A connection mechanism for photovoltaic racking posts and rafters

By designing a novel connection mechanism, the installation process of photovoltaic support columns and inclined beams has been simplified, assembly efficiency and precision have been improved, connection strength and stability have been enhanced, and the complex connection problems in existing technologies have been solved.

CN224596402UActive Publication Date: 2026-08-04JIANGYIN FURUI METAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGYIN FURUI METAL TECH CO LTD
Filing Date
2025-07-28
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

The existing connection methods for photovoltaic support columns and inclined beams are complex, affecting assembly efficiency, and it is difficult to ensure that the inclination and height of the inclined beams are consistent.

Method used

A novel connection mechanism is designed, comprising an adjusting bolt, a lower support, and an upper support. Through the cooperation of the fastening bolt and the oblong hole, the lower support can be adjusted up and down, thereby indirectly adjusting the height of the column and simplifying the installation and positioning process of the column.

Benefits of technology

It improves the assembly efficiency and precision of photovoltaic brackets, enhances the connection strength and stability of columns and inclined beams, and simplifies the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of connecting mechanisms for photovoltaic support stand column and inclined beam, it is related to photovoltaic support technical field.The utility model includes adjusting bolt, the lower support of connecting stand column and the upper support of connecting inclined beam, stand column is round tube structure, inclined beam is U-shaped steel, lower support includes lower end pipe, lower end pipe bottom end is equipped with taper head end, the width of taper head end decreases in turn from below to above.The utility model is designed through novel connecting mechanism, without pre-setting lower cylinder and upper pre-tightening screw, the installation positioning of stand column can be directly carried out, through the design of fastening bolt and waist-shaped hole, lower support can only be adjusted up and down, through the design of adjusting bolt, the contact point of lower support and taper rod section can be switched by the adjustment of screwing length, so as to adjust the height of upper support, the height of stand column can be indirectly adjusted, the operation of staff is facilitated, and assembly efficiency and precision are improved.
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Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic support technology, and in particular relates to a connection mechanism for photovoltaic support columns and inclined beams. Background Technology

[0002] Currently, most of the profiles used to assemble photovoltaic (PV) brackets are U-shaped steel structures. The mounting ports are arranged linearly on the profiles and can be used with triangular connectors for PV bracket assembly. Compared with U-shaped steel structures, using round tube profiles as columns can improve the stability and strength of PV brackets. Now, triangular connectors can be set at the connection points between the columns and the inclined beams to achieve the connection between the two.

[0003] When assembling photovoltaic (PV) brackets, it is necessary to ensure the inclination and height of the inclined beams and to ensure that the inclined beams of the array of PV brackets are on the same inclined plane. Therefore, it is necessary to adjust the height of the front and rear columns. The current method of installing the columns is to pre-position the lower cylinder by installing concrete, then insert the cylindrical column into the lower cylinder, and arrange multiple fastening screws on the periphery of the lower cylinder. After the height adjustment is completed, the pressure provided by the fastening screws is used to pre-fix the column. Then, the drilling mechanism is used to open holes online and install bolts for permanent fixation. The installation method is relatively complicated and affects the assembly efficiency. Summary of the Invention

[0004] The purpose of this utility model is to provide a connection mechanism for photovoltaic support columns and inclined beams. Through the design of the new connection mechanism, there is no need to pre-set the lower cylinder and the upper pre-tightening screws, and the column can be directly installed and positioned. Through the design of the fastening bolts and the waist-shaped hole, the lower support can be limited to vertical adjustment. Through the design of the adjusting bolt, the contact point between the lower support and the tapered rod section can be switched by adjusting the screwing length, thereby adjusting the height of the upper support. The height of the column can be indirectly adjusted, which facilitates the operation of the staff and improves the assembly efficiency and accuracy.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a connection mechanism for photovoltaic support columns and inclined beams, including adjusting bolts, a lower support for connecting the column and an upper support for connecting the inclined beam;

[0007] The column is a circular tube structure, and the inclined beam is a U-shaped steel.

[0008] The lower support includes a lower end tube, the bottom end of which is provided with a tapered end, the width of which decreases from bottom to top. The upper support is a triangular connector, and the upper support is rotatably connected to the top end of the lower end tube by a pin.

[0009] The lower end tube is provided with a connection port, the top of the column is provided with a waist-shaped opening parallel to the axis, the bottom gap of the lower end tube is provided inside the top of the column, and a fastening bolt is provided between the connection port of the lower end tube and the waist-shaped opening of the column.

[0010] The adjusting bolt includes a threaded section and a washer;

[0011] One end of the threaded section is sequentially connected to a tapered section, a cylindrical section, and a screw head. The outer diameter of the tapered section increases sequentially from the threaded section to the cylindrical section. A nut is connected to the external thread of the threaded section.

[0012] The gasket is a T-shaped sleeve, and the end face of the large-diameter section of the gasket near the small-diameter section is provided with an arc-shaped surface that matches the circumferential side of the column.

[0013] The top of the column is provided with a through-hole in the area below the waist-shaped opening. The gasket is fixed to the periphery of the column by welding. The arc-shaped surface is in contact with the outer surface of the column. The gap of the small-diameter section of the gasket is set in the through-hole on one side of the column.

[0014] The cylindrical section is inserted through the through-hole on the other side of the column, the threaded section passes through the washer, and the nut is welded and fixed to the outer end face of the washer.

[0015] Furthermore, one end of the nut is provided with an end piece, and several notches are provided at the edge of the end piece, and the welding points of the nut and the washer are located in the notches.

[0016] Furthermore, the cylindrical segment and the conical segment have the same length, and the length of the conical segment is the same as the radius of the inner cavity of the column.

[0017] Furthermore, the outer diameter of the bolt segment of the fastening bolt is consistent with the width of the waist-shaped opening and the inner diameter of the connection opening, and the bolt segment of the fastening bolt slides up and down along the waist-shaped opening.

[0018] Furthermore, the upper support includes a top plate, both ends of which are provided with mounting openings, and the bottom surface of the top plate is provided with lug plates connected to the pin shaft at the center of both sides.

[0019] Furthermore, the outer diameter of the lower end tube is consistent with the inner diameter of the column.

[0020] This utility model has the following beneficial effects:

[0021] 1. This utility model, through the design of a novel connecting mechanism, eliminates the need for pre-setting the lower cylinder and the upper pre-tightening screws, allowing direct installation and positioning of the column. The design of the fastening bolts and the oblong hole restricts the lower support to be adjustable only vertically. The design of the adjusting bolts allows for switching the contact point between the lower support and the cone section by adjusting the screwing length, thereby adjusting the height of the upper support and indirectly adjusting the height of the column. This facilitates operation by workers and improves assembly efficiency and accuracy.

[0022] 2. The lower support of this utility model is supported by adjusting bolts, and tightening the fastening bolts can stabilize the support connection point, improving the connection strength and stability between the inclined beam and the column. Similarly, the nuts and washers are fixed by welding, and the washers and columns are fixed by welding, which can achieve permanent fixation.

[0023] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a structural schematic diagram of a connection mechanism for photovoltaic support columns and inclined beams according to this utility model;

[0026] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0027] Figure 3 This is a structural diagram of the adjusting bolt;

[0028] Figure 4 A structural diagram showing the view from the other end of the bolt;

[0029] The attached diagram lists the components represented by each number as follows:

[0030] 1-Adjusting bolt, 2-Column, 3-Lower support, 4-Upper support, 5-Fastening bolt, 101-Threaded section, 102-Washer, 103-Conical section, 104-Cylindrical section, 105-Threaded end, 106-Nut, 107-Arc-shaped surface, 108-End piece, 109-Notch, 201-Oval opening, 202-Through opening, 301-Lower end tube, 302-Conical end, 303-Connecting port, 401-Pin, 402-Top plate, 403-Mounting port, 404-Ear plate. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1-4 As shown, this utility model is a connection mechanism for photovoltaic support columns and inclined beams, including adjusting bolts 1, a lower support 3 connecting the column 2 and an upper support 4 connecting the inclined beam;

[0033] Column 2 is a circular tube structure, and the inclined beam is a U-shaped steel.

[0034] The lower support 3 includes a lower end tube 301, and the bottom end of the lower end tube 301 is provided with a conical end 302. The width of the conical end 302 decreases from bottom to top. The upper support 4 is a triangular connector, and the upper support 4 is rotatably connected to the top end of the lower end tube 301 through a pin 401.

[0035] The lower end tube 301 is provided with a connection port 303, the top of the column 2 is provided with a waist-shaped opening 201 parallel to the axis, the bottom gap of the lower end tube 301 is provided inside the top of the column 2, and a fastening bolt 5 is provided between the connection port 303 of the lower end tube 301 and the waist-shaped opening 201 of the column 2.

[0036] Adjusting bolt 1 includes a threaded section 101 and a washer 102;

[0037] One end of the threaded section 101 is connected in sequence to a tapered section 103, a cylindrical section 104 and a screw head 105. The outer diameter of the tapered section 103 increases sequentially from the threaded section 101 to the cylindrical section 104. A nut 106 is threadedly connected to the external thread of the threaded section 101.

[0038] The gasket 102 is a T-shaped sleeve. The end face of the large-diameter section of the gasket 102 near the small-diameter section is provided with an arc-shaped surface 107 that matches the two sides of the column.

[0039] The top of the column 2 is provided with a through-hole 202 in the area below the waist-shaped opening 201. The gasket 102 is fixed to the side of the column 2 by welding. The arc-shaped surface 107 is in contact with the outer surface of the column 2. The gap of the small diameter section of the gasket 102 is set in the through-hole 202 on one side of the column 2.

[0040] The cylindrical section 104 is installed through the through-hole 202 on the other side of the column 2, the threaded section 101 is installed through the washer 102, and the nut 106 is welded and fixed to the outer end face of the washer 102.

[0041] Among them, such as Figure 3-4 As shown, one end of the nut 106 is provided with an end piece 108, and several notches 109 are provided at the edge of the end piece 108. The welding points of the nut 106 and the washer 102 are located in the notches 109.

[0042] Among them, such as Figure 2 As shown, the cylindrical section 104 and the tapered section 103 have the same length, and the length of the tapered section 103 is the same as the radius of the inner cavity of the column 2.

[0043] Among them, such as Figure 1-2 As shown, the outer diameter of the screw section of the fastening bolt 5 is consistent with the width of the waist-shaped opening 201 and the inner diameter of the connection opening 303, and the screw section of the fastening bolt 5 slides up and down along the waist-shaped opening 201.

[0044] Among them, such as Figure 1-2 As shown, the upper support 4 includes a top plate 402, with mounting holes 403 at both ends of the top plate 402, and lug plates 404 connected to the pin shaft 401 at the middle of both sides of the bottom surface of the top plate 402.

[0045] The outer diameter of the lower end pipe 301 is the same as the inner diameter of the column 2.

[0046] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0047] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A connection mechanism for photovoltaic support columns and inclined beams, characterized in that: Includes adjusting bolts (1), lower support (3) connecting column (2), and upper support (4) connecting inclined beam; The column (2) is a circular tube structure, and the inclined beam is a U-shaped steel. The lower support (3) includes a lower end tube (301), the bottom end of the lower end tube (301) is provided with a conical end (302), the width of the conical end (302) decreases from bottom to top, the upper support (4) is a triangular connector, and the upper support (4) is rotatably connected to the top end of the lower end tube (301) through a pin (401); The lower end tube (301) is provided with a connection port (303), the top of the column (2) is provided with a waist-shaped opening (201) parallel to the axis, the bottom gap of the lower end tube (301) is provided inside the top of the column (2), and a fastening bolt (5) is provided between the connection port (303) of the lower end tube (301) and the waist-shaped opening (201) of the column (2). The adjusting bolt (1) includes a threaded section (101) and a washer (102). One end of the threaded section (101) is connected in sequence to a tapered section (103), a cylindrical section (104) and a screw head end (105). The outer diameter of the tapered section (103) increases sequentially from the threaded section (101) to the cylindrical section (104). A nut (106) is threaded onto the outside of the threaded section (101). The gasket (102) is a T-shaped sleeve, and the end face of the large diameter section of the gasket (102) near the small diameter section is provided with an arc-shaped surface (107) that matches the circumferential side of the column (2). The top of the column (2) is provided with a through-hole (202) in the area below the waist-shaped opening (201). The gasket (102) is fixed to the side of the column (2) by welding. The arc-shaped surface (107) is in contact with the outer surface of the column (2). The gap of the small diameter section of the gasket (102) is set in the through-hole (202) on one side of the column (2). The cylindrical section (104) is inserted through the through-hole (202) on the other side of the column (2), the threaded section (101) is inserted through the washer (102), and the nut (106) is welded and fixed to the outer end face of the washer (102).

2. The connection mechanism for photovoltaic support columns and inclined beams according to claim 1, characterized in that, The nut (106) has an end piece (108) at one end, and the edge of the end piece (108) has several notches (109). The welding points of the nut (106) and the washer (102) are located in the notches (109).

3. The connection mechanism for photovoltaic support columns and inclined beams according to claim 1, characterized in that, The cylindrical section (104) and the tapered section (103) have the same length, and the length of the tapered section (103) is the same as the radius of the inner cavity of the column (2).

4. The connection mechanism for photovoltaic support columns and inclined beams according to claim 1, characterized in that, The outer diameter of the screw section of the fastening bolt (5) is consistent with the width of the waist-shaped opening (201) and the inner diameter of the connection opening (303), and the screw section of the fastening bolt (5) slides up and down along the waist-shaped opening (201).

5. The connection mechanism for photovoltaic support columns and inclined beams according to claim 1, characterized in that, The upper support (4) includes a top plate (402), both ends of the top plate (402) are provided with mounting holes (403), and the middle of both sides of the bottom surface of the top plate (402) is provided with a support ear plate (404) connected to the pin shaft (401).

6. The connection mechanism for photovoltaic support columns and inclined beams according to claim 1, characterized in that, The outer diameter of the lower end tube (301) is the same as the inner diameter of the column (2).