High-speed three-dimensional distribution and delivery system for horizontally conveying fabric rolls

Abstract

The invention discloses a high-beat three-dimensional shunting and shipping system for horizontally conveying cloth rolls, which solves the problem of how to realize high-beat three-dimensional shunting of cloth rolls; upper and lower three-dimensional temporary storage positions are set for sorted cloth rolls, a cloth roll horizontal conveying position at a sorting entrance is set, and a conveying transition mechanism that can be turned over is set between the upper and lower three-dimensional temporary storage positions and the cloth roll horizontal conveying position, so that the cloth rolls conveyed from the cloth roll horizontal conveying position at the sorting entrance are intermittently conveyed to the upper temporary storage position and the lower temporary storage position respectively, so as to realize high-beat three-dimensional shunting; the invention realizes high-beat three-dimensional shunting of horizontally conveyed cloth rolls, and after the cloth rolls are sorted, they are respectively conveyed three-dimensionally to the upper and lower temporary storage shelves, thereby saving the shipping shelf space and accelerating the shipping rhythm.

Description

Technical Field

[0001] The invention relates to a large-scale intelligent storage system for storing cloth, and in particular to a high-beat three-dimensional diversion and delivery system for horizontally transmitting cloth rolls. Background Art

[0002] The fabrics produced by fabric production enterprises have various specifications, and the fabrics of the same specifications have various grades. At the production site, fabrics of the same specifications are packaged according to their different grades. The fabrics of the same specifications and grades are rolled into a roll and loaded into a paper hard shell packaging roll for storage and sales. The rolls with fabrics of different grades are mixed and placed in a bracket. Generally, several layers of dozens of rolls with fabrics are stored in a bracket. The brackets filled with rolls are then transported and placed on the shelves of the stereoscopic warehouse. On the side facade at the end of each packaging roll, a QR code for identifying the fabric in the roll is set. By scanning the QR code, the recognition system can obtain the grade of the fabric in the roll. In large-scale intelligent warehouses for fabric storage, the entry and exit of fabric rolls are generally completed by intelligent storage devices. The sorting system is usually carried out by grade. When a certain grade of fabric needs to be shipped out for sale, the stacker or shuttle board will take the bracket containing the rolls of fabric of that grade from the shelf and transport it to the entrance station of the sorting system. The manipulator grabs a row of rolls from the bracket as a whole and transports them to the cargo delivery entrance station of the sorting position. Then, the row of rolls is transported to the sorting system one by one. The sorting system transports the rolls of the required grade to the shipping position through sorting, and then the manipulator grabs them into the shipping basket for shipment and sale. The remaining rolls are transported to the return position by the sorting system, and then grabbed by the manipulator back to the bracket and sent back to the warehouse shelf for storage. The inventory of large warehouses is large, and sometimes the shipment volume is also large. Therefore, there are high requirements for the working efficiency of the shipment sorting system. How to achieve fast-beat and efficient sorting and shipment has become a realistic requirement of modern warehousing systems.

[0003] In large-scale intelligent warehouses for storing fabrics, the sorting transmission lines of the sorting system are arranged in a flat form, which has the defect of occupying a relatively large area. How to save the floor space of the sorting system has become a problem that needs to be solved in large-scale intelligent warehouses; if the sorting transmission lines of the rolls are arranged in three dimensions, it can save space, but how to achieve three-dimensional sorting and transmission and shipment, how to achieve layered three-dimensional transmission of the sorted rolls in three-dimensional space, that is, it is necessary to achieve three-dimensional diversion of the rolls, and it is also necessary to take into account the rhythm of sorting and shipment, which has become a problem that needs to be solved in the structure of the sorting equipment. Summary of the invention

[0004] The invention provides a high-beat three-dimensional diversion and delivery system for horizontally conveying cloth rolls, which solves the technical problem of how to achieve high-beat three-dimensional diversion of cloth rolls.

[0005] The present invention solves the above technical problems through the following technical solutions:

[0006] The overall concept of the present invention is as follows: upper and lower three-dimensional temporary storage locations are set for sorted fabric rolls, a fabric roll lateral transfer location is set at a sorting entrance, and a transfer transition mechanism that can be turned over is set between the upper and lower three-dimensional temporary storage locations and the fabric roll lateral transfer location, so that the fabric rolls transferred from the fabric roll lateral transfer location at the sorting entrance are intermittently transferred to the upper temporary storage location and the lower temporary storage location respectively, so as to realize high-beat three-dimensional diversion and shipment.

[0007] A high-beat three-dimensional diversion and delivery system for horizontally conveying fabric rolls, comprising an entrance conveying station before sorting of fabric rolls, upper and lower three-dimensional shelves for temporarily storing and sorting fabric rolls, and fabric rolls, wherein a conveyor belt before sorting is arranged at the entrance conveying station, a conveyor belt for the upper temporary storage position after sorting is arranged on the upper shelf of the upper and lower three-dimensional shelves for temporarily storing and sorting fabric rolls, a conveyor belt for the lower temporary storage position after sorting is arranged on the lower shelf of the upper and lower three-dimensional shelves for temporarily storing and sorting fabric rolls, a sorting and three-dimensional conveying station is arranged between the entrance conveying station and the upper and lower three-dimensional shelves, a gantry for the sorting and three-dimensional conveying station is arranged on the sorting and three-dimensional conveying station, and a gantry for the sorting and three-dimensional conveying station is arranged on the sorting and three-dimensional conveying station. A sorting flipping mechanism and a post-sorting up-and-down diverting flipping mechanism are respectively arranged on the gantry of the three-dimensional conveying station; a sorting return downward arc-shaped conveying channel is arranged below the sorting flipping mechanism, and a return conveying line is connected to the lower end of the sorting return downward arc-shaped conveying channel; a lower-layer delivery downward arc-shaped conveying channel is arranged below the post-sorting up-and-down diverting flipping mechanism, and the lower end of the lower-layer delivery downward arc-shaped conveying channel is connected to the lower-layer temporary storage position conveyor belt after sorting; the structure of the sorting flipping mechanism is exactly the same as that of the post-sorting up-and-down diverting flipping mechanism; a sorting flipping conveyor belt is arranged on the sorting flipping mechanism, and a diverting flipping conveyor belt is arranged on the post-sorting up-and-down diverting flipping mechanism.

[0008] On the sorting and three-dimensional conveying station below the gantry of the sorting and three-dimensional conveying station, a right end supporting crossbeam of the diversion and flipping conveyor belt is arranged, on the right end supporting crossbeam, a front swing arm hinge seat and a rear swing arm hinge seat are respectively arranged, the front swing arm is hinged on the front swing arm hinge seat, the front diversion and flipping conveyor belt is arranged on the front swing arm, the rear swing arm is hinged on the rear swing arm hinge seat, and the rear diversion and flipping conveyor belt is arranged on the rear swing arm; between the left end of the front swing arm and the left end of the rear swing arm, a flipping drive shaft is passed through, at the front end of the flipping drive shaft, a front connecting rod lower end hinge seat is arranged, A front connecting rod is hinged on the seat, a front crank is hinged at the upper end of the front connecting rod, a crank shaft is connected to the upper end of the front crank, the front end of the crank shaft is arranged in the front end bearing seat of the crank shaft, the front end bearing seat of the crank shaft is arranged on the gantry top beam of the sorting and three-dimensional transmission station gantry, a crank shaft rear end bearing seat is arranged at the rear end of the gantry top beam, the rear end of the crank shaft is arranged in the crank shaft rear end bearing seat, the rear end of the crank shaft is connected to the rear end of the crank shaft, the rear end of the rear crank is connected to the rear connecting rod, the lower end of the rear connecting rod is provided with a rear connecting rod lower end hinge seat, and the rear end of the flip drive shaft is arranged in the rear end hinge seat of the rear connecting rod.

[0009] A flip motor fixing bracket is fixedly arranged on the top beam of the gantry, a flip motor is arranged on the flip motor fixing bracket, a driving sprocket is arranged on the output shaft of the flip motor, a flip driving sprocket is arranged on the crank shaft, and a driving chain is arranged between the flip driving sprocket and the driving sprocket.

[0010] A diversion and flipping conveyor belt driving motor is fixedly arranged on the front swing arm bracket, and the diversion and flipping conveyor belt driving motor drives a pair of diversion and flipping conveyor belts to rotate synchronously through a synchronous transmission mechanism.

[0011] The present invention realizes high-beat three-dimensional diversion and shipment of horizontally conveyed cloth rolls. After the cloth rolls are sorted, they are respectively conveyed three-dimensionally to the upper and lower temporary storage shelves, which saves the shipping shelf space and speeds up the shipment rhythm. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the present invention;

[0013] Figure 2 It is a schematic diagram of the structure of the present invention in a top view;

[0014] Figure 3 It is a schematic structural diagram of the up-and-down diversion and flipping mechanism 206 after sorting of the present invention. DETAILED DESCRIPTION

[0015] The present invention is described in detail below in conjunction with the accompanying drawings:

[0016] A high-beat three-dimensional diversion and delivery system for horizontally conveying fabric rolls, comprising an entrance conveying station before fabric roll sorting, upper and lower three-dimensional shelves for temporarily storing and sorting fabric rolls, and fabric rolls 103, wherein a conveyor belt 201 before sorting is arranged at the entrance conveying station, an upper shelf 101 of the upper and lower three-dimensional shelves for temporarily storing and sorting fabric rolls is provided with a conveyor belt 202 for the upper temporary storage position after sorting, and a lower shelf 102 of the upper and lower three-dimensional shelves for temporarily storing and sorting fabric rolls is provided with a conveyor belt 203 for the lower temporary storage position after sorting, a sorting and three-dimensional conveying station is arranged between the entrance conveying station and the upper and lower three-dimensional shelves, and a sorting and three-dimensional conveying station is arranged on the sorting and three-dimensional conveying station The gantry 204 is provided with a sorting and three-dimensional conveying station gantry 204, and a sorting flipping mechanism 205 and a sorting back and forth upward and downward diversion flipping mechanism 206 are provided respectively; below the sorting flipping mechanism 205, a sorting return downward sliding arc-shaped conveying channel 210 is provided, and the lower end of the sorting return downward sliding arc-shaped conveying channel 210 is connected with a return conveying line 211; below the sorting back and forth upward and downward diversion flipping mechanism 206, a lower-layer delivery downward sliding arc-shaped conveying channel 209 is provided, and the lower end of the lower-layer delivery downward sliding arc-shaped conveying channel 209 is connected with the lower-layer temporary storage position conveyor belt 203 after sorting; the structure of the sorting flipping mechanism 205 is exactly the same as that of the sorting back and forth upward and downward diversion flipping mechanism 206; The picking and flipping mechanism 205 is provided with a sorting and flipping conveyor belt 207, and the upper and lower shunting and flipping mechanism 206 after sorting is provided with a shunting and flipping conveyor belt 208; a group of fabric rolls 103 delivered by the manipulator are flipped and identified by the material-diverting mechanism, and the fabric rolls that do not belong to the shipment are flipped by the sorting and flipping mechanism 205 and sent to the sorting and return downward arc-shaped transmission channel 210, and then the return transmission line 211 transmits them back to the warehouse; the first fabric roll 103 that meets the discharge conditions is conveyed to the shunting and flipping conveyor belt 208 on the upper and lower shunting and flipping mechanism 206 after sorting, and is conveyed to the upper temporary storage position conveyor belt 202 after sorting through the shunting and flipping conveyor belt 208, and the second fabric roll 103 that meets the discharge conditions is conveyed to the upper and lower temporary storage position conveyor belt 202 after sorting. After the fabric roll 103 is conveyed to the shunt flip conveyor belt 208 on the upper and lower shunt flip mechanism 206 after sorting, the upper and lower shunt flip mechanism 206 after sorting is reversed to place the second fabric roll 103 down into the lower delivery arc-shaped conveying channel 209, and then the second fabric roll 103 is conveyed to the lower temporary storage position conveyor belt 203 after sorting; the upper and lower shunt flip mechanism 206 after sorting transmits the fabric rolls 103 that meet the discharge conditions that are successively transmitted one by one up and down, so that the sorted fabric rolls 103 are temporarily stored on the upper and lower three-dimensional shelves respectively, and the fabric rolls 103 are grabbed in groups by the manipulator and shipped, thereby realizing high-beat three-dimensional shunt shipment.

[0017] A right end supporting crossbeam 212 of a diverting and turning conveyor belt is arranged on the sorting and stereoscopic conveying station below the gantry 204 of the sorting and stereoscopic conveying station, and a front swing arm hinge seat 234 and a rear swing arm hinge seat 213 are arranged on the right end supporting crossbeam 212, a front swing arm 235 is hinged on the front swing arm hinge seat 234, a front diverting and turning conveyor belt 236 is arranged on the front swing arm 235, a rear swing arm 214 is hinged on the rear swing arm hinge seat 213, and a rear diverting and turning conveyor belt 215 is arranged on the rear swing arm 214; the front diverting and turning conveyor belt 236 and the rear diverting and turning conveyor belt 215 form a support structure of the cloth roll 103. The conveying and supporting frame body is connected with a flip driving shaft 216 between the left end of the front swing arm 235 and the left end of the rear swing arm 214. The flip driving shaft 216 pushes the front swing arm 235 and the rear swing arm 214 to swing synchronously around the front swing arm hinge seat 234 and the rear swing arm hinge seat 213, so as to realize the conversion of the inclined flip position and the horizontal setting position of the conveying and supporting frame body of the cloth roll 103 composed of the front side diversion flip conveyor belt 236 and the rear side diversion flip conveyor belt 215, so as to realize the cloth roll 103 placed on the front side diversion flip conveyor belt 236 and the rear side diversion flip conveyor belt 215, or being conveyed to the lower layer for delivery. shaped conveying channel 209, and then enters the conveyor belt 203 of the lower temporary storage position after sorting, or is horizontally conveyed to the conveyor belt 202 of the upper temporary storage position after sorting; at the front end of the flip driving shaft 216, a front connecting rod lower end hinge seat 217 is provided, and a front connecting rod 218 is hinged on the hinge seat 217 of the lower end of the front connecting rod, and a front crank 219 is hinged at the upper end of the front connecting rod 218. At the upper end of the front crank 219, a crank shaft 220 is connected, and the front end of the crank shaft 220 is arranged in the front end bearing seat 221 of the crank shaft, and the front end bearing seat 221 of the crank shaft is arranged on the gantry top beam 222 of the gantry 204 of the sorting and three-dimensional conveying station. A crank shaft rear end bearing seat 223 is provided at the rear end of the gantry top beam 222, the rear end of the crank shaft 220 is arranged in the crank shaft rear end bearing seat 223, the rear end of the crank shaft 220 is connected with a rear crank 224, the lower end of the rear crank 224 is connected with a rear connecting rod 225, the lower end of the rear connecting rod 225 is provided with a rear connecting rod lower end hinge seat 226, and the rear end of the flipping drive shaft 216 is arranged in the rear connecting rod lower end hinge seat 226; by controlling the flipping drive shaft 216, intermittent flipping of the frame composed of the front swing arm 235 and the rear swing arm 214 is realized, so as to realize the temporary three-dimensional storage of the cloth roll on the upper or lower layer of the upper and lower three-dimensional shelves.

[0018] A flip motor fixing bracket 231 is fixedly arranged on the gantry top beam 222, a flip motor 230 is arranged on the flip motor fixing bracket 231, a driving sprocket 229 is arranged on the output shaft of the flip motor 230, a flip driving sprocket 227 is arranged on the crank shaft 220, and a driving chain 228 is arranged between the flip driving sprocket 227 and the driving sprocket 229; the flip motor 230 drives the front crank 219 to rotate clockwise and make a circular motion, and the front crank 219 pushes the flip driving shaft 216 to swing up or down cyclically through the front connecting rod 218, so as to realize the intermittent tilting flipping and horizontal lowering of the frame composed of the front swing arm 235 and the rear swing arm 214, thereby realizing the horizontal transfer of the cloth roll 103 thereon to the upper shelf 101 and the lower shelf 102.

[0019] A diverter and flip conveyor belt drive motor bracket 237 is fixedly arranged on the front swing arm bracket, and a diverter and flip conveyor belt drive motor 232 is arranged on the diverter and flip conveyor belt drive motor bracket 237. The diverter and flip conveyor belt drive motor 232 synchronously drives the front diverter and flip conveyor belt 236 and the rear diverter and flip conveyor belt 215 to rotate synchronously through a synchronous transmission mechanism 233, thereby realizing the transmission of the cloth roll 103 thereon; the synchronous transmission mechanism 233 is composed of a synchronous drive sprocket and a synchronous drive shaft.

Claims

1. A high-beat three-dimensional diversion and delivery system for horizontally conveying fabric rolls, comprising an entrance conveying station before fabric roll sorting, upper and lower three-dimensional shelves for temporarily storing fabric rolls after sorting, and fabric rolls (103), wherein a conveyor belt (201) before sorting is arranged at the entrance conveying station, a conveyor belt (202) for the upper temporary storage position after sorting is arranged on the upper shelf (101) of the upper and lower three-dimensional shelves for temporarily storing fabric rolls after sorting, and a conveyor belt (203) for the lower temporary storage position after sorting is arranged on the lower shelf (102) of the upper and lower three-dimensional shelves for temporarily storing fabric rolls after sorting, wherein the conveyor belt (203) for the lower temporary storage position after sorting is arranged, characterized in that: A sorting and three-dimensional conveying station is arranged between the entrance conveying station and the upper and lower three-dimensional shelves. A sorting and three-dimensional conveying station gantry (204) is arranged on the sorting and three-dimensional conveying station. A sorting flip mechanism (205) and a post-sorting up-and-down diversion flip mechanism (206) are arranged on the sorting and three-dimensional conveying station gantry (204). A sorting return downward arc-shaped conveying channel (210) is arranged below the sorting flip mechanism (205). A return conveying line (211) is connected to the lower end of the sorting return downward arc-shaped conveying channel (210). A lower-layer delivery downward arc-shaped conveying channel (209) is arranged below the post-sorting up-and-down diversion flip mechanism (206). ) is connected with the lower temporary storage position conveyor belt (203) after sorting; the structure of the sorting flip mechanism (205) is completely the same as the structure of the upper and lower diverting flip mechanism (206) after sorting; a sorting flip mechanism (205) is provided with a sorting flip conveyor belt (207), and a diverting flip conveyor belt (208) is provided on the upper and lower diverting flip mechanism (206) after sorting; a right end supporting beam (212) of the diverting flip conveyor belt is provided on the sorting and three-dimensional conveying station below the gantry (204) of the sorting and three-dimensional conveying station; a front side swing arm articulated seat (234) and a rear side swing arm articulated seat (213) are respectively provided on the right end supporting beam (212); a front side swing arm articulated seat (234) is articulated with a front swing arm articulated seat (214); a front swing arm articulated seat (213) is articulated with a front swing arm articulated seat (214); a front swing arm articulated seat (214 ... A side swing arm (235) is provided with a front flow diversion and turnover conveyor belt (236) on the front side swing arm (235), a rear side swing arm (214) is hingedly connected to the rear side swing arm hinge seat (213), and a rear side diversion and turnover conveyor belt (215) is provided on the rear side swing arm (214); a turnover drive shaft (216) is connected between the left end of the front side swing arm (235) and the left end of the rear side swing arm (214), a front connecting rod lower end hinge seat (217) is provided at the front end of the turnover drive shaft (216), a front connecting rod (218) is hingedly connected to the front connecting rod lower end hinge seat (217), a front crank (219) is hingedly connected to the upper end of the front connecting rod (218), and a crank shaft (220) is connected to the upper end of the front crank (219), and the crank shaft (220) is connected to the crank shaft (220). The front end of the handle shaft (220) is arranged in a crank shaft front end bearing seat (221), the crank shaft front end bearing seat (221) is arranged on a gantry top beam (222) of a gantry (204) of a sorting and three-dimensional conveying station, a crank shaft rear end bearing seat (223) is arranged at the rear end of the gantry top beam (222), the rear end of the crank shaft (220) is arranged in the crank shaft rear end bearing seat (223), the rear end of the crank shaft (220) is connected to a rear crank (224), the lower end of the rear crank (224) is connected to a rear connecting rod (225), the lower end of the rear connecting rod (225) is provided with a rear connecting rod lower end hinge seat (226), and the rear end of the flip driving shaft (216) is arranged in the rear connecting rod lower end hinge seat (226).

2. According to claim 1, a high-beat three-dimensional diversion and delivery system for horizontally conveying cloth rolls is characterized in that: A flip motor fixing bracket (231) is fixedly arranged on the gantry top beam (222), a flip motor (230) is arranged on the flip motor fixing bracket (231), a driving sprocket (229) is arranged on the output shaft of the flip motor (230), a flip driving sprocket (227) is arranged on the crank shaft (220), and a driving chain (228) is arranged between the flip driving sprocket (227) and the driving sprocket (229).

3. A high-beat three-dimensional diversion and delivery system for horizontally conveying fabric rolls according to claim 2, characterized in that: A diversion and flipping conveyor belt drive motor bracket (237) is fixedly arranged on the front swing arm bracket, and a diversion and flipping conveyor belt drive motor (232) is arranged on the diversion and flipping conveyor belt drive motor bracket (237). The diversion and flipping conveyor belt drive motor (232) drives the front diversion and flipping conveyor belt (236) and the rear diversion and flipping conveyor belt (215) to rotate synchronously through a synchronous transmission mechanism (233), thereby realizing the transmission of the fabric roll (103) thereon.

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