A plate heat exchanger plate with anti-dislocation function and a production method thereof

Abstract

The present application discloses a plate with anti-dislocation function and a production method thereof, comprising: a plate body, wherein guide openings are provided at the middle positions of both end surfaces of the plate body; an anti-dislocation component, wherein the anti-dislocation component is arranged on the plate body; and a plate sealing component, wherein the plate sealing component is installed on the plate body; wherein the anti-dislocation component comprises a limiting card slot and a limiting card block opposite to the limiting card slot, wherein the number of the limiting card slot and the limiting card block are both in several groups, and the limiting card slots in several groups are respectively arranged at the front end position of the upper end surface of the plate body and the rear end position of the upper end surface thereof; the technical key points are that during the stacking process of the plate heat exchanger with anti-dislocation function, the plate heat exchanger plates will not be offset when being stacked, and no subsequent adjustment is required, so the use is relatively convenient, the flow velocity of the liquid can be reduced, the liquid movement space can be expanded, thereby increasing the heat exchange area, the heat exchange efficiency is better, and a better use prospect is brought.

Description

Technical Field

[0001] The invention belongs to the field of plate heat exchangers, and in particular relates to a plate heat exchanger plate with anti-misalignment function and a production method thereof. Background Art

[0002] Plate heat exchanger is a kind of high-efficiency heat exchanger made of a series of metal sheets with certain corrugated shapes. Thin rectangular channels are formed between various plates, and heat is exchanged through the plates. Plate heat exchanger is an ideal equipment for liquid-liquid and liquid-steam heat exchange.

[0003] Plate heat exchangers have the characteristics of high heat exchange efficiency, small heat loss, compact and light structure, small footprint, wide application and long service life.

[0004] Under the same pressure loss conditions, its heat transfer coefficient is 3-5 times higher than that of a tubular heat exchanger, the floor space occupied is one-third of that of a tubular heat exchanger, and the heat recovery rate can be as high as over 90%.

[0005] Plate heat exchanger plates are specially used in plate heat exchangers to isolate media and perform heat exchange, and are an important part of plate heat exchangers. Its main materials include stainless steel (SUS304.316), titanium and titanium palladium (Ti, Ti-Pd), 20Cr, 18Ni, 6Mo (254SMO), alloy (C276), copper (H68), etc.

[0006] With the development of society, the application of plate heat exchangers is becoming more and more extensive. People's requirements for plate heat exchangers are constantly increasing, and the requirements for plate heat exchanger plates are getting higher and higher. For this reason, people have invented plate heat exchanger plates with various functions, including plate heat exchanger plates with anti-dislocation function.

[0007] The existing plate heat exchanger plates with anti-misalignment function usually have guide ports at both ends of the conventional plate heat exchanger plates. When installing, the plate heat exchanger plates are first overlapped, and then the guide rods are inserted into the guide ports to limit the plate heat exchanger plates, thereby preventing the plate heat exchanger plates from misalignment.

[0008] However, research has found that the existing anti-dislocation plate heat exchanger plates have certain disadvantages when used;

[0009] 1. The existing anti-misalignment plate heat exchanger plates have achieved limit in the horizontal position, but it is troublesome to calibrate the plate heat exchanger plates during operation. When the plate heat exchanger plates are stacked, local deviation is prone to occur, which affects the insertion of the guide rod into the guide port, and subsequent adjustments are troublesome;

[0010] 2. The plate sealing assembly on the existing anti-dislocation plate heat exchanger plate is stuck in the through hole, and is secondary fixed with auxiliary glue, etc. After fixation, the plate sealing assembly will be stuck in the through hole, which is troublesome to disassemble and cannot be reused, and does not meet people's requirements for anti-dislocation plate heat exchanger plates. Summary of the invention

[0011] In order to overcome the shortcomings of the prior art, the embodiments of the present application provide a plate heat exchanger plate with anti-misalignment and a production method thereof. The device is provided with an anti-misalignment component. Before stacking, the limit blocks on adjacent plate heat exchanger plates are aligned with the limit slots, so that the limit blocks are engaged with the limit slots, and the positions between the plate heat exchanger plates are preliminarily limited, so that the plate heat exchanger plates will not be offset during the stacking process, and no subsequent adjustment is required, which is convenient to use.

[0012] The technical solution adopted by the embodiment of the present application to solve the technical problem is:

[0013] A plate heat exchanger plate with anti-misalignment function, comprising:

[0014] A plate body, wherein guide openings are provided at the middle positions of both end surfaces of the plate body;

[0015] an anti-misalignment component, wherein the anti-misalignment component is disposed on the plate body; and

[0016] A plate sealing assembly, wherein the plate sealing assembly is mounted on the plate body;

[0017] Among them, the anti-misalignment component includes a limit slot and a limit block opposite to the limit slot, and the number of the limit slots and the limit blocks are several groups. Several groups of the limit slots are respectively opened at the front end position of the upper end face of the plate body and the rear end position of its upper end face, and several groups of the limit blocks are respectively arranged at the front end position of the lower end face of the plate body and the rear end position of its lower end face.

[0018] Preferably, two groups of first through holes and second through holes are respectively opened near four corners of the upper end surface of the plate body, and the two groups of the first through holes and the second through holes are respectively on the same side of the plate body.

[0019] Preferably, both the upper end surface and the lower end surface of the plate body are provided with a heat exchange zone, and the side end surface of the heat exchange zone is V-shaped.

[0020] The internal space of the heat exchange area is large, there is more heat exchange liquid inside, and the heat exchange effect is better.

[0021] Preferably, a plurality of groups of dispersion grooves are provided on the inner bottom surface of the heat exchange zone, and the plurality of groups of dispersion grooves are arranged in parallel, and the dispersion grooves are in a V shape.

[0022] Preferably, the inner bottom surface of the heat exchange zone is provided with a plurality of groups of connecting grooves, and the connecting grooves connect two adjacent groups of dispersion grooves.

[0023] When the liquid flows in the dispersion tank, it will continuously pass through the connecting tank, and liquid diversion will occur. The liquid movement direction will be changed during the liquid diversion process, and at the same time, it will impact the liquid in the next dispersion tank, further changing the flow direction of the liquid, making the liquid flow more chaotic, thereby reducing the flow speed of the liquid, expanding the liquid movement space, thereby increasing the heat exchange area and improving the heat exchange efficiency.

[0024] Preferably, the plate sealing assembly includes an upper seal and a lower seal, the upper seal includes four groups of sealing seats and several groups of first sealing strips, the four groups of sealing seats are respectively installed in the first through hole and the second through hole, and the several groups of first sealing strips are connected to the edges of the four groups of sealing seats.

[0025] Preferably, the lower sealing member comprises four groups of snap-fit ​​seats and several groups of second sealing strips, the four groups of snap-fit ​​seats are respectively installed in the first through hole and the second through hole, and the several groups of the second sealing strips are connected to the edges of the four groups of snap-fit ​​seats.

[0026] Preferably, an annular groove is provided on the upper end surface of the clamping seat, and an annular strip is provided on the lower end surface of the sealing seat, and the annular strip is clamped with the annular groove.

[0027] Preferably, the upper end surface and the lower end surface of the plate body are located outside the first through hole or the second through hole and are provided with a circulation channel, one end of the circulation channel is connected to the dispersion groove, the inner surface of the sealing seat and the inner surface of the first through hole or the second through hole are provided with openings, and the other end of the circulation channel is connected to the opening on the inner surface of the first through hole or the second through hole.

[0028] Through the provided openings and circulation channels, the liquid flows directly into the dispersion tank through the openings and circulation channels. When in use, the plate sealing components on the adjacent plate heat exchanger plates are tightly attached, and the overall sealing effect is good.

[0029] Preferably, a method for producing a plate heat exchanger plate with anti-misalignment comprises the following steps;

[0030] ①. Casting plate body and producing plate sealing components;

[0031] The main body of the casting plate is provided with a limit block and a groove structure.

[0032] ②, punching the plate body, and opening a first through hole and a second through hole on the plate body;

[0033] A guide port structure is punched out on the plate body.

[0034] ③. Apply glue on the main body of the plate, and install the sealing seat and the clamping seat on the first through hole and the second through hole;

[0035] ④. Extrude the plate body so that the sealing seat and the clamping seat are clamped to obtain the plate heat exchanger plate.

[0036] In summary, the present invention includes at least one of the following beneficial technical effects:

[0037] First, the present invention records an anti-misalignment component in a plate type heat exchanger plate with anti-misalignment function. Before stacking, the limit blocks on adjacent plate type heat exchanger plates are aligned with the limit slots so that the limit blocks are engaged with the limit slots, thereby preliminarily limiting the position between the plate type heat exchanger plates. This prevents the plate type heat exchanger plates from shifting during stacking, and does not require subsequent adjustment, making the use of the plate type heat exchanger plates more convenient.

[0038] Second, a plate sealing assembly is recorded in a plate type heat exchanger plate with anti-dislocation function of the present invention. The sealing seat in the plate sealing assembly is opposite to the clamping seat. When pressed, the annular strip is clamped with the annular groove, so that the sealing seat and the clamping seat are combined, thereby directly clamping the plate body. The sealing effect is better, and there is no need to use glue for secondary sealing. The fixing effect is good. The sealing seat and the clamping seat can be separated by subsequent pulling. The disassembly is more convenient and the maintenance is more convenient.

[0039] Third, a connecting groove is recorded in the plate of a plate type heat exchanger with anti-dislocation of the present invention. When the liquid flows in the dispersion groove, it will continuously pass through the connecting groove, and liquid diversion will occur. The movement direction of the liquid will be changed during the liquid diversion process, and at the same time, it will impact the liquid in the next dispersion groove, further changing the flow direction of the liquid, making the liquid flow more chaotic, thereby reducing the flow speed of the liquid, expanding the liquid movement space, thereby increasing the heat exchange area, and improving the heat exchange efficiency. Moreover, the plate of the plate type heat exchanger with anti-dislocation of the present invention has a relatively simple structure, a long service life, a good use effect, and high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0041] Figure 2 It is a partial structural diagram of the present invention;

[0042] Figure 3 The present invention Figure 1 A magnified view of the structure at center A;

[0043] Figure 4 The present invention Figure 1 A magnified view of the structure at B in the middle;

[0044] Figure 5It is a partial structural schematic diagram of the plate sealing assembly in the present invention;

[0045] Figure 6 It is a partial structural schematic diagram of the sealing seat in the present invention.

[0046] Figure numerals: 1. plate body; 2. guide port; 3. limit slot; 4. limit block; 5. first through hole; 6. second through hole; 7. heat exchange area; 8. dispersion groove; 9. connecting groove; 10. sealing seat; 11. first sealing strip; 12. snap-on seat; 13. second sealing strip; 14. annular groove; 15. annular strip; 16. circulation channel. DETAILED DESCRIPTION

[0047] The embodiments of the present application provide a plate heat exchanger plate with anti-misalignment and a production method thereof, so as to solve the problem that the existing anti-misalignment plate heat exchanger plates in the prior art realize limitation in the horizontal position, but it is troublesome to calibrate the plate heat exchanger plates during operation, and local deviation is prone to occur when the plate heat exchanger plates are stacked, which affects the insertion of the guide rod into the guide port and makes subsequent adjustments troublesome. The anti-misalignment component is recorded in the plate heat exchanger plate with anti-misalignment of the present invention. Before stacking, the limiting blocks on adjacent plate heat exchanger plates are aligned with the limiting slots so that the limiting blocks are engaged with the limiting slots, thereby preliminarily limiting the position between the plate heat exchanger plates, so that the plate heat exchanger plates will not be offset when stacked during the stacking process, and no subsequent adjustment is required, which is convenient to use.

[0048] Embodiment 1:

[0049] A plate heat exchanger plate with anti-misalignment function, such as Figure 1-Figure 6 As shown, it includes a plate body 1, an anti-misalignment component and a plate sealing component;

[0050] A guide opening 2 is provided at the middle position of both end surfaces of the plate body 1; the anti-dislocation assembly is arranged on the plate body 1; and the plate sealing assembly is installed on the plate body 1;

[0051] Among them, the anti-misalignment component includes a limit slot 3 and a limit block 4 opposite to the limit slot 3. The number of the limit slots 3 and the limit block 4 are both in several groups. Several groups of limit slots 3 are respectively opened at the front end position of the upper end face and the rear end position of the upper end face of the plate body 1, and several groups of limit blocks 4 are respectively arranged at the front end position of the lower end face and the rear end position of the lower end face of the plate body 1.

[0052] The front cross-sectional views of the limiting card slot 3 and the limiting card block 4 are both isosceles trapezoids, which can facilitate the connection between the limiting card block 4 and the limiting card slot 3 and facilitate alignment.

[0053] The present invention discloses a plate heat exchanger plate with anti-misalignment function, in which an anti-misalignment component is recorded. Before stacking, the limit blocks 4 on adjacent plate heat exchanger plates are aligned with the limit slots 3 so that the limit blocks 4 are engaged with the limit slots 3, thereby preliminarily limiting the positions between the plate heat exchanger plates. This prevents the plate heat exchanger plates from being offset during stacking, and no subsequent adjustment is required, which makes the plate heat exchanger plates more convenient to use.

[0054] Embodiment 2:

[0055] On the basis of Example 1, Figure 1-Figure 6 As shown, this embodiment shows the structure of the plate body 1.

[0056] Two groups of first through holes 5 and second through holes 6 are respectively opened near the four corners of the upper end surface of the plate body 1 , and the two groups of first through holes 5 and second through holes 6 are respectively on the same side of the plate body 1 .

[0057] The upper end surface and the lower end surface of the plate body 1 are both provided with a heat exchange area 7, and the side end surface of the heat exchange area 7 is V-shaped.

[0058] The internal area of ​​the heat exchange zone 7 is relatively large, and the heat exchange effect is relatively good.

[0059] The inner bottom surface of the heat exchange area 7 is provided with a plurality of groups of dispersion grooves 8 , which are arranged in parallel and are V-shaped.

[0060] The inner bottom surface of the heat exchange area 7 is provided with a plurality of groups of connecting grooves 9 , and the connecting grooves 9 connect two adjacent groups of dispersion grooves 8 .

[0061] The connecting grooves 9 in the horizontal direction are staggeredly distributed, which has a better flow diversion effect.

[0062] The connecting groove 9 is recorded in the plate of the plate type heat exchanger with anti-dislocation of the present invention. When the liquid flows in the dispersion groove 8, it will continuously pass through the connecting groove 9, and liquid diversion will occur. The movement direction of the liquid will be changed during the liquid diversion process, and at the same time, it will impact the liquid in the next dispersion groove 8, further changing the flow direction of the liquid, making the liquid flow more chaotic, thereby reducing the flow speed of the liquid, expanding the liquid movement space, thereby increasing the heat exchange area, and improving the heat exchange efficiency. In addition, the plate of the plate type heat exchanger with anti-dislocation of the present invention has a relatively simple structure, a long service life, a good use effect, and high practicality.

[0063] Embodiment 3:

[0064] On the basis of Example 2, Figure 1-Figure 6 As shown, this embodiment is the structure of the plate sealing assembly;

[0065] The plate sealing assembly includes an upper seal and a lower seal. The upper seal includes four groups of sealing seats 10 and several groups of first sealing strips 11. The four groups of sealing seats 10 are respectively installed in the first through holes 5 and the second through holes 6. The several groups of first sealing strips 11 are connected to the edges of the four groups of sealing seats 10.

[0066] The four groups of sealing seats 10 and the plurality of groups of first sealing strips 11 are produced in an integrated manner and are a whole without any gaps, thereby effectively preventing liquid leakage.

[0067] The lower sealing member includes four groups of clamping seats 12 and several groups of second sealing strips 13 . The four groups of clamping seats 12 are respectively installed in the first through holes 5 and the second through holes 6 . The several groups of second sealing strips 13 are connected to the edges of the four groups of clamping seats 12 .

[0068] The plurality of groups of second sealing strips 13 and the four groups of sealing seats 10 are produced in an integrated manner to form a whole without any gaps, thereby effectively preventing liquid leakage.

[0069] An annular groove 14 is formed on the upper end surface of the clamping seat 12 , and an annular strip 15 is formed on the lower end surface of the sealing seat 10 . The annular strip 15 is clamped with the annular groove 14 .

[0070] The annular strip 15 is engaged with the annular groove 14 to limit the position so that they are tightly connected and will not loosen.

[0071] The upper end surface and the lower end surface of the plate body 1 are located outside the first through hole 5 or the second through hole 6 and are provided with a circulation channel 16, one end of the circulation channel 16 is connected to the dispersion groove 8, the inner surface of the sealing seat 10 and the inner surface of the first through hole 5 or the second through hole 6 are provided with openings, and the other end of the circulation channel 16 is connected to the opening on the inner surface of the first through hole 5 or the second through hole 6.

[0072] There are only two groups of first through holes 5 with circulation channels 16 around them or two groups of second through holes 6 with circulation channels 16 around them on one plate heat exchanger plate, and the two types of plate heat exchanger plates are alternately arranged.

[0073] The present invention discloses a plate seal assembly in a plate type heat exchanger plate with anti-misalignment function. The sealing seat 10 in the plate seal assembly is opposite to the clamping seat 12. When pressed, the annular strip 15 is clamped with the annular groove 14, so that the sealing seat 10 is combined with the clamping seat 12, thereby directly clamping the plate body 1. The sealing effect is relatively good, and there is no need to use glue for secondary sealing. The fixing effect is good. The sealing seat 10 and the clamping seat 12 can be separated by subsequently pulling. The disassembly is relatively convenient, and the maintenance is relatively convenient.

[0074] Embodiment 4:

[0075] On the basis of Example 3, Figure 1-Figure 6 As shown, this embodiment is a method for producing plates for a plate heat exchanger;

[0076] A method for producing a plate heat exchanger plate with anti-misalignment function, comprising the following steps;

[0077] ①, casting the plate body 1, producing the plate sealing assembly, during which the groove structure on the plate body 1 is cast synchronously;

[0078] ②, punching the plate body 1, and forming a first through hole 5 and a second through hole 6 on the plate body 1;

[0079] During punching, a hole-shaped structure is punched out, such as the first through hole 5, the second through hole 6 and the guide opening 2;

[0080] ③. Apply glue on the plate body 1, and install the sealing seat 10 and the clamping seat 12 on the first through hole 5 and the second through hole 6;

[0081] The glue is applied to the installation positions of the first sealing strip 11 and the second sealing strip 13 on the upper and lower end surfaces of the plate body 1 .

[0082] ④. Extrude the plate body 1 so that the sealing seat 10 and the clamping seat 12 are clamped to obtain the plate heat exchanger plate.

[0083] When the plate body 1 is squeezed, the first sealing strip 11 and the second sealing strip 13 will be in close contact with each other, and auxiliary glue can also be applied between the first sealing strip 11 and the second sealing strip 13 .

[0084] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A plate heat exchanger with anti-dislocation function, characterized in that: include: A plate body (1), wherein guide openings (2) are provided at the middle positions of both end surfaces of the plate body (1); an anti-misalignment assembly, the anti-misalignment assembly being arranged on the plate body (1); and a plate sealing assembly, the plate sealing assembly being mounted on the plate body (1); The anti-misalignment component comprises a limit card slot (3) and a limit card block (4) opposite to the limit card slot (3), the number of the limit card slot (3) and the limit card block (4) are both a plurality of groups, a plurality of groups of the limit card slot (3) are respectively arranged at the front end position of the upper end surface of the plate body (1) and the rear end position of the upper end surface thereof, and a plurality of groups of the limit card block (4) are respectively arranged at the front end position of the lower end surface of the plate body (1) and the rear end position of the lower end surface thereof; The plate sealing assembly comprises an upper sealing member and a lower sealing member, the upper sealing member comprises four groups of sealing seats (10) and a plurality of groups of first sealing strips (11), the four groups of sealing seats (10) are respectively installed in the first through hole (5) and the second through hole (6), and the plurality of groups of the first sealing strips (11) are connected to the edges of the four groups of sealing seats (10); The lower sealing member comprises four groups of clamping seats (12) and a plurality of groups of second sealing strips (13), the four groups of clamping seats (12) being respectively installed in the first through hole (5) and the second through hole (6), and the plurality of groups of the second sealing strips (13) being connected to the edges of the four groups of clamping seats (12); The upper end surface of the clamping seat (12) is provided with an annular groove (14), and the lower end surface of the sealing seat (10) is provided with an annular strip (15), and the annular strip (15) is clamped with the annular groove (14); The upper end surface and the lower end surface of the plate body (1) are both located outside the first through hole (5) or the second through hole (6) and are provided with a circulation channel (16); one end of the circulation channel (16) is connected to the dispersion groove (8); the inner surface of the sealing seat (10) and the inner surface of the first through hole (5) or the second through hole (6) are both provided with openings; the other end of the circulation channel (16) is connected to the opening on the inner surface of the first through hole (5) or the second through hole (6).

2. The plate heat exchanger plate with anti-dislocation function according to claim 1, characterized in that: Two groups of first through holes (5) and second through holes (6) are respectively provided on the upper end surface of the plate body (1) near the four corners, and the two groups of the first through holes (5) and the second through holes (6) are respectively on the same side of the plate body (1).

3. The plate heat exchanger plate with anti-dislocation function according to claim 2, characterized in that: The upper end surface and the lower end surface of the plate body (1) are both provided with a heat exchange area (7), and the side end surface of the heat exchange area (7) is V-shaped.

4. The plate heat exchanger plate with anti-misalignment function according to claim 3, characterized in that: The inner bottom surface of the heat exchange zone (7) is provided with a plurality of groups of dispersion grooves (8), the plurality of groups of dispersion grooves (8) are arranged in parallel, and the dispersion grooves (8) are in a V shape.

5. The plate heat exchanger plate with anti-dislocation function according to claim 4, characterized in that: The inner bottom surface of the heat exchange zone (7) is provided with a plurality of groups of connecting grooves (9), and the connecting grooves (9) are connected with two adjacent groups of dispersion grooves (8).

6. A method for producing a plate heat exchanger plate with anti-dislocation properties as claimed in claim 5, characterized in that: The steps include: ①, casting the plate body (1) and producing the plate sealing assembly; ②, punching the plate body (1) to form a first through hole (5) and a second through hole (6) on the plate body (1); ③. Apply glue on the plate body (1), and install the sealing seat (10) and the clamping seat (12) on the first through hole (5) and the second through hole (6); ④. Extrude the plate body (1) so that the sealing seat (10) and the clamping seat (12) are clamped together to obtain a plate heat exchanger plate.

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