A reciprocating electrostatic spinning electrode

By designing a reciprocating electrospinning electrode, using a servo motor to drive a linear slide rail to move the electrode wire evenly, and combined with the reciprocating work of the coating mechanism, the problems of uneven spinning and uneven quality in the prior art are solved, and the uniformity and quality of electrospinning products are improved.

CN114985214BActive Publication Date: 2025-06-06SHANDONG HUANGHE DELTA INST OF TEXTILE SCI & TECH RES INST +1
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Patent Information

Application Number
CN202210771171.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-30
Publication Date
2025-06-06
Estimated Expiration
2042-06-30

AI Technical Summary

Technical Problem

In existing electrospinning devices, the electrode wire penetrates through the coating head, resulting in uneven spinning, and the appearance and quality of electrospinning products are uneven.

Method used

A reciprocating electrospinning electrode is designed, and a servo motor is used to drive a linear slide rail to make the electrode wire move at a constant speed. Combined with the reciprocating work of the coating mechanism, it ensures that the electrode wire moves evenly during the spinning process and avoids fiber aggregation.

Benefits of technology

It achieves good spinning uniformity and good appearance and quality of electrospinned products, which is conducive to the production of electrospinned products.

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Abstract

A reciprocating electrostatic spinning electrode comprises a machine platform, an electrode wire, a reciprocating mechanism, a coating mechanism 1 and a coating mechanism 2. A protective plate 2 is installed in the middle of the machine platform, a protective plate 1 is installed on the top of the machine platform, a protective plate 3 is installed on the bottom of the machine platform, and the reciprocating mechanism is arranged on the protective plate 2; the reciprocating mechanism comprises a linear slide, a servo motor, a coupling, an electrode wire fixing plate, an electrode wire connector, a linear slide seat, a tensioning spring, a proximity switch 1 and a proximity switch 2. The linear slide is fixed in the middle of the top of the protective plate 2, a servo motor is installed on one side of the end of the linear slide through a coupling, a linear slide seat is slidably connected to the linear slide, an electrode wire fixing plate is arranged on the top of the linear slide seat, and an electrode wire connector is arranged on the top of the electrode wire fixing plate. The invention has a novel structure, an ingenious conception, good spinning uniformity, and good appearance and quality of electrostatically spun products, which is conducive to the production of electrostatically spun products.
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Description

Technical Field

[0001] The invention relates to a spinning electrode, in particular to a reciprocating electrostatic spinning electrode. Background Art

[0002] Electrospinning technology is a polymer processing technology that forms ultrafine fibers under the action of a high-voltage electric field. The principle of electrospinning technology: First, the polymer solution or melt is charged with high-voltage static electricity of several thousand to tens of thousands of volts. The charged polymer droplets are accelerated at the Taylor cone pole of the capillary under the action of the electric field force. When the electric field force is large enough, the polymer droplets overcome the surface tension to form a spray stream. During the spray process, the solvent evaporates or solidifies, and finally falls on the receiving device to form a fiber felt similar to a non-woven fabric. Electrospinning technology can easily prepare polymer ultrafine fibers with a diameter of more than ten nanometers to several hundred nanometers. So far, nearly 100 kinds of polymers have been successfully used to produce ultrafine fibers through electrospinning. The resulting products have the characteristics of high specific surface area, high porosity and good three-dimensional effect. They have very broad application prospects in the fields of tissue biotechnology, textile engineering, medical and health care, and have received increasing attention from the scientific community.

[0003] From the principle of electrospinning technology, it can be seen that the spinning device of electrospinning affects the arrangement order and uniformity of the fibers in electrospinning, and plays an important role in the output and quality of the fibers. Therefore, the spinning device of the electrospinning equipment is one of the important factors affecting the production efficiency and fiber diameter distribution of industrial electrospinning.

[0004] The electrospinning device introduced in patent authorization announcement No. CN214142626U "An electrospinning device" includes at least one desktop electrospinning machine, each coating head is provided with at least one liquid supply hole, and the liquid to be coated is introduced into the inner cavity of the coating head through the liquid supply hole; an electrode steel wire, both ends of which pass through the inner cavity of the coating head to be immersed in the liquid to be coated; and a rotating mechanism, the coating head and the electrode steel wire are both loaded on the rotating mechanism, and the rotating mechanism can drive the coating head and the electrode steel wire to rotate along the circumference of the desktop electrospinning machine.

[0005] However, the above technical solution has at least the following defects: since the electrode steel wire passes through the coating head, the coating head will have some structures on the upper part of the electrode steel wire. During the spinning process, the coating head follows the transmission mechanism, and the components located in the upper area of ​​the electrode steel wire will repeatedly scratch the electrospun fibers, which will affect the spinning efficiency and cause some electrospun fibers to aggregate to form large fiber bundles. After the large fiber bundles are broken, they will attach to the electrospun fibers, which will inevitably lead to uneven spinning and uneven appearance and quality of electrospun products.

[0006] In view of the shortcomings of the prior art, technicians in this field urgently need to develop an electrospinning device to overcome the problems of uneven appearance and quality existing in the above-mentioned electrospinning devices. Summary of the invention

[0007] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a reciprocating electrospinning electrode, which effectively solves the problems of uneven spinning in the existing electrospinning equipment and uneven appearance and quality of electrospun products.

[0008] To achieve the above object, the present invention provides the following technical solution: the present invention comprises a machine, an electrode wire, a reciprocating mechanism, a coating mechanism 1, and a coating mechanism 2, wherein a protective plate 2 is installed in the middle of the machine, a protective plate 1 is installed on the top of the machine, a protective plate 3 is installed on the bottom of the machine, and the reciprocating mechanism is arranged on the protective plate 2;

[0009] The reciprocating mechanism includes a linear slide, a servo motor, a coupling, an electrode wire fixing plate, an electrode wire connector, a linear slide seat, a tensioning spring, a proximity switch 1 and a proximity switch 2. The linear slide is fixed at the middle of the top of the second protective plate. A servo motor is installed on one side of the end of the linear slide through a coupling. A linear slide seat is slidably connected to the linear slide. An electrode wire fixing plate is provided at the top of the linear slide seat. An electrode wire connector is provided at the top of the electrode wire fixing plate. A proximity switch 1 is installed near one end of the linear slide. A proximity switch 2 is installed near the other end of the linear slide. Switch two, a mounting seat one is installed at the top of the protective plate one near one end, a guide wheel one is installed on the top of the mounting seat one, a mounting seat three is fixed at the top of the inner side of the machine, a guide wheel three is installed at the bottom of the mounting seat three, a mounting seat two is installed at the top of the protective plate one near the other end, a guide wheel two is installed on the top of the mounting seat two, a mounting seat four is fixed at the top of the inner side of the machine, a guide wheel four is installed at the bottom of the mounting seat four, one end of the electrode wire is connected to the electrode wire connector, and the electrode wire passes around the guide wheel three, the guide wheel one, the guide wheel two and the guide wheel four in turn and is connected to the tensioning spring on the electrode wire connector to form a ring.

[0010] Preferably, the machine platform is in a three-dimensional rectangular shape.

[0011] Preferably, a tension spring is installed inside the electrode wire connector.

[0012] Preferably, a coating mechanism 1 is provided on one side of the top of the protective plate 1, and a coating mechanism 2 is provided on the other side of the top of the protective plate 1. The coating mechanism 1 is composed of a fixing seat 1 that is hollow at the top, a coating head 1 installed inside the fixing seat 1, and a cleaning pipe 1 installed in the fixing seat 1 on one side of the coating head 1. The coating mechanism 2 is composed of a fixing seat 2 that is hollow at the top, a coating head 2 installed inside the fixing seat 2, and a cleaning pipe 2 installed in the fixing seat 2 on one side of the coating head 2.

[0013] Preferably, the electrode wire is one or more of stainless steel oil wire, stainless steel monofilament, nickel-titanium alloy monofilament, aluminum alloy monofilament, tungsten-molybdenum alloy monofilament, cobalt-manganese alloy monofilament, titanium alloy monofilament, tantalum monofilament, cobalt monofilament, titanium monofilament, nano-carbon composite yarn, stainless steel blended yarn, and carbon fiber yarn.

[0014] Preferably, when the electrode wire passes around the guide wheel 1 and the guide wheel 2, it passes through the cleaning pipe 1, the coating head 1, the coating head 2 and the cleaning pipe 2 between the guide wheel 1 and the guide wheel 2.

[0015] Beneficial effect: When the present invention is used, the servo motor works, and the servo motor drives the linear slide to work through the coupling, so that the linear slide table on the linear slide drives the electrode wire fixing plate and the electrode wire connector to move at a constant speed in the direction of the arrow according to a certain speed, and the electrode wire is fixed to the electrode wire connector to move counterclockwise. At this time, the coating head 2 on the coating mechanism 2 starts to work to coat the electrode wire, and the coating head 1 on the coating mechanism 1 stops working. When the linear slide table moves along the linear slide to near switch 2, the linear slide table stops running, and the coating head 2 on the coating mechanism 2 stops working. The linear slide table runs along the linear slide to near switch 1. At this time, the coating head 1 on the coating mechanism 1 starts to work. When the linear slide table moves along the linear slide to near switch 1, the linear slide table stops running, and the coating head 1 on the coating mechanism 1 stops working, and the reciprocating cycle is performed.

[0016] The invention has novel structure, ingenious conception, good spinning uniformity, good appearance and quality of electrostatically spun products, and is conducive to the production of electrostatically spun products. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is the front view of the present invention;

[0020] Figure 3 is a side view of the present invention;

[0021] Numbers in the figure: 100, machine; 200, electrode wire; 300, reciprocating mechanism; 410, coating mechanism 1; 420, coating mechanism 2; 101, protective plate 1; 102, protective plate 2; 103, protective plate 3; 301, linear guide rail; 302, servo motor; 303, coupling; 304, electrode wire fixing plate; 305, electrode wire connector; 306, linear guide rail slide seat; 307, tension spring Spring; 308, proximity switch one; 309, proximity switch two; 411, fixing seat one; 412, coating head one; 413, cleaning tube one; 421, fixing seat two; 422, coating head two; 423, cleaning tube two; 501, guide wheel one; 502, guide wheel two; 503, guide wheel three; 504, guide wheel four; 511, mounting seat one; 512, mounting seat two; 513, mounting seat three; 514, mounting seat four. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-3 The specific implementation modes of the present invention are described in further detail.

[0023] Embodiment 1, by Figure 1-3 The present invention provides a reciprocating electrostatic spinning electrode, comprising a machine 100, an electrode wire 200, a reciprocating mechanism 300, a coating mechanism 1 410, and a coating mechanism 2 420. A protective plate 2 102 is installed in the middle of the machine 100, a protective plate 1 101 is installed on the top of the machine 100, a protective plate 3 103 is installed on the bottom of the machine 100, and the reciprocating mechanism 300 is arranged on the protective plate 2 102;

[0024] The reciprocating mechanism 300 includes a linear guide rail 301, a servo motor 302, a coupling 303, an electrode wire fixing plate 304, an electrode wire connector 305, a linear guide rail slide 306, a tensioning spring 307, a proximity switch 1 308 and a proximity switch 2 309. The linear guide rail 301 is fixed to the middle of the top of the protective plate 2 102. A servo motor 302 is installed on one side of the end of the linear guide rail 301 through a coupling 303. A linear guide rail slide 306 is slidably connected to the linear guide rail 301. An electrode wire fixing plate 304 is provided at the top of the linear guide rail slide 306. An electrode wire connector 305 is provided at the top of the electrode wire fixing plate 304. A proximity switch 1 308 is installed near one end of the linear guide rail 301. A proximity switch 2 309 is installed near the other end of the linear guide rail 301. 09. A mounting seat 511 is installed near one end of the top of the protective plate 101, and a guide wheel 501 is installed on the top of the mounting seat 511. A mounting seat 3 513 is fixed to the top of the inner side of the machine 100, and a guide wheel 3 503 is installed on the bottom of the mounting seat 3 513. A mounting seat 2 512 is installed near the other end of the top of the protective plate 101, and a guide wheel 2 502 is installed on the top of the mounting seat 2 512. A mounting seat 4 514 is fixed to the top of the inner side of the machine 100, and a guide wheel 4 504 is installed on the bottom of the mounting seat 4 514. One end of the electrode wire 200 is connected to the electrode wire connector 305, and the electrode wire 200 passes around the guide wheel 3 503, the guide wheel 1 501, the guide wheel 2 502 and the guide wheel 4 504 in turn and is connected to the tensioning spring 307 on the electrode wire connector 305 to form a ring.

[0025] The machine 100 is in a three-dimensional rectangular shape, which facilitates the use of the electrode wire 200 of the machine 100 .

[0026] A tension spring 307 is installed inside the electrode wire connector 305 . The tension spring 307 ensures the stability of the tension of the electrode wire 200 during the reciprocating motion.

[0027] A coating mechanism 410 is provided on one side of the top of the protective plate 101, and a coating mechanism 420 is provided on the other side of the top of the protective plate 101. The coating mechanism 410 consists of a fixing seat 411 with a hollow top, a coating head 412 installed inside the fixing seat 411, and a cleaning pipe 413 installed in the fixing seat 411 on one side of the coating head 412. The coating mechanism 420 consists of a fixing seat 421 with a hollow top, a coating head 422 installed inside the fixing seat 421, and a cleaning pipe 423 installed in the fixing seat 421 on one side of the coating head 422, so as to facilitate coating of the electrode wire 200.

[0028] The electrode wire 200 is one or more of stainless steel oil wire, stainless steel monofilament, nickel titanium alloy monofilament, aluminum alloy monofilament, tungsten molybdenum alloy monofilament, cobalt manganese alloy monofilament, titanium alloy monofilament, tantalum monofilament, cobalt monofilament, titanium monofilament, nano-carbon composite yarn, stainless steel blended yarn, and carbon fiber yarn, which is easy to use.

[0029] When the electrode wire 200 passes around the guide wheel 1 501 and the guide wheel 2 502 , it passes through the cleaning pipe 1 413 , the coating head 1 412 , the coating head 2 422 and the cleaning pipe 2 423 between the guide wheel 1 501 and the guide wheel 2 502 , so as to facilitate coordinated use.

[0030] Working principle: When the present invention is used, the servo motor 302 works, and the servo motor 302 drives the linear guide rail 301 to work through the coupling 303, so that the linear guide rail slide 306 on the linear guide rail 301 drives the electrode wire fixing plate 304 and the electrode wire connector 305 to move at a constant speed in the direction of the arrow according to a certain speed, and the electrode wire 200 is fixed to the electrode wire connector 305 to move counterclockwise. At this time, the coating head 422 on the coating mechanism 420 starts to work to coat the electrode wire 200, and the coating head 411 on the coating mechanism 1 410 stops working. When the linear guide rail 306 drives the electrode wire fixing plate 304 and the electrode wire connector 305 to move at a constant speed in the direction of the arrow according to a certain speed, the electrode wire 200 is fixed to the electrode wire connector 305 to move counterclockwise. At this time, the coating head 422 on the coating mechanism 420 starts to work to coat the electrode wire 200, and the coating head 411 on the coating mechanism 1 410 stops working. When the slide table 306 moves along the linear slide rail 301 to the position close to the switch 309, the linear slide table 306 stops running, and the coating head 422 on the coating mechanism 420 stops working. The linear slide table 306 moves along the linear slide rail 301 to the position close to the switch 308. At this time, the coating head 411 on the coating mechanism 410 starts working. When the linear slide table 306 moves along the linear slide rail 301 to the position close to the switch 308, the linear slide table 306 stops running, and the coating head 411 on the coating mechanism 410 stops working, and the reciprocating cycle is performed in this way.

[0031] Beneficial effects: The invention has novel structure, ingenious conception, good spinning uniformity, good appearance and quality of electrospun products, and is conducive to the production of electrospun products.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A reciprocating electrostatic spinning electrode, comprising a machine platform (100), an electrode wire (200), a reciprocating mechanism (300), a coating mechanism 1 (410), and a coating mechanism 2 (420), Features: A second protective plate (102) is installed in the middle of the machine platform (100), a first protective plate (101) is installed on the top of the machine platform (100), a third protective plate (103) is installed on the bottom of the machine platform (100), and the reciprocating mechanism (300) is arranged on the second protective plate (102); The reciprocating mechanism (300) comprises a linear slide rail (301), a servo motor (302), a coupling (303), an electrode wire fixing plate (304), an electrode wire connector (305), a linear slide rail seat (306), a tension spring (307), a proximity switch 1 (308) and a proximity switch 2 (309). The linear slide rail (301) is fixed to the middle of the top of the second protective plate (102). One side of the end of the linear slide rail (301) is connected to the electrode wire fixing plate (304). 03) is installed with a servo motor (302), a linear slide rail (301) is slidably connected to a linear slide rail seat (306), an electrode wire fixing plate (304) is arranged at the top of the linear slide rail seat (306), an electrode wire connector (305) is arranged at the top of the electrode wire fixing plate (304), a proximity switch 1 (308) is installed near one end of the linear slide rail (301), and a proximity switch 2 (309) is installed near the other end of the linear slide rail (301). 09), a mounting seat 1 (511) is installed near one end of the top of the protective plate 1 (101), a guide wheel 1 (501) is installed on the top of the mounting seat 1 (511), a mounting seat 3 (513) is fixed to the top of the inner side of the machine table (100), a guide wheel 3 (503) is installed on the bottom of the mounting seat 3 (513), a mounting seat 2 (512) is installed near the other end of the top of the protective plate 1 (101), a guide wheel 2 is installed on the top of the mounting seat 2 (512), and a guide wheel 3 is installed on the top of the mounting seat 2 (512). (502), a mounting seat four (514) is fixed on the top of the inner side of the machine platform (100), a guide wheel four (504) is installed at the bottom end of the mounting seat four (514), one end of the electrode wire (200) is connected to the electrode wire connector (305), and the electrode wire (200) passes through the guide wheel three (503), the guide wheel one (501), the guide wheel two (502) and the guide wheel four (504) in sequence and is connected to the tensioning spring (307) on the electrode wire connector (305) to form a ring; A coating mechanism 1 (410) is disposed on one side of the top of the protective plate 1 (101), and a coating mechanism 2 (420) is disposed on the other side of the top of the protective plate 1 (101). The coating mechanism 1 (410) is composed of a fixing seat 1 (411) having a hollow top, a coating head 1 (412) installed inside the fixing seat 1 (411), and a cleaning pipe 1 (413) installed inside the fixing seat 1 (411) on one side of the coating head 1 (412). The coating mechanism 2 (420) is composed of a fixing seat 2 (421) having a hollow top, a coating head 2 (422) installed inside the fixing seat 2 (421), and a cleaning pipe 2 (423) installed inside the fixing seat 2 (421) on one side of the coating head 2 (422). A tension spring (307) is installed inside the electrode wire connector (305).

2. A reciprocating electrospinning electrode according to claim 1, It is characterized in that The machine platform (100) is in a three-dimensional rectangular shape.

3. A reciprocating electrospinning electrode according to claim 1, It is characterized in that The electrode wire (200) is one or more of stainless steel oil wire, stainless steel monofilament, nickel titanium alloy monofilament, aluminum alloy monofilament, tungsten molybdenum alloy monofilament, cobalt manganese alloy monofilament, titanium alloy monofilament, tantalum monofilament, cobalt monofilament, titanium monofilament, nano-carbon composite yarn, stainless steel blended yarn, and carbon fiber yarn.

4. A reciprocating electrospinning electrode according to claim 1, It is characterized in that When the electrode wire (200) passes around the guide wheel 1 (501) and the guide wheel 2 (502), it passes through the cleaning pipe 1 (413), the coating head 1 (412), the coating head 2 (422) and the cleaning pipe 2 (423) between the guide wheel 1 (501) and the guide wheel 2 (502).

Citation Information

Patent Citations

  • Reciprocating type electrostatic spinning electrode

    CN218945494U