Positioning mechanism and coil assembly device

By designing a positioning mechanism and coil assembly device, using clamping components and camera modules to acquire workpiece images, and combining light sources and optical path deflection elements, precise coil positioning was achieved, solving the problems of low assembly accuracy and high cost in existing technologies, and promoting mass production of products.

CN114952704BActive Publication Date: 2026-08-04HONGFUJIN PRECISION ELECTRONICS ZHENGZHOU
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HONGFUJIN PRECISION ELECTRONICS ZHENGZHOU
Filing Date
2021-02-24
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

In the existing technology, coil assembly equipment cannot achieve precise positioning, resulting in high production costs and a large demand for specialized equipment, which limits the mass production efficiency of products.

Method used

A positioning mechanism is designed, including a base, a slider, a support, a clamping assembly, and a camera module. The clamping assembly clamps the workpiece, the camera module acquires the image and contour of the workpiece, and the light source and light path deflection element are combined to achieve precise positioning of the workpiece. The position of the workpiece is adjusted by moving the drive assembly within a preset range.

Benefits of technology

This improved the assembly accuracy of the workpiece, reduced production costs, enabled mass production of the product, and reduced reliance on specialized equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN114952704B_ABST
    Figure CN114952704B_ABST
Patent Text Reader

Abstract

The application discloses a positioning mechanism and a coil assembling device. The positioning mechanism comprises a base, a sliding piece, a supporting piece, a clamping assembly and a camera module. The sliding piece is slidably arranged on the base; the supporting piece is arranged at one end of the sliding piece and used for supporting a workpiece; the clamping assembly is arranged on the sliding piece and is held to be opened or clamped when the sliding piece slides, so as to loosen or clamp the workpiece supported on the supporting piece; and the camera module is arranged opposite to the supporting piece and used for acquiring an image of the workpiece supported on the supporting piece. The positioning mechanism clamps the workpiece through the clamping assembly, is favorable for the camera module to acquire the image of the workpiece and further acquire the contour of the workpiece; through acquiring the contour of the workpiece, the workpiece is further accurately positioned, so that the workpiece can be assembled at an accurate position, the assembling precision of the workpiece can be improved, mass production of products can be realized, and the production cost of the products is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of coil assembly technology, specifically to a positioning mechanism and a coil assembly device. Background Technology

[0002] The existing product requires the assembly of a coil within its cavity. The coil is small, with rounded corners on all four sides, making it impossible for conventional assembly equipment to precisely position its outline. The assembly precision required for the coil within the product cavity is extremely high, and due to limitations imposed by the gaps within the cavity, the coil can currently only be manufactured and assembled on specialized equipment.

[0003] However, in actual operation, when products are mass-produced, the demand for specialized equipment is large, and the cost of using specialized equipment is extremely high, which leads to an increase in product production costs. Summary of the Invention

[0004] In view of the above, it is necessary to propose a positioning mechanism and a coil assembly device to solve the above problems.

[0005] One embodiment of this application provides a positioning mechanism, including:

[0006] Base;

[0007] A sliding member is slidably disposed on the base;

[0008] A support member, located at one end of the sliding member, is used to support the workpiece;

[0009] A clamping assembly, disposed on the sliding member, is abutted to open or clamp as the sliding member slides, thereby releasing or clamping the workpiece supported on the support member; and

[0010] A camera module is disposed opposite to the support member and is used to acquire an image of the workpiece supported on the support member.

[0011] In some embodiments, the positioning mechanism further includes:

[0012] A light source, used to emit a beam of light; and

[0013] An optical path reversing element is disposed in the optical path of the light beam emitted by the light source, and the optical path reversing element is used to change the propagation direction of the light beam emitted by the light source.

[0014] In some embodiments, the positioning mechanism further includes:

[0015] A top support is slidably disposed on the sliding member and moves toward or away from the support member. When the top support moves relative to the sliding member, the clamping assembly is held by the top support to open or clamp.

[0016] A retaining elastic element is connected between the end of the retaining member away from the support member and the base, for providing elastic force for the retaining member to hold the clamping assembly; and

[0017] A supporting movable member, one end of which passes through the base and is connected to the supporting elastic member, and the other end of which extends away from the supporting elastic member.

[0018] In some embodiments, the clamping assembly includes a first clamping member and a second clamping member, and a top clamping member is disposed between the first clamping member and the second clamping member, wherein the first clamping member and the second clamping member are clamped by the top clamping member to move toward or away from each other.

[0019] In some embodiments, the side of the top member that contacts the first clamping member and the side of the top member that contacts the second clamping member are both inclined surfaces;

[0020] Both the first clamping member and the second clamping member include:

[0021] The clamping base is connected to the sliding member via a clamping elastic element, and the side of the clamping base that contacts the top member is an inclined surface parallel to the inclined surface of the top member;

[0022] A clamping connector is connected to the side of the clamping base away from the top clamping member; and

[0023] The clamping part is connected to the clamping connector and is used to clamp the workpiece supported on the support.

[0024] In some embodiments, the side of the clamping portion that contacts the workpiece is a surface adapted to the clamped surface, and the side of the clamping portion away from the workpiece is a curved surface.

[0025] In some embodiments, the positioning mechanism further includes:

[0026] A sliding elastic element is disposed between the end of the sliding element away from the support element and the base, and is used to provide elastic force to the sliding element.

[0027] In some embodiments, the base is provided with a limiting hole;

[0028] The positioning mechanism also includes:

[0029] A sliding connector, one end of which is connected to the slider, and the other end of which passes through the limiting hole and extends to the side of the base away from the slider.

[0030] In some embodiments, the support member includes:

[0031] A support base is provided at one end of the sliding member; and

[0032] Two support parts are respectively provided at both ends of the support base to support both ends of the workpiece;

[0033] The positioning mechanism further includes a limiting member, which is located on the side of the support base opposite to the sliding member.

[0034] One embodiment of this application also provides a coil assembly apparatus, including:

[0035] The positioning mechanism described above;

[0036] A driving component, connected to the base, is used to drive the base, the slider connected to the base, the support connected to the slider, the clamping component connected to the slider, and the workpiece clamped by the clamping component to move within a preset range.

[0037] The aforementioned positioning mechanism and coil assembly device clamp the workpiece with the clamping components, which helps the camera module acquire images of the workpiece and further obtain the outline of the workpiece. By obtaining the outline of the workpiece, the workpiece can be precisely positioned, so that the workpiece can be assembled in the accurate position, which can improve the assembly accuracy of the workpiece, facilitate mass production of the product, and reduce the production cost of the product. Attached Figure Description

[0038] Figure 1 This is a schematic diagram of the positioning mechanism provided in one embodiment of this application.

[0039] Figure 2 This is a schematic diagram of the positioning mechanism provided in one embodiment of this application after the protective plate has been removed.

[0040] Figure 3 yes Figure 2 The diagram shown is an exploded view of the positioning mechanism after the protective plate has been removed.

[0041] Figure 4 This is a schematic diagram of the structure of a coil assembly device provided in an embodiment of this application.

[0042] Explanation of main component symbols

[0043] Coil assembly device 1000

[0044] Positioning mechanism 100

[0045] Base 10

[0046] Limiting hole 12

[0047] Sliding groove 14

[0048] Slider 20

[0049] Sliding body 201

[0050] Sliding limit part 202

[0051] Sliding connection part 203

[0052] Sliding bearing part 204

[0053] Top support groove 205

[0054] Connection hole 206

[0055] Sliding elastic element 22

[0056] Sliding connector 24

[0057] Support component 30

[0058] Support base 32

[0059] Support part 34

[0060] Clamping component 40

[0061] First clamping component 42

[0062] Second clamping member 44

[0063] Clamping base 402

[0064] Clamping connector 404

[0065] Clamping part 406

[0066] Clamping elastic element 46

[0067] Camera module 50

[0068] Light source 52

[0069] Optical path switching element 54

[0070] Top support 60

[0071] Hold the body 602

[0072] Supporting part 604

[0073] Supporting elastic element 62

[0074] Top-mounted moving part 64

[0075] Limiting component 70

[0076] Protective plate 80

[0077] Workpiece 200

[0078] Driver Component 300

[0079] First drive unit 310

[0080] Second drive unit 320 Detailed Implementation

[0081] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0082] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, it should be noted that "multiple" means two or more, unless otherwise explicitly specified.

[0083] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0084] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0085] The following disclosure provides many different implementations or examples for carrying out different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or reference letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.

[0086] Please see Figure 1 , Figure 1 This is a schematic diagram of the positioning mechanism proposed in an embodiment of this application. The positioning mechanism 100 is used to position the workpiece 200. Figure 1 As can be seen, the positioning mechanism 100 includes a base 10, a sliding member 20, a support member 30, a clamping assembly 40, and a camera module 50.

[0087] The base 10 is used to mount the slider 20, the support 30, and the clamping assembly 40. The slider 20 is slidably disposed on the base 10, that is, the slider 20 and the base 10 are slidably connected. The support 30 is disposed at one end of the slider 20 and is used to support the workpiece 200. The clamping assembly 40 is disposed on the slider 20, and the clamping assembly 40 is held abutted to open or clamp as the slider 20 slides, thereby releasing or clamping the workpiece 200 supported on the support 30. The camera module 50 is disposed opposite to the support 30 and the workpiece 200 supported on the support 30, and the camera module 50 is used to acquire images of the workpiece 200 supported on the support 30.

[0088] Thus, the positioning mechanism 100 clamps the workpiece 200 via the clamping component 40, which facilitates the camera module 50 in acquiring an image of the workpiece 200 and further acquiring its contour. The contour of the workpiece 200 reflects its position in the image acquired by the camera module 50. The camera module 50 compares the acquired contour with a preset contour threshold, which refers to the position of the contour in the image acquired by the camera module 50 when the workpiece 200 is in the correct position. When the acquired contour does not match the preset contour threshold, an external driving component ( Figure 1 (Not shown) The drive base 10, the slider 20 connected to the base 10, the support 30 connected to the slider 20, and the clamping assembly 40 connected to the slider 20 move together, so that the contour of the workpiece 200 acquired by the camera module 50 is consistent with or close to the preset contour threshold, thereby accurately positioning the workpiece 200, so that the workpiece 200 can be assembled in the accurate position, which can improve the assembly accuracy of the workpiece 200, which is conducive to the mass production of the product and reduces the production cost of the product.

[0089] Understandably, the preset contour threshold can also be a standard table. That is, the contour of the obtained workpiece 200 can be mapped onto the standard table through an algorithm. When the contour of the workpiece 200 is mapped onto the standard table and meets the requirements, the workpiece 200 is in the correct position.

[0090] In this embodiment, the workpiece 200 is a coil holder and a coil sleeved on the coil holder. The coil holder is generally a quadrangular prism with rounded corners, and the coil is wound on the coil holder. The positioning mechanism 100 can also be mounted on the coil assembly device via the base 10. Figure 1 On (not shown) or other devices that require positioning.

[0091] The positioning mechanism 100 also includes a light source 52 and an optical path deflection element 54.

[0092] The light source 52 is used to emit a light beam. The light source 52 is disposed on one side of the base 10 and is opposite to the light path deflection element 54. The light beam emitted by the light source 52 can be perpendicularly irradiated by the light path deflection element 54. The light path deflection element 54 is disposed on the sliding member 20 and can move together with the sliding member 20. The light path deflection element 54 is located in the light path of the light beam emitted by the light source 52. The light path deflection element 54 is used to change the propagation direction of the light beam emitted by the light source 52 so that after the propagation direction of the light beam emitted by the light source 52 is changed by the light path deflection element 54, the light beam emitted by the light source 52 can irradiate the workpiece 200 and the camera module 50 supported on the support member 30.

[0093] Thus, the camera module 50 can acquire a clearer image and outline of the workpiece 200. The light beam emitted by the light source 52 is redirected by the optical path deflection element 54 and then shines towards the camera module 50. However, the light beam emitted by the light source 52 is partially blocked by the workpiece 200, meaning only a portion of the light beam reaches the camera module 50. Therefore, the camera module 50 can acquire an image of the workpiece 200 with significant brightness differences and further acquire the outline of the workpiece 200. By comparing the acquired outline of the workpiece 200 with a preset outline threshold, the current position of the workpiece 200 is obtained. When the position does not meet the requirements, the base 10 and the components mounted on the base 10 can be adjusted accordingly using an external driving component.

[0094] In one embodiment, the camera module 50 includes a CCD (Charge Coupled Device) camera and a lens connected to the CCD camera. Two prisms are used as optical path deflection elements 54, which are respectively positioned opposite to the two ends of the workpiece 200 along its length. A light beam emitted from the light source 52 is perpendicularly incident on the prism, and the beam is reflected by the prism and directed towards the camera module 50.

[0095] The positioning mechanism 100 also includes a protective plate 80. The protective plate 80 is generally plate-shaped and is connected to the base 10. The protective plate 80 is used to shield all or part of the base 10, the sliding member 20, and the clamping assembly 40 to prevent external dust and other impurities from entering the interior of the positioning mechanism 100, thereby reducing the positioning accuracy of the positioning mechanism 100.

[0096] Please see also Figure 2 and Figure 3 , Figure 2 This is a schematic diagram of the positioning mechanism after the protective plate has been peeled off according to an embodiment of this application. Figure 3 for Figure 2 An exploded view. A sliding groove 14 is provided on the base 10. The sliding groove 14 is generally a groove that is open at one end and closed at the other end. The sliding member 20 is slidably disposed in the sliding groove 14.

[0097] The sliding member 20 includes a sliding body 201, a sliding limiting part 202, a sliding connecting part 203, and a sliding bearing part 204.

[0098] The sliding body 201 is generally plate-shaped and is disposed within the sliding groove 14. Two sliding limiting parts 202 are respectively disposed at one end of the sliding body 201, forming a support groove 205 between the two sliding limiting parts 202. Two sliding connecting parts 203 are respectively connected to the sliding limiting parts 202, and the sliding connecting parts 203 are generally L-shaped. A sliding bearing part 204 is disposed at the end of the sliding body 201 away from the sliding limiting parts 202, and an optical path deflection element 54 is disposed on the sliding bearing part 204 and located at both ends of the sliding bearing part 204. A portion of the clamping assembly 40 is disposed within the area enclosed by the sliding connecting part 203 and the sliding bearing part 204.

[0099] The positioning mechanism 100 also includes a sliding elastic element 22. The sliding elastic element 22 is located between the end of the slider 20 away from the support 30 and the base 10, and the sliding elastic element 22 is used to provide elastic force to the slider 20.

[0100] In one embodiment, there are two sliding elastic elements 22, and the sliding elastic elements 22 are springs.

[0101] Understandably, in other embodiments, the sliding elastic element 22 may also be other elastic components such as rubber.

[0102] The positioning mechanism 100 also includes a sliding connector 24, through which the sliding member 20 is slidably connected to the base 10. Specifically, limiting holes 12 are provided on both sides of the sliding groove 14 of the base 10; correspondingly, a connecting hole 206 corresponding to the limiting hole 12 is provided on the sliding limiting part 202. There are two sliding connectors 24, which are correspondingly provided to the sliding limiting part 202. One end of the sliding connector 24 is inserted into the connecting hole 206 on the sliding limiting part 202 to connect with the sliding limiting part 202, and the other end of the sliding connector 24 passes through the limiting hole 12 and extends to the side of the base 10 away from the sliding limiting part 202. In this way, the sliding member 20 is slidably connected to the base 10, and the sliding range of the sliding member 20 is limited by the shape of the limiting hole 12.

[0103] Thus, through the cooperation of the sliding elastic element 22 and the sliding connector 24, the sliding elastic element 22 can provide the sliding element 20 with elastic force to move toward the support 30. Due to the shape of the limiting hole 12, under normal conditions, the sliding element 20 and the sliding connector 24 rest at the end of the limiting hole 12 near the support 30, wherein the sliding elastic element 22 is always in a compressed state.

[0104] In one embodiment, the limiting hole 12 is an elongated hole, which limits the sliding range of the slider 20 and prevents the sliding stroke of the slider 12 from exceeding the range.

[0105] Understandably, in other embodiments, the number of sliding connectors 24 may be only one. For example, the limiting hole 12 of the base 10 may be formed in the sliding groove 14, that is, the extending direction of the limiting hole 12 is the same as the direction in which the light beam emitted by the light source 52 illuminates the optical path deflection element 54. A sliding connector 24 is connected to the slider 20 through the limiting hole 12, which can also realize the sliding connection between the slider 20 and the base 10, and the limiting hole 12 can also limit the sliding range of the slider 20.

[0106] The positioning mechanism 100 also includes a support member 60, a support elastic member 62, and a support movable member 64.

[0107] The top support 60 is slidably disposed in the top support groove 205 of the slider 20 in a direction closer to or further away from the support 30. When the top support 60 and the slider 20 move relative to each other, the clamping assembly 40 is held by the top support 60 to open or clamp. That is, when at least one of the top support 60 and the slider 20 slides, the clamping assembly 40 will be held by the top support 60 to open or clamp.

[0108] The top-holding elastic member 62 is connected between the end of the top-holding member 60 away from the support member 30 and the base 10. The top-holding elastic member 62 is used to provide elastic force for the top-holding member 60 to hold the clamping assembly 40, so that there is always an interaction force between the top-holding member 60 and the clamping assembly 40.

[0109] One end of the supporting movable member 64 passes through the base 10 and is connected to the supporting elastic member 62, while the other end of the supporting movable member 64 extends away from the supporting elastic member 62. In this way, the supporting member 60 can be moved by the supporting movable member 64 so that the supporting member 60 supports the clamping assembly 40.

[0110] In one embodiment, the end of the supporting movable member 64 away from the supporting elastic member 62 can be connected to a driving member for driving the supporting movable member 64 to move.

[0111] The clamping assembly 40 includes a first clamping member 42 and a second clamping member 44. A top holding member 60 is disposed between the first clamping member 42 and the second clamping member 44. The first clamping member 42 and the second clamping member 44 are held by the top holding member 60 to move towards or away from each other, thereby realizing the clamping assembly 40 clamping or opening.

[0112] The side of the top holder 60 that contacts the first clamp 42 and the side of the top holder 60 that contacts the second clamp 44 are both inclined surfaces.

[0113] In one embodiment, the support member 60 includes a support body 602 and a support portion 604 connected to the support body 602. The support body 602 is located within the support groove 205 of the slider 20, and the support portion 604 is located on the side of the sliding connector 24 opposite to the sliding limit portion 202. The support body 602 is generally a quadrangular prism, and the support portion 604 is generally a quadrangular frustum. The area of ​​the end of the support portion 604 connected to the support body 602 is larger than the area of ​​the support body 602, and the support portion 604 gradually contracts towards the support member 30.

[0114] In one embodiment, the first clamping member 42 and the second clamping member 44 each include a clamping base 402, a clamping connector 404, and a clamping part 406.

[0115] The clamping base 402 is connected to the sliding member 20 through the clamping elastic member 46. Due to the extensibility of the clamping elastic member 46, the first clamping member 42 and the second clamping member 44 can move towards or away from each other. The side of the clamping base 402 that contacts the top member 60 is an inclined plane parallel to the inclined plane of the top member 60. By designing one side of the clamping base 402 as an inclined plane, it is beneficial to convert the clamping assembly 40 into horizontal movement when it is pushed up and down by the top member 60.

[0116] In one embodiment, the clamping elastic element 46 is a spring.

[0117] Understandably, in other embodiments, the clamping elastic element 46 may also be other elastic components such as rubber.

[0118] The clamping connector 404 is connected to the side of the clamping base 402 away from the top support 60. The clamping connector 404 is generally a structure with an opening facing the top support 60. The opening of the clamping connector 404 and the sliding support portion 204 of the slider 20 form an area for supporting the optical path deflection element 54. The clamping portion 406 is connected to the end of the clamping connector 404 away from the clamping base 402 and is used to clamp the workpiece 200 supported on the support 30. The clamping connector 404 and the clamping portion 406 can move together with the clamping base 402.

[0119] The side of the clamping part 406 that contacts the workpiece 200 is a flat surface adapted to the clamping surface of the workpiece 200, while the side of the clamping part 406 away from the workpiece 200 is a curved surface, and this curved surface protrudes from the clamping connector 404 in at least one direction so that it can be captured by the camera module 50. Thus, the curved surface of the clamping part 406 facilitates the camera module 50 in identifying the workpiece 200 and the clamping part 406.

[0120] The support member 30 includes a support base 32 and a support portion 34 connected to the support base 32.

[0121] The support base 32 is generally plate-shaped and is located at the end of the slider 20 away from the sliding elastic member 22. Two support parts 34 are located at opposite ends of the support base 32 to support the workpiece 200. Thus, by supporting the workpiece 200 with the two support parts 34, the workpiece 200 is suspended in the air, which helps to avoid the influence of other components on the imaging of the workpiece 200 and facilitates the camera module 50 in obtaining a clear image of the workpiece 200.

[0122] The positioning mechanism 100 also includes a limiting member 70, which is generally plate-shaped and is located on the side of the support base 32 away from the sliding member 20. The upper surface of the workpiece 200 supported on the support part 34 is approximately on the same plane as the upper surface of the limiting member 70, thus preventing damage to the workpiece 200 when external devices act on it.

[0123] The positioning process of the positioning mechanism 100 provided in this embodiment is roughly as follows: the top-holding moving member 64 drives the top-holding member 60 to move towards the support member 30. The top-holding part 604 of the top-holding member 60 interacts with the two clamping bases 402 of the clamping assembly 40. The two clamping bases 402 move in opposite directions due to the top-holding action of the top-holding member 60. Correspondingly, the clamping parts 406 connected to the clamping bases 402 also move in opposite directions, and the clamping assembly 40 opens. The workpiece 200 is placed on the support member 34. After the workpiece 200 is placed, the top-holding moving member 64 drives the top-holding member 60 to move away from the support member 30. The clamping bases 402 move towards each other due to the elastic force of the clamping elastic member 46, so that the two clamping parts 406 can clamp the workpiece 200.

[0124] Light source 52 is turned on, emitting a beam of light that perpendicularly illuminates the light path reversing element 54. The beam's propagation direction is changed after passing through the reversing element 54, and the beam illuminates the workpiece 200 and the camera module 50. The camera module 50 acquires an image of the workpiece 200 and obtains its contour based on the characteristics of the beam and the clamping part 406. By comparing the acquired contour with a preset contour threshold, it is determined whether the workpiece 200 is in the correct position. If the position of the workpiece 200 does not meet the requirements, the position of the workpiece 200 is changed by moving the base 10 and the components mounted on it together until the contour of the workpiece 200 acquired by the camera module 50 matches or is close to the preset contour threshold, thereby determining that the workpiece 200 is in the correct position and completing the precise positioning of the workpiece 200.

[0125] Understandably, in other positioning processes, the two clamping parts 406 can also clamp the workpiece 200 in the following way: The sliding connector 24 drives the sliding member and the clamping assembly 40 connected to the sliding member 20 to move away from the support member 30. The two clamping bases 402 of the clamping assembly 40 interact with the top part 604 of the top member 60. The two clamping bases 402 move in opposite directions under the pressure of the top member 60. Correspondingly, the clamping parts 406 connected to the clamping bases 402 also move in opposite directions, and the clamping assembly 40 opens. At the same time, the top member 60 moves away from the support member 30 under the force of the clamping assembly 40. A workpiece 200 is placed on the support 34. After the workpiece 200 is placed, the sliding connector 24 drives the sliding member and the clamping assembly 40 connected to the sliding member 20 to move towards the support 30. The top member 60 no longer interacts with the two clamping bases 406, while the clamping bases 402 move towards each other under the elastic force of the clamping elastic member 46, thereby allowing the two clamping parts 406 to clamp the workpiece 200. At the same time, the top member 60 moves towards the support 30 under the elastic force of the top elastic member 62.

[0126] Understandably, in other embodiments, the sliding connector 24 and the movable top holder 60 can be moved simultaneously, so that the two clamping parts 406 can clamp the workpiece 200.

[0127] Please see Figure 4 , Figure 4 This is a schematic diagram of the structure of a coil assembly device provided in an embodiment of this application. The coil assembly device 1000 is used to assemble a coil into the inner cavity of a product. Figure 4 As can be seen, the coil assembly device 1000 includes the positioning mechanism 100 and the drive assembly 300 as described above.

[0128] The drive assembly 300 is connected to the base 10 of the positioning mechanism 100. The drive assembly 300 is used to drive the base 10, the slider 20 connected to the base 10, the support 30 connected to the slider 20, the clamping assembly 40 connected to the slider 20, and the workpiece 200 clamped by the clamping assembly 40 to move within a preset range.

[0129] In one embodiment, the drive assembly 300 includes a first drive member 310 and a second drive member 320. The first drive member 310 is connected to the base 10 and is used to drive the base 10 and components disposed on the base 10 along a path such that... Figure 4 The movement is along the X-axis direction as shown. The second drive member 320 is connected to the first drive member 310, and the second drive member 320 is used to drive the first drive member 310, the base 10 connected to the first drive member 310, and the components disposed on the base 10 along the X-axis direction as shown. Figure 4The movement is shown in the Y-axis direction. Through the first drive member 310 and the second drive member 320, the workpiece 200 can move within a preset range formed by the X-axis and Y-axis, thereby achieving precise positioning of the workpiece 200.

[0130] The coil assembly device 1000 also includes a heating pressure head (not shown) for heating the workpiece to facilitate assembly. The heating pressure head is positioned opposite to the support member 30 of the positioning mechanism 100 and the workpiece 200 supported on the support member 30. After the positioning mechanism 100 accurately positions the workpiece 200, the coil assembly device 1000 drives the heating pressure head to move to heat the workpiece 200, which facilitates the assembly of the workpiece 200 into the inner cavity of the product.

[0131] The positioning and assembly process of the coil assembly device 1000 provided in this embodiment is roughly as follows: the positioning process of the positioning mechanism 100 as described above, so that the two clamping parts 406 clamp the workpiece 200.

[0132] The light source 52 is turned on, emitting a beam of light that perpendicularly illuminates the light path reversing element 54. After passing through the light path reversing element 54, the beam's propagation direction is changed, illuminating the workpiece 200 and the camera module 50. The camera module 50 acquires an image of the workpiece 200 and obtains its contour based on the characteristics of the beam and the clamping part 406. By comparing the acquired contour with a preset contour threshold, it is determined whether the workpiece 200 is in the correct position. If the position of the workpiece 200 does not meet the requirements, the driving component 300 moves the base 10 and the components mounted on it together within a preset range, changing the position of the workpiece 200 until the contour of the workpiece 200 acquired by the camera module 50 matches or approaches the preset contour threshold, thereby confirming that the workpiece 200 is in the correct position and completing the precise positioning of the workpiece 200.

[0133] After the positioning mechanism 100 accurately positions the workpiece 200, the coil assembly device 1000 drives the heating pressure head to heat the workpiece 200, thereby assembling the workpiece 200 into the inner cavity of the product through other mechanisms of the coil assembly device 1000.

[0134] The above embodiments and accompanying drawings illustrate various implementation methods and expansion possibilities of the positioning mechanism 100 and coil assembly device 1000 provided in this application. Through the above solutions, the assembly accuracy of the workpiece 200 can be improved, which is conducive to the mass production of products and the reduction of product production costs.

[0135] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be embraced within this application.

[0136] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application and are not intended to limit it. Although this application has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this application without departing from the spirit and scope of the technical solutions of this application.

Claims

1. A positioning mechanism, characterized in that, include: Base; A sliding member is slidably disposed on the base; A support member, located at one end of the sliding member, is used to support the workpiece; A clamping assembly is provided on the sliding member, and the clamping assembly is held to open or clamp as it slides with the sliding member, thereby releasing or clamping the workpiece supported on the support member; A camera module is disposed opposite to the support member and is used to acquire an image of the workpiece supported on the support member; A top support is slidably disposed on the sliding member and moves toward or away from the support member. When the top support moves relative to the sliding member, the clamping assembly is held by the top support to open or clamp. A support elastic element is connected between the end of the support member away from the support member and the base, and is used to provide elastic force for the support member to support the clamping assembly; A supporting movable member, one end of which passes through the base and is connected to the supporting elastic member, and the other end of which extends away from the supporting elastic member; A sliding elastic element is disposed between the end of the sliding element away from the support element and the base, and is used to provide elastic force to the sliding element.

2. The positioning mechanism as described in claim 1, characterized in that, The positioning mechanism also includes: A light source, used to emit a beam of light; and An optical path reversing element is disposed in the optical path of the light beam emitted by the light source, and the optical path reversing element is used to change the propagation direction of the light beam emitted by the light source.

3. The positioning mechanism as described in claim 1, characterized in that, The clamping assembly includes a first clamping member and a second clamping member, and a top-holding member is disposed between the first clamping member and the second clamping member. The first clamping member and the second clamping member are held by the top-holding member to move towards or away from each other.

4. The positioning mechanism as described in claim 3, characterized in that, The side of the top support that contacts the first clamping member and the side of the top support that contacts the second clamping member are both inclined surfaces; Both the first clamping member and the second clamping member include: The clamping base is connected to the sliding member via a clamping elastic element, and the side of the clamping base that contacts the top member is an inclined surface parallel to the inclined surface of the top member; A clamping connector is connected to the side of the clamping base away from the top clamping member; and The clamping part is connected to the clamping connector and is used to clamp the workpiece supported on the support.

5. The positioning mechanism as described in claim 4, characterized in that, The side of the clamping part that contacts the workpiece is a surface adapted to the clamped surface, and the side of the clamping part away from the workpiece is a curved surface.

6. The positioning mechanism as described in claim 1, characterized in that, The base is provided with a limiting hole; The positioning mechanism also includes: A sliding connector, one end of which is connected to the slider, and the other end of which passes through the limiting hole and extends to the side of the base away from the slider.

7. The positioning mechanism as described in claim 1, characterized in that, The support member includes: A support base is provided at one end of the sliding member; and Two support parts are respectively provided at both ends of the support base to support both ends of the workpiece; The positioning mechanism further includes a limiting member, which is located on the side of the support base opposite to the sliding member.

8. A coil assembly device, characterized in that, include: The positioning mechanism as described in any one of claims 1-7; A driving component, connected to the base, is used to drive the base, the slider connected to the base, the support connected to the slider, the clamping component connected to the slider, and the workpiece clamped by the clamping component to move within a preset range.