Multifunctional magnetic ring winding machine

Abstract

The application discloses a multifunctional magnetic ring winding machine, which comprises at least one winding machine group, each winding machine group comprises feeding mechanism, material taking mechanism, wire feeding mechanism, winding mechanism and conveying mechanism arranged in sequence, and the feeding mechanism is provided with an arrangement mechanism between the feeding mechanism and the material taking mechanism, so that the magnetic rings conveyed by the feeding mechanism are arranged into a row for being grabbed by the material taking mechanism. Compared with the prior art, the arrangement mechanism is arranged between the feeding mechanism and the material taking mechanism, the arrangement mechanism comprises a first lifting mechanism, a straight vibration feeder arranged on the first lifting mechanism, a pair of material arrangement baffles arranged on a tray of the straight vibration feeder and a baffle adjusting mechanism, the baffle adjusting mechanism drives the material arrangement baffles to move to adjust the width of the arrangement conveying channel, so as to meet the use of magnetic rings of different specifications, thereby the magnetic rings of different specifications can be compatible, the input cost is greatly reduced without replacing equipment, and the production efficiency is improved due to the absence of long-time machine test on the replaced equipment.

Description

Technical Field

[0001] This invention relates to a winding machine, and more particularly to a multifunctional magnetic winding machine. Background Technology

[0002] Currently available magnetic ring winding machines on the market generally operate in a single-station manner. Their structure typically includes a magnetic ring feeding mechanism, a copper wire feeding mechanism, a winding mechanism, and a feeding mechanism. Due to the limitations of this mechanism, they can usually only handle two or three products. When producing magnetic rings of different specifications, it is often necessary to switch to another machine because the specifications are incompatible with the equipment. After switching machines, further adjustments and testing are required. This not only results in higher costs but also extremely low efficiency and a significant waste of workers' time. Summary of the Invention

[0003] The purpose of this invention is to provide a multifunctional magnetic ring winding machine. The technical problem to be solved is that it can be compatible with magnetic rings of different specifications, reduce input costs, and improve production efficiency.

[0004] To solve the above problems, the present invention adopts the following technical solution: a multi-functional magnetic ring winding machine, including at least one winding machine group, each winding machine group including a feeding mechanism, a picking mechanism, a wire feeding mechanism, a winding mechanism and a conveying mechanism arranged in sequence, and a sorting mechanism is provided between the feeding mechanism and the picking mechanism to sort the magnetic rings conveyed by the feeding mechanism into a row for the picking mechanism to grab.

[0005] The sorting mechanism includes a material sorting lifting mechanism, a vertical vibrating feeder mounted on the material sorting lifting mechanism, a pair of material sorting baffles mounted on the material tray of the vertical vibrating feeder, and a baffle adjustment mechanism. The material sorting baffles are spaced apart to form a sorting conveying channel. The baffle adjustment mechanism drives the material sorting baffles to move to adjust the width of the sorting conveying channel to meet the needs of magnetic rings of different specifications. The sorting conveying channel includes a starting end and a terminal end. The feeding mechanism is connected to the starting end. The vertical vibrating feeder sorts the magnetic rings into a row in the material sorting baffle group and conveys them towards the terminal end of the sorting conveying channel.

[0006] The material handling mechanism is located at the end of the sorting and conveying channel;

[0007] The wire feeding mechanism is located above the material handling mechanism;

[0008] The conveying mechanism is located between the sorting mechanism and the material handling mechanism.

[0009] Furthermore, the material handling mechanism includes a rotating mechanism and a gripper assembly mounted on the rotating mechanism. The rotating mechanism drives the gripper assembly to rotate so that the gripper assembly can grasp the magnetic ring in the baffle adjustment mechanism and send the magnetic ring to the winding mechanism. After the winding is completed, the magnetic ring is sent to the conveying mechanism. When the gripper assembly sends the magnetic ring to the winding mechanism, the center of the magnetic ring and the axis of the hook of the winding mechanism are aligned on the same straight line.

[0010] Furthermore, the wire feeding mechanism includes at least two sets of wire feeding groups and a wire feeding moving mechanism that drives the two sets of wire feeding groups to move horizontally simultaneously. The two sets of wire feeding groups are arranged vertically. Each set of wire feeding groups includes a set of wire feeding clamping wheels and a wire feeding drive motor that drives the set of wire feeding clamping wheels to rotate. The wire feeding clamping wheels of the two sets of wire feeding groups are staggered. A guide tube is provided above each set of wire feeding clamping wheels. A wire head is provided at the lower end of each set of wire feeding clamping wheels. The end of the wire head opposite to the set of wire feeding clamping wheels has the same number of inlet cavities as the guide tubes. The end of the wire head opposite to the winding mechanism has an outlet cavity. The inlet cavity and the outlet cavity are connected to each other so that the wires are respectively inserted into the guide tubes and fed out from the outlet cavity through the inlet cavity by the set of wire feeding clamping wheels. A wire cutter is also provided on the material picking mechanism to cut the wires.

[0011] Furthermore, the material handling mechanism also includes a gripper horizontal movement mechanism that drives the gripper assembly to move horizontally, and the gripper horizontal movement mechanism is mounted on the rotating mechanism.

[0012] Furthermore, the wire feeding mechanism also includes at least two sets of guide wheels, one set of which is disposed on the sorting mechanism, and the other set of which is disposed on the two sets of wire feeding groups.

[0013] Furthermore, the sorting mechanism also includes a magnetic ring blocking assembly, which is disposed at the end of the sorting conveying channel. The magnetic ring blocking assembly includes a blocking member and a blocking member driving mechanism. The blocking member is driven by the blocking member driving mechanism to block the end of the sorting conveying channel.

[0014] Furthermore, a magnetic ring upper baffle is provided above the sorting and conveying channel.

[0015] Furthermore, it also includes a hook lifting mechanism that drives the hook to rise vertically. The hook lifting mechanism includes a hook guide rail, a moving horizontal plate, and a hook motor. The moving horizontal plate is fixed on the hook guide rail, the hook is fixed on the moving horizontal plate, the hook motor is equipped with a rocker arm, the moving horizontal plate is provided with a horizontal plate groove perpendicular to the moving direction of the hook guide rail, and the rocker arm is provided with a push arm that extends into the horizontal plate groove.

[0016] Furthermore, the winding unit is provided with at least two sets, and the hooks of the winding unit are all set on the moving horizontal plate.

[0017] Furthermore, it also includes a controller, which is connected to control the feeding mechanism, the picking mechanism, the wire feeding mechanism, the winding mechanism, and the conveying mechanism.

[0018] Compared with the prior art, this invention provides a sorting mechanism between the feeding mechanism and the unloading mechanism. The sorting mechanism includes a first lifting mechanism, a direct vibration feeder on the first lifting mechanism, a pair of sorting baffles on the material tray of the direct vibration feeder, and a baffle adjustment mechanism. The baffle adjustment mechanism drives the sorting baffles to move to adjust the width of the sorting conveying channel to meet the needs of magnetic rings of different specifications. This allows for compatibility with magnetic rings of different specifications. Since there is no need to replace equipment, the investment cost is greatly reduced. Furthermore, since there is no need for long-term adjustment and testing of replacement equipment, production efficiency is improved. Attached Figure Description

[0019] Figure 1-1 This is a schematic diagram of the overall structure of the present invention.

[0020] Figure 1-2 This is a schematic diagram of the overall structure of the invention. Figure 2 .

[0021] Figure 2 This is a schematic diagram of the structure of a winding unit of the present invention.

[0022] Figure 3-1 This is a schematic diagram of the sorting mechanism of the present invention.

[0023] Figure 3-2 This is a schematic diagram of the sorting mechanism of the present invention. Figure 2 .

[0024] Figure 4-1 This is a diagram showing the positional relationship between the material handling mechanism and the wire feeding mechanism of this invention.

[0025] Figure 4-2 The positional relationship between the material handling mechanism and the wire feeding mechanism of this invention. Figure 2 .

[0026] Figure 4-3 This is a schematic diagram of the internal structure of the lead wire head of the present invention.

[0027] Figure 5 This is a schematic diagram of the wire feeding mechanism of the present invention.

[0028] Figure 6 This is a schematic diagram of the hook lifting mechanism of the present invention. Detailed Implementation

[0029] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0030] like Figure 1-1 and Figure 1-2As shown, this invention discloses a multifunctional magnetic winding machine, including at least one winding unit. The number of winding units can be set according to requirements. In this invention, four winding units are preferably set. Since the structure of each winding unit is the same, the winding unit of this invention will be described in detail below using one of the winding units as an example.

[0031] like Figure 1-1 and Figure 1-2 As shown, the winding units are arranged in sequence on the frame 100, which is a frame structure.

[0032] like Figure 2 As shown, each winding machine unit includes a feeding mechanism 1, a picking mechanism 2, a wire feeding mechanism 3, a winding mechanism 4, and a conveying mechanism 5 arranged sequentially. When two or more winding machine units are set, the two winding machine units share a feeding mechanism 1. The outlet of the feeding mechanism 1 is provided with the same number of channels as the winding machine units, so as to push the magnetic rings in the feeding mechanism 1 into the channels to feed each winding machine unit. A sorting mechanism 6 is provided between the feeding mechanism 1 and the picking mechanism 2 to sort the magnetic rings conveyed by the feeding mechanism 1 into a row for the picking mechanism 2 to grab. In this invention, the winding mechanism 4 adopts the prior art and is not specifically limited here. The feeding mechanism 1 can adopt the vibratory feeder of the prior art.

[0033] like Figure 3-1 and Figure 3-2 As shown, the sorting mechanism 6 includes a sorting lifting mechanism 61, a direct vibration feeder 60 disposed on the sorting lifting mechanism 61, a pair of sorting baffles 62 disposed on the material tray of the direct vibration feeder 60, and a baffle adjustment mechanism 63. The first lifting mechanism 61 is fixed on the frame 100 through the first sorting frame 101. A second sorting frame 102 is disposed on the sorting lifting mechanism 61. The direct vibration feeder 60, the sorting baffles 62, and the baffle adjustment mechanism 63 are all disposed on the second sorting frame 102.

[0034] like Figure 3-1 and Figure 3-2 As shown, the material sorting baffles 62 are spaced apart to form a sorting and conveying channel. Magnetic rings are conveyed from the sorting and conveying channel. The baffle adjustment mechanism 63 drives the material sorting baffles 62 to move to adjust the width of the sorting and conveying channel to meet the needs of magnetic rings of different specifications. The sorting and conveying channel includes a starting end and an ending end. The feeding mechanism 1 is connected to the starting end. The vertical vibrating feeder 60 sorts the magnetic rings into a row in the material sorting baffle group 62 and conveys them towards the ending end of the sorting and conveying channel.

[0035] like Figure 3-1 and Figure 3-2As shown, the material handling lifting mechanism 61 includes at least a material handling lifting motor 611 and a material handling guide 612. The lower end of the material handling guide 612 and the material handling lifting motor 611 are both fixed on the first sorting frame 101. The second sorting frame 102 includes a sorting base plate 1021 and a baffle adjustment mechanism fixing plate 1022. The sorting base plate 1021 is connected to the lifting rod of the material handling lifting motor 611. The sorting base plate 1021 has holes for the material handling guide 612 to pass through, so as to avoid the material handling guide 612. The vibratory feeder 60 is fixed to the sorting base plate 1021. The baffle adjustment mechanism fixing plate 1022 is fixed to the sorting base plate 1021 by a straight rod. The baffle adjustment mechanism fixing plate 1022 is provided with a moving channel 1023 for moving a pair of sorting baffles 62. The sorting baffles 62 are respectively disposed in the moving channel 1023. The baffle adjustment mechanism 63 includes a baffle drive motor 631 and a baffle guide 632. The baffle drive motor 631 is a speed-regulating motor and is fixed to the baffle by the frame. On the adjusting mechanism fixing plate 1022, the axis of the baffle drive motor 631 is perpendicular to the axis of the material feeding lifting motor 611, that is, the axis of the baffle drive motor 631 is parallel to the plate surface of the baffle adjusting mechanism fixing plate 1022. The baffle guide 632 passes through a pair of material feeding baffles 62 respectively, and the two ends of the baffle guide 632 are fixed to the baffle adjusting mechanism fixing plate 1022 by the baffle guide bracket 635. A baffle screw 633 is provided on the output shaft of the baffle drive motor 631, and two... The two material handling baffles 62 are provided with baffle sliders 634 that are threadedly connected to the baffle screws 633. The baffle sliders 634 on the pair of material handling baffles 63 are threadedly connected to the two sections of threads on the baffle screws 633, so that when the baffle drive motor 631 rotates in both directions, it drives the baffle screws 633 to rotate, so that the two material handling baffles 62 can move in opposite or opposite directions, so that the width of the material handling conveying channel can be adjusted.

[0036] like Figure 3-1 As shown, the material tray of the direct vibratory feeder 60 is located directly below the baffle adjustment mechanism fixing plate 1022, and the lower end of the material handling baffle 62 extends to the material tray of the direct vibratory feeder 60 after passing through the movable through groove 1023.

[0037] In this invention, the material handling lifting motor 611 can be replaced with, for example... Figure 3-1 and Figure 3-2 The manual screw jack shown is shown.

[0038] like Figure 2 As shown, the material handling mechanism 2 is located at the end of the sorting and conveying channel, such as... Figure 4-1 and Figure 4-2As shown, the material handling mechanism 2 includes a rotating mechanism 21 and a gripper assembly 22 disposed on the rotating mechanism 21. The rotating mechanism 21 drives the gripper assembly 22 to rotate so that the gripper assembly 22 can grasp the magnetic ring in the baffle adjustment mechanism 63 and send the magnetic ring to the winding mechanism 4. After the winding is completed, the magnetic ring is sent to the conveying mechanism 5. When the gripper assembly 22 sends the magnetic ring to the winding mechanism 4, the center of the magnetic ring and the axis of the hook 41 of the winding mechanism 4 are aligned on the same straight line. In this invention, the gripper assembly 22 is an electric gripper, and the two grippers of the gripper assembly 22 are arranged vertically.

[0039] like Figure 4-1 and Figure 4-2 As shown, the rotating mechanism 21 is a rotary cylinder, which is fixed on the frame 100 by a column, and the gripper assembly 22 is fixed on the output shaft of the rotating mechanism 21 by a gripper bracket 221.

[0040] like Figure 4-1 and Figure 4-2 As shown, the wire feeding mechanism 3 is located above the material handling mechanism 2. The wire feeding mechanism 3 includes at least two sets of wire feeding groups 31 and a wire feeding moving mechanism 32 that drives the two sets of wire feeding groups 31 to move horizontally simultaneously. The two sets of wire feeding groups 31 are arranged vertically and fixed to the wire feeding moving mechanism 32 by wire feeding group support plates 36. In this invention, the wire feeding moving mechanism 32 includes a wire feeding moving cylinder 321 and a wire feeding moving guide rail 322. The wire feeding moving mechanism 32 is fixed to a wire feeding moving support frame 323. The wire feeding moving support frame 323 is fixed to the frame 100 by a column. The wire feeding moving support frame 323 is L-shaped. The wire feeding moving cylinder 321 and the wire feeding moving guide rail 322 are fixed to the vertical part of the wire feeding moving support frame 323 parallel to the column. In this invention, the wire feeding moving cylinder 321 is inclined so that the wire feeding moving cylinder 321 is inclined. 21 drives two sets of wire feeding groups 31 to move up and down while moving towards the winding mechanism 4 or the sorting mechanism 6. The wire feeding guide rail 322 is parallel to the axis of the wire feeding cylinder 321. The wire feeding group support plate 36 is fixed on the piston rod of the wire feeding cylinder 321 and the slider of the wire feeding guide rail 322. The two sets of wire feeding groups 31 have the same structure. The wire feeding group 31 includes a wire feeding clamping wheel group 311 and a wire feeding drive motor 312 that drives the wire feeding clamping wheel group 311 to rotate. The wire feeding drive motor 312 is a stepper motor. The wire feeding clamping wheel groups 311 of the two sets of wire feeding groups 31 are staggered. A guide tube 33 is provided above each set of wire feeding clamping wheel group 311. A wire head 34 is provided at the lower end of the two sets of wire feeding clamping wheel groups 311. The end of the wire head 34 opposite to the wire feeding clamping wheel group 311 has the same number of wire inlet cavities 341 as the guide tubes 33. Figure 4-3As shown, a wire outlet cavity 342 is provided at the end of the wire head 34 opposite to the winding mechanism 4. The wire inlet cavity 341 is connected to the wire outlet cavity 342 so that the wire is passed into the guide tube 33 and then fed into the wire inlet cavity 341 and out of the wire outlet cavity 342 by the wire feeding clamp wheel group 311. A wire cutter 8 is also provided on the clamp assembly 22. When the wire feeding moving cylinder 321 retracts, it drives the two sets of wire feeding groups 31 to move upward and move towards the sorting mechanism 6 at the same time, pulling the wire to the wire cutter 8 to cut the wire. When the wire feeding moving cylinder 321 extends, it drives the two sets of wire feeding groups 31 to move downward and move towards the winding mechanism 4 at the same time, realizing the winding. The wire feeding clamp wheel group 311 is composed of a pair of rotating wheels. The wire passes between the pair of rotating wheels and is fed when the rotating wheels rotate relative to each other. A gearbox 313 with dual shaft output is provided on the output shaft of the wire feeding drive motor 312. A pair of rotating wheels are fixed on the two shafts of the gearbox 313 respectively, so that the pair of rotating wheels can rotate in opposite or opposite directions. Two sets of wire feeding groups 31 are set to simultaneously or separately feed different types of wires to the winding mechanism for winding. The wire cutter 8 is an electric wire cutter.

[0041] like Figure 5 As shown, a set of wire feeding groups 31A at the lower end is close to the wire feeding moving cylinder 321, and a set of wire feeding groups 31B at the upper end is away from the wire feeding moving cylinder 321. One of the guide tubes 33B passes through the shaft between the rotating shafts of the set of clamping rollers 311A ​​at the upper end and is opposite to the set of clamping rollers 311B at the lower end. The other guide tube 33A has two sections, one section is located above the set of clamping rollers 311A ​​at the upper end, and the other section is located in front of the set of clamping rollers 311B at the lower end (i.e., the end away from the wire feeding moving cylinder 321). The two guide tubes 33A and 33B are respectively opposite to the wire inlet cavity 341.

[0042] like Figure 4-1 and Figure 4-2 As shown, the guide tubes 33 are fixed to the wire feeding drive motor 312 by the guide tube support plate 331, and the guide tubes 33 are metal tubes.

[0043] like Figure 1-1 and Figure 1-2 As shown, the conveying mechanism 5 is located between the sorting mechanism 6 and the material taking mechanism 2. In this invention, the conveying mechanism 5 adopts the existing conveyor belt conveying mechanism. When there are at least two sets of winding machines, one conveying mechanism 5 can be used. The conveying mechanism 5 passes through the winding machines in sequence. The conveying direction of the conveying mechanism 5 is perpendicular to the conveying direction of the vibrating feeder 60.

[0044] like Figure 4-1 and Figure 4-2As shown, in order to further adapt to magnetic rings of different specifications, the material handling mechanism 2 also includes a gripper horizontal moving mechanism 23 that drives the gripper assembly 22 to move horizontally. The gripper horizontal moving mechanism 23 is mounted on the rotating mechanism 21. The gripper horizontal moving mechanism 23 can be a lead screw motor, cylinder, etc. The moving direction of the gripper horizontal moving mechanism 23 is parallel to the conveying direction of the direct vibration feeder 60, so as to ensure that when the gripper assembly 22 delivers the magnetic ring to the winding mechanism 4, the center of the magnetic ring is always aligned with the axis of the hook 41 of the winding mechanism 4. The gripper bracket 221 is fixed on the moving end of the gripper horizontal moving mechanism 23. The gripper horizontal moving mechanism 23 is fixed on the rotating mechanism 21 by the gripper moving and fixing bracket.

[0045] like Figure 2 As shown, the wire feeding mechanism 3 also includes at least two sets of guide wheel sets 35, such as... Figure 3-1 As shown, one set of guide wheels 35 is fixed to the baffle adjustment mechanism fixing plate 1022 of the sorting mechanism 6 by a bracket, as follows. Figure 4-1 As shown, another set of guide wheels 35 is fixed to the vertical part of the wire feeding moving support frame 323 by a bracket. Each set of guide wheels 35 is provided with two guide wheels. The two guide wheels of the guide wheel set 35 located on the sorting mechanism 6 are arranged left and right at intervals, while the two guide wheels of the guide wheel set 35 located on the vertical part of the wire feeding moving support frame 323 are arranged vertically.

[0046] like Figure 3-1 and Figure 3-2 As shown, the sorting mechanism 6 also includes a magnetic ring blocking assembly 64, which is disposed at the end of the sorting conveying channel. Specifically, it is disposed on the baffle adjustment mechanism fixing plate 1022. The magnetic ring blocking assembly 64 includes a blocking member 641 and a blocking member driving mechanism 642. The blocking member 641 is driven by the blocking member driving mechanism 642 to block the end of the sorting conveying channel. The blocking member driving mechanism 642 can be a telescopic cylinder.

[0047] like Figure 3-1 and Figure 3-2 As shown, a magnetic ring upper baffle 65 is provided above the sorting and conveying channel. The magnetic ring upper baffle 65 is fixed on the baffle adjustment mechanism fixing plate 1022 to prevent the magnetic rings from stacking.

[0048] like Figure 6As shown, the present invention also includes a hook lifting mechanism 42 for driving the hook 41 to rise vertically, replacing the hook lifting mechanism of the winding mechanism in the prior art. The hook lifting mechanism 42 includes a hook guide rail 421, a moving horizontal plate 422, and a hook motor 423. The moving horizontal plate 422 is fixed on the hook guide rail 421, and the hook 41 is fixed on the moving horizontal plate 422. The hook motor 423 is provided with a rocker arm 424. The moving horizontal plate 422 is provided with a horizontal plate groove 425 perpendicular to the moving direction of the hook guide rail 421. The rocker arm 424 is provided with a push arm 426 extending into the horizontal plate groove 425, so as to drive the moving horizontal plate 422 to move up and down during the rotation of the rocker arm 424.

[0049] When the winding machine unit has at least two sets, the hooks 41 of the winding machine unit are all set on the moving horizontal plate 422, thereby reducing equipment parts and reducing costs. The hook motor 423 adopts an adjustable speed motor.

[0050] The hook lifting mechanism 42 is fixed to the lower end of the frame 100 by the hook lifting bracket 43. There are two hook guide rails 421, which are symmetrically arranged on both sides of the hook motor 423. The moving cross plate 422 is connected and fixed to the slider of the hook guide rail 421 respectively.

[0051] Of course, as shown in Figure 1, the present invention also includes a controller 7, which is connected to control the feeding mechanism 1, the picking mechanism 2, the wire feeding mechanism 3, the winding mechanism 4, the conveying mechanism 5, the sorting mechanism 6, the wire cutter 8, and the hook lifting mechanism 42. The controller 7 has a touch screen and is also equipped with a three-color alarm light 9.

[0052] like Figure 3-1 and Figure 3-2 As shown, the baffle adjustment mechanism fixing plate 1022 has two movable through slots 1023, and there is a partition part 1024 between the two movable through slots 1023. The upper baffle 65 of the magnetic ring is fixed on the partition part 1024.

[0053] The working principle of this invention is as follows:

[0054] The magnetic rings are placed into the feeding mechanism 1, which then conveys them to the sorting mechanism 6 via a channel. The magnetic rings are sorted by the sorting baffle 62, arranging them in a straight line. Under the action of the vibrating feeder 60, they are slowly conveyed towards the picking mechanism 2. Before the picking mechanism 2 grasps them, the magnetic ring blocking assembly 64 blocks the end of the sorting conveying channel to prevent the magnetic rings from falling into the conveying mechanism 5. When the gripper assembly 22 of the picking mechanism 2 rotates to the end of the sorting conveying channel via the rotating mechanism 21, the gripper of the gripper assembly 22 opens, and the magnetic ring blocking assembly 64 retracts, allowing the magnetic rings to continue moving forward. When the gripper assembly 22 holds the magnetic rings and transfers them to the winding mechanism 4, the magnetic ring blocking assembly 64 extends and sorts them again. When the end of the conveying channel is blocked, the wire feeding mechanism 3 is activated. In its default position, the wire feeding mechanism 3 is close to the winding mechanism 4. According to the settings, the corresponding wire feeding group 31 is activated to feed the wire into the winding mechanism 4 to wind the magnetic ring. After the winding is completed, the wire feeding moving cylinder 321 retracts, pulling the wire to the wire cutter 8 for cutting. After cutting, the gripper assembly 22 rotates again to the sorting mechanism 6 through the rotating mechanism 21. At the same time, according to the position of the conveying mechanism 5, the gripper horizontal moving mechanism 23 adjusts the gripper assembly 22 to be above the conveying mechanism 5. After the gripper assembly 22 is released, the wound magnetic ring is placed in the conveying mechanism 5. Finally, the winding magnetic ring is conveyed downstream through the conveying mechanism 5.

[0055] This invention can meet the needs of magnetic rings of different specifications, thus being compatible with magnetic rings of different specifications. Since there is no need to replace equipment, the investment cost is greatly reduced. Since there is no need to perform long-term debugging and testing on replacement equipment, production efficiency is also improved.

Claims

1. A multifunctional magnetic ring winding machine, comprising at least one winding machine group, each winding machine group comprising a feeding mechanism (1), a taking mechanism (2), a feeding mechanism (3), a winding mechanism (4) and a conveying mechanism (5) arranged in sequence, characterized in that: The arranging mechanism (6) is arranged between the feeding mechanism (1) and the taking mechanism (2) to arrange the magnetic rings conveyed by the feeding mechanism (1) into a row for the taking mechanism (2) to grab; The arranging mechanism (6) comprises a material arranging lifting mechanism (61), a straight-vibration feeding device (60) arranged on the material arranging lifting mechanism (61), a pair of material arranging baffles (62) arranged on a tray of the straight-vibration feeding device (60), and a baffle adjusting mechanism (63). The material arranging lifting mechanism (61) is fixed on a rack (100) through a first arranging rack (101). A second arranging rack (102) is arranged on the material arranging lifting mechanism (61). The straight-vibration feeding device (60), the material arranging baffles (62), and the baffle adjusting mechanism (63) are all arranged on the second arranging rack (102). The material arranging baffles (62) have a spacing therebetween to form an arranging conveying channel. The magnetic rings are conveyed from the arranging conveying channel. The baffle adjusting mechanism (63) drives the material arranging baffles (62) to move to adjust the width of the arranging conveying channel to meet the use of magnetic rings of different specifications. The arranging conveying channel comprises a starting end and a terminal end. The feeding mechanism (1) is connected with the starting end. The straight-vibration feeding device (60) arranges the magnetic rings into a row in the material arranging baffle group (62) and conveys the magnetic rings to the terminal end of the arranging conveying channel. The sorting lifting mechanism (61) at least includes a sorting lifting motor (611) and a sorting guide (612), the lower end of the sorting guide (612) and the sorting lifting motor (611) are fixed on the first sorting rack (101), the second sorting rack (102) includes a sorting bottom plate (1021), a baffle adjusting mechanism fixed plate (1022), the sorting bottom plate (1021) is connected with the lifting rod of the sorting lifting motor (611), and the sorting bottom plate (1021) is provided with a hole for the sorting guide (612) to pass through, so that the sorting guide (612) is avoided, the straight vibration feeder (60) is fixed on the sorting bottom plate (1021), the baffle adjusting mechanism fixed plate (1022) is fixed on the sorting bottom plate (1021) through a straight rod, the baffle adjusting mechanism fixed plate (1022) is provided with a moving groove (1023) for moving a pair of sorting baffles (62), the sorting baffles (62) are arranged in the moving groove (1023) respectively, the baffle adjusting mechanism (63) includes a baffle driving motor (631) and a baffle guide (632), the baffle driving motor (631) is a speed regulating motor, the baffle driving motor (631) is fixed on the baffle adjusting mechanism fixed plate (1022) through a rack, the axis of the baffle driving motor (631) is perpendicular to the axis of the sorting lifting motor (611), that is, the axis of the baffle driving motor (631) is parallel to the plate surface of the baffle adjusting mechanism fixed plate (1022), the baffle guide (632) passes through a pair of sorting baffles (62) respectively, the two ends of the baffle guide (632) are fixed on the baffle adjusting mechanism fixed plate (1022) through a baffle guide support (635), the baffle screw (633) is arranged on the output shaft of the baffle driving motor (631), the baffle screw (633) is provided with two threads with opposite directions, the baffle screw (633) passes through and is fixed in the bearing on the baffle guide support (635), the baffle sliding block (634) is arranged on the sorting baffle (62) and is threadedly connected with the baffle screw (633), the baffle sliding blocks (634) on the pair of sorting baffles (63) are threadedly connected with the two threads on the baffle screw (633) respectively, so that the baffle screw (633) is driven to rotate when the baffle driving motor (631) rotates forward and reversely, so that the two sorting baffles (62) move towards opposite or opposite directions, so that the width of the sorting conveying channel can be adjusted; The taking mechanism (2) is arranged at the terminal of the sorting conveying channel; The wire feeding mechanism (3) is arranged above the taking mechanism (2); The conveying mechanism (5) is arranged between the sorting mechanism (6) and the taking mechanism (2).

2. The multifunctional magnetic ring winding machine according to claim 1, characterized in that: The taking mechanism (2) comprises a rotating mechanism (21) and a clamping hand assembly (22) arranged on the rotating mechanism (21), the rotating mechanism (21) drives the clamping hand assembly (22) to rotate, so that the clamping hand assembly (22) can grab the magnetic ring in the baffle adjusting mechanism (63) and send the magnetic ring to the winding mechanism (4), and send the magnetic ring to the conveying mechanism (5) after winding is completed, when the clamping hand assembly (22) sends the magnetic ring to the winding mechanism (4), the center of the magnetic ring is arranged on the same straight line as the axis of the hook needle (41) of the winding mechanism (4).

3. The multifunctional magnetic ring winding machine according to claim 1, characterized in that: The wire feeding mechanism (3) comprises at least two groups of wire feeding groups (31), a wire feeding moving mechanism (32) for driving the two groups of wire feeding groups (31) to move horizontally at the same time, the two groups of wire feeding groups (31) are arranged above and below, the wire feeding group (31) comprises a wire feeding clamp wheel group (311) and a wire feeding driving motor (312) for driving the wire feeding clamp wheel group (311) to rotate, the wire feeding clamp wheel groups (311) of the two groups of wire feeding groups (31) are arranged in a staggered manner, a guide pipe (33) is arranged above each wire feeding clamp wheel group (311), a wire head (34) is arranged at the lower end of the two groups of wire feeding clamp wheel groups (311), the wire head (34) is provided with the same number of wire inlet cavities (341) as the guide pipes (33) at the end opposite to the wire feeding clamp wheel group (311), a wire outlet cavity (342) is arranged at the end of the wire head (34) opposite to the winding mechanism (4), the wire inlet cavity (341) and the wire outlet cavity (342) are communicated, so that the wire is respectively fed into the guide pipe (33) and sent out from the wire outlet cavity (342) through the wire feeding clamp wheel group (311); a wire cutter (8) is further arranged on the taking mechanism (2) to cut the wire.

4. The multi-functional magnetic ring winding machine according to claim 3, characterized in that: The taking mechanism (2) further comprises a clamping hand horizontal moving mechanism (23) for driving the clamping hand assembly (22) to move horizontally, and the clamping hand horizontal moving mechanism (23) is arranged on the rotating mechanism (21).

5. The multifunctional magnetic ring winding machine according to claim 4, characterized in that: The wire feeding mechanism (3) further comprises at least two groups of guide wheel groups (35), one group of guide wheel groups (35) is arranged on the arranging mechanism (6), and the other group of guide wheel groups (35) is arranged on the two groups of wire feeding groups (31).

6. The multi-functional magnetic ring winding machine according to claim 1, characterized in that: The arranging mechanism (6) further comprises a magnetic ring blocking assembly (64), the magnetic ring blocking assembly (64) is arranged at the terminal end of the arranging conveying channel, and the magnetic ring blocking assembly (64) comprises a blocking piece (641) and a blocking piece driving mechanism (642), the blocking piece (641) is driven by the blocking piece driving mechanism (642) to block the terminal end of the arranging conveying channel.

7. The multi-functional magnetic ring winding machine according to claim 6, characterized in that: A magnetic ring upper baffle (65) is arranged above the arranging conveying channel.

8. The multi-functional magnetic ring winding machine according to any one of claims 2-7, characterized in that: The hook needle lifting mechanism (42) for driving the vertical lifting of the hook needle (41) comprises a hook needle guide rail (421), a moving cross plate (422) and a hook needle motor (423), the moving cross plate (422) is fixed on the hook needle guide rail (421), the hook needle (41) is fixed on the moving cross plate (422), the hook needle motor (423) is provided with a rocker arm (424), the moving cross plate (422) is provided with a cross plate sliding groove (425) perpendicular to the moving direction of the hook needle guide rail (421), and the rocker arm (424) is provided with a push arm (426) extending into the cross plate sliding groove (425).

9. The multi-functional magnetic ring winding machine according to claim 8, characterized in that: The winding machine set is provided with at least two groups, and the hook needles (41) of the winding machine set are arranged on the moving cross plates (422).

10. The multi-functional magnetic ring winding machine according to claim 1, characterized in that: The controller (7) is connected with the feeding mechanism (1), the material taking mechanism (2), the wire feeding mechanism (3), the winding mechanism (4) and the conveying mechanism (5) respectively.

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