A device for delaying the aging of winding valve

By using alloy steel fasteners in the winding air valve to reinforce the valve housing, the aging problem caused by air pressure is solved, the service life of the air valve is extended and the quality of yarn knotting is improved.

CN114834962BActive Publication Date: 2024-12-20ZHANGJIAGANG YANGTSE SPINNING CO LTD
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Patent Information

Application Number
CN202210413178.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-20
Publication Date
2024-12-20
Estimated Expiration
2042-04-20

AI Technical Summary

Technical Problem

The existing winding valves are prone to aging due to air pressure during knotting, and the plastic shell is prone to rupture, resulting in quality problems and damage.

Method used

Design an air valve device including a plastic shell and a metal bottom cover plate. It uses alloy steel fasteners made of steel wire bends to reinforce the air valve shell through a structure of semi-hanging ring, zigzag bracket and bolt hook. reduces the impact of air pressure on the plastic shell.

Benefits of technology

Effectively delay the aging of the air valve, reduce damage caused by the knotting air pressure, and improve the quality of the yarn knotting and the service life of the air valve housing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a device for delaying the aging of a winding valve, comprising a valve body, wherein the valve body has a plastic shell and a metal bottom cover plate, the bottom cover plate is buckled on the shell, and further comprises a fastener that is hung on the outside of the shell and can wrap and fix the bottom cover plate, the fastener is arranged in contact with the valve body, and the fastener is made of steel wire bent into a frame structure with a certain elasticity. Compared with the prior art, the advantages of the present invention are: after the fastener is installed in the invention, the valve shell can be reinforced and stabilized when the winding is knotted, and the pressure effect of air pressure on the plastic shell of the valve shell can be effectively reduced, and the aging of the winding valve can be delayed, so that the plastic shell is not easy to break, and the damage to the valve caused by the knotting air pressure can be reduced, thereby improving the quality of yarn knotting.
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Description

Technical Field

[0001] The present invention relates to the technical field of air valves, and specifically refers to a device for delaying the aging of winding air valves. Background Art

[0002] The winding process is the most important one among all spinning technologies. It can remove harmful defects in the yarn and transform the yarn from the bobbin state (not convenient for the next process production) into the form required by the customer, so as to obtain an ideal form and reliable quality.

[0003] At present, with the passage of time, the knotting air valves of many winding machines are constantly aging, and there is a risk in the knotting quality. There are design defects in the knotting air valves. During the knotting process, gas passes through the bottom of the air valve. In addition, the outer shell of the knotting air valve is made of plastic material and is often affected by air pressure. The plastic outer shell is easy to crack, resulting in damage to the air valve. Therefore, it is urgent to study a device for delaying the aging of winding air valves to solve the above problems. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the above technical defects and provide a device for delaying the aging of winding air valves with a simple structure, strong practicability and good use effect.

[0005] To solve the above technical problems, the technical solution provided by the present invention is: a device for delaying the aging of winding air valves, including an air valve body. The air valve body has a plastic housing and a bottom cover plate made of metal material. The bottom cover plate is buckled on the housing. It also includes a fastener that is hung on the outside of the housing and can wrap and fix the bottom cover plate. The fastener is arranged in a manner that fits the air valve body. The fastener is made of a steel wire bent into a frame structure with a certain elasticity. The fastener includes a semi-hanging ring with a circular ring-shaped bend in the middle part. On both sides of the semi-hanging ring, there are brackets in a U-shaped shape. One end of one bracket is provided with a hook, and the other end of the other bracket is provided with a bolt hook. On the cross-bar parts of both brackets, there are convex rod parts protruding upward, and the convex rod parts are used to tightly fix the bottom cover plate.

[0006] Further, the lower part of the air valve body is in a cuboid shape. The bottom cover plate is arranged at the bottom of the cuboid. Air valve holes are provided on both sides of the air valve body.

[0007] Further, on one side of the cuboid where the air valve hole is provided, there is a hanging post protruding from the surface, and on the opposite side, there is a horizontally arranged hanging rod.

[0008] Further, the hook is hung on one end of the hanging rod. A screw hole is provided at the other end of the hanging rod. The bolt passes through the bolt hook and is screwed into the screw hole.

[0009] Further, the included angles between the vertical rods of the two U-shaped brackets connected to the semi-hanging ring and the vertical line are both 10°. The vertical rods are arranged at positions avoiding the air valve holes.

[0010] Furthermore, the diameter of the semi-hanging ring is 22.5 mm.

[0011] Furthermore, the fastener is made of alloy steel, the Mo content of the alloy steel is 0.4-1.8% by mass, the Cr content is 1.86-1.92% by mass, the Mn content is 2.24-2.32% by mass, and the Ni, Cr and Si contents in the alloy steel are respectively less than 0.1% by mass.

[0012] The advantages of the present invention over the prior art are: after the fasteners are installed, the valve housing can be reinforced and stabilized when the winding is knotted, effectively reducing the pressure effect of the air pressure on the plastic shell of the valve housing, delaying the aging of the winding valve, making the plastic shell less likely to crack, reducing the damage to the valve caused by knotting air pressure, thereby improving the quality of yarn knotting. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a stereoscopic diagram of a device for delaying aging of a winding valve according to the present invention.

[0014] Figure 2 The invention discloses a schematic diagram of the installation structure of a device for delaying the aging of a winding valve.

[0015] Figure 3 The invention discloses a front view of a device for delaying the aging of a winding valve.

[0016] Figure 4 The invention discloses a side view of a device for delaying the aging of a winding valve.

[0017] Figure 5 The invention discloses a top view of a device for delaying the aging of a winding valve.

[0018] As shown in the figure: 1. Valve body; 2. Fastener; 3. Valve hole; 4. Hanging column; 5. Hanging rod; 6. Half hanging ring; 7. Bracket; 8. Hook; 9. Bolt hook; 10. Protruding rod. DETAILED DESCRIPTION

[0019] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings, wherein the same components are represented by the same reference numerals.

[0020] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more. Additionally, the term "comprising" and any variations thereof are intended to cover non-exclusive inclusion.

[0021] A device for delaying the aging of a winding air valve, comprising an air valve body 1. The air valve body 1 has a plastic housing and a bottom cover plate made of metal. The bottom cover plate is buckled on the housing. It further includes a fastener 2 that is hung on the outside of the housing and can wrap and fix the bottom cover plate. The fastener 2 is arranged in conformity with the air valve body 1, and the fastener 2 is made of a steel wire bent into a frame structure with certain elasticity.

[0022] The lower part of the air valve body 1 is in a cuboid structure. A bottom cover plate is arranged at the bottom of the cuboid. Air valve holes 3 are provided on both sides of the air valve body 1. On one side of the cuboid where the air valve holes 3 are provided, there is a hanging post 4 protruding from the surface, and on the opposite side, there is a horizontally arranged hanging rod 5. The fastener 2 includes a semi-hanging ring 6 with a circular ring-shaped bend in the middle part. On both sides of the semi-hanging ring 6, there are brackets 7 in a U-shaped shape.

[0023] At one end of one side bracket 7, there is a hook 8, and at the end of the other side bracket 7, there is a bolt hook 9. The hook 8 is hung on one end of the hanging rod 5, and there is a threaded hole at the other end of the hanging rod 5. The bolt passes through the bolt hook 9 and is threadedly connected to the threaded hole. On the crossbar parts of both side brackets 7, there are protruding rod parts 10 protruding upwards, and the protruding rod parts 10 are used to tightly fix the bottom cover plate. The included angles between the vertical rods of the two U-shaped brackets 7 connected to the semi-hanging ring 6 and the vertical line are both 10°, and the vertical rods are arranged at positions avoiding the air valve holes 3. The diameter of the semi-hanging ring 6 is 22.5 mm.

[0024] The fastener 2 is made of alloy steel. In the alloy steel material, the Mo content is 0.4 - 1.8% by mass, the Cr content is 1.86 - 1.92% by mass, the Mn content is 2.24 - 2.32% by mass, and the contents of Ni, Cr, and Si in the alloy steel are each below 0.1% by mass.

[0025] In actual use, the half hanging ring 6 in the fastener 2 of the device is first hung on the hanging column 4 of the air valve body 1, and then the two U-shaped brackets 7 are passed around the bottom cover plate. The bottom of the bracket 7 is provided with a convex rod portion 10 protruding upward, so that the bottom cover plate can be pressed upward to play a good fixing effect. Then, the end of one bracket 7 with a hook 8 is hung on one end of the hanging rod 5, and the other is installed on the other end of the hanging rod 5 by using a bolt to pass through the screw hole, thereby effectively fitting the fastener 2 on the air valve body 1 and playing a good fixing effect on the air valve.

[0026] The invention can reduce the damage of the air valve, reduce the cost of spare parts, and improve the quality of yarn knotting. The air valve shell is made of white plastic material. Due to the effect of air pressure, the bottom cover of the air valve and the matching parts at the bottom of the shell are easily broken and damaged, causing damage to the entire air valve. The fastener 2 designed to match the air valve is made of alloy steel material, and the air valve body 1 and the fastener 2 are matched and fastened with bolts.

[0027] The core of the technology is the design of the alloy steel fastener 2, which can not only reinforce the valve itself, but also cooperate with the installation on the machine, extend the service life of the entire valve housing and delay its aging.

[0028] The present invention and its implementation methods are described above, and such description is not restrictive. The specific implementation methods are only part of the embodiments of the present invention, not all of the embodiments, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and implementation method similar to the technical solution without creativity, which should fall within the protection scope of the present invention.

Claims

1. A device for delaying the aging of a winding valve, comprising a valve body (1), wherein the valve body (1) comprises a plastic shell and a bottom cover plate made of metal, wherein the bottom cover plate is buckled onto the shell, and wherein: It further includes a fastener (2) hung on the outer side of the housing and capable of wrapping and fixing the bottom cover plate. The fastener (2) is arranged in conformity with the gas valve body (1). The fastener (2) is made of a wire bent into a frame structure with certain elasticity. The fastener (2) includes a semi-hanging ring (6) with a circular bend in the middle part. Both sides of the semi-hanging ring (6) are provided with brackets (7) in a U shape. One end of one side bracket (7) is provided with a hook (8), and the end of the other side bracket (7) is provided with a bolt hook (9). The cross bar parts of both side brackets (7) are provided with convex rod parts (10) protruding upwards. The convex rod parts (10) are used to tightly press and fix the bottom cover plate. The lower part of the gas valve body (1) is in a cuboid shape structure. A bottom cover plate is arranged at the bottom of the cuboid. Gas valve holes (3) are arranged on both sides of the gas valve body (1). A hanging column (4) protruding from the surface is arranged on one side of the cuboid where the gas valve hole (3) is located. A hanging rod (5) horizontally arranged is arranged on the opposite side. The hook (8) is hung on one end of the hanging rod (5). A screw hole is arranged at the other end of the hanging rod (5). A bolt passes through the bolt hook (9) and is screwed with the screw hole.

2. A device for delaying aging of a winding valve according to claim 1, characterized in that: The angles between the vertical rods where the two U-shaped brackets (7) are connected to the semi-hanging ring (6) and the vertical line are both 10°. The vertical rods are arranged at positions avoiding the gas valve holes (3).

3. The device for delaying aging of a winding valve according to claim 1, characterized in that: The diameter of the semi-hanging ring (6) is 22.5 mm.