] Figure 4 The present invention is a schematic diagram of the relationship between an electric push rod, a mounting frame and a heating tube in a curing furnace for producing a power transformer for medical equipment.

[0033] The following are the descriptions of the reference numerals:

[0034] 1. Rack; 2. Electric control cabinet; 3. Operation panel; 4. Conveyor chain; 5. Cabinet; 6. Lock; 7. Limit plate; 8. Cavity; 9. Ball; 10. Limit groove; 11. Temperature sensor; 12. Air inlet; 13. Dust cover; 14. Electric push rod; 15. Mounting frame; 16. Heating tube; 17. Motor; 18. Connecting shaft; 19. Fan; 20. Exhaust port; 21. Air pipe; 22. Support frame; 23. Air pump; 24. Pipe rack; 25. Nozzle. DETAILED DESCRIPTION

[0035] The present invention will be further described below in conjunction with the accompanying drawings:

[0036] like Figure 1-Figure 4 As shown, a curing furnace for producing power transformers for medical equipment includes a frame 1, a machine chamber 5 and a support frame 22. An electric control cabinet 2 is installed on one side of the frame 1. The electric control cabinet 2 can control the electrical components in the device. The electric control cabinet 2 is connected to an operation panel 3. A staff can use the operation panel 3 to control the device. A conveyor chain 4 is connected to the frame 1. The conveyor chain 4 can transport the transformer. The machine chamber 5 is connected to one side above the frame 1. The transformer can be cured in the machine chamber 5. A lock 6 is connected to both the frame 1 and the machine chamber 5. A limit plate 7 is provided on one side of the lock 6. The limiting plate 7 can limit the machine chamber 5. A cavity 8 is provided on one side wall of the limiting plate 7. The cavity 8 is convenient for the ball 9 to roll. The ball 9 is installed in the cavity 8. The ball 9 can enter the limiting groove 10 for limiting. Limiting grooves 10 are provided on both side walls of the machine chamber 5. The limiting grooves 10 can carry the ball 9. A temperature sensor 11 is installed on one side of the top of the machine chamber 5. The temperature sensor 11 can detect the heating temperature of the heating tube 16. Air inlets 12 are provided at both ends of the machine chamber 5. Outside air can enter the machine chamber 5 through the air inlet 12. A dust cover 13 is installed on the outside of the air inlet 12. The dust cover 13 can be used to prevent dust. Electric push rods 14 are installed at the four corners of the top of the machine room 5. The electric push rods 14 can drive the mounting frame 15 to move. The bottom of the electric push rod 14 is connected to the mounting frame 15. The mounting frame 15 can install the heating pipe 16. The heating pipe 16 is fixed in the mounting frame 15. The heating pipe 16 can heat the air to facilitate the curing treatment of the transformer. A motor 17 is installed in the middle of the top of the machine room 5. The motor 17 can drive the connecting shaft 18 to rotate. The bottom of the motor 17 is installed with a connecting shaft 18. The connecting shaft 18 can drive the fan 19 to rotate. The bottom of the connecting shaft 18 is connected to The fan 19 can blow hot air toward the transformer. An exhaust port 20 is provided on one side of the motor 17. The waste gas generated during the curing process can be discharged through the exhaust port 20. The exhaust port 20 is connected to an air pipe 21, and the air pipe 21 can transport the waste gas. The support frame 22 is installed on the other side of the frame 1. The support frame 22 can support the air pump 23. The air pump 23 is installed on the top of the support frame 22. The air pump 23 can generate high-pressure gas. A pipe rack 24 is installed in the support frame 22. The pipe rack 24 can transport high-pressure gas. A nozzle 25 is installed at the bottom of the pipe rack 24. The nozzle 25 can spray the high-pressure gas toward the transformer.

[0037] In this embodiment, the frame 1 and the machine chamber 5 are connected by the lock 6. The lock 6 is a split structure, and the frame 1 and the machine chamber 5 can be connected by the lock 6. At the same time, it is easy to disassemble and convenient for staff to perform maintenance.

[0038] In this embodiment, the cavity 8 is formed on the limit plate 7, the ball 9 is rollingly connected to the limit plate 7, and the limit groove 10 is formed on the machine chamber 5. During the falling process of the machine chamber 5, the ball 9 on the limit plate 7 can enter the limit groove 10 on the machine chamber 5 and roll, thereby limiting the machine chamber 5 and avoiding position deviation between the machine chamber 5 and the frame 1.

[0039] In this embodiment, the temperature sensor 11 is electrically connected to the operation panel 3, and the operation panel 3 is electrically connected to the electric control cabinet 2. The heating temperature can be detected by the temperature sensor 11, and then the staff can use the operation panel 3 to adjust the heating temperature through the electric control cabinet 2.

[0040] In this embodiment, the air inlet 12 is formed on the engine compartment 5 , and the dust cover 13 is welded to the engine compartment 5 , so that the gas flowability in the engine compartment 5 can be ensured through the air inlet 12 , and then dust is prevented through the dust cover 13 .

[0041] In this embodiment, the electric push rod 14 is bolted to the mounting frame 15, and the heating tube 16 is bolted to the mounting frame 15. The mounting frame 15 is rectangular and can fix the heating tube 16 on the mounting frame 15. During maintenance, the mounting frame 15 can be moved by the electric push rod 14, thereby driving the heating tube 16 to move out of the cabin 5, so as to facilitate maintenance by the staff.

[0042] In this embodiment, the output shaft of the motor 17 is keyed to the connecting shaft 18, and the connecting shaft 18 is bolted to the fan 19, so that the motor 17 can drive the fan 19 to rotate through the connecting shaft 18, and the fan 19 blows hot air to the transformer for curing treatment.

[0043] In this embodiment, the exhaust port 20 is welded to the nacelle 5 , and the air supply pipe 21 is connected to the exhaust port 20 by a pipe clamp, so that the waste gas generated during the curing process can be discharged through the exhaust port 20 and the air supply pipe 21 .

[0044] In this embodiment, the air pump 23 is connected to the pipe rack 24 by a pipeline, and the nozzle 25 is threadedly connected to the pipe rack 24, so that the high-pressure gas generated by the air pump 23 can be transported to the pipe rack 24 through a pipeline, and then the pipe rack 24 transports the high-pressure gas to the nozzle 25, and the nozzle 25 sprays the high-pressure gas onto the transformer to prevent impurities from adhering to the transformer and affecting it.

[0045] A method for using a curing furnace for producing power transformers for medical equipment: when in use, a staff member uses the operation panel 3 to operate the device through the electric control cabinet 2, and then the transformer is transported to the conveying chain 4 through an external conveying device, and the transformer is transported to the machine room 5 through the conveying chain 4. During the transportation process, the air pump 23 on the support frame 22 can generate high-pressure gas, which is transported to the pipe rack 24 through a pipeline, and then the pipe rack 24 transports the high-pressure gas to the nozzle 25, and the nozzle 25 sprays the high-pressure gas onto the transformer to avoid impurities adhering to the transformer and affecting it, thereby ensuring the quality of the transformer, and then the treated transformer enters the machine room 5, and the heating pipe 16 in the machine room 5 can heat the inside of the machine room 5, and then the motor 17 drives the fan 19 to rotate through the connecting shaft 18, and the fan 19 can drive hot air to blow to the transformer during the rotation process to perform a curing treatment on it, and during the treatment process , the temperature sensor 11 can detect the heating temperature of the heating tube 16. At the same time, the exhaust gas generated during the curing process is discharged through the exhaust port 20 and then transported through the air pipe 21. After the curing process is completed, the exhaust gas is transported out of the device again by the conveying chain 4. When the staff needs to inspect the device, first open the lock 6, and then separate the machine room 5 and the frame 1 through an external lifting device. Then the electric push rod 14 can drive the mounting frame 15 to move, and then drive the heating tube 16 to move out of the machine room 5, which is convenient for the staff to inspect and reduce the work intensity of the staff. After the inspection is completed, the machine room 5 and the frame 1 are reinstalled. During the falling process of the machine room 5, the ball 9 on the limiting plate 7 is allowed to enter the limiting groove 10 on the machine room 5 and roll along the cavity 8, thereby limiting the machine room 5 to avoid position deviation between the machine room 5 and the frame 1, which is convenient for the staff to install.

[0046] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A curing furnace for producing power transformers for medical equipment, characterized in that: The machine comprises a frame (1), a machine storehouse (5) and a support frame (22), wherein an electric control cabinet (2) is installed on one side of the frame (1), an operation panel (3) is connected to the electric control cabinet (2), a conveyor chain (4) is connected to the frame (1), the machine storehouse (5) is connected to one side of the frame (1), a lock buckle (6) is connected to both the frame (1) and the machine storehouse (5), a limit plate (7) is provided on one side of the lock buckle (6), a cavity (8) is provided on one side wall of the limit plate (7), a ball (9) is installed in the cavity (8), limit grooves (10) are provided on both side walls of the machine storehouse (5), a temperature sensor (11) is installed on one side of the top of the machine storehouse (5), air inlet holes (12) are provided at both ends of the machine storehouse (5), and a ball (9) is installed on the outer side of the air inlet hole (12). A dust cover (13), electric push rods (14) are installed at the four corners of the top of the machine room (5), the bottom of the electric push rods (14) is connected to a mounting frame (15), a heating tube (16) is fixed in the mounting frame (15), a motor (17) is installed in the middle of the top of the machine room (5), a connecting shaft (18) is installed at the bottom of the motor (17), a fan (19) is connected to the bottom of the connecting shaft (18), an exhaust port (20) is provided on one side of the motor (17), an air supply pipe (21) is connected to the exhaust port (20), the support frame (22) is installed on the other side of the frame (1), an air pump (23) is installed on the top of the support frame (22), a pipe rack (24) is installed in the support frame (22), and a nozzle (25) is installed at the bottom of the pipe rack (24); The frame (1) and the cabin (5) are connected via the lock (6), and the lock (6) is a split structure; The cavity (8) is formed on the limiting plate (7), the ball (9) is rollingly connected to the limiting plate (7), and the limiting groove (10) is formed on the machine compartment (5); The electric push rod (14) is bolted to the mounting frame (15), the heating tube (16) is bolted to the mounting frame (15), and the mounting frame (15) is rectangular; The air pump (23) is connected to the pipe rack (24) by a pipeline, and the nozzle (25) is threadedly connected to the pipe rack (24).

2. A curing furnace for producing power transformers for medical equipment according to claim 1, characterized in that: The temperature sensor (11) is electrically connected to the operation panel (3), and the operation panel (3) is electrically connected to the electric control cabinet (2).

3. The curing furnace for producing power transformers for medical equipment according to claim 1, characterized in that: The air inlet (12) is formed on the engine compartment (5), and the dust cover (13) is welded to the engine compartment (5).

4. A curing furnace for producing power transformers for medical equipment according to claim 1, characterized in that: The output shaft of the motor (17) is key-connected to the connecting shaft (18), and the connecting shaft (18) is bolt-connected to the fan (19).

5. The curing furnace for producing power transformers for medical equipment according to claim 1, characterized in that: The exhaust port (20) is welded to the cabin (5), and the air delivery pipe (21) is connected to the exhaust port (20) with a pipe clamp.

6. A method for using a curing furnace for producing a power transformer for medical equipment, applied to a curing furnace for producing a power transformer for medical equipment as claimed in any one of claims 1 to 5, characterized in that: When in use, a worker uses the operation panel (3) to operate the device through the electric control cabinet (2), and then the transformer is transported to the conveyor chain (4) through an external conveying device, and the transformer is transported to the machine room (5) through the conveyor chain (4). During the transportation process, the air pump (23) on the support frame (22) generates high-pressure gas, and the high-pressure gas is transported to the pipe rack (24) through a pipeline. Then the pipe rack (24) transports the high-pressure gas to the nozzle (25), and the nozzle (25) The high-pressure gas is sprayed onto the transformer to prevent impurities from adhering to the transformer and affecting it, thereby ensuring the quality of the transformer. The treated transformer then enters the machine room (5), and the heating pipe (16) in the machine room (5) heats the machine room (5). The motor (17) drives the fan (19) to rotate through the connecting shaft (18). The fan (19) drives hot air to blow toward the transformer during the rotation process to cure it. During the treatment process, the temperature sensor (11) detects the heating temperature of the heating pipe (16). At the same time, the waste gas generated during the curing process is discharged through the exhaust port (20) and then transported through the gas pipe (21). After the curing process is completed, the waste gas is transported out of the device again by the conveying chain (4). When the staff needs to inspect the device, they first open the lock (6), and then separate the machine room (5) and the frame (1) through the external lifting device. Then, the electric push rod (14) drives the mounting frame (15) to move, thereby driving the heating pipe (16) ) is removed from the machine bin (5) to facilitate maintenance by the staff and reduce the staff's workload. After the maintenance is completed, the machine bin (5) and the frame (1) are reinstalled. During the falling process of the machine bin (5), the ball (9) on the limiting plate (7) enters the limiting groove (10) on the machine bin (5) and rolls along the cavity (8), thereby limiting the position of the machine bin (5) to avoid position deviation between the machine bin (5) and the frame (1), thereby facilitating installation by the staff.

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