A material rod feeding mechanism for an inert gas protected atomization device

By designing a feed rod feeding mechanism for an inert gas-protected atomization equipment, the problems of low atomization efficiency and single feeding method of existing equipment are solved, continuous feeding and no excess material heads are achieved, and production efficiency and atomization efficiency are significantly improved.

CN114682782BActive Publication Date: 2025-03-25刘泽军
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Patent Information

Application Number
CN202011572143.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-27
Publication Date
2025-03-25
Estimated Expiration
2040-12-27

AI Technical Summary

Technical Problem

The existing inert gas protection atomization equipment has low atomization efficiency, and the feeding method is single, the use time is short and the auxiliary time is long, and there is a problem of excess material head.

Method used

A feeding mechanism for inert gas-protected atomization equipment is designed, including an EIGA atomization furnace melting chamber, lifting assembly and feed assembly fixedly connected to the upper part of the EIGA atomization chamber, to achieve continuous feeding and no excess material head.

Benefits of technology

Through the feeding mechanism of the equipment, continuous atomization and no excess material head are achieved, which significantly improves production efficiency, saves costs, and improves atomization efficiency.

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Abstract

The invention discloses a material rod feeding mechanism of an inert gas protection atomizing device, comprising an EIGA atomizing furnace smelting chamber fixedly connected to the upper part of an atomizing chamber of an EIGA atomizing furnace, a lifting component and a feeding component, the EIGA atomizing furnace smelting chamber is arranged above a feeding port of the EIGA atomizing furnace atomizing chamber to clamp a material rod A, an induction coil is arranged at the lowermost end of the material rod A, a sealing device and a cooling water interlayer are arranged at the junction of the material rod A and the EIGA atomizing furnace smelting chamber, a lifting component is also arranged on the upper part of the EIGA atomizing furnace smelting chamber, comprising a lifting bracket, a screw pair and a lifting power motor, a screw slider is fixedly connected to a hollow rotating table, and is transmitted to the hollow rotating table by a rotating power motor with the help of a connecting piece, and controls a material rod B in the middle to rotate evenly and at a uniform speed, and the material rod B is fixed by a locking expansion sleeve, the material rod feeding mechanism adopts a new material rod feeding method, can realize continuous feeding, and has no redundant material heads, can greatly improve production efficiency, and save costs.
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Description

Technical Field

[0001] The invention relates to the technical field of inert gas protection atomization equipment, and in particular to a material rod feeding mechanism of the inert gas protection atomization equipment. Background Art

[0002] At present, the inert gas atomization equipment (EIGA) is either imported from abroad or developed by itself, but the atomization efficiency is low, it can only be used alone, the actual use time is short, the waiting, clamping, vacuuming and other auxiliary time are long, and there are residual material heads. There is an urgent need for a bar feeding mechanism that can achieve continuous atomization and no redundant material heads, so as to greatly improve production efficiency, save costs and improve atomization efficiency. Summary of the invention

[0003] Purpose of the invention: In order to solve the current situation of low atomization efficiency of existing domestic inert gas protection gas atomization equipment in the background technology, we design a material rod feeding mechanism for inert gas protection atomization equipment, so as to greatly improve production efficiency, save costs and improve atomization efficiency.

[0004] The technical solutions adopted to solve the above problems are:

[0005] A material rod feeding mechanism of an inert gas protection atomization device comprises an EIGA atomization furnace melting chamber fixedly connected to the upper part of the atomization chamber of the EIGA atomization furnace, a lifting component and a feeding component.

[0006] The EIGA atomizing furnace smelting chamber is arranged above the feed port of the EIGA atomizing furnace atomizing furnace to clamp the rod material A. The lower end of the rod material A is provided with an induction coil for smelting the rod material. A sealing device and a cooling water interlayer are provided at the junction of the rod material A and the EIGA atomizing furnace smelting chamber.

[0007] The upper part of the EIGA atomizing furnace smelting chamber is also provided with a lifting assembly, including a lifting bracket, a screw pair and a lifting power motor. The upper and lower parts of the screw pair are provided with a lifting upper limit and a lifting lower limit. The screw pair is provided with a screw slider. The lifting power motor is fixed to the upper end of the lifting bracket, and its main shaft is connected to the screw pair through a coupling for transmission. The screw slider is fixedly connected with a hollow rotating table, and is transmitted to the hollow rotating table by the rotating power motor with the help of a connecting piece, and controls the middle bar B to rotate evenly and at a uniform speed. The bar B is fixed by a locking expansion sleeve.

[0008] Furthermore, an auxiliary sealing chamber is provided at the junction between the upper part of the EIGA atomizing furnace smelting chamber and the rod material A, and a sealing device is also provided at the upper end to ensure that no leakage occurs when the rod material is fed.

[0009] Furthermore, an auxiliary clamping device is provided on one side of the upper end of the rod A and fixed on the auxiliary sealing chamber, including a clamping cylinder and a clamping rod, which is used to replace the rod to improve the atomization efficiency.

[0010] Furthermore, one end of the rod B is a threaded hole and the other end is a threaded segment, both of which are of the same size and specification. The lower end is screwed and fixed to the rod A through a customized threaded hole, and the upper end is screwed and fixed to the threaded segment of the rod C to be used. When the rod A is used, the rod C is screwed on top of the rod B to continue the continuous atomization to save time.

[0011] Furthermore, the lower end of the rod A is configured as a cone, which cooperates with the induction coil to form metal atomization.

[0012] The beneficial effects of the present invention are as follows: the material rod feeding mechanism of the inert gas protection atomization equipment adopts a brand-new material rod feeding method, which can realize continuous feeding without redundant material heads, and can greatly improve production efficiency and save costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.

[0014] Figure 1 It is a structural schematic diagram of a material rod feeding mechanism of an inert gas protection atomization device of an embodiment;

[0015] Figure 2 A top view of a material rod feeding mechanism of an inert gas protection atomization device according to an embodiment;

[0016] Among them, 1-EIGA atomizing furnace atomizing chamber, 2-EIGA atomizing furnace smelting chamber, 3-induction coil, 4-smelting chamber sealing device, 5-lifting support, 6-lifting lower limit, 7-screw slider, 8-lifting upper limit, 9-lifting power motor, 10-locking expansion sleeve, 11-hollow rotary table, 12-rotating power motor, 13-material rod B, 14-auxiliary clamping device, 15-auxiliary sealing chamber sealing device, 16-material rod A, 17-auxiliary sealing chamber, 18 cooling water interlayer. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0018] Example:

[0019] See also Figure 1-2 This embodiment provides a material rod feeding mechanism for an inert gas protection atomization device, including an EIGA atomization furnace melting chamber 2 fixedly connected to the upper part of the EIGA atomization furnace atomization chamber 1, a lifting component and a feeding component.

[0020] The EIGA atomizing furnace smelting chamber 2 is arranged above the feed port of the EIGA atomizing furnace atomizing chamber 1 to clamp the rod A. The lower end of the rod A is provided with an induction coil 3 for smelting the rod. A sealing device 4 and a cooling water interlayer 18 are provided at the junction of the rod A and the EIGA atomizing furnace smelting chamber 2.

[0021] A lifting assembly is also provided on the upper part of the EIGA atomizing furnace smelting chamber 2, including a lifting bracket 5, a screw pair and a lifting power motor 9. The upper and lower parts of the screw pair are provided with a lifting upper limit 8 and a lifting lower limit 7. The screw pair is provided with a screw slider 7. The lifting power motor 9 is fixed to the upper end of the lifting bracket 5, and its main shaft is connected to the screw pair through a coupling for transmission. The screw slider 7 is fixedly connected with a hollow rotating table 11, and is transmitted to the hollow rotating table 11 by a rotating power motor 12 with the help of a connecting piece, and controls the middle bar B to rotate evenly and at a uniform speed. The bar B is fixed by a locking expansion sleeve 10.

[0022] A further implementation scheme is that an auxiliary sealing chamber 17 is provided at the junction between the upper part of the EIGA atomizing furnace smelting chamber 2 and the rod A, and a sealing device 15 is also provided at the upper end to ensure that there is no leakage when the rod is fed.

[0023] A further implementation scheme is that an auxiliary clamping device 14 is provided on one side of the upper end of the rod A and fixed on the auxiliary sealing chamber 17, including a clamping cylinder and a clamping rod, for replacing the rod to improve the atomization efficiency.

[0024] A further implementation scheme is that one end of the rod B is a threaded hole and the other end is a threaded segment, both of which are of the same size and specifications. The lower end is screwed and fixed to the rod A through a customized threaded hole, and the upper end is screwed and fixed to the threaded segment of the rod C to be used. When the rod A is used, the rod C is screwed on top of the rod B to continue the continuous atomization to save time.

[0025] A further implementation scheme is that the lower end of the rod A is configured as a cone, which cooperates with the induction coil 3 to form metal atomization.

[0026] The installation steps of the material rod continuous feeding device are as follows:

[0027] 1. A sealing device 4 is provided on the top of the EIGA atomizing furnace smelting chamber 2;

[0028] 2. A vacuum auxiliary sealing chamber 17 is provided at the upper part of the smelting chamber;

[0029] 3. A sealing device 15 is provided on the top of the auxiliary sealing chamber 17;

[0030] 4. Install the lifting power motor 9 on the lifting support 5;

[0031] 5. Install the hollow rotating table 11 on the screw slider 7;

[0032] 6. Install the locking expansion sleeve 10 on the hollow rotating table 11;

[0033] 7. Place the material rods (including the screwed rods A and B) in the locking expansion sleeve 10, start the lifting power motor 9, and slowly transport the material rods 16 into the auxiliary sealing chamber 17 and the smelting chamber 2.

[0034] 8. When the screw slider 7 reaches the lower limit position 6, load the material rod.

[0035] 9. The material rod clamping device 14 is activated to clamp the material rod, and the locking expansion sleeve 10 is released. The slider quickly returns to the upper limit of the lifting and lowering, and the locking expansion sleeve 10 is locked. The material rod clamping device 14 is released, and normal operation is carried out.

[0036] 10. Repeat task 9 until the end of the shift.

[0037] 11. The material rod is always in that position. Every time the machine is stopped for loading, you only need to screw on the material rod.

[0038] In particular, it is stated that:

[0039] 1) The material rod can be clamped by mechanical expansion sleeve; cylinder or caliper can also be used.

[0040] 2) The lifting power motor can be servo, frequency conversion and hydraulic control.

[0041] 3) The rotating power motor can be servo, frequency conversion, or pneumatic. The speed of the lifting power motor and the rotating power motor can be set and adjusted.

[0042] The above describes in detail the embodiments of the present invention in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes, modifications, substitutions and variations can be made within the knowledge scope of ordinary technicians in the field without departing from the spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A rod feeding mechanism for an inert gas protected atomization device, comprising an EIGA atomization furnace melting chamber, a lifting assembly and a feeding assembly fixedly connected to the upper part of the atomization chamber of the EIGA atomization furnace, characterized in that: The EIGA atomizing furnace smelting chamber is arranged above the feed port of the EIGA atomizing furnace atomizing furnace to clamp the rod material A. The lower end of the rod material A is provided with an induction coil for smelting the rod material. A sealing device and a cooling water interlayer are provided at the junction of the rod material A and the EIGA atomizing furnace smelting chamber. The upper part of the EIGA atomizing furnace smelting chamber is also provided with a lifting assembly, including a lifting bracket, a screw pair and a lifting power motor. The upper and lower parts of the screw pair are provided with a lifting upper limit and a lifting lower limit. The screw pair is provided with a screw slider. The lifting power motor is fixed at the upper end of the lifting bracket. Its main shaft is connected and transmitted with the screw pair through a coupling. The screw slider is fixedly connected with a hollow rotating table, and is transmitted to the hollow rotating table by a rotating power motor with the help of a connecting piece, and controls the middle bar B to rotate evenly and at a uniform speed. The bar B is fixed by a locking expansion sleeve. An auxiliary sealing chamber is also provided at the junction of the upper part of the EIGA atomizing furnace smelting chamber and the bar A, and a sealing device is also provided at the upper end. An auxiliary clamping device is also provided on one side of the upper end of the bar A and fixed on the auxiliary sealing chamber, including a clamping cylinder and a clamping rod. The lower end of the bar A is configured as a cone, which cooperates with the induction coil to form metal atomization. The rod B has a threaded hole at one end and a threaded section at the other end, both of which are of the same size and specification. The lower end is screwed and fixed to the rod A through a customized threaded hole, and the upper end is screwed and fixed to the threaded section of the rod C to be used. When the rod A is used, the rod C is screwed on top of the rod B to continue the continuous atomization to save time.

Citation Information

Patent Citations

  • High-efficiency and low-cost gas atomization device and method thereof

    CN111822723A

  • Gas atomization device for efficient online continuous production and method thereof

    CN111906323A

  • Bar feeding mechanism of inert gas protection atomization equipment

    CN215941501U