3D sound therapy pad with plate-type conduction effect

Abstract

A 3D sound therapy mat with a plate-type conduction effect comprises a sleeping mat body and a somatosensory music system, wherein the sleeping mat body comprises a linear conduction layer, a plate-type conduction layer and a supporting layer; the linear conduction layer is completely woven from beginning to end with more than six independent yarns and coiled into a mesh surface, and vibrations and sound waves propagate in multiple dimensions from beginning to end, from point to surface, and from surface to space on each complete yarn, forming a vibrato field of linear vibrations and musical rhythms that are completely conducted in three dimensions and six directions; the plate-type conduction layer adopts a three-dimensional zero-deformation rigid structure to facilitate the cross-medium propagation of vibrations and sound waves, and has both longitudinal and transverse wave effects; the somatosensory music system comprises a vibrator, a controller, a power amplifier and a high-definition speaker; the vibrator is embedded in the rigid warp-knitted spacer fabric plate-type conduction layer and connected to the power amplifier, the vibration of the vibrator is transmitted along the Z direction, and the spacer wire will produce a unique trembling effect different from traditional vibrations and fluctuations under the action of vibration and fluctuation.

Description

Technical Field

[0001] The present invention relates to the technical field of music mattresses, and in particular to a soothing and sleep-aiding 3D sound therapy pad with a plate-type conduction effect. Background Art

[0002] Sleep is the most important part of human life, and a good mattress can promote people's sleep. At present, the common music mattresses on the market have relatively simple functions, and the modes and vibration intensities can only be fixed. They cannot meet the diverse needs of consumers. The material selection also uses more traditional sponges, palms, etc., which have certain deficiencies in conduction performance, comfort and healing effects, and cannot meet the higher-level needs of consumers. Summary of the invention

[0003] The purpose of the present invention is to solve the above-mentioned problems in the prior art, provide a 3D sound therapy pad with a plate-type conduction effect, improve the user's experience, and meet consumers' higher-level needs.

[0004] In order to achieve the above object, the present invention adopts the following technical scheme:

[0005] A 3D sound therapy mat with a plate-type conduction effect, comprising a sleeping mat body and a somatosensory music system, wherein the sleeping mat body comprises a flexible warp-knitted spacer fabric linear conduction layer, a rigid warp-knitted spacer fabric plate-type conduction layer and a supporting layer which are sequentially stacked from top to bottom;

[0006] The linear conductive layer of the flexible warp knitted spacer fabric is completely woven from beginning to end with more than six independent yarns, which are coiled into a mesh surface. Vibration and sound waves are transmitted from beginning to end, from point to surface, from surface to space, on each complete yarn, and in multiple dimensions at the same time, forming a linear vibration and musical rhythm vibrato field that is completely transmitted in three dimensions and six directions;

[0007] The rigid warp-knitted spacer fabric plate-type conductive layer adopts a rigid structure with zero deformation in the longitudinal, transverse and Z directions in three dimensions, so as to facilitate the cross-medium propagation of vibration and sound waves, and has both longitudinal and transverse wave effects. Sound waves propagate simultaneously on each complete yarn, forming a complete linear vibration and musical rhythm tremolo field in three dimensions and six directions;

[0008] The somatosensory music system includes a vibrator, a controller, a power amplifier and a high-definition speaker; the vibrator is embedded in a rigid warp-knitted spacer fabric plate-type conductive layer and connected to the power amplifier; the high-definition speaker is connected to the output of the power amplifier, the input of the power amplifier is connected to the controller, and the controller is connected to a user terminal.

[0009] There are multiple vibrators, which are arranged in a set manner and distance according to the human body acupuncture point map. The vibration of the vibrator can be transmitted along the Z direction of the pad body at the same time, and the elastic recovery of the product is greater than 96%, which can produce the effects of receiving, lifting and catapulting the sound waves.

[0010] The shape of the vibrator is various shapes such as round, square or I-shaped.

[0011] The thickness of the linear conductive layer of the flexible warp-knitted spacer fabric is 5 to 60 mm.

[0012] The stress-strain characteristic value of the linear conductive layer of the flexible warp-knitted spacer fabric at a compression rate of 40% is 4-30 kPa.

[0013] The thickness of the rigid warp-knitted spacer fabric plate-type conductive layer is 10-60 mm.

[0014] The stress-strain characteristic value of the rigid warp-knitted spacer fabric plate-type conductive layer at a compression rate of 40% is ≥30 kPa.

[0015] The high-definition sound box is provided with one or more, which are embedded in the head of the bed or the shoulder blade position of the flexible warp-knitted spacer fabric linear conductive layer, the rigid warp-knitted spacer fabric plate conductive layer or the supporting layer.

[0016] The controller, power amplifier, and high-definition speaker can be placed at a specified position of any one of the flexible warp-knitted spacer fabric linear conductive layer, the rigid warp-knitted spacer fabric plate conductive layer, and the supporting layer according to design requirements, or can be placed outside the sleeping mat body.

[0017] The production method of the 3D sound therapy pad with plate-type conduction effect comprises the following steps:

[0018] 1) Weaving of a flexible warp knitted spacer fabric linear conductive layer, a supporting layer and a rigid warp knitted spacer fabric plate conductive layer: the flexible warp knitted spacer fabric linear conductive layer, the supporting layer and the rigid warp knitted spacer fabric plate conductive layer are woven on a double needle bed warp knitting machine with at least 6 combs, preferably a HDR6 DPLM warp knitting machine, wherein the 6 combs are respectively: combs GB1 and GB2 knitted only on the front needle bed, combs GB5 and GB6 knitted only on the rear needle bed, and combs GB3 and GB4 knitted in loops on the front and rear needle beds in sequence from the front to the back of the machine;

[0019] GB1 and GB2 are respectively inserted into the first and second system yarns, and the yarns are looped only on the front needle mattress to form a flexible warp knitted spacer fabric linear conductive layer, a supporting layer and an upper layer of a rigid warp knitted spacer fabric plate conductive layer;

[0020] GB6 and GB5 are respectively inserted into the sixth and fifth system yarns, and the yarns are looped only on the back needles to form a flexible warp knitted spacer fabric linear conductive layer, a supporting layer and the lower layer of the rigid warp knitted spacer fabric plate conductive layer;

[0021] GB3 and GB4 are respectively inserted into the third and fourth system yarns, and the yarns are alternately padded and looped on the front and rear needle beds, respectively, to form a flexible warp knitted spacer fabric linear conductive layer, a supporting layer and an intermediate elastic spacer layer of a rigid warp knitted spacer fabric plate conductive layer. In addition, at the vibrator installation position, according to the location and size requirements of the vibrator installation, a single-filament blank area is woven using electronic traverse technology to facilitate the installation of the vibrator later.

[0022] 2) Post-forming of the linear conductive layer, supporting layer of the flexible warp knitted spacer fabric and the plate conductive layer of the rigid warp knitted spacer fabric;

[0023] 3) Molding processing of the plate-type conduction 3D sound therapy pad: Cut the flexible warp-knitted spacer fabric linear conduction layer, supporting layer and rigid warp-knitted spacer fabric plate conduction layer formed in 2) according to the size requirements of the 3D sound therapy pad, and install the vibrator, controller, power amplifier and high-definition speaker at the specified position, and then connect the layers together.

[0024] The post-setting parameters of step 2) are: setting temperature is 110-200° C., and setting speed is 8-20 m / min.

[0025] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0026] 1) The present invention uses a plate-type conductive layer and a high-definition speaker to send a vibration signal through a controller, so that the vibrator generates vibration energy. At the same time, the controller realizes that the vibration frequency of the vibrator generates vibration energy of different strengths according to the speed and strength of the music rhythm. The vibration energy is transmitted to the user's body to achieve an effective massage effect. The high-definition speaker plays music according to the audio signal output by the power amplifier. According to the bone conduction theory, the music is transmitted to the inner hearing and meridian touch of the human body, doubling the experience of the music texture and rhythm. The two are combined to effectively achieve the effect of music therapy.

[0027] 2) The linear conduction layer of the present invention is woven by a double needle bed warp knitting machine with more than 6 combs, with more than six yarns, each of which is completely woven from beginning to end and coiled into a mesh surface, and each yarn is a solid with a smooth surface, a circular cross-section and a hard structure composed of polymers, so the vibration and sound wave propagation effects are very excellent. Vibrations and sound waves propagate from beginning to end, from point to surface, from surface to space, and at the same time in multi-dimensional space on each complete yarn, forming a linear vibration and musical rhythm vibrato field that is completely conducted in three dimensions and six directions. The human body can feel the vibration, fluctuation and tremor not only at the location where the vibrator is placed, but also at the end of the sleeping mat far away from the vibrator, where sound waves and vibrations are also completely propagated.

[0028] 3) The vibration of the vibrator can be transmitted along the "Z" direction. In the Z direction, the 3D fabric has a unique X-shaped support structure, and the entire sleeping mat has millions of X structures that are uniformly supported, and the product has permanent ultra-high resilience; after the vibration of the vibrator and the fluctuation of the sound wave act on the X-shaped spacer wire, the spacer wire produces a unique "trembling" effect different from traditional vibration and fluctuation under the action of vibration and fluctuation; the entire sleeping mat uses people as strings, and complete yarns full of sound wave energy as the hands that pluck the strings, forming a sound wave healing field that integrates people and mats, and performs deep kneading, massage, and tapping massage on the human body at the cellular and fascia levels.

[0029] 4) The plate-type conduction layer has a unique plate-type conduction effect. Combined with the characteristics of the linear vibration of the vibrator, it bundles the entire 3D sleeping mat and the somatosensory music system into a whole, strengthens the propagation effect of vibration and sound waves in the three-dimensional direction, makes the propagation of the conduction layer a whole, effectively expands the propagation area, and can bring about the experience effect of the whole person and the mat being one.

[0030] 5) At least one side of the plate-type conductive layer is a rigid structure, and the longitudinal, transverse and Z-direction tensile deformations are all zero. Its characteristics are closer to those of the vibrator itself, and the cross-medium propagation effect of vibration and sound waves is better. Secondly, because the plate-type conductive layer not only has excellent resilience and can withstand compressive stress, but also has a strong ability to bear shear stress, the propagation of sound waves in the plate-type conductive layer has both longitudinal waves and strong transverse waves, so the human body can feel the bumpy feeling caused by the up and down movement of the material, and the shaking feeling caused by the forward, backward, left and right movement of the monofilament "X" structure.

[0031] 6) The vibration without attenuation, large-area sound wave field and Z-direction elastic tremor generated by the combination of plate conduction and linear conduction can be consistent with the physiological rhythms of human brain waves, breathing, heartbeat, etc., so that the human body enters a quiet environment like the mother's womb, thus making the human body feel comfortable, safe and satisfied. In addition, it can activate human cells, increase the permeability of membrane structure, and make the extremities of human limbs feel warm. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 It is a structural schematic diagram of the connection between the rigid warp-knitted spacer fabric plate-type conductive layer and the somatosensory music system;

[0034] Figure 3 is a schematic cross-sectional view of the sleeping pad body;

[0035] Figure 4 Schematic diagram of the weaving of the plate-like conductive layer of the rigid warp-knitted spacer fabric.

[0036] Figure numerals: sleeping mat main body 1, power amplifier 2, controller 3, high-definition speaker 4, vibrator 5, flexible warp knitted spacer fabric linear conductive layer 6, rigid warp knitted spacer fabric plate conductive layer 7, supporting layer 8. DETAILED DESCRIPTION

[0037] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0038] Example 1

[0039] like Figures 1 to 4 As shown, the 3D sound therapy mat with plate-type conduction effect of this embodiment includes a sleeping mat body 1 and a somatosensory music system, and the somatosensory music system includes a high-definition speaker 4, a vibrator 5, a controller 3, and a power amplifier 2.

[0040] The sleeping mat body 1 comprises a flexible warp-knitted spacer fabric linear conductive layer 6, a rigid warp-knitted spacer fabric plate conductive layer 7, and a supporting layer 8 which are sequentially overlapped and connected from top to bottom.

[0041] The flexible warp knitted spacer fabric linear conductive layer 6 is made of relatively soft 3D fabric with a thickness of 20 mm. The stress-strain characteristic value of the flexible warp knitted spacer fabric linear conductive layer at a compression rate of 40% is 4-30 kPa.

[0042] The flexible warp knitted spacer fabric linear conductive layer 6 is woven by a double needle bed warp knitting machine with more than 6 combs, with more than 6 yarns, each of which is completely woven from beginning to end and coiled into a mesh surface, and each yarn is a solid with a smooth surface, a round cross-section and a hard structure composed of polymers. It has a soft and stiff effect like a guitar string, so the vibration and sound wave propagation effects are very excellent. Vibration and sound waves propagate from beginning to end, from point to surface, from surface to space, and at the same time propagate in multi-dimensional space on each complete yarn, forming a linear vibration and musical rhythm vibrato field that is completely conducted in three dimensions and six directions. In this way, not only the human body can feel the vibration, fluctuation and tremor at the location where the vibrator is placed, but also the end of the sleeping mat far away from the vibrator has complete sound wave and vibration propagation.

[0043] The thickness of the rigid warp knitted spacer fabric plate-type conductive layer is 22 mm; the stress-strain characteristic value of the rigid warp knitted spacer fabric plate-type conductive layer at a compression rate of 40% is ≥30 kPa.

[0044] The rigid warp-knitted spacer fabric plate-type conductive layer 7 is woven into a corresponding rigid structure 3D fabric according to the size of the high-definition speaker 4 and the vibrator 5, and the weaving process is as follows:

[0045] The products are knitted on Karl Mayer machines using the open-thread knitting method;

[0046] The process organization is:

[0047] GB1:1-0-2-3 / 2-1-2-3 / 2-1-2-3 / 1-0-1-2 / /

[0048] GB2:2-3-1-0 / 1-2-1-0 / 1-2-1-0 / 2-3-2-1 / /

[0049] GB3:1-0-1-0 / 2-3-2-3 / /

[0050] GB4:2-3-3-2 / 1-0-2-3 / 1-0-2-3 / 3-2-2-3 / 4-5-3-2 / 4-5-3-2 / /

[0051] GB5:3-2-2-3 / 4-5-3-2 / 4-5-3-2 / 2-3-3-2 / 1-0-2-3 / 1-0-2-3 / /

[0052] GB6:2-2 / 0-0 / /

[0053] Raw materials and air-through:

[0054]

[0055] The rigid warp-knitted spacer fabric plate-type conductive layer adopts the patented material (patent number: 201610791127.9) invented by Fulian Precision Knitting Co., Ltd. with a special rigid structure. It has a unique rigid structure with three-dimensional zero deformation and a unique plate-type conductive effect. Combined with the characteristics of the linear vibration of the vibrator, the entire 3D sleeping mat and the somatosensory music system are bundled into a whole, which enhances the propagation effect of vibration and sound waves in the three-dimensional direction, makes the propagation of the conductive layer a whole, effectively expands the propagation area, and can bring about the experience effect of the whole person and the mat being one.

[0056] Specifically, at least one side of the plate-type conductive layer is a rigid structure, and the longitudinal, transverse and Z-direction tensile deformations are all zero, which is conducive to the cross-medium propagation of vibration and sound waves, and has both longitudinal and transverse wave effects. Sound waves propagate simultaneously on complete yarns, forming a complete linear vibration and musical rhythm tremolo field in three dimensions and six directions. The entire sleeping mat uses humans as strings, and complete yarns full of sound wave energy as plucking hands, forming a sound wave healing field that integrates humans and mats, and performs deep kneading, massaging, and tapping massage on the human body at the cellular and fascia levels.

[0057] The characteristics of the plate-type conductive layer are closer to those of the vibrator itself, and the cross-medium propagation effect of vibration and sound waves is better. Secondly, because the plate-type conductive layer not only has excellent resilience and can withstand compressive stress, but also has a strong ability to bear shear stress, the propagation of sound waves in the plate-type conductive layer has both longitudinal waves and strong transverse waves, so the human body can feel the bumpy feeling caused by the up and down movement of the material, and the shaking feeling caused by the forward, backward, left and right movement of the monofilament "X" structure.

[0058] The supporting layer 8 is made of hard 3D material with a thickness of 10 mm, and supports the flexible warp knitted spacer fabric linear conductive layer 6 and the rigid warp knitted spacer fabric plate conductive layer 7.

[0059] The high-definition speakers 4 are provided with two, fixed at the head of the bed of the rigid warp-knitted spacer fabric plate-type conductive layer 7, and embedded in the rigid warp-knitted spacer fabric plate-type conductive layer 7. The high-definition speakers 4 of this embodiment are connected to the power amplifier 2 to play the music processed by the power amplifier without loss.

[0060] There are six vibrators 5, divided into three rows with two in each row, which are embedded in the rigid warp-knitted spacer fabric plate conductive layer 7 according to the designed distance and fixed on the supporting layer 8, corresponding to the stomach point, kidney point and calf respectively. The vibrator 5 of this embodiment is connected to the power amplifier 2, and vibrates with different amplitudes according to the low-frequency sound band to tap the acupoints to achieve a massage effect.

[0061] The vibration of the vibrator can be transmitted along the "Z" direction. In the Z direction, the 3D fabric has a unique X-shaped support structure, and the entire sleeping mat is supported by millions of X-structures in a uniform manner. After the vibration of the vibrator and the fluctuation of the sound wave act on the X-shaped spacer wire, the spacer wire produces a unique "trembling" effect different from traditional vibration and fluctuation under the action of vibration and fluctuation, and the pressure is relieved by more than 50%, so that the tension of the human fascia and muscle tissue is released; the product has permanent ultra-high resilience, and the product elastic recovery is greater than 96%, which can produce special effects of receiving, lifting and ejecting sound waves. The human body can feel the healing effect of sound waves more obviously under micro-pressure.

[0062] The controller 3 has a built-in SD card and can be connected to a computer or a mobile phone via Bluetooth, or can be connected to headphones, so as to adjust the music sound and the vibration intensity of the vibrator 5 to suit oneself.

[0063] After the power amplifier 2 processes the audio signal released by the controller, it drives the vibrator 5 to generate vibrations consistent with the synchronized sound wave rhythm, so that the vibrator 5 performs vibration massage on the human body.

[0064] The production method of the 3D sound therapy pad with plate-type conduction effect comprises the following steps:

[0065] 1) Weaving of flexible warp knitted spacer fabric linear conductive layer, supporting layer and rigid warp knitted spacer fabric plate conductive layer

[0066] The flexible warp knitted spacer fabric linear conductive layer, the supporting layer and the rigid warp knitted spacer fabric plate conductive layer are woven on a double needle bed warp knitting machine with at least 6 combs, preferably a HDR6 DPLM warp knitting machine, wherein the 6 combs are respectively: combs GB1 and GB2 knitted only on the front needle bed, combs GB5 and GB6 knitted only on the rear needle bed, and combs GB3 and GB4 knitted in loops on the front and rear needle beds from the front to the back of the machine;

[0067] GB1 and GB2 are respectively inserted into the first and second system yarns, and the yarns are looped only on the front needle mattress to form a flexible warp knitted spacer fabric linear conductive layer, a supporting layer and an upper layer of a rigid warp knitted spacer fabric plate conductive layer;

[0068] GB6 and GB5 are respectively inserted into the sixth and fifth system yarns, and the yarns are looped only on the back needles to form a flexible warp knitted spacer fabric linear conductive layer, a supporting layer and the lower layer of the rigid warp knitted spacer fabric plate conductive layer;

[0069] GB3 and GB4 are respectively inserted into the third and fourth system yarns, and the yarns are alternately padded and looped on the front and rear needle beds to form an elastic spacer layer in the middle of the linear conductive layer, the supporting layer and the rigid warp knitted spacer fabric plate conductive layer. In addition, at the vibrator installation position, according to the location and size requirements of the vibrator installation, a certain single-filament blank area is woven using electronic traverse technology to facilitate the later installation of the vibrator, such as Figure 4 As shown, the blank area is used to install the vibrator, and the circle represents the fabric pattern.

[0070] 2) Post-forming of the flexible warp knitted spacer fabric linear conductive layer, support layer and rigid warp knitted spacer fabric plate conductive layer

[0071] The flexible warp knitted spacer fabric linear conductive layer, the supporting layer and the rigid warp knitted spacer fabric plate conductive layer woven in 1) are post-shaped according to the performance requirements of the product. The shaping temperature can be 110-200° C. and the shaping speed can be 8-20 m / min.

[0072] 3) Forming and processing of plate-type conductive 3D sound therapy pad

[0073] The flexible warp knitted spacer fabric linear conduction layer, supporting layer and rigid warp knitted spacer fabric plate conduction layer processed in 2) are cut according to the size requirements of the 3D sound therapy mat, and the vibrators, controllers, power amplifiers, high-definition speakers, etc. in the somatosensory music system are installed at the specified positions. Then, the layers are connected together and covered with a sleeping mat shell to form a plate-type conduction 3D sound therapy mat.

[0074] The sleeping mat shell can be an integrally formed shell or a spliced ​​shell. The material of the sleeping mat shell can be 3D warp knitted spacer fabric, warp knitted sandwich fabric or any other type of fabric, or it can be a non-woven hard or soft shell made of other materials.

[0075] Example 2

[0076] like Figures 1 to 4 As shown, a 3D sound therapy mat with a sleep-aiding effect in this embodiment includes a sleeping mat body 1 and a somatosensory music system, wherein the somatosensory music system includes a high-definition speaker 4, a vibrator 5, a controller 3, and a power amplifier 2.

[0077] The sleeping mat body 1 comprises a flexible warp-knitted spacer fabric linear conductive layer 6, a rigid warp-knitted spacer fabric plate conductive layer 7, and a supporting layer 8 which are sequentially overlapped and connected from top to bottom.

[0078] The flexible warp knitted spacer fabric linear conductive layer 6 is made of a softer 3D fabric, etc., with a thickness of 20 mm, wherein the supporting layer 8 is woven into a corresponding 3D fabric according to the size of the high-definition speaker 4 and the vibrator 5, and the weaving process is as follows:

[0079] The products are knitted on Karl Mayer machines using the open-thread knitting method;

[0080] The process organization is:

[0081] GB1:2-2 / 0-0 / 0-0 / 2-2 / 2-2 / 1-1 / 1-1 / 3-3 / 3-3 / 1-1 / 1-1 / 2-2 / /

[0082] GB2:0-1 / 1-0 / /

[0083] GB3:0-1-0-1 / 5-6-5-6 / /

[0084] GB4:1-0-1-0 / 6-5-6-5 / /

[0085] GB5:0-1 / 1-0 / /

[0086] GB6:2-2 / 0-0 / 0-0 / 2-2 / 2-2 / 1-1 / 1-1 / 3-3 / 3-3 / 1-1 / 1-1 / 2-2 / /

[0087] Raw materials and air-through:

[0088]

[0089]

[0090] The supporting layer 8 is made of skeleton material and has a thickness of 20 mm, on which the high-definition sound box 4 and the vibrator 5 are fixed.

[0091] The high-definition speakers 4 are provided with two, fixed at the head of the bed on the supporting layer 8, and embedded in the rigid warp-knitted spacer fabric plate-type conductive layer 7. The high-definition speakers 4 of this embodiment are connected to the power amplifier 2 to play music processed by the power amplifier.

[0092] There are six vibrators 5, divided into three rows with two in each row, which are embedded in the rigid warp-knitted spacer fabric plate-type conductive layer according to the designed distance, corresponding to the stomach point, kidney point and calf point respectively. The vibrator 5 of this embodiment is connected to the power amplifier 2, and vibrates with different amplitudes according to the low-frequency sound band to tap the acupoints to achieve a massage effect.

[0093] The controller 3 has a built-in SD card and can be connected to a computer or a mobile phone via Bluetooth, or can be connected to headphones, so as to adjust the music sound and the vibration intensity of the vibrator 5 to suit oneself.

[0094] After the power amplifier 2 processes the audio signal released by the controller, it drives the vibrator 5 to generate vibrations consistent with the synchronized sound wave rhythm, so that the vibrator 5 performs vibration massage on the human body.

[0095] Example 3

[0096] The content of this embodiment is the same as that of the embodiment 1, the difference being that the shape of the vibrator is changed from a conventional circle to an I-shape, so that it can be more closely combined with the rigid warp-knitted spacer fabric plate-type conductive layer 7, resulting in a better conductive effect.

[0097] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A 3D sound therapy pad with a plate-type conduction effect, characterized in that: It comprises a sleeping mat body and a somatosensory music system, wherein the sleeping mat body comprises a flexible warp knitted spacer fabric linear conductive layer, a rigid warp knitted spacer fabric plate conductive layer and a supporting layer which are sequentially stacked from top to bottom; The linear conductive layer of the flexible warp knitted spacer fabric is completely woven from beginning to end with more than six independent yarns, which are coiled into a mesh surface. Vibration and sound waves are transmitted from beginning to end, from point to surface, from surface to space, on each complete yarn, and in multiple dimensions at the same time, forming a linear vibration and musical rhythm vibrato field that is completely transmitted in three dimensions and six directions; The rigid warp-knitted spacer fabric plate-type conductive layer adopts a rigid structure with zero deformation in the longitudinal, transverse and Z directions in three dimensions, so as to facilitate the cross-medium propagation of vibration and sound waves, and has both longitudinal and transverse wave effects. Sound waves propagate simultaneously on each complete yarn, forming a complete linear vibration and musical rhythm tremolo field in three dimensions and six directions; The somatosensory music system comprises a vibrator, a controller, a power amplifier and a high-definition speaker; the vibrator is embedded in a rigid warp-knitted spacer fabric plate-type conductive layer and connected to the power amplifier; the high-definition speaker is connected to the output of the power amplifier, the input of the power amplifier is connected to the controller, and the controller is connected to a user terminal; The thickness of the linear conductive layer of the flexible warp knitted spacer fabric is 5 to 60 mm; The stress-strain characteristic value of the linear conductive layer of the flexible warp-knitted spacer fabric at a compression rate of 40% is 4 to 30 kPa; The linear conductive layer of the flexible warp knitted spacer fabric is knitted by a double needle bed warp knitting machine with more than 6 combs, with more than 6 yarns, each of which is completely knitted from beginning to end and coiled into a mesh surface, and each yarn is a solid with a smooth surface, a round cross section and a hard structure composed of a polymer; The thickness of the rigid warp-knitted spacer fabric plate-type conductive layer is 10 to 60 mm; The stress-strain characteristic value of the rigid warp-knitted spacer fabric plate-type conductive layer at a compression rate of 40% is ≥30 kPa; The weaving process of the rigid warp knitted spacer fabric plate-type conductive layer is as follows: The products are knitted on Karl Mayer machines using the open-thread knitting method; The process organization is: GB1:1-0-2-3 / 2-1-2-3 / 2-1-2-3 / 1-0-1-2 / / GB2:2-3-1-0 / 1-2-1-0 / 1-2-1-0 / 2-3-2-1 / / GB3:1-0-1-0 / 2-3-2-3 / / GB4:2-3-3-2 / 1-0-2-3 / 1-0-2-3 / 3-2-2-3 / 4-5-3-2 / 4-5-3-2 / / GB5:3-2-2-3 / 4-5-3-2 / 4-5-3-2 / 2-3-3-2 / 1-0-2-3 / 1-0-2-3 / / GB6:2-2 / 0-0 / / Raw materials and air-through:

2. The 3D sound therapy pad with plate-type conduction effect as claimed in claim 1, characterized in that: There are multiple vibrators, which are arranged in a set manner and distance according to the human body acupuncture point map. The vibration of the vibrator can be transmitted along the Z direction of the pad body at the same time, and the elastic recovery of the product is greater than 96%, which can produce the effects of receiving, lifting and catapulting the sound waves.

3. The 3D sound therapy pad with plate-type conduction effect as claimed in claim 1, characterized in that: The shape of the vibrator is circular, square or I-shaped.

4. The 3D sound therapy pad with plate-type conduction effect as claimed in claim 1, characterized in that: The high-definition sound box is provided with one or more, which are embedded in the head of the bed or the shoulder blade position of the flexible warp-knitted spacer fabric linear conductive layer, the rigid warp-knitted spacer fabric plate conductive layer or the supporting layer.

5. The method for producing a 3D sound therapy pad with a plate-type conduction effect according to any one of claims 1 to 4, characterized in that The following steps are involved: 1) Weaving of the flexible warp knitted spacer fabric linear conductive layer, the supporting layer and the rigid warp knitted spacer fabric plate conductive layer: The flexible warp knitted spacer fabric linear conductive layer, the supporting layer and the rigid warp knitted spacer fabric plate conductive layer are woven on a double needle bed warp knitting machine with at least 6 guide bars, using an HDR6 DPLM warp knitting machine, and the 6 guide bars from the front to the back of the machine are respectively: Bars GB1 and GB2 knitted only on the front needle bed, bars GB5 and GB6 knitted only on the rear needle bed, and bars GB3 and GB4 knitted in loops in sequence on the front and rear needle beds; GB1 and GB2 respectively penetrate the first and second system yarns, and only form a loop on the front needle mattress yarn to form a flexible warp knitted spacer fabric linear conductive layer, a support layer and an upper layer of a rigid warp knitted spacer fabric plate-type conductive layer; GB6 and GB5 respectively penetrate the sixth and fifth system yarns, and only form a loop on the back needle mattress yarn to form a flexible warp knitted spacer fabric linear conductive layer, a support layer and an upper layer of a rigid warp knitted spacer fabric plate-type conductive layer; GB3 and GB4 are respectively inserted into the third and fourth system yarns, and the yarns are alternately padded and looped on the front and rear needle beds, respectively, to form a flexible warp knitted spacer fabric linear conductive layer, a supporting layer and an intermediate elastic spacer layer of a rigid warp knitted spacer fabric plate conductive layer. In addition, at the vibrator installation position, according to the location and size requirements of the vibrator installation, a single-filament blank area is woven using electronic traverse technology to facilitate the installation of the vibrator later. 2) Post-forming of the linear conductive layer, supporting layer of the flexible warp knitted spacer fabric and the plate conductive layer of the rigid warp knitted spacer fabric; 3) Molding processing of the plate-type conduction 3D sound therapy pad: Cut the flexible warp-knitted spacer fabric linear conduction layer, supporting layer and rigid warp-knitted spacer fabric plate conduction layer formed in 2) according to the size requirements of the 3D sound therapy pad, and install the vibrator, controller, power amplifier and high-definition speaker at the specified position, and then connect the layers together.

6. The production method according to claim 5, characterized in that The post-setting parameters of step 2) are: setting temperature is 110-200° C., and setting speed is 8-20 m / min.

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