Frame lattice beam pressure pouring device

Abstract

The application provides a frame lattice beam pressure pouring device, which solves the technical problem that the existing lattice beam pouring method is prone to causing quality problems on the surface of the lattice beam. The device comprises a feeding assembly and a grouting assembly. The feeding assembly is arranged above the grouting assembly and is used for pouring concrete into the grouting assembly. The grouting assembly comprises a pouring pipe and an angle adjusting device arranged below the pouring pipe. The length of the pouring pipe can decrease with the increase of the height of the poured concrete and make the end of the pouring pipe always below the pouring surface. The angle adjusting device can adjust the angle of the pouring pipe to keep parallel with the slope of the lattice beam. Thus, the end of the pouring pipe is always embedded into the concrete below the pouring surface during pouring, and the pouring is more compact, and the bubbles are smaller, so that vibration is not needed, and the lattice beam surface is prevented from having honeycomb, pitted surface, exposed reinforcement and other conditions after pouring is completed, and the quality of the lattice beam is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of construction tools, in particular to a frame lattice beam pressure pouring device. BACKGROUND

[0002] Frame lattice beam is a common supporting form in slope protection engineering. The lattice beam is suitable for the slope with stable slope, gentle slope and mainly green conditions. The lattice beam can be regarded as a reinforced concrete structure acting on the slope surface, and the cast-in-situ concrete construction is generally adopted by using the formwork system. The construction of the lattice beam is affected by the slope operation conditions. The apparent quality of the concrete structure after pouring is the main basis for the quality acceptance of the lattice beam. At present, the lattice beam pouring concrete is usually completed by pouring from top to bottom by using the pump truck from the beam top or pouring opening, and the concrete is freely slid to the beam bottom. Because the joint between the formwork and the ground is not tight, the concrete leakage or formwork explosion easily occurs, and the concrete slump cannot be too high, so the fluidity is affected. After the vibration of the vibrator, the bubbles are difficult to be removed from the formwork due to the inclined slope, so after the pouring and formwork removal, the lattice beam surface often appears honeycomb, pitted surface and exposed reinforcement, which needs to be repaired later, affecting the quality acceptance. SUMMARY

[0003] The present application aims to provide a frame lattice beam pressure pouring device to solve the quality problems of the lattice beam surface caused by the existing lattice beam pouring method. The preferred technical solutions in the technical solutions provided by the present application can produce the technical effects described below.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0005] The frame lattice beam pressure pouring device provided by the present application comprises a feeding assembly and a grouting assembly, wherein the feeding assembly is arranged above the grouting assembly and is used for pouring concrete into the grouting assembly.

[0006] The grouting assembly comprises a pouring pipe and an angle adjusting device arranged below the pouring pipe. The length of the pouring pipe can be reduced with the increase of the height of the pouring concrete, and the end of the pouring pipe is always below the pouring surface. The angle adjusting device can adjust the angle of the pouring pipe to keep parallel with the slope of the lattice beam.

[0007] According to a preferred embodiment, the pouring pipe comprises a plurality of detachably connected pipe units. The pipe unit has an internal hollow structure. One end of the pipe unit is provided with an external thread, and the other end is provided with an internal thread, so that the external thread of one pipe unit is threadedly connected with the internal thread of another pipe unit.

[0008] According to a preferred embodiment, a first telescopic hydraulic cylinder is arranged below the pouring pipe, a fixed end of the first telescopic hydraulic cylinder is fixed to the lower part of one of the pipe units by a buckle, and a moving end of the first telescopic hydraulic cylinder is directed towards the end of the pouring pipe and is fixed to the lower part of the other pipe unit by a clamping piece.

[0009] According to a preferred embodiment, the clamping piece comprises two semicircular clamping rings, the upper and lower parts of the two semicircular clamping rings are fixedly connected by bolts and nuts, the buckle is a circular ring-shaped clamping ring, the lower part of the circular ring-shaped clamping ring is fixedly connected by bolts and nuts, and a friction pad is arranged on the inner surfaces of the clamping piece and the buckle.

[0010] According to a preferred embodiment, a hydraulic piston device is arranged at the end of the pouring pipe, the hydraulic piston device comprises a piston rod and a second telescopic hydraulic cylinder, one end of the piston rod can extend into the pipe unit at the end, the other end of the piston rod is connected to the moving end of the second telescopic hydraulic cylinder through a connecting plate, and a fixed end of the second telescopic hydraulic cylinder is fixed to the lower part of the pipe unit at the end by a buckle.

[0011] According to a preferred embodiment, the angle adjusting device comprises a third telescopic hydraulic cylinder and a fourth telescopic hydraulic cylinder, the third telescopic hydraulic cylinder is arranged close to the end of the pouring pipe, the fourth telescopic hydraulic cylinder is arranged close to the end of the pouring pipe and is inclined,

[0012] a fixed end of the third telescopic hydraulic cylinder is fixed to the bottom plate, and a moving end of the third telescopic hydraulic cylinder is fixed to the lower part of the pipe unit at the end of the pouring pipe by a buckle;

[0013] a fixed end of the fourth telescopic hydraulic cylinder is rotatably connected to the bottom plate through a first hinged piece, and a moving end of the fourth telescopic hydraulic cylinder is inclined towards the end of the pouring pipe and is rotatably connected below the fixed end of the first telescopic hydraulic cylinder through a second hinged piece.

[0014] According to a preferred embodiment, the feeding assembly comprises a hopper and a hopper support,

[0015] the hopper support comprises a standby vibrating table and a fixed support, the standby vibrating table is fixed to the upper part of the fixed support through springs at four corners, the bottom of the hopper is fixed to the standby vibrating table, and a discharge port of the hopper is connected in communication with a position close to the end of the pouring pipe through a docking device.

[0016] According to a preferred embodiment, the docking device comprises a connecting hose, and a switch gate is further arranged on the docking device.

[0017] According to a preferred embodiment, the fixed support is arranged on a base plate, and a hydraulic machine is arranged on the base plate and is drivingly connected with the first telescopic hydraulic cylinder, the second telescopic hydraulic cylinder, the third telescopic hydraulic cylinder and the fourth telescopic hydraulic cylinder.

[0018] According to a preferred embodiment, rollers for moving the frame lattice beam pressure pouring device are arranged on the base plate.

[0019] Based on the above technical solution, the frame lattice beam pressure pouring device has at least the following technical effects:

[0020] The frame lattice beam pressure pouring device comprises a feeding assembly and a pouring assembly, wherein the feeding assembly is arranged above the pouring assembly and is used for pouring concrete into the pouring assembly; the pouring assembly comprises a pouring pipe and an angle adjusting device arranged below the pouring pipe; the length of the pouring pipe can be reduced with the increase of the height of the poured concrete, and the end of the pouring pipe is always arranged below the pouring surface; and the angle adjusting device can adjust the angle of the pouring pipe to keep the pouring pipe parallel to the slope of the lattice beam. Thus, the end of the pouring pipe is always embedded into the concrete below the pouring surface during pouring, and the top pressure is borne, so that the pouring is more compact, the air bubbles are smaller, and vibration is not needed, thereby avoiding the lattice beam surface from having honeycomb, pitted surface and exposed reinforcement after pouring, and improving the quality of the lattice beam. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort.

[0022] Figure 1 is a schematic diagram of the frame lattice beam pressure pouring device of the present application;

[0023] Figure 2 is a schematic diagram of the pipe unit in the frame lattice beam pressure pouring device of the present application.

[0024] In the drawings: 1-hopper; 2-preparation vibrating table; 3-spring; 4-fixed support; 5-connection hose; 6-pouring pipe; 7-clamp; 8-pipe unit; 9-third telescopic hydraulic cylinder; 10-fourth telescopic hydraulic cylinder; 11-first telescopic hydraulic cylinder; 12-hydraulic piston device; 13-base plate; 14-hydraulic machine; 15-buckle; 121-piston rod; 122-second telescopic hydraulic cylinder; 123-connection plate; 81-external thread. DETAILED DESCRIPTION

[0025] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be described in detail below. Obviously, the described embodiments are merely some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0026] The technical solution of the present invention will now be described in detail with reference to the accompanying drawings.

[0027] like Figure 1 As shown, this invention provides a pressure casting device for a frame lattice beam, including a feeding assembly and a grouting assembly. The feeding assembly is positioned above the grouting assembly and is used to pour concrete into the grouting assembly. The grouting assembly includes a casting pipe 6 and an angle adjustment device located below the casting pipe 6. The length of the casting pipe 6 can be reduced as the height of the poured concrete increases, ensuring that the end of the casting pipe 6 is always below the pouring surface. That is, during the pouring process, the end of the casting pipe is always embedded in the concrete. As the height of the poured concrete increases, the concrete pouring pressure increases, leading to difficulties in material delivery. In this case, the length of the casting pipe can be reduced to decrease the pressure at the pouring port, but the end of the casting pipe must always be embedded in the concrete and positioned below the pouring surface. Preferably, the angle adjustment device can adjust the angle of the casting pipe 6 to keep it parallel to the slope of the lattice beam, ensuring that the casting pipe is parallel to the slope of the lattice beam. This results in a more compact pour with smaller air bubbles, eliminating the need for vibration and thus preventing honeycomb, pitting, and exposed reinforcement on the surface of the lattice beam after pouring, thereby improving the quality of the lattice beam.

[0028] Preferably, the casting pipe 6 includes multiple detachably connected pipe units 8. For example... Figure 2 As shown, the pipe unit 8 has an internally hollow structure. One end of the pipe unit 8 is provided with an external thread 81, and the other end is provided with an internal thread, so that the external thread of one pipe unit 8 and the internal thread of another pipe unit 8 form a threaded connection. Thus, the length of the casting pipe can be increased by adding more pipe units or decreased by reducing the number of pipe units. Preferably, the length of the casting pipe 6 is maintained such that its end is always 50 cm below the casting surface.

[0029] Preferably, pipe unit 8 is made of galvanized copper pipe with a wall thickness of 3mm and a diameter of 90mm, and each pipe unit 8 is 50cm long. The pipe units are connected by threads to ensure that the casting pipe can smoothly extend into the steel reinforcement cage of the lattice beam formwork, while ensuring the sealing between the two connecting pipes.

[0030] Further preferably, a first telescopic hydraulic cylinder 11 is arranged below the pouring pipe 6, the fixed end of the first telescopic hydraulic cylinder 11 is fixed to the lower side of one of the pipe units 8 by a buckle 15, preferably, the fixed end of the first telescopic hydraulic cylinder 11 is fixed to the pipe unit 8 near the end of the pouring pipe. The moving end of the first telescopic hydraulic cylinder 11 is directed towards the end of the pouring pipe 6 and is fixed to the lower side of another pipe unit 8 by a clamping piece 7. The first telescopic hydraulic cylinder 11 is used to increase or decrease the length of the pouring pipe 6. When pouring starts, the first telescopic hydraulic cylinder is activated to extend, so that the pipe unit at the moving end moves outwardly away from the pipe unit at the fixed end, and a pipe unit with a width is left for installing a new pipe unit. After the new pipe unit is installed by screw connection, the clamping piece 7 is loosened, the moving end of the first telescopic hydraulic cylinder is retracted, and the clamping piece 7 is installed on the newly installed pipe unit. The pipe unit installation step is repeated until the pouring pipe is installed to a position about 30 cm below the lattice beam.

[0031] Preferably, the clamping piece 7 includes two half-round clamping rings, the upper and lower parts of the two half-round clamping rings are fixedly connected by bolts and nuts, so that the clamping piece 7 can be loosened from the pipe unit and the moving end of the first telescopic hydraulic cylinder by disassembling the bolts and nuts. Preferably, the buckle 15 is a circular ring-shaped clamping ring, the lower part of the circular ring-shaped clamping ring is fixedly connected by bolts and nuts. Friction pads are arranged on the inner surfaces of the clamping piece 7 and the buckle 15 to increase the friction between the clamping piece or the buckle and the surface of the pipe unit, and to reduce the damage to the surface of the pipe unit.

[0032] Further preferably, a hydraulic piston device 12 is arranged at the end of the pouring pipe 6, the hydraulic piston device 12 includes a piston rod 121 and a second telescopic hydraulic cylinder 122, wherein one end of the piston rod 121 can extend into the pipe unit 8 at the end, and the other end of the piston rod 121 is connected to the moving end of the second telescopic hydraulic cylinder 122 through a connecting plate 123. The fixed end of the second telescopic hydraulic cylinder 122 is fixed to the lower side of the pipe unit 8 at the end by a buckle 15. The hydraulic piston device is used to push the material when the pouring pipe is disassembled or the concrete pouring is not smooth.

[0033] Further preferably, the angle adjusting device comprises a third telescopic hydraulic cylinder 9 and a fourth telescopic hydraulic cylinder 10, wherein the third telescopic hydraulic cylinder 9 is arranged close to the end tail of the pouring pipe 6, and the fourth telescopic hydraulic cylinder 10 is arranged close to the end head of the pouring pipe 6. Preferably, the fixed end of the third telescopic hydraulic cylinder 9 is fixed to the bottom plate 13, and the moving end of the third telescopic hydraulic cylinder 9 is fixed to the pipe unit 8 below the end tail of the pouring pipe 6 through the buckle 15. Preferably, the fixed end of the fourth telescopic hydraulic cylinder 10 is rotatably connected to the bottom plate 13 through the first hinge, and the moving end of the fourth telescopic hydraulic cylinder 10 is obliquely arranged towards the end head of the pouring pipe 6 and rotatably connected to the fixed end of the first telescopic hydraulic cylinder 11 through the second hinge. Thus, the angle of the pouring pipe is adjusted by the third telescopic hydraulic cylinder and the fourth telescopic hydraulic cylinder, so that the pouring pipe is kept parallel to the lattice beam slope surface, facilitating the pouring of concrete into the lattice beam formwork.

[0034] Preferably, the feeding assembly comprises a hopper 1 and a hopper support, and the lower part of the hopper 1 is fixed to the hopper support. Preferably, the hopper support comprises a material preparation vibrating table 2 and a fixed support 4, the four corners of the material preparation vibrating table 2 are fixed to the upper part of the fixed support 4 through springs 3, the bottom of the hopper 1 is fixed to the material preparation vibrating table 2, and the discharge opening of the hopper 1 is connected to the position close to the end tail of the pouring pipe 6 through the butt joint device. Thus, the density of the concrete is controlled during the discharging process by the material preparation vibrating table, and the concrete in the hopper flows naturally from the end tail to the end head of the pouring pipe.

[0035] Preferably, the butt joint device comprises a connecting hose 5, and a switch gate is further arranged on the butt joint device, for opening or closing the discharge opening.

[0036] Further preferably, the bottom plate 13 is further arranged, the fixed support 4 is arranged on the bottom plate 13, and a hydraulic machine 14 is further arranged on the bottom plate 13 and is drivingly connected to the first telescopic hydraulic cylinder 11, the second telescopic hydraulic cylinder 122, the third telescopic hydraulic cylinder 9 and the fourth telescopic hydraulic cylinder 10, for controlling the extension or contraction of the first telescopic hydraulic cylinder 11, the second telescopic hydraulic cylinder 122, the third telescopic hydraulic cylinder 9 and the fourth telescopic hydraulic cylinder 10.

[0037] Preferably, a roller is arranged on the bottom plate 13, for moving the frame lattice beam pressure pouring device. The whole device can be moved to a suitable position for pouring concrete according to needs, and is convenient to use.

[0038] The operation method of the frame lattice beam pressure pouring device is as follows:

[0039] 1. Adjust the angle adjusting device to make the pouring pipe parallel to the lattice beam slope. Start the first telescopic hydraulic cylinder, install the pipe unit on the clamping piece, push the hydraulic cylinder, leave a pipe unit width for the installation of the next pipe unit, and install the threads or threads between the pipe sections with a wrench;

[0040] 2. Loosen the clamping piece, retract the hydraulic cylinder, fix the clamping piece on the newly installed pipe unit, and repeat the steps of installing the pouring pipe unit until the length of the pouring pipe is installed to about 30 cm from the bottom of the lattice beam;

[0041] 3. Close the switch gate of the discharge port, use the boom pump to discharge the concrete to the hopper, start the standby vibrating table to compact the concrete for 3 minutes after the hopper is full;

[0042] 4. Open the switch gate of the discharge port to allow the concrete to flow naturally into the pouring pipe, continue to pour the concrete, and during the pouring process, the end of the pouring pipe is always buried in the concrete about 50 cm deep;

[0043] 5. As the pouring height rises, the concrete pouring pressure increases, and the discharge becomes difficult, so the pipe is removed to reduce the pressure of the pouring port. First, close the switch gate of the discharge port, start the rear hydraulic piston device, empty the concrete in the pipe unit to be removed, retract the piston rod, remove a pipe unit, reconnect the remaining pouring pipe, and continue pouring until the pouring reaches the top of the lattice beam.

[0044] In the description of the present application, it should be noted that, unless otherwise specified, the meaning of "a plurality of" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0045] In the description of the present application, it should also be noted that, unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0046] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A frame lattice beam pressure casting device, characterized by, The device comprises a feeding assembly and a grouting assembly, wherein the feeding assembly is arranged above the grouting assembly for pouring concrete into the grouting assembly; The grouting assembly comprises a pouring pipe (6) and an angle adjusting device arranged below the pouring pipe (6), the length of the pouring pipe (6) can be reduced with the increase of the pouring height of the concrete and the end of the pouring pipe (6) is always below the pouring surface, and the angle adjusting device can adjust the angle of the pouring pipe (6) to keep parallel with the slope of the lattice beam; The pouring pipe (6) comprises a plurality of detachably connected pipe units (8), the pipe unit (8) has an internal hollow structure, one end of the pipe unit (8) is provided with an external thread (81), and the other end is provided with an internal thread, so that the external thread of one pipe unit (8) is threadedly connected with the internal thread of another pipe unit (8); A first telescopic hydraulic cylinder (11) is arranged below the pouring pipe (6), the fixed end of the first telescopic hydraulic cylinder (11) is fixed to the lower side of one of the pipe units (8) through a buckle (15), and the moving end of the first telescopic hydraulic cylinder (11) is directed towards the end of the pouring pipe (6) and is fixed to the lower side of another pipe unit (8) through a clamping piece (7); A hydraulic piston device (12) is arranged at the end of the pouring pipe (6), the hydraulic piston device (12) comprises a piston rod (121) and a second telescopic hydraulic cylinder (122), one end of the piston rod (121) can be inserted into the pipe unit (8) at the end, the other end of the piston rod (121) is connected with the moving end of the second telescopic hydraulic cylinder (122) through a connecting plate (123), and the fixed end of the second telescopic hydraulic cylinder (122) is fixed to the lower side of the pipe unit (8) at the end through a buckle (15); The angle adjusting device comprises a third telescopic hydraulic cylinder (9) and a fourth telescopic hydraulic cylinder (10), the third telescopic hydraulic cylinder (9) is arranged near the end of the pouring pipe (6), the fourth telescopic hydraulic cylinder (10) is arranged near the end of the pouring pipe (6) and is inclined, the fixed end of the third telescopic hydraulic cylinder (9) is fixed to the bottom plate (13), the moving end of the third telescopic hydraulic cylinder (9) is fixed to the lower side of the pipe unit (8) at the end of the pouring pipe (6) through a buckle (15), the fixed end of the fourth telescopic hydraulic cylinder (10) is rotatably connected to the bottom plate (13) through a first hinge, and the moving end of the fourth telescopic hydraulic cylinder (10) is inclined towards the end of the pouring pipe (6) and is rotatably connected below the fixed end of the first telescopic hydraulic cylinder (11) through a second hinge; The feeding assembly comprises a hopper (1) and a hopper support, the hopper support is arranged below the hopper (1), and the lower side of the hopper support is provided with a bottom plate (13).

2. The frame truss pressure pour apparatus of claim 1, wherein, The clamping piece (7) comprises two semicircular clamping rings, the upper and lower parts of which are fixedly connected by bolts and nuts, the clasp (15) is a circular clamping ring, the lower part of which is fixedly connected by bolts and nuts, and friction pads are arranged on the inner surfaces of the clamping piece (7) and the clasp (15).

3. The frame truss pressure pour apparatus of claim 1, wherein, The hopper support comprises a material preparation vibrating table (2) and a fixed support (4), the four corners of the material preparation vibrating table (2) are fixed to the top of the fixed support (4) through springs (3), the bottom of the hopper (1) is fixed to the material preparation vibrating table (2), and the discharge port of the hopper (1) is connected in communication with the position close to the tail end of the pouring pipe (6) through a butt joint device.

4. The frame truss pressure pour apparatus of claim 3, wherein, The butt joint device comprises a connecting hose (5), and a switch gate is further arranged on the butt joint device.

5. The frame truss pressure pour apparatus of claim 3, wherein, The fixed support (4) is arranged on the bottom plate (13), and a hydraulic machine (14) is further arranged on the bottom plate (13), and the hydraulic machine (14) is drivingly connected with the first, second, third and fourth telescopic hydraulic cylinders (11, 122, 9 and 10).

6. The frame grid beam pressure casting apparatus according to claim 5, wherein Rollers for moving the frame lattice beam pressure pouring device are arranged on the bottom plate (13).

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