A hollow glass processing line and processing technology thereof

Abstract

The present invention discloses a hollow glass processing line and its processing technology, comprising a workbench, wherein the bottom of the workbench is fixedly connected to a base, the diagonal part of the top of the workbench is fixedly connected to a support frame, the top ends of the support frames are fixedly connected to a control box, a pre-assembly mechanism is provided inside the control box, and the pre-assembly mechanism includes a transmission gear and a transmission rack driven by a drive assembly. The present invention relates to the field of glass processing technology. The hollow glass processing line and its processing technology, by providing a pre-assembly mechanism, utilizes the drive motor in the drive assembly to drive the rotation of the transmission gear and the drive shaft, so that the transmission rack drives the movement of the first pre-pressing plate, the second pre-pressing plate and the third pre-pressing plate on the support plate, thereby pre-pressing the glass to be assembled, so as to facilitate its positioning and stabilization, making the edging operation more convenient and accurate, thereby improving the processing efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of glass processing, in particular to a hollow glass processing line and a processing technology thereof. Background Art

[0002] Insulating glass is made by bonding two (or three) panes of glass to an aluminum alloy frame containing a desiccant using a high-strength, airtight composite adhesive. The result is high-performance soundproofing and heat-insulating glass. Insulating glass surpasses conventional double-glazing in many aspects, earning it worldwide recognition. Insulating glass is a glass product that uses two or more panes of glass to create a dry air space between the panes, evenly spaced with effective supports and sealed around the edges. Its primary materials are glass, warm-edge spacers, corner plugs, butyl rubber, polysulfide adhesive, and desiccant.

[0003] During the assembly of existing insulating glass, manual assembly operations are relatively troublesome. Automated assembly often has problems with loose press fit between the glass and the shell during sealing, and cannot be synchronously adjusted according to the required height, which easily leads to inaccurate positioning, poor sealing, or damage to the glass. To this end, the present invention provides a insulating glass processing line and a processing technology thereof. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the present invention provides a hollow glass processing line and its processing technology, which solves the problem that the two pieces of glass cannot be adjusted synchronously according to the required height during the assembly of the existing hollow glass, and the problems of inaccurate positioning and poor sealing.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a hollow glass processing production line, including a workbench, the bottom of the workbench is fixedly connected to a base, the diagonal part of the top of the workbench is fixedly connected to a support frame, the top of the support frame is fixedly connected to a control box, the interior of the control box is provided with a pre-assembly mechanism, the pre-assembly mechanism includes a transmission gear and a transmission rack driven by a driving assembly, the outer surface of the transmission gear is meshed with the outer surface of the transmission rack, one side of the transmission rack is slidably connected to the inner wall of the control box through a sliding assembly, one end of the transmission rack is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a support plate, a first pre-pressing plate is fixedly connected between the opposite sides of the two support plates, and a space adjustment unit is provided between the opposite sides of the support plates and above the first pre-pressing plate.

[0006] Preferably, the drive assembly includes a drive motor, which is fixedly mounted on the top of the control box. One end of the output shaft of the drive motor is fixedly connected to a drive shaft through a coupling, and one end of the drive shaft is fixedly connected to the center of the surface of the transmission gear.

[0007] Preferably, the sliding assembly includes a slider fixedly mounted on one side of the transmission rack, a sliding groove is provided on the inner wall of the control box, and the outer surface of the slider is slidably connected to the inner surface of the sliding groove.

[0008] Preferably, the space adjustment unit includes a sliding box and a transmission box fixedly mounted on the sides of two support plates away from each other, the interior of the transmission box is rotatably connected to a threaded rod, the bottom end of the threaded rod extends through to the outside of the transmission box, and the bottom end of the threaded rod is fixedly connected to a rotating disk.

[0009] Preferably, the outer surface of the threaded rod is threadedly connected to a rotating bearing, the surface of the rotating bearing is fixedly connected to a moving block, one side of the moving block is fixedly connected to a fixed block, one side of the fixed block extends through and extends to one side of the support plate, and one side of the fixed block is fixedly connected to a second pre-load plate.

[0010] Preferably, the sliding box is movably connected to an extension block inside, a groove is provided on the inner surface of the sliding box, a protrusion is fixedly connected to the surface of the extension block, the outer surface of the protrusion is slidably connected to the inner surface of the groove, and a third pre-compression plate is fixedly connected to one side of the extension block, and a placement groove is provided on one side of the first pre-compression plate, the second pre-compression plate and the third pre-compression plate, and a limiting component is provided on the inner surface of the placement groove.

[0011] Preferably, the limiting assembly includes a spring and a limiting plate, one end of the spring is fixedly connected to one side of the limiting plate, and the extending end of the spring is fixedly connected to the inner surface of the placement groove.

[0012] The present invention also discloses a processing technology of a hollow glass processing line, which specifically includes the following steps:

[0013] S1. Gap adjustment: First, rotate the rotating disk to drive the threaded rod, which in turn drives the rotating bearing to rotate, thereby driving the movement of the moving block, the fixed block and the second preload plate until the required gap is reached;

[0014] S2, glass pre-pressing: At this time, the drive motor is started, and the drive shaft is driven by the drive motor to rotate, which drives the transmission gear to rotate, and the transmission gear drives the two transmission racks to move, thereby driving the movement of the connecting plate and the support plate, so that the glass to be assembled is pressed between the first pre-pressing plate, the second pre-pressing plate, and the third pre-pressing plate;

[0015] S3, limiting and pressing: At this time, the glass enters the placement groove through the first pre-pressing plate, the second pre-pressing plate and the inclined block on one side of the third pre-pressing plate. After the limiting plate contacts the glass, the compression spring contracts.

[0016] Beneficial effects

[0017] The present invention provides a hollow glass processing line and its processing technology. Compared with the existing technology, it has the following advantages:

[0018] (1) The hollow glass processing line and its processing technology are provided with a pre-assembly mechanism, which uses the driving motor in the driving assembly to drive the rotation of the transmission gear and the driving shaft, so that the transmission rack drives the movement of the first pre-pressing plate, the second pre-pressing plate and the third pre-pressing plate on the support plate, thereby pre-pressing the glass to be assembled to facilitate its positioning and stabilization, making the edging operation more convenient and accurate, thereby improving the processing efficiency.

[0019] (2) The hollow glass processing line and its processing technology are provided with a space adjustment unit, which uses a rotating disk to drive the rotation of the threaded rod, and the threaded rod drives the rotation of the rotating bearing, thereby driving the movement of the moving block, the fixed block and the second pre-pressing plate until the required gap requirement is met, thereby adjusting the gap between the glasses for more precise sealing.

[0020] (3) The hollow glass processing line and its processing technology are configured with a limit assembly, and the position of the limit plate and the spring is limited, and the height of the placement groove is matched, so that the glass of different thicknesses can be pressed tightly, so as to be more stable during pre-pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is an external three-dimensional structural diagram of the present invention;

[0022] Figure 2 It is a three-dimensional structural diagram of the pre-assembly mechanism of the present invention;

[0023] Figure 3 This is a three-dimensional structural exploded view of the space adjustment unit of the present invention;

[0024] Figure 4 This is a three-dimensional structural exploded view of the position limiting assembly of the present invention;

[0025] Figure 5 It is a process flow chart of the processing technology of the present invention.

[0026] In the figure: 1- workbench, 2- base, 3- support frame, 4- control box, 5- pre-assembly mechanism, 51- drive assembly, 51-1- drive motor, 51-2- drive shaft, 52- transmission gear, 53- transmission rack, 54- sliding assembly, 54-1- slider, 54-2- slide groove, 55- connecting plate, 56- support plate, 57- first pre-pressing plate, 58- space adjustment unit, 58-1- sliding box, 5 8-2-transmission box, 58-3-threaded rod, 58-4-rotating disk, 58-5-rotating bearing, 58-6-moving block, 58-7-fixed block, 58-8-second pre-load plate, 58-9-extension block, 58-10-groove, 58-11-protrusion, 58-12-third pre-load plate, 58-13-placement slot, 58-14-limiting assembly, 58-141-spring, 58-142-limiting plate. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-5The present invention provides a technical solution: a hollow glass processing line, including a workbench 1, which is part of the glass assembly operation steps in the hollow glass processing line, the bottom of the workbench 1 is fixedly connected to a base 2, and the diagonal part of the top of the workbench 1 is fixedly connected to a support frame 3, and the top of the support frame 3 is fixedly connected to a control box 4. A pre-assembly mechanism 5 is provided inside the control box 4, and the pre-assembly mechanism 5 includes a transmission gear 52 and a transmission rack 53 driven by a drive assembly 51. The drive assembly 51 includes a drive motor 51-1, which is a three-phase asynchronous motor. The drive motor 51-1 is electrically connected to an external power supply, and the drive motor 51-1 is fixedly installed on the top of the control box 4. The drive motor 51-1 outputs One end of the output shaft is fixedly connected to the driving shaft 51-2 through a coupling, and one end of the driving shaft 51-2 is fixedly connected to the center of the surface of the transmission gear 52. The outer surface of the transmission gear 52 is meshed with the outer surface of the transmission rack 53. One side of the transmission rack 53 is slidably connected to the inner wall of the control box 4 through a sliding component 54. The sliding component 54 includes a slider 54-1 fixedly installed on one side of the transmission rack 53. The slider 54-1 and the slide groove 54-2 are slidably connected. The inner wall of the control box 4 is provided with a slide groove 54-2. The outer surface of the slider 54-1 is slidably connected to the inner surface of the slide groove 54-2. One end of the transmission rack 53 is fixedly connected to a connecting plate 55. The bottom of the connecting plate 55 is fixedly connected to a support plate 56. The two support plates 56 A first pre-pressing plate 57 is fixedly connected between the opposite sides of the support plates 56. By setting a pre-assembly mechanism 5, the driving motor 51-1 in the driving assembly 51 drives the rotation of the transmission gear 52 and the driving shaft 51-2, so that the transmission rack 53 drives the movement of the first pre-pressing plate 57, the second pre-pressing plate 58-8 and the third pre-pressing plate 58-12 on the support plate 56, thereby pre-pressing the glass to be assembled, so as to facilitate its positioning and stability, making the edging operation more convenient and accurate, thereby improving the processing efficiency. A space adjustment unit 58 is provided between the opposite sides of the support plates 56 and above the first pre-pressing plate 57. The space adjustment unit 58 includes a sliding box 58-1 and a The transmission box 58-2 has a threaded rod 58-3 that is rotatably connected to the inside of the transmission box 58-2. The bottom end of the threaded rod 58-3 extends through and extends to the outside of the transmission box 58-2. The bottom end of the threaded rod 58-3 is fixedly connected to a rotating disk 58-4. The outer surface of the threaded rod 58-3 is threadedly connected to a rotating bearing 58-5. The surface of the rotating bearing 58-5 is fixedly connected to a moving block 58-6. One side of the moving block 58-6 is fixedly connected to a fixed block 58-7. One side of the fixed block 58-7 extends through and extends to one side of the support plate 56. One side of the fixed block 58-7 is fixedly connected to a second pre-load plate 58-8. The interior of the sliding box 58-1 is movably connected to an extension block 58-9. A groove 58-10 is provided on the inner surface of the sliding box 58-1.The surface of the extension block 58-9 is fixedly connected with a protrusion 58-11, and a sliding engagement is achieved between the protrusion 58-11 and the groove 58-10. The outer surface of the protrusion 58-11 is slidably connected to the inner surface of the groove 58-10. One side of the extension block 58-9 is fixedly connected with the third pre-compression plate 58-12. One side of the first pre-compression plate 57, the second pre-compression plate 58-8 and the third pre-compression plate 58-12 are all provided with a placement groove 58-13. By providing a space adjustment unit 58, the rotating disk 58-4 is used to drive the rotation of the threaded rod 58-3, and the threaded rod 58-3 drives the rotation of the rotating bearing 58-5, thereby driving the movement of the movable block 58-6, the fixed block 58-7 and the second pre-compression plate 58-8. Until the required gap is reached, the gap between the glasses can be adjusted to facilitate more precise sealing. A limit assembly 58-14 is provided on the inner surface of the placement groove 58-13. The limit assembly 58-14 includes a spring 58-141 and a limit plate 58-142. One end of the spring 58-141 is fixedly connected to one side of the limit plate 58-142, and the extended end of the spring 58-141 is fixedly connected to the inner surface of the placement groove 58-13. By providing the limit assembly 58-14, utilizing the positional limitations of the limit plate 58-142 and the spring 58-141, and coordinating with the height of the placement groove 58-13, glasses of different thicknesses can be pressed tightly, so as to provide greater stability during pre-compression.

[0029] The present invention also discloses a processing technology of a hollow glass processing line, which specifically includes the following steps:

[0030] S1. Gap adjustment: First, rotate the rotating disk 58-4 to drive the threaded rod 58-3 to rotate. The threaded rod 58-3 drives the rotation of the rotating bearing 58-5, thereby driving the movement of the moving block 58-6, the fixed block 58-7 and the second pre-load plate 58-8 until the required gap is reached.

[0031] S2. Glass pre-pressing: The drive motor 51-1 is started, which drives the drive shaft 51-2 to rotate. The drive shaft 51-2 drives the transmission gear 52 to rotate. The transmission gear 52 drives the two transmission racks 53 to move, thereby driving the movement of the connecting plate 55 and the support plate 56, so that the glass to be assembled is pressed between the first pre-pressing plate 57, the second pre-pressing plate 58-8, and the third pre-pressing plate 58-12.

[0032] S3, limiting and pressing: At this time, the glass enters the placement groove 58-13 through the first pre-pressing plate 57, the second pre-pressing plate 58-8 and the inclined block on one side of the third pre-pressing plate 58-12, and the limiting plate 58-142 contacts the glass to squeeze the spring 58-141 to contract.

[0033] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0035] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A hollow glass processing line, comprising a workbench (1), wherein the bottom of the workbench (1) is fixedly connected to a base (2), characterized in that: A support frame (3) is fixedly connected to the diagonal portion of the top of the workbench (1), a control box (4) is fixedly connected between the top ends of the support frames (3), and a pre-assembly mechanism (5) is provided inside the control box (4); The pre-assembly mechanism (5) includes a transmission gear (52) and a transmission rack (53) driven by a driving assembly (51), the outer surface of the transmission gear (52) meshes with the outer surface of the transmission rack (53), one side of the transmission rack (53) is slidably connected to the inner wall of the control box (4) through a sliding assembly (54), one end of the transmission rack (53) is fixedly connected to a connecting plate (55), the bottom of the connecting plate (55) is fixedly connected to a support plate (56), a first pre-pressing plate (57) is fixedly connected between the opposite sides of the two support plates (56), and a space adjustment unit (58) is provided between the opposite sides of the support plates (56) and above the first pre-pressing plate (57); The space adjustment unit (58) includes a sliding box (58-1) and a transmission box (58-2) fixedly mounted on the sides of two support plates (56) away from each other, the transmission box (58-2) is internally rotatably connected to a threaded rod (58-3), the bottom end of the threaded rod (58-3) extends through the outside of the transmission box (58-2), and the bottom end of the threaded rod (58-3) is fixedly connected to a rotating disk (58-4); The outer surface of the threaded rod (58-3) is threadedly connected to a rotating bearing (58-5), the surface of the rotating bearing (58-5) is fixedly connected to a moving block (58-6), one side of the moving block (58-6) is fixedly connected to a fixed block (58-7), one side of the fixed block (58-7) extends through and extends to one side of the support plate (56), and one side of the fixed block (58-7) is fixedly connected to a second pre-compression plate (58-8); The sliding box (58-1) is internally movably connected to an extension block (58-9), the inner surface of the sliding box (58-1) is provided with a groove (58-10), the surface of the extension block (58-9) is fixedly connected to a protrusion (58-11), the outer surface of the protrusion (58-11) is slidably connected to the inner surface of the groove (58-10), one side of the extension block (58-9) is fixedly connected to a third pre-pressing plate (58-12), one side of the first pre-pressing plate (57), the second pre-pressing plate (58-8) and the third pre-pressing plate (58-12) are all provided with a placement groove (58-13), and the inner surface of the placement groove (58-13) is provided with a limiting component (58-14).

2. The insulating glass processing line according to claim 1, characterized in that: The drive assembly (51) includes a drive motor (51-1), which is fixedly mounted on the top of the control box (4), one end of the output shaft of the drive motor (51-1) is fixedly connected to a drive shaft (51-2) via a coupling, and one end of the drive shaft (51-2) is fixedly connected to the center of the surface of the transmission gear (52).

3. The insulating glass processing line according to claim 1, characterized in that: The sliding assembly (54) includes a slider (54-1) fixedly mounted on one side of the transmission rack (53); a slide groove (54-2) is provided on the inner wall of the control box (4); and the outer surface of the slider (54-1) is slidably connected to the inner surface of the slide groove (54-2).

4. The insulating glass processing line according to claim 1, characterized in that: The limiting assembly (58-14) comprises a spring (58-141) and a limiting plate (58-142); one end of the spring (58-141) is fixedly connected to one side of the limiting plate (58-142); and an extended end of the spring (58-141) is fixedly connected to the inner surface of the placement groove (58-13).

5. A process for a hollow glass processing line according to any one of claims 1 to 4, characterized in that: The specific steps include: S1. Gap adjustment: First, by rotating the rotating disk (58-4), the rotating disk (58-4) drives the threaded rod (58-3) to rotate, and the threaded rod (58-3) drives the rotation of the rotating bearing (58-5), thereby driving the movement of the moving block (58-6), the fixed block (58-7) and the second pre-load plate (58-8) until the required gap is reached; S2, glass pre-pressing: at this time, the driving motor (51-1) is started, and the driving motor (51-1) is used to drive the driving shaft (51-2) to rotate, and the driving shaft (51-2) drives the transmission gear (52) to rotate, and the transmission gear (52) drives the two transmission racks (53) to move, thereby driving the movement of the connecting plate (55) and the support plate (56), so that the glass to be assembled is pressed between the first pre-pressing plate (57), the second pre-pressing plate (58-8) and the third pre-pressing plate (58-12); S3, limiting and pressing: At this time, the glass enters the placement groove (58-13) through the first pre-pressing plate (57), the second pre-pressing plate (58-8) and the inclined block on one side of the third pre-pressing plate (58-12), and the limiting plate (58-142) contacts the glass and squeezes the spring (58-141) to contract.

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